Component Locations RENR7156-02

FLUID POWER SYMBOLS

EL
Part Machine Schematic May 2008

AV
Description

NT

)
Number Location Location

TR
)

(R

(L

)
(2

ME

(1

)
BASIC COMPONENT SYMBOLS

(1

(2
Accumulator Gp 087-4456 1 A-4

R
ET

CH

EL

EL
ST
K

K
IC

OM

CK

TA

AV

AV

IN

IC

OM
Block 168-9759 2 D-8

ST

BO

BU

AT

TR

TR

SW

ST

BO
MAIN AUX.
PUMP: VARIABLE and
Cylinder Gp - Boom NOTE A 3 E-2 PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION
(FIXED)
2-SECTION PUMP PRESSURE COMPENSATED

Cylinder Gp - Bucket NOTE A 4 E-3

Cylinder Gp - Stick NOTE A 5 F-8
VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
Filter Gp - Case Drain 126-2075 6 A-6 (ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

Filter Gp - Pilot Hydraulic 158-8987 7 A-4

VALVE ENVELOPES
VALVES
VALVE PORTS
Filter Gp - Return Oil 188-4140 8 A-7
Manifold Gp - Control 215-5037 9 B-5 , B-6
Motor Gp - Swing 158-8986 10 F-6 ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

Motor Gp - Travel Left 209-5992 11 F-5

CONTROL VALVES CHECK VALVES
Motor Gp - Travel Right 209-5992 12 F-4
AB AB
Pump GP - Main Hydraulic 272-6955 13 A-2 , B-2
Sensor As - Left Pump Pressure 221-8859 14 B-3 P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED
Sensor As - Right Pump Pressure 221-8859 15 A-3
FLUID STORAGE RESERVOIRS
Switch As - LH Travel Pressure 167-3466 16 D-8
Switch As - Pilot Pressure 167-3466 17 B-8
Switch As - RH Travel Pressure
Swivel Gp
167-3466
234-4440
18
19
D-7
E-4
26 VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

320D and 323D Excavator

Tank Gp - Hydraulic Oil 266-6561 20 A-5
Valve Gp - Cooler Bypass 201-9329 21 A-8

MAIN CONTROL VALVE

Hydraulic System
Valve Gp - Heavy Lift Solenoid 121-6303 22 B-3 PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

Valve Gp - LH Joystick 232-4157 23 C-8

COMBINATION CONTROLS
Valve Gp - Load Control Boom Cylinder 255-5683 24 D-2
Valve Gp - Load Control Stick Cylinder 255-5680 25 D-5 LOCK 320D: 323D:
Valve Gp - Main Control 259-7602 26 C-2 thru C-6 SOLENOID A6F1-UP WGC1-UP SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT
Valve Gp - Pilot Travel 158-8250 27 D-7, D-8 or MANUAL and PILOT PILOT or MANUAL

Valve Gp - Press Reducing Boom/Swing 232-4102 28 B-4

A8F1-UP LFL1-UP MANUAL CONTROL SYMBOLS
Valve Gp - RH Joystick 232-4158 29 C-7 SWING A9F1-UP SBZ1-UP
Valve Gp - Shuttle 185-0462 30 B-7 , B-8 SOLENOID KGF1-UP
TRAVEL
Valve Gp - Swing Cushion 158-9090 31 E-6
SPEED MCH1-UP PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

Valve Gp - Travel LT Counterbalance 137-3718 32 E-5 PILOT CONTROL SYMBOLS

SOLENOID DHK1-UP RELEASED PRESSURE REMOTE SUPPLY PRESSURE
Valve Gp - Travel RT Counterbalance 237-3718 33 E-4
NOTE A: Check the parts manual for the correct cylinder part number. FAL1-UP
PHX1-UP EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

