SH 330-3

sH330-3
sH330LC-3
SH3sOHD-3
sH400-3
SH45OHD.3
HYIIRAU1IG
EIIGAUAT||R
OPERATOR'S
MANUAL
Pleasekeepthismanual insidethemachineusing SerialNo.

a manualholdercableto referto whenever
needed.
(Seethebackcoverfor howto attachthemanualto . 330A3-5001-
33013-5001-
the manualholdercable.)
35043-1101-
40043-1101-
45043-1101-
.SUMITOMO I w p l 3 0 2 1 - 0 wI
Tothe Owner
"SUMITOMOHYDRAULICEXCAVATOR'.
Thankyou very muchfor purchasinga
This machinehas been shippedafter passingour strict inspections.However,as it is the case
and negligenceol dallycheckingmaycausefaults,
withsuperiora machinelikethis,misoperation
and sometimes,can leadto a seriouspersonal accidentand breakage.
This manuatcontainsinformationabouthandlingthe machineproperly,and inspections,mainte-
nance,and adjustmentsnecessaryfor dailyroutine.
For those who are alreadyfamiliarwith handlingmachines,pleaseread this manualonce since
thereare featuresand mechanismspecificto this machine.
Pleasenote that the specificationo{ a vehicledeliveredlo you may be differentfrom a model
describedin this manualbecauseof continuingproductimprovement. We tried our bestto create
this manualcontainingaccurateand the latestinformation; if you find anythingodd or
however,
doubtful,pleasecontactor consultour nearestofficeor authorizedServiceShop.
WARNING
.AThis symbol meansATTENTION! BECOMEALEBT!YOURSAFETYlS INVOLVED. The message
that followsthe symbolcontaineimportantinformationaboutsafety.Carefully read the message.
Makesure you fully understandthe causesof possible iniury or death.
Keepthis manualat a convenientlocationin orderto be ableto referto it whenevernecessary.
. lf this manualis lost or damaged,immediatelycontactus or our dealerand obtaina replacement.
. For any detailsaboutthe enginenot containedin this manual,referto the "EngineManual".
.The illustrationsinsertedin this manualdo not alwaysshowall the informationin this manual.Note
that theremaybe somedifferencesin shapesbetweenyour machineand a modeldescribedin this
manuar.
. Noticesrelatingto operation,serviceand safelycontainedin this manualindicatethe usageof this
productfor specifiedpurposesonly.Whenyou use this machinetor purposesother than those
coveredby this manual,you areresponsiblefor your safety
However,neverattemptany work which is prohibitedin this manual.
.This machineis designedand manufactured in accordancewith local regulationsand standards
prevalentin the countrytor whichit is destined.
. ApplicableCountry
This machinehas beendesignedand manufactured to meetthe regulationsand standardsol the
of
country destination. lf this machineis purchased trom anothercountryor is to be used in an-
other country,thefe maybe differencesin requiredsafetydevicesor specificationsfor safety.Please
contactus or the servicecenterif you havequestionsaboutmeetingthe regulationsand standards
for the countryin whichthe machinewill be used.
CAUTION
Constructionequipmentcanbe dangerousif improperlyoperatedor maintained.This
machineshould
be operatedand maintainedonlyby trainedandexperiencedpeoplewho haveread.understood,
and
compliedwith the operatorsmanual.
A0010
0-1
SafetyLabels
Belorestartingoperationand service,readcarefullyand understandthoroughlythe wholemanual
and orecautionolatesattachedto the machine.
Precautionlabelsdescribedin the manualand attachedto the machineare items necessaryto
draw your attenlionfor safety.They are dividedinto three categoriesand used accordingto the
levelof dangeras follows:
LabelTypes Description
of Labels
This indicaleslhat improperoperationalprocedures

or drivingoperationscan cause imminently
dangeroussituationswhich may lead to deathor
seriousdamage.To avoid predictabledangerand
dangeroussituations,preventivemeasuresare
listed.
Thisindicates thatimproper procedures

operational
or drivingoperationscancausepotenlially
dangerous whichmayleadto deathor
situations
seriousdamage. To avoidpredictable
dangerand
dangerous preventive
situations, measuresare
listed.
This indicatesthat improperoperationalprocedures

or drivingoperationscan cause light or moderate
injury or potentialsituationswhich may lead to
seriousdamageor breakageot the machine.To
--------------
I------------------ avoid predictabledangerand dangeroussituations,
preventivemeasuresare listed.
This indicateslhat improperoperationalprocedures

IMPORTANT or drivingoperationscan lead to damageto the
machineor reductionin performanceor life of the
machine.
A0020
o-2
ForSafeDriving
IMPORTANT:
Removethe protective(rustpreventative) aluminumcoverwrappedaroundthe cylinderrods imme-
diatelyafterreceivingthe machine.lfthe machineis leftwith the coverson,watercan collecton the
insideot the cover,whichwill be the causelor rust to developon the cylinderrod.
In the case of transportationby sea,sea water salt adheresto the machinemakingrust

easierto develop.lmmediatelyfollow the measuresbelowafter receivinga machinethat
has beentransportedby sea.lf the measuresare not taken,the machinewill developrust
easily.
1.Conlirmthatthereareno saltdeposils
on thema- 3 . lf Storagels ToBe Continued
chineexterior.
Whensaltdepositsaresuspected, lstorage proceduresregardingrust preven-
washtheentiremachinewithwater. tion.l
Q Greaseup eachpartof thefront.
Do not use high pressurecleaningwater di-

rectlyon the alternator,
batteryandotherelec-
trical partsor wiring.
Storagefor up to one month
(1)Oncea weekoperateeachmotion(attachment,
swing,travel)withno loadwhichperformsrust
preventronoperation.
e Putthe enginein low-medium and performthe
warmingup operation.
O Slowlyoperateeachcylindero{thefrontattach-
2. PerformingRust PreventionOperation. mentfivestrokeseach.
Storaoefor more than one month

I a,"u,n""nn'r,""*r r*ano tneop-| (1)Placeeachcylinderin themostcontracled posi-
eration
methods. tionandapplyantFrust oillo the exposedcylin-
I I oerroo.
e Putthe enginein low-medium and go through
thewarmingup operation.
@ Slowlyoperateeachcylinderof thefrontattach-
mentfivestrokeseach.
(2)Perform rust-prevention
operationoncea month.
O Beforeperforming therust-preventionoperation,
removetheanti-rust oil (wipeotfwithkerosene,
etc.).
O After finishingthe rust preventionoperation,
placeeachcylinderin the mostretracledposi-
tionandapplyanti-rust oilon theexposedcylin-
oer roqs.
40031
0-3
ForSafeDriving
F
1. Forthe safeand the mostefficientoperation,readcarefullyall the instructions,
warningsand particularly dailyinspection methodsin the operator'smanual'
2. As instructed manual,
in the operator's warmup the machine sufficientlybefore
placingit in service.
3. Confirmthe controlpatternbeforeplacingthemachinein service.
4. Dailyinspection hasto be carriedout in accordancewiththeoperator'smanualnot
by the ServiceMonitor.lts functionis onlyto informyoutheconditionof the machine.
5, Nevergo underthe machinewhenit is raisedwiththe boomor arm.
6. Restthebucketon thegroundandshutdowntheenginewhenyouleavethemachine.
7. Restthebucket onthegroundandblocktrackshoeswhenyouparkthemachine on a slope'
8. Nevertry to loador unloadthe machineby usingits jackup function.
9. Neverhit the machinewiththe boomor armin motion.Movethe boomor armslowly
withcarewhenit is nearthe cabespecially.
KHP0900-00
Break-in
Thisproductis shippedafterfull inspections
andconditioning,however, overloaded
extremely usageat
the initialstagecouldleadthe reductionin performance approx.initial100 hours
and life.Therefore,
(indicated hourson theservicemeter)break-in is necessary.
Break-in shouldbe conducted payingattention points:
to thefollowing
. Tryto keepidllngandwarmingfor5 minutesafterstartingtheengine.
. Avoidoperation underheavyloador at highspeeds.
. Avoidanysuddenstart,acceleration or unnecessary suddenstopandquickturn
SpecifiedWork
Thisproductis designed
to usemainlyin thefollowing
work
. Excavation . Landgradingwork
. Trenching
work . Loadlngwork
. Demolition
(Demolition vehicleonly)
specitication
A0040
0-4
ForSafeDriving
Warranty
In case faults occur to the machine,the warrantyis valid within the range describedin the warranty
document.
PartsOrder& Contacts(in caseof emergency):

When orderingparts or in case of emergency,please contact us with MachineNumber and Engine
Number.
N 4 a c h i nNeu m b e r:
(lndicatedon lhe identification plate
in thecabin)
EngineNumber:
(Stamped
on theengine)
ServiceShopName:
Address:
Telephone:
Person incharge:
Notes:
40050
0-5
Tableof Gontents
O p e r a t i o(nSsw i n g. ). . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 - 1 7
SwingOperation ............2-17
Operations (Attachment) ............................ 2-1I
Operations .........................2-19
Characteristics of Hydraulic Excavator ......2-19
Cautions forfnterference........ ....................2-20
SpecialAttachmenls.............-......... ...............2-21
Operating lnstructions (Cautions)........... .......2-22
Operating lnstruclions (Procedures) .............2-24
Bucket:TurningOverand Replacement ........2-26
Bucket: TurningOverand Replacement.....2-26
On Completion of DailyOperations ...............2-28
On Completion of DailyOperations -..........2-28
Operating in ColdClimates .......................,... 2-30
Operating underExtreme Conditions............2-31
TrAnqnorfAlinn .....................2-32
Loading a n d U n l o a d i n. g. . . . . . , . . . . . . . . . . . . .2. -. 3
. .4. . . . .
Switchsettings duringloadingandunloading..2-34
Transportation ................2-34
Storing...........-... ................2-41
Inspectionsand Maintenance................
3-0
General
Cautions ...............3-1
Maintenance
Periodic CheckList..................
3-3
(Prior
DailyInspections to Operation) ........3-3
Periodic CheckList...............
Maintenance 3-4
for Ditferent
Fuel/Lubricants Ambient
TamnarairrrpSptfinns .....................3-5
PartsandElements..,.3-6
Sumitomo
Genuine
l - ) i q n n c e h l al t p m c .....................3-7
Grease /OilandElements ............................. 3-8
Inspections Priorto Operalion ....................... 3-10
Inspections Priorto Operation ................... 3-10
Greasing Attachments ...,...3-13
Greasing FrontAttachment Pins................ 3-l 3
F u eS
l ystem........ . . . . . . . . . . . . 1. .5. 3 -
F u e .l . . . . . . . . . . . . . . . . . . . ............3-15
FuelRefilling andFuelLevelChecking......3-15
Drainage of WaterandSediments in the
F u eTl a n k . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5. . . . . . . . . . . . . . . 3 -
Draining WaterfromtheWaterSeparator ..3-16
F u eF l i l t eR r e p l a c e m e n t . . . . . . . . . . . . . . . . . .7. . . . . . . . . . . 3 - 1
Engine................ ...............3-19
EngineOilReplacement ............................ 3-19
EngineOilFilterReplacement ...................3-19
Cooling System.. ............3-22
Replacing theCoolant......... .......................3-23
Cleaning and Inspecting the Radiator Net
a n dF a n. . . . . . . . . . . . . . .......3-24
Cleaning andReplacing theAirCleaner....3-25
Inspeclion andAdjustment ot FanBelt......3-27
BoltTorque ........................3-28
BoltandNutTorque...................................3-28
A0062
0-6-1
Tableof Contents
H y d r a u lOi ci l. . . . . . . . . . , . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 - 3 3
Hydraulic OilLevelInspection .,.................. 3-33
R e f i l l i nHgy d r a u O l i ci 1 . . . . . . . . .............. . . . .3. .-.3. .3.
Draining WaterandSediment
f romtheHydraulic OilTank................... 3-34
Hydraulic OilMana9ement......................... 3-35
Hydraulic OilReplacement ........................ 3-35
Bleeding Airtromthe Hydraulic
Components....... .......3-36
AirBleeding Procedures ............................ 3-37
AirBleeding fromHydraulic Pump.............3-37
AirBleeding fromCylinder ...................,.....3-38 OptionalComponents .........5-0
AirBleeding fromSwingMotor..................3-38 B r e a k e r s .......,....................5-l
Cleaning and Replacing Suction Filter.......3-39 l=landling theBreaker (Attachment)............ 5-1
Replacing RelurnFi|ter.............................. 3-39 WhenUsinga Hydraulic Breaker ............... 5-2
Replacing Nephron Filter........................... 3-40 O p e r a t i nt hgeb r e a k e. .r, . . . . . . . , . . . . . . . . . .5.-. 4. . . . . . . . .
Replacing AirBreather E|ement................. 3-41 lmportance of Hydraulic oilControl ............5-5
Replacing PilotOilFilterElement ..............3-41 C r u s h e r . . . . . . . - . . . . . . ................5-7
Feplacement Intervals for Hydraulic Oil UsingtheCrusher (Attachment) ................ 5-7
and Filters when Using Breaker........... 3-42 Load Lift ing Operation ................................... 5-9
Checking HosesandLines..........,............. 3-42
Replacing ReturnFilterfor Breaker
( l fe q u i p p e.d. .). . . . .......3-43
B a t t e r.y. . . . . . . . . . . . . . . ...............3-44
Battery lnspection andRefil|in9 .................3-44
U p p eFr r a m e ...........,.........3-46
Turntable Bearing Greasing ....................... 3-46
Greasing SwingRingGear........................ 3-46
S w i n gU n i t . . . . . . . . . . . . . . . . .........3-47
Oil LeverInspection and Refilling of
SwingReduction Gear................... ....... 3-47
Oil Replacement for
SwingReduclion Gear................... ....... 3-47
Greasing SwingReduction Gear,,............. 3-48
T r a v eUl n i l . . . . . . . . . . . . . . . . .........3-49
TravelReduction Gear............................... 3-49
Oil LeverInspection and Refilling
of Travel Reduction Gear...................... 3-49
Oil Replacement for
Travel Reduction Gear.......................... 3-49
Lubrication andInspecting Upper/Lower
Take-up Roller(ldlerWheel)................. 3-50
Inspection andTightening of ShoePlate...3-50
C l e a n i nCgr a w l e. .r . . . . . . . . . . . . . . . . . . . . . . . . . , . . . . . . . . . . . 3 - 5 0
Inspection andAdjustment
ofTrackShoeTension .......................... 3-51
Bucket................. . . . . . . . . . . .....3-52
Replacing BucketTeelh:Standard type.....3-52
Adlustment ol BucketBacklash .........,....... 3-54
AirConditioner ...............3-55
Inspection andCareof Alr Conditioner
(lf Equipped) .............3-55
Routine Replacement Safety Parts ...............3-59
40072
0-6-2
SafetySection
Youmust readthis safetysectioncarefully.

This sectioncontainsimportantsafetyinformation.
The A symbolson precautionfilm labelsare attachedto machinesin orderto preventpersonalinjury.Before

.filmlabelswithA symbots.
startingoperations,readcarefullythe indicationson
It is a very ditficulttask to coverand handleall possibledangersin this manual.For this reason,the descrip-
tionson precautionfilm labelsdo not alwayscovereverything. Tryto understandfullythis manualand driveand
operateproperly,payingspecialattentionto preventdamageto the machineor personalinjure.
Contentsof the manual

Priorto operation
Confirmationof Safetyitems
Duringoperation
Whiledriving
Afterfinishing
operations
Transporting
Beforeregularinspection & maintenance
Inspectionandmaintenance
40080
o-7
Safety PrecautionldentificationPlates(Film)
Alwayskeepthe precaution lD labelclearandreadable.
when the plategets dirty:
Cleanthe platewithwateror washingagent.Don'tuseanygasolineor organicsolvent.
lf a precaution plateis enremelydirtyanddifficultto remove,
identification replaceit witha newone.Belore
changingit, makesureit is the sametype.
In casePrecautionldentiticationPlatesare lost or damaged:
Askfora newprecaution identilicationplateat the nearestapproved salesshop.
it, makesureit is the sametype.
Beforechanging
ldentificationPlatesinsidethe Cabin
Back, Insldethe cabin

Righl sid€, nsjde the cabin
'!
CautionLabelKHP0900-00
1. Forthesafeandthemostetficientoperation, readcarefullyall theinstructions,

warningsand particularlydailyinspection methods in theoperator'smanual.
2. As instructed in theoperator's manual,warmup themachine sufficientlybefore
placingit in service.
3. Contirmthecontrolpatlernbeforeplacingthemachinein service.
4. oailyinspection haslo becarriedout in accordance withtheoperator'smanualnot
by theServiceMonitor. lts lunctionis onlyto intormyoutheconditionof themachine.
5. Nevergo underlhe machine whenil is raisedwiththe boomor arm.
6. Restthebucketonthegroundandshutdowntheenginewhenyouleavethemachine.
7. Restthebucket ontheground andblocktrackshoeswhenyouparkthemachine ona slope.
8. Nevertry to loador unloadthemachineby usingits iackup function.
9. Neverhit themachine withtheboomor armin motion.Movethe boomor armslowlv
withcarewhenit is nearthecabesDeciallv.
KHP0900-00
40091
0-8
O Driving,inspectionand maintenanceKHP1491
M
WARNING
This is very important.Youmust readthtscarefully.
You must read the manual beforedriving,maintaining/disas-

sembling,assemblingor transporlingyour machine.
To
wAnN$'rc I REF5F ftAN$rL
@ Leavingthe seat KHP1491
A
A sudden move of the stoooedmachinecould cause lhe ma-
chineto entangleor run over the operatorand lead to injury.
When leavingthe machine,lowerthe machine(bucket)to the

ground,lockthe operatingleversand removethe englnekey.
O ElectricshocksKHP1491
lf you let the machinego too close to electricwires,you could
get an electricshock.
Keepa saie distanceand awayfrom electricwires. €LEffi3lt6 g{Se K KEEPA SAFEDISTAITC€
ior SafeDistances
Guidelines
Voltage Sale Distance
6,600V or less 2 m or more
66,000V or iess 4 m or more
187,000V or Iess 6 m or more
500,000V or less 1Imormore
A0101
0-9
@ Emergency exit
button1, youcanre
pulllever2 whilepushing
ln emergency,
leasethe windowand escaoefrom it.
Potential fall of the f ront window KHP0898

Youcould get injuredwhen the storedfronl windowcouldslide
and fall otf.
Make sure the frontwindowis lockedin the storedposition. LOCKTHEFRONTWINDOW
WITHTHEPINAFTER
THEAUTOLOCK
CONFIRMING
ISINFUNCTION ^tsPud,o 00
6 FrontwindowKHPl492 OPEN POSITOI.

- -=
Erf A-;-: ir'
u M { l \ i A j rIit l : L 0 c (P t \
-'__.\\ \ r i : 0 : i r P 0 s l:!-1 l l
\ \ *f:tl 0p:li:[0 it: llfi00,t
\ \ rc1P14S?-fi
@ GeatlockleverKHP1487
themachine,
Whennotoperating raisethegatelockle-
always 0 [, cnurolt
verandlockit.
A touch on the unlockedoperationlevercausesthe machineto
move.11is dangerous!
A0111
0-10
OutsideldentificationPlate
Model: SH330-3
4O122
0-11
@ Snoe(crawlerbelt)tensionKHP0507
Plugcouldpop out from the shoe (crawlerbell)tensionad-
justmenldevice. GREASE UNDER HEAVY SPF]INGPRESSURE
)HECKVALVEGRADUALLY LOOSEN
CHECK
,/ VALVEANDSTOPWHEN
When releasingthe shoe, read the manual and handle -,< / GREASE FROM
IS EXPELLED
shoesproperly. \\/
_Y CHECKVALVE BEFORE
ANYPABTOF
DISASSEMBLING
VA\ TRACKCOMPENSATINGSYSTEIV
..-
DO NOTREIVOVECHECK
KHPosoT VALVERETAINING
BRACKET
@ Relieving pressureKHP1493
Youcan relievelhe pressure by pushingup-
lromthe reservoir
per
^.rt ^{ tha /r'hhar ^rn STOPTHEENGINE,PUSH THEPRESSURE
RELEASEBUTTON,ANDRELEASEINGAIR
FRO[ITHETANKCOI\4PLETELY
BECAUTIOUSNOTTOGETBURNED BY
HYDRAULICOILOF HiGHTEMPERATURE.
KHP1493-00
@ EntanglementKHP1494
partsofthefancouldcauseinjury.
in rotating
Entanglement
-/s.- -6.
Alwaysstopthe rotatingenginewhenconductinginspectionand t/
maintenance.
I ; l'
o )
c'rn|l
SIQP II{EE GRIE
40130
o-12
KHP1495
@ Entanglement
Entanglementin rotatingparts of the belt couldcause injury.
Alwaysstopthe rotatingenginewhenconductinginspectionand
maintenance.
Keepoutof the rangeof turnsRAPO144

Whenthe machinemakesa turn,youmaybe caughtin the up-
perpartof theturningbody.
Do notattemptto enterwithinthe rangeof theturns.
40140
0-13
PrecautionldentificationPlateson Parts
(Examples)
Battery Accumulator
DANGER! Caulion: Handling BatterY

Mishandling may lead to igniting and explosion
Short-circuit,sparks and cigarettesare dangerous to explode.
. Charging and using the battery should be done in an area
with good ventilation.
. when using booster cables, help avoid all danger.
Battery electrolyte (dilute sulfuric acid) could cause to blind-
ness or burn skin.
. lf acid contacts your eyes, skin, or clothing, tlush the area
immediately with a plenly of water.
. Additionally, it it gets in lhe eyes, after flushing them with waler,
get medical help.
NGERfi5ffi'aT!?
DA Eifi
l[?33{?iT"1i{1il^*..'.
Radiator
Cap
O a n g e r !D o n o t
open it vrhen
hot.
Checking and
filling cooling
done in lhe
A0150
0-14
Safety Priorto Operation
Wearproperclothing,and alwayskeepyour qualifica-
tion certificateswith you!
. Wearingnecessaryprotective
devices
isa basicsafetyrule.
While
driving:
. Helmets
. Safety shoes
. Properlyfittedclothing
Use the followingitems,accordingto operations:
. Protectivegoggles
. Dust mask
. Earplugs
. Protectivedevices
Forsatetyoperation,do not operatethe machinewhen

you are not in a good health.
An operatorshouldnot operatea machinewhen he or she may
not be able to operateil in a normal way becauseof fatigue, w1_
illness,drug influence,etc.
\
Holda meetingto coordinateoperations:

procedures
Operation shouldbeiulldiscussed.
If a signalman
is arranged,you should make sure who is the signal man and
what kind of signalsare used.
Alwaysperformcheckingprior to the start of work

. Belore
starting
operation,
conduct
startof workinspections
(checkpriorto startof operation)
withoutfail.
. Makesurethatworkinglampsandwipersproperly operate.
In addition,
cleanthewindows, workinglamps,mirrorsand
insidethe cabin.
. lf anyperformance problems arefound,immediately repair
them.
Followtheslartof workinspections describedinthe"lnspection
andMaintenance "section.
40160
o-15
Safety Priorto Operation
Be sure no dangeris nearthe machine

. lf thereis a riskof fallingstones,a headguarddeviceshouldbe
worn.
. Checkthe strengthof the shoulderand ground.
. Use lightingwhen it is dark.
Takenecessarysafetymeasureswhere it is in a dangerouscon-
dition.
Keep out of the work area

(Keepothersawayfrom the work area).
.lVlakesureno peopleor obstacles
arewithintheworkarea
beforestartingoperations.
. TokeepawaypeopleJromtheworkarea,post"KeepOut"signs.
Taking Care of Machine

. Cleanthewindowsforgoodvisibility. Replaceit damaged.
. Cleandirt otf the worklightsto gaingoodlightingwhenil is
dark.Checktnelightingsystem.
. Cleanthe rearviewmirrorsand adjusttheirlocations to gain
goodvisibility.
Replaceif damaged.
. Cleaninsidethe cabin,putawayand organize thingsthatare
notnecessary to operatethemachine.
. Theinsideoftheengineroombecomes veryhot.Remove dead
leavesor combustibles whichmaycausea fire.
Recheck and make sure

. Doyoufullyunderstand alltheoperations?
. Do youfullyunderstand allthesignals? @3
. ls it all rightandsafearoundtheworkarea?
. Wasanything whilechecking
overlooked
. ls yourhealthcondition
the machine?
andworkingwearappropriate?
@
g%
A{14
A0170
0-16
Safety of Safetyitems
Confirmation
Do not let anyoneride on the machineexceptfor the
driver
. Donotletanyone
rideonthemachine ,forthedriver.
except
Sit on operator'sseatto drivethe vehicle

.To drivethe vehicle,the driveralwaysshouldsitonlhe operator's
seat.
Dismountingfrom the machine

. Alwaysuse handlesor stepswhen you dismountfrom the ma-
c hr n e .
(Do not attemptto jump on to or off the machine.)
Do not use machinefor other uses than the soecified

mainusage
. Hydraulic are designedfor use in excavalion
excavators and
loading.
It is verydangerousto use machinefor otherthanmainpur-
posessuchas liiting/lowering
people.
Usageotherthanmainpurposesmay leadto personalinjury,
damageto themachine. Neverattemptanyof them.
Payattentionto signalsand signs

. Set up signson the locationswherethereis possibledanger,
likesoftshoulders,slopes,etc.
. Placea guideat placeswheredangeris foreseeable.Thedriver
shouldpayattention to signsandfollowsignalsby a guide.
Startingand Operatingthe Machine

. Whenyoustart,driveandturnthemachine, pushthe
always
hornswitchandgivesignals. Then,afterchecking
aroundma-
chineto makesureno one is near,and movethe machine.
ln addition,
if thevisibility
is limitedor as necessary,
arrangea
guideto makesureit is safe.
A0180
o-17
Safety Confirmationof Safetyitems
Installing safety devices
. Attachedguardsor coversaccording to theoperation types.
. Misuseof safetydevicesmaycausepersonalinjuryor serious
accident.
. Be familiarwiththe usageoi gatelockleversand seatbelts,
and useln a prooermanner.
. Neverattemptto detachsafetydevices.In addition,alwayskeep
themin a normaloperatingcondition.
Do not try to modify them

. Modificalionsometimes maycausesaletyproblems.
. Whenever contactand consultour
is necessarv.
modification
salesshopsor serviceshops.
. We shallnotbe responsible iaultsandaccidents
formachine's
whicharecausedby unapproved moditicatlon.
Be careful of asbestos dust

. Inhalationof asbestosdustrnaycauselungcancer.Noasbes-
tos is usedin thismachine; be carefulwhenhanding
however,
materials whichpossiblycontains
asbestos.
. Do notcleanthe machineusingcompressed air.
. Do notusegrinderswhenyoupolishparts.
. lf necessary,usedustmuskor olherrespiratory
equipment.
Installing optional parts

. Whenyouinstalloptionalattachments andusethe parts,read
themanualsfortheattachments.
. Installation
of attachments maycausesafetyproblems or ma-
chineJaultsand reducedIife;alwayscontacland consul't our
salesshoosor serviceshoDs.
. Depending on typesof attachmentsto be installed,
thestability
of machine willchange,Specialattentionshouldbe paidduring
drivingandoperating the machine.
. We shallnotbe responsible formachine's faultsandaccidents
whicharecausedby usingattachments.
. Inslalling
anduninstallingattachments shouldbe performed on
the hardlevelground.
Accumulator mounted machine

. Becausean accumulator is atlached,the attachmentcan be
loweredby meansof itsownweightby operating theoperation
leverevenlor a certaintimeafterthe enginestops.
. Afterstoppingthe engine,placethe starterswitchto ACCor
OFFposition, andthe lockleverto lockposition.
. Theaccumulator is filledwithhighpressure gas.To handlethe
accumulator,followthe ilructionsdescribed on theattached
orecaulionidentif
icationolate.
A0190
0-18
Safety DuringOperation
Use agreedsignals to performwork neededfor col-

laboration
. lf 2 or morevehiclesworktogetherat the site,decidelhe signal
giverand signs.
Working in urban areas

.To keeppeopleawayiromtheworkarea,post"KeepOut"signs.
lf theworkis performedin a heavytratficarea,a signalperson
shouldbe Dlaced to oreventaccidents.
Usespecialcarearoundelectricwires
. Takesafetymeasures
suchas holding
meetings
andconsult-
ing with the electriccompanies,or placingsignalpeople.
##ffi
Electricshocks
In caseyour machinelouchesan electricwire,
. Warnworkers themachine
around "Donottouchtheexcava-
tod'.
. Whenescaping do not usethe steps,just
fromthe excavator,
iumooffthe machine
Confirmation of the excavating location (pay attention

to structures laid under ground)
. Depending laidunderground
onthesile,theremaybestructures
suchas sewagepipes,tapwaterpipes,gaspipesandcables.
checkthelayoutandputdownclear
Beforestartingoperations,
markers,lhenperformtheoperation verycarefully.
A0200
0-19
Enginewarm-up
. Warmup the engineand the hydraulic
oil sufficiently
before
startingoperations.
. Checkthatthemeasuring arein normaloperating
instruments
condition.
Do not dig too close to your machine

"dugyourown
Youwon'lbe ableto laughit off by sayingyou
grave".
Incaseof emergency,position
thecrawlerat therightanglewith
andrunnlng
theroadshoulder, motorbehindthemachine to easily
escape.
Do not try to passthe bucketover the cabin

. For saJety, do not passthe bucketcontainingearthover people
o r t h ec a b i n .
lf you detectan abnormalityin the machine,immedi-

atelystop operation
. When you lind somethingis wrong with the machineduring
operation,immediatelystop the operation,check and fix the
problem.
. Do not use the machineuntilreoairshavebeen linished.
40210
0-20
"Openwork" excavationis dangerous
Do not dig a hole under an overhangbecauseit is dangerous.
It may cause a landslideor fallingrocks.
Workingon slopes
Specialattentionshouldbe paidwhenoperatingthe machineon Doog
slopesbecausethe machine'sstabjlityis significantly
influenced.
. Do not turn the bucketdownwardmorelhan necessary.
. When operatingon a slope,keepthe footinglevel.
Do not attemptoperationsbeyondthe machinecapa-

bility
. Operationsbeyondthe rangeof performances maycausedam-
age to the machineor exposeoperatorsor workersto a riskof
life.
.1
. Performoperalionswithinthe rangeof machine'sperformances. \t
Ventilation
. Engineexhaustfumesaredangerous.
.Takeventilationmeasures to prevent
gaspoisoning whenstart-
ingtheenginein thelocations is poorsuchas
whereventilation
indoors.
in tunnels.or underoround.
40220
0-21
Maresure the ground is safe

. Besurethattheground
orpassage
isstrong
enough
andthere
is no risk of collapsingfrom the machine'sweight and vibra-
tions.
. Be careful of operalingduring the snow seasons since the
groundis coveredand not visible.
. Just aftera raintall,clitfs,groovesand roadshouldersare dan-
geroussincetheytend to be softened.Keepawaytromthem as
much as possible.Landslidesmay occur due to the machine's
vibrationor weighl.
. lf there are risesand fallsin the ground,the machine'soperat-
ing conditionsbecomeunstable.Try to run the machineon flat
olacesif oossible.
Usinga breaker
. Whenoperations usinga breakerare necessary,theyshould
be performed by a personwhohasa certification Jorcomple-
tionof drivingskilltrainingforconstruclionmachinery vehicles
({ordemolition).
.Installationof a breakermay causesaletyproblemsor ma-
chinefaultsandreducethe lifeol the machine; alwayscontact
andconsultoursalesshopsor serviceshops.
. Set reliefpressure andenginerotationsettings,and reinforce
the aftachment as necessary.
. Readthe breakersectionsof the manualthoroughly and per-
formoperations carefullyin ordernotto damagetheexcavator
bodyor the breaker.
. Whennot operating the breaker,do not put yourfooton the
operatingpedal.An inadvertent step-onmaystartbreakerlo
operate; it is dangerous.
Using a crusher
. Installationof a crushermaycausesafetyproblemsor ma-
chinefaultsandreducelhe lifeof the machine; alwayscontact
andconsultoursalesshopsor serviceshops.
. Theheavyweightol a crushermakesthevehicleunstable and
posesa riskof overturning when making turnson slopesand
evenif youtry to stopa lurn,the eifectcould
hills.In addition,
be delayeddueto thelorceof inertia.
. Attachment reinforcement shouldbe doneas needed.
40230
o-?2
Bucket with hook, lifting operations

. Whenperformliftingoperations,specialhooksfor liftingare
necessary.
. Beforestartingan operation.checkand makesurethat the
hookhasno cracks,deformations,or otherabnormalities.
. Checkalsotheliftinggearssuchaswireropesorchainsbefore
startingtheoperation.
. Reducetheenginerotations, andoperateleversslowly. Espe-
cially,maketurnsslowly.
. DO NOTletanvoneunderthe liftedbucket.
40240
0-23
Safety WhileDriving
Checkyour route
.Youshould yourroutein advance.
investigate
#rc
. When you have to move a machinein a locationwhere your s0@g
visionis limited,arrangea guidewho can givesignalsas needed.
. And also, beforecrossinga bridge,pay attentionto allowable
weiohlol lhe bridoe.
Startingan operation
. When runningthe machine,first check the directionsof the
drivinggearsand operator'scab;then,start the operation.
Whilerunning
. Whenrunning chooselevelground
themachine, as muchas
possible.
. Avoidobstacles,electricpoles,and buildingswhile running.
. Whilerunningon frozen,snowcoveredground,pay attentionto
the groundstrengthand slipperyconditions. a
r l l
Driving up and down hills

. Whiledriving
up anddownhills,runin parallel
wilhlhe lineof
themaximum inclination.
Drivingdiagonally
upor downa slope
oBt
is dangerous.
4-
---"- -Yi_-Z
40250
0-24
Safety WhileDriving/ AfterOperating
Be careful when you change direction on a slope
. Changing directionon a slopemaycausethemachineto slide
sideways Whenchangingdirections
or overturn. is absolutely
-rat-
necessary,do it onlyon a slopewithhardgroundand a low .'P'/"2/'/4t
incline.
u$@g
Drivinguphill and downhill(slopes)

.While drivingon hills,run slowlyand keepthe bucket20-30cm
abovethe groundlevel.
. When the machinebecomesunstable,stop the machine by
touchingthe bucketto the ground.
Parking
. Parkthe machine on hard,levelandsafeground.
. Lowerlhe bucketto thegroundandstoptheengine.
Parkingthe machineon a slope

. Lowerthe bucketto the ground,put the leverin neutral,and
place the brakingblocksbehindthe crawlers(both right and
left)on the downhillside.
. Engageturn locksalso.
40260
0-25
Safety After Operating
Parkingon roads
.When parkingthe vehicleon road,put up signalsorlandfences
which can be seen at nightfrom othercars.
.Lower the bucketto the groundand lock the doorsto prevent
some one f rom drivingor tamperingwith the machine.
Beforeleavingthe machine
1. Lowe|the buckelto the ground.
2. Put the operatingleverin neutral.
3. Shut off the engine.
4. Removethe enginekey.
5. Raisethe gate lock lever.
6. Lockthe doors.
lnspectionafteroperation
Checkeach part oJthe machineafteroperations \ r r
( i na d d i t j o nt o w a s h i n gt h e m a c h i n e ) .
. lf any faultsare detected,repairthem immediately; do not post-
@k,
reflR s,,
pone it untilthe followingday.
. Fillthe {uel tank to full afterthe daily operationsare finished.
Especiallyin the followingsituations,performinspectionand re-
oair orocedureseadierthan usual:
eRK#
l r X
..rJ-{
afteroperationsat very dustylocations
in freezingor very hot wealher
afteroperationsin swampsor soft groundlocations.
40270
0-26
Safety WhileTransporting
Loading and unloading
. Whenyouloadon or unloadthemachine fromtrailers
ortrucks,
useramps.
. Do notloadand unloadthe machinebyjackingit up.
Transporting the machine

. Fixthe machinefirmlyto preventthe bodyfrommovingwhile
transporting.
. Checkthecarryingcapacity.
. lf a permission
providedforbytheRoadTratfic Controlor Boad
TransportationVehiclelawsis necessary,
applyfor andobtain
ir.
Removing front attachments

. Whenfrontattachments are removed,the centeroi gravity
towardsthe rear.
movessignificantly
. Payspecialattention
whendrivingthemachine.
. Whendrivingon ramps,applya counterweight
to thesidefac-
ingthe upwardsiope.
Towing methods
. Whentowingthe machine,usewireropesstrongenoughfor
thetractionload.
. Do notusewireropeswhichhavekinks,twists,or damagefor
towrng.
. Do nolallowanyonebetween thetowingvehicleandtheexca-
vator.
. Donottowthemachine on sloDesbecausethereis a riskofthe
machineslidingsideways.
. Takemeasures to prevenidamageto ropesandlhe excavator
byplacingwoodprotectors betweenthetowingwireropesand
the excavator.
. Towthe machineslowlyin orderto lessenthe impacton the
machine.
. Connectthe excavator and towinovehicleto forma straioht
line.
A0280
o-27
Safety BeforeRegularInspection& Maintenance
Maintenance and inspectionmethods
. Beforeperforming readthe"ln-
andmaintenance,
inspection
andMaintenance
spection thoroughly.
Seclion"
Inspect and maintain the machine on level ground

1.Choosea safeplacewithlevelandhardground.
2. Lowerthe bucketto theground,
3.Stopengineandremovekey.
4. Aoolvbrakesto the shoes.
Displaya sign "lnspectionUnderWay"

. Hanga plateindicating"lnspection/ MaintenanceUnderWay"
on the door or operatinglever. OB'
lmportantsafetyparts
. Parlsrelatedto safetyandfire prevention
are specificallyre-
fenedto as"lmportant SafetyParts". thesepartsregu-
Replace
tatry.
. "lmportantSafetyParts"includeparlswhicharedifficullto de-
terminethepartlifebytheireneriorappearance.
Replace these
partsregularly
evenil thereare no apparent
abnormalities.
. lf any abnormalityis foundbeforethe replacement interval,
changeandrepairthe part.
A0290
0-28
Safety Inspectionand Maintenance
Do not attemptto maintainmovingparts
. Avoidingadjustmentsduringdrivingif possible. c0@g
. Repairor adjustmentsare inevitable,
two or moretechnicians
shouldwork jointly.
. Payspecialatientionand avoidentanglement of clothingin ro-
tatrngparts.
The machineis very hot right afterthe enginestops!

. AIIpartsot the machineare very hotjustafterthe enginestops.
Touchinganythingmay resultin skin burns.
. Startinspection/maintenance afterall partshavecooleddown.
Openinghoodsand covers
. Do not open the enginehood whilethe engineis rotaling.
. Engagelockswheneveryou open the enginehood or covers.
. Do not open the enginewhen the wind is strong.
Fireprevention
. Use incombustible
oils lor cleaningparts.
. Edinguishllameswhich may causef ire hazards.
. Preparefire extinguishing
appliancessuch as extinguishers.
. Do not smokewhile inspectingand maintainingthe machine.
A0300
0-29
Use protective appliances
.Wearprotective
goggles,helmets,safetyshoesandgloveswhen
conducting
maintenance work.
. Alwayswearprotectiveappliances whendoinggrindingand
hammeringworksincemetaldebrisf liesout.
Useloos in a prop€rmanner
Conductingmaintenancework in high places

. Putever)4hing in orderaroundthefootingarea.
. Do notspilloil or greaseand do not leavetoolslyjngaround.
Be careiulnotto slipwhilethe machineis running.
. Usetoolsor handrails whenclimbingup or dismounting. Also,
be carefulof slipperysurfaces.
. DO NOTjumpfromhigherplaces.
. Whenworkingtogether, decideon and usesignals.
. Whenworkingtogether, followthe instructions
fromthe leader.
Holding attachments
. lt is verydangerousto replaceor repairjoints/hoses
whilehold-
ingattachmen'tin the air.
. Alwayslowerthemto the groundor placeit on blocks.
Maintainingunderneaththe machine
. Whenworkingunderthemachine,
usesafety
supports
orsafety
blocks
underthecrawlers
to support
themachine.
A0310
0-30
Be preparedin caseof emergency!
. Decidewhere to contactand how to handle the situalionin
placeswhere
investigate
caseof an accidenlor fire.Additionally,
extinguishersand first-aidboxesare stored.
Releaseoil pressurebeforestartingmaintenance
. Priorto inspection/maintenance, airpressure
release andoil
oressure in circuitsafterthe oartshavecooleddown.
. Whenmaintaining electricsystems, removethe balterynega-
tive(-)terminal and start the work.
Highpressureoil
. Pipesand equipmentinsideof the excavatorare filledwith high
pressureo .
. lt is very dangerousto performinspections/maintenance when
oil pressureexits,becausethe oil couldflow out.
.lf leakageof highpressureoil from a smallholecontactsskins
or eyes,it may causeskin or eye injury.lf you touch high pres-
sure oils,get medjcaltreatmentimmediately.
. lJ the oil is hot, it may cause burns.Wear protectivegoggles
and gloveswhen conductinginspection/maintenance.
Battery
. Batteries emitflammable gases.Alwayskeepllamesaway.
. Thebatteryelectrolyte containsdilutesulfuricacid.lf the fluid
touchesthe skin,immediately washit otf withwaterand then
washfullywithsoap.lf it getsin the eyes,atterflushingthem
withplentyof water,getmedicalhelp.
. Beforecheckingand handlingthe battery,turn off the power
supply(byplacingthestarterswitchto OFF).
. lf youuseor recharge lhe batterywhilethe batteryelectrolyte
is lowerthanthelowerlevelindicated on thesldeof thebattery,
il maycausebreakage (explosion).
. Checkthe levelot the batteryelectrolyle,
batterymountingcon-
ditionsandthevoltage,usingtesters,on a regularbasis.
A0320
0-31
Removing the battery.

. Beforemaintaining the electricsystem,disconnect the nega-
tive(-) batteryterminal.
. Batteriesemitflammable gasesand maycauseignitionand
@ts9
explosion.Battery contains
electrolyte acid.Handle
dilutesulluric
the batterywithextremecare.
Ventilation
. When conductingmaintenancework in the poor ventilatedlo-
cations such as indoors,keep doors and windowsopen and
@ts9
ventilateair to avoidgas poising.
Handling high pressure hoses

. Kinksand crackson highpressurehosescouldcausebreak-
age.Do notuseanyhoseswithkinksandcracks.
. lf fuelhosesor hydraulic
oil hosesare looseor cracked,
they
couldcause fire.Always
repair them immediately.
Parts that have been removed

. Placeremoved partsin a stablecondition, theymay
otherwise,
$
falldownandbecomedangerous.
. Keepchildren andbystanders awayfromthepartsstoringarea.
.Whenthe groundis nothardandsolid,partsmaysinkandfall
downot lheirownweight.Arrangethe partsstoringareain a
placewhichhaslevelandhardground.
.lf soilor dirtgetsinsidethepipes,it couldcausemalfunction
or
errors.Plugor cap pipes of removed parts.
Use manufacturer'sgenuine parts
ggwe
Alwaysusethe manufacturer's genuinereplacement parts,oils
and greases.In addition,applyoils and greasescompliantto
temperatureconditions.
Majorinspectionsand maintenance workshouldbe conducted
in ourServiceShoo.
40330
0-32
Firstcleanthe machine,then checkand repairit
Cleaningmachines
makes lailures
it easyto detect andfaults.
Keep the oil fillerand oil levelgauge clean and avoiddust and
dirl entry.
Washingvehicles
1. Whenwashingthe machine,be carefulnot to splashlhe elec-
tricaleouiDment.
. Monitorsand eleclricalequipmentin the operatorcabin.
. Do not apply steamdirectlyto battery,connectorsand other
electricaleouioment.
2. Do not apply high pressurewashingsteamdirectlyto the ra-
diators.
Wash the radiatorcarefullyand gently.
Keepfluids free of waterand dirt

When addingfuel/hydraulic oil/engineoil, keepthem free o{ wa-
ter. dust and othercontaminants.
Do not addingfuel or oil with the strainerremovedfrom the filler
Port.
Draining oil and changing filters

. lt is dangerous
to drainwateror oilandreplacefiltersjustafter
theenginestops.Carryoultheworkaftereachparthascooled
down(approximately 20-40"C).
. Whenchangingoil or changingfilters,inspectthe drainedoil
JY
andoldfiltersandcheckJormetaldebrisor foreign substances.
l{a largeamountof metaldebrisis detected,contactourService ,,triillitl,i,ttr,
Shoosfor reoairs.
A0340
0-33
Disposalof wastefluids
. Donotpourwaslefluids
ontoground,
,2
lakes
rivers, andmarshes. ---'+\
It can harm the environment.
. When disposingof oil. f uel,coolingwater,solutions,f iltersand
followthe localrulesand regulations.
#
otherharmfulsubstances,
Usecleanoil
. Usecleanoilandgreaseto avoidintroducing
dirt.
. Usecleanoilandgrease.
. Also use cleancontainers.
. Afterfillinggrease,wipe any spilledgreaseor oil.
. Extragreaseon operaling/rotating parts,
Keeplubricantsat properlevels
.Either too high or too low lubricantlevelsare bad for proper
machineoperation.When checkingand addingoil,maintainlhe
Drooerlevels.
A0350
0-34
Welding and repairing
.Turn off the electricsupply.(l/ove the starterswitchto the OFF
oosition).
. lf an electronicpart(microcomputer) is attached.removeit (elec-
troniccomponentssuch as controllers).
. Set up a groundwithin 1 m irom the area10be welded.
. Do not apply200 V or more continuously.
. Do not put any sealsor bearingsbetweenweldedarea and the
ground.
.When weldingor healinga paintedarea,removethe paintfirst.
When heat is appliedto a paintedarea,harmfultumeswill be
proouceo.
. lf heat is appliednearto a sectionwhere hydraulicequipment
and pipesare located,flammablefumesor vaporsmay be pro-
ducedand ignited.
Do not drop tools and parts

. Whenopening or tankfillerportsfor in-
windows
inspection
andtoolsintothem.
be carefulnotto dropbolts/nuts
spection,
. Takeouleverything
fromyour pocketsto avoiddropping
thangs.
InstallingO-rings
Whenremoving sealingpartscontaining
O-rings,cleanthe fit-
tingfaces.
Becarefulnotto damageO-ringsandassemble thembyapply-
ingoilwhenattachingthem.
After finishing maintenancework

When working together, decide on and use signals.
1. Aftermaintenance, makesurethatat lowidlethereis no oilor
waterleakagefromwherethe maintenance workwas done
(forapproximately 5 minutes).
2.Operateeachcomponent slowly,andmakesurethattheywork
correctly.
3.Then,increase andmakesurethereis
theenginerevolutions
no wateror oil leakage.
4. Operateeachcomponent and makesurethatthereare no
abnormalities.
40360
0-35
Inspection and maintenance during cold seasons

1. Usefuelandlubricatingoilsand greasesappropriateforthe
temperaturecondilions.
2. Checkthe batlerychargingrates.
(long-life
3. Useanti-freeze coolant).
4. Bemovemudandwaterattached to thevehiclebody.Wipeoff
waterdropson thecylinderrods.
Inspectionand mainlenancewhen the machine is used

under special situations
When used under extremely hot conditions
1.Check/maintaincoolingwaterandradiators.
2. Checkandadjustthefanbelttension.
When used in a rocky place

to breakage
Payspecialattention loosebolts
of thesuspension,
and nuts,cracksand wears.Loosethe tension
of shoesby a
smallamount.
When used by the ocean

Takespecialcareof electronic
careJully.
Washsaltoll especially
hydraulic
equipmenl, andsuspension
cylinders to prevent
corro-
sion.
When used at sites full of dust and sand

1. Checkthe elementsof air cleanersmoreoften,andcleanor
changethe elementsanddustcupsregardless of exchange
intervals.
2.Tightencapslullyto preventdustandsandlromentering the
oil
hydraulic tank.
When used in marshes or on soft ground

Lubricateand greasethe partsearlierthanusual.Greaseany
pinswhichhavebeensubmerged in muddywatereveryday.In
checkandcleanthesuspension.
addition.
A0370
0-36
lnstruments
andControls
ThisINSTRUNIENTS ANDCONTBOLS sectiondescribes andproperop-
thefunctions
erationoJthecomponentsrequired
to operatethemachine.
Forsafeoperation,
fullyunderstandthecontentsof thissection.
Contents
. Locationof Components
OverallView
OperatoisCab
. RightConsole
. LettConsole
. Monitor& SwitchPanel
. MonitorDisplay
. SwitchPanel
. OperationLevers
' Operator's
Seat
. OperatolsCab
. Radio
. AirConditioner
. Fuