TM

Atlas Copco PETPACK

ZR Oil-free screw compressor & Atlas Copco Crépelle D Booster

THE BEST
OF BOTH
WORLDS
 The increasing popularity of PET packaging
all over the world creates huge opportunities.
Yet, to excel in this highly competitive and
demanding industry, efficiency, uptime and
product quality are paramount.
Air is an essential resource in PET packaging.
Total absence of oil or pollutants is crucial
to the consumer's health. The most
cost-effective compression system is vital
to your business' health.
Introducing PETPACKTM. A truly unique
combination of oil-free screw and piston
technologies.
The best of both worlds, from one partner :
Atlas Copco.

PETPACKTM : the all-in-one package solution

Design features
Four stage compression
• first two stages are rotary
• more effective intercooling
• lower discharge temperatures
Low pressure ratio per stage
Air is pre-dried before entering
the piston stages
Easy access to all maintenance points
7 bar air is directly available
from the screw compressor
Energy-less drying (only 0.14 kW required
energy for the MD compatible dryer)
for your benefit
• very low maintenance downtime and
higher reliability
• low energy
• extended valve and piston ring life
• less stress on moving parts, less wear
• longer parts life, lower maintenance cost
• no moisture in the piston stages, hence
increased life expectancy of parts
• service friendly package
• shorter repair times
• no overcompression - energy savings
• savings of up to 5% on package
 TM
PETPACK : the cost-effective combination

1+1=4 discharge valves of traditional piston

PETPACKTM unites two compression compressor solutions, which saves
technologies and proves that the maintenance costs.
result is worth more than the sum
• The overall four stage combination
of its parts.
significantly improves efficiency
• The Atlas Copco ZR oil-free screw thanks to more intercooling
compressor is extremely efficient in and lower compression ratios.
the 7 bar pressure range; because it Your energy bill will prove it.
is a standard machine, produced on a
40 + 7 ≠ 40 - 7
large scale, it is highly cost-effective,
PETPACKTM increases efficiency in
both in terms of investment and of
more than one way. The intermediate
maintenance costs.
pressure of 7 bar is now readily
• The Atlas Copco Crépelle booster
available for your blow moulding
brings the air to 40 bar, required for
machines, avoiding the need for
PET blowing. Because compression
pressure reduction from 40 to 7 bar
can start from dry 7 bar air instead
in traditional systems. This also
of atmospheric air, the booster only
improves the overall energy balance.
needs half of the suction and
 Extralong distance pieces and
PTFE piston rings guarantee oilfree compression
chambers.
 TM
PETPACK : the 100% oil-free combination

Air, not oil compressor has been the oil-free

The only way to guarantee industry standard for decades.
absolutely oil-free air in your bottling The Crépelle booster, with its oil-
process is to totally ban oil from the air free compression chambers,
circuit. Even with the is the benchmark for the
best filters, the risk of process industry when
contamination from it comes to top-quality,
oil-injected systems is oil-free air supply.
never 100% excluded.
PET blowing should Pollutants not
Proven oil-free rotary
not be a risky business. screw compression : admitted
100 % oil-free air quality. To exclude all
The PETPACKTM oil-free air contamination, the air at booster inlet
guarantee is thoroughly filtered from impurities,
Throughout the PETPACK TM
down to 0,01 micron in size.
system, air is never in contact with Optional 40 bar carbon filters can
the oil circuit. With thousands of be added to obtain air, both
references worldwide, the ZR screw odourless and tasteless.
 TM
PETPACK plus : the smart combination
The blow moulding machines form
the centrepiece of your operation, but
they are surrounded by equally vital
peripheral equipment such as cappers,
labellers and instrumentation. They
too need a highly reliable quality
air supply.
TM
PETPACKplus comes with a larger
model screw compressor, ready to
Considerations for a PETPACK plusTM concept
No requirement for separate 7 bar compressor
No overcompression
One compressed air partner
handle all 7 bar needs in your entire
production line, in addition to feeding
the Crépelle 7 to 40 bar booster. This
approach saves substantially over extra
stand-alone compressors.
From optimal layout to compressor
room management, Atlas Copco can
be your single partner in reliable air
supply. After all, air is our business.
• lower investment
• simpler installation
• smaller overall footprint
• lower maintenance and spare part costs
• better energy balance, lower energy bill
• lower cost of ownership
• total responsibility for compressed air
• consultancy on optimal lay-out,
installation and air management
 If your process needs dry air,
add the unique MD adsorption
dryer from Atlas Copco.

PETPACKTM - 50 Hz - Nominal pressure 40 bar PETPACKTM - 60 Hz - Nominal pressure 40 bar

PETPACKTM type Nm3/hr m3/h (FAD) PETPACKTM type Nm3/hr m3/h (FAD) CFM (FAD)
TM
TM
PETPACK 1100-50 1 044 1 135 PETPACK 1100-60 1 031 1 121 659
PETPACKTM 1300-50 1 218 1 324 PETPACKTM 1300-60 1 248 1 357 798
PETPACKTM 1500-50 1 434 1 559 PETPACKTM 1500-60 1 434 1 559 917
PETPACKTM 1800-50 1 652 1 796 PETPACKTM 1800-60 1 698 1 846 1085
TM
PETPACK 2100-50 1 967 2 139 PETPACKTM 2100-60 1 960 2 131 1253
PETPACKTM 2300-60 2 150 2 337 1374
PETPACKTM 2600-50 2 373 2 580
PETPACKTM 2600-60 2 404 2 614 1537
PETPACKTM 2700-50 2 531 2 752
PETPACKTM 3000-60 2 785 3 028 1780
PETPACKTM 3000-50 2 785 3 028
PETPACKTM 3400-60 3 126 3 399 1999
PETPACKTM 3400-50 3 100 3 370
PETPACKTM 4100-60 3 761 4 089 2404
PETPACKTM 4100-50 3 761 4 089 PETPACKTM 4800-60 4 406 4 790 2817
PETPACKTM 4800-50 4 440 4 827 PETPACKTM 5100-60 4 719 5 130 3016
PETPACKTM 5300-50 4 863 5 287 PETPACKTM 5800-60 5 391 5 861 3446
TM
PETPACK 6100-50 5 621 6 111 PETPACKTM 6200-60 5 751 6 252 3676

Reference conditions : Ambient temp. : 20°C - Suction pressure : 1 bar(a) - Cooling water : 20°C For PETPACK plusTM
Suction temp. Booster : 40°C - RH% : 0% please consult us.
 TM
PETPACK : the all-in-one combination
It's all there
The Atlas Copco PETPACK TM
comes as a complete all-in-one
solution. Compressors, dryer, cooling
tower, electrical cubicles, piping
and cabling are all included. Specific
climatic conditions can be catered
for by adding equipment such as
chillers or oil heaters.
to you
Complete package, all components included
No special foundation required
Booster can be fixed with chemical bolts
Elektronikon® compressor management
MD dryer based on a slowly turning
system silicagel coated drum, regenerated by
compression heat
Installation is straightforward.
The ZR screw compressor does not
need a special foundation; any smooth
surface will do. The booster is fixed
with chemical bolts. Both compressors
can be installed side by side, in-line
or in L-shape.
An all-in-one combination means peace of mind
• fit and run
• no hidden extras
• minimal installation cost
• flexible installation configuration
• speaks your language
• optimal regulation based on sensor readings
• comprehensive status overview
• self-protecting safety systems
• optimal maintenance planning
• optional remote monitoring
• one location to control the whole installation
• protects the overall compressed air
• no compressed air loss
• extremely low energy requirement
• environmentally safe – no freon nor CFCs
• comes with all installation connections
• no 40 bar air dryer
A clear Elektronikon® regulator text-display pro-
vides comprehensive information.
 TM
PETPACK :
a combination to trust

An eye for quality

Every Atlas Copco company
adheres to the ISO 9001 quality
standard ; throughout the entire
manufacturing process, tests are
carried out according to the most
stringent internal standards.

An eye for nature

Throughout Atlas Copco,
factories are being certified to the
ISO 14001 standard, confirming that
their Environmental Management
System forms an integral part of
each business process.

PETPACK™ : when quality

and environment are commitment
 TM
PETPACK : the reliable combination

One system, one phone call maintenance. From the smallest spare
When you are in business to part to a major overhaul. For the com-
produce top quality PET bottles, you plete installation, from intake
do not want to worry about compressed to exhaust.
air. It simply has to be there, all the
Committed to service
time. Allowing one partner to deliver a
Our global support network
complete solution, rather than stacking
is in place, nearby, and ready
components from different origins will
to take your call.
greatly add to your peace of mind.
With PETPACK TM
, Atlas Copco
can be that partner. From concept to
support, from advice to preventive

PETPACK™ : your partner for peace of mind

 The face of innovation
What sets Atlas Copco apart as a company is our
conviction that we can only excel in what we do if we
provide the best possible know-how and technology to really
help our customers produce, grow and succeed.
There is a unique way of achieving that – we simply call
it the Atlas Copco way. It builds on interaction, on long-
term relationships and involvement in the customers’
process, needs and objectives. It means having the flexibility
to adapt to the diverse demands of the people we cater for.
It’s the commitment to our customers’business that
drives our effort towards increasing their productivity
through better solutions. It starts with fully supporting
existing products and continuously doing things better, but
it goes much further, creating advances in technology
through innovation. Not for the sake of technology, but for
the sake of our customer’s bottom line and peace-of-mind.
That is how Atlas Copco will strive to remain the first

2935 0388 10 – Printed in Belgium – Subject to alterations without prior notice

choice, to succeed in attracting new business and to
maintain our position as the industry leader.

Never use compressed air

as breathing air without
prior purification in accord-
ance with local legislation
and standards.

Atlas Copco Crépelle

A company within the Atlas Copco Group
B.P. 29 -F- 59008 Lille cedex - France
Phone + 33 3 20 52 47 11 - Fax + 33 3 20 53 76 51

www.atlascopco.com