CXY1-UP
SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

Tap Locations SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

Pressure, Sampling, and Sensor HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS
Tap Schematic
Description
Number Location FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO
EE Left Pump Delivery Pressure B-3 DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION
FF Right Pump Delivery Pressure A-3
GG Pilot Pump Delivery Pressure A-4 UNIDIRECTIONAL UNIDIRECTIONAL
HH Left Pump Power Shift Pressure B-2
JJ Case Drain Pressure A-2 FLOW IN ONE PARALLEL CROSS
FLOW
FLOW ALLOWED IN
DIRECTION FLOW EITHER DIRECTION
BIDIRECTIONAL BIDIRECTIONAL
KK Right Pump Power Shift Pressure A-2
SOS Hydraulic Oil Sampling Port A-3
9 With Heavy Lift and Fine Swing
CONTROL MANIFOLD © 2008 Caterpillar Printed in U.S.A.
All Rights Reserved

8 Electrical Symbols Table

21 29 23 17 30 2 16 18 27 Hydraulic Symbols (Electrical)

11 32
5
G M
3 KK 13 JJ EE Transducer Transducer Generator Electric Motor
24 (Fluid) (Gas / Air)

(Dimensions: 34 inches x 28 inches)

25 26

RENR7156-02
Pressure Switch Temperature Switch Electrical Wire
6 Pressure Switch
(Adjustable)

Electrical Symbols (Electrical)

1 9
T

22 28 Pressure
Symbol
Temperature
Symbol
Level
Symbol
Flow
Symbol

GG
Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

4 Current Standard Current Standard

13 14 15 12 33 6 7 8 20 19 10 31 3
Harness identification code

FF 15 HH 14 7 SOS This example indicates

24 Page,
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK

24
Circuit Identification

1 9 23 29 3 5
Wire Color Wire Gauge
Number

Previous Standard
21 22 28 25 26 KK FF HH EE JJ SOS GG Wire
Wire Color

325-PK-14
13 B A
Circuit Number Wire Gauge

14 15
Identification (EXAMPLE VALVE)

6
7 8

11 12 2 16
4
32 33 20 19 10 31 17 30 18 27
15 13 14 7
MACHINE COMPONENT LOCATIONS MAIN PUMP and FILTER CIRCUITS
 7 6 5 4 3 2 1
SWING MOTOR TRAVEL MOTOR (LEFT) TRAVEL MOTOR (RIGHT)

MOTOR GP
TRAVEL LEFT
209-5992 MOTOR GP
TRAVEL RIGHT
STICK CYLINDER 209-5992 BUCKET CYLINDER BOOM CYLINDER
PG MOTOR GP
SWING
DR 158-8986

F F
MU
Pp3 Pp3

AL3 BL3
AR3 BR3 AR4 BR4
B1 DR A1 T T

FINE
SWING
VALVE GP
SWING
VALVE GP CUSHION HYDRAULIC CIRCUIT COLOR DESCRIPTIONS
158-9090 RIGHT MAIN PUMP OUTPUT
PILOT TRAVEL
PILOT PUMP OUTPUT
158-8250 LEFT MAIN PUMP OUTPUT
TRAVEL SPEED CONTROL CIRCUIT
SUPPLY LINE
DRAIN / RETURN LINE
LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT
ATTACHMENT CONTROL CIRCUIT
TP VALVE GP
TT HEAVY LIFT CONTROL CIRCUIT

VALVE GP A B B A TRAVEL RT RIGHT TRAVEL MOTOR CONTROL CIRCUIT

E TRAVEL(L) B A COUNTERBALANCE LEFT TRAVEL MOTOR CONTROL CIRCUIT E
TRAVEL(R) TRAVEL LT SWING MOTOR CONTROL CIRCUIT
BL2 AL2 COUNTERBALANCE 137-3718 BOOM CYLINDER CONTROL CIRCUIT
137-3718 BUCKET CYLINDER CONTROL CIRCUIT
STICK CYLINDER CONTROL CIRCUIT

BL1 AL1 BR1 AR1

μ μ μ μ

SWIVEL GP
234-4440
VALVE GP
LOAD CONT.
BACK FWD FWD BACK STICK CYL.
T5 255-5680
T1 T2 T4 T6 T3

aL1 bL1 bR1 aR1

SWITCH AS. VALVE GP

SWITCH AS. aL2 LOAD CONT.
LH TRAVEL
PRESSURE RH TRAVEL AR1 aR4 AR4 BOOM CYL.
167-3466 PRESSURE AL1 aL1 aR3 255-5683
167-3466 AL3 AL2 BR1
BL3 BL2 BL1 aR1 aR2 BR2 AR2 BR3 AR3 BR4
AL4 SP3 SPi aL3 Di4 Pi4 BDr BPi BR5 AR5 aR5 R3
T Pi1 BP3
aL4 (UP) SDr (IN) (L) (DOWN) BP2 VALVE GP
(REV) (REV) (CLOSE)
MAIN CONTROL
D 259-7602 D

BLOCK
168-9759
VALVE GP
LH JOYSTICK VALVE GP
232-4157 RH JOYSTICK
232-4158
JLP JLT JRP JRT
STICK SWING BUCKET BOOM

μ μ μ μ μ μ μ μ
(Dimensions: 34 inches x 28 inches)

OUT IN R L OPEN CLOSE DOWN UP

JL1 JL3 JL2 JL4 JR4 JR2 JR3 JR1
RENR7156-02

TRAVEL(R)

BOOM(1)

STICK(2)
BUCKET
ATCH
TRAVEL(L)
BOOM(2)

STICK(1)

SWING
C C
A1 A2 A3 A4 A5 A6 A7 A8
(OUT) (R) (FWD) (FWD) (OPEN) (UP) (OUT)
VALVE GP
HL Pi3 Di3 PL PR
SHUTTLE Di2 Pi2 DST Pi5 bR2 Di1 bR5 HR
185-0462 bL1 bR1 bR3
bL4 bL3 bL2 bR4

B1 B2 B3 B4 B5 B6 B7 B8

SENSOR AS PUMP GP
LEFT PUMP MAIN HYD.
PRESSURE 272-6955
aR3 aR4 bR3 bR4 bL3 bL2 bL4 aL2 221-8859

SWITCH AS. A
RR
PILOT PRESS
167-3466 P2 Pi1 P-IN PSA2 DR1 PSA1 EE
24 Page,

FR
U
T-OUT2 DR2 B1 A1 B2 A2 T P G2 M2
(TRAVEL)

(SWING)
NO.1

NO.2

VALVE GP
(LOCK)

Pn2
HEAVY LIFT
HH
NO.3

B SOLENOID Ps2
B
121-6303 PsM2
T A2
P1 P2 G2

P1
S3
MANIFOLD GP Dr2 JJ
CONTROL DR3 Pi2 T-OUT1 DR6 VALVE GP S1 Dr1
215-5037 DR4 DR5 ACCUMULATOR GP PRESS REDUCING
087-4456 BOOM/SWING
232-4102
G3
PsM1
Ps1 LINE PATTERNS
FILTER GP
RETURN OIL OUT IN Pressure Line
188-4140 A1
KK
C Pilot / Load Sensing Pressure
T Drain / Return Lines
A3
B PG PC Pn1
G Component Group
A Pi Attachment
D E F FILTER GP
CASE DRAIN
GG SOS G1 M1 Air Line
A VALVE GP 126-2075 CALLOUTS
A
TANK GP
Pm
COOLER BYPASS
FILTER GP
201-9329 HYDRAULIC
OIL PILOT HYDRAULIC SENSOR AS FF YY Taps (Pressure, Sampling,Sensor) by letter

158-8987 RIGHT PUMP 52 Components by number

266-6561
PRESSURE
221-8859 THIS SCHEMATIC IS FOR THE 320D
PART #: 259-7490 HE 00
Components are shown installed on a fully operable machine
with the key and engine off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting,
Specifications and Systems Operations

7 6 5 4 3 2 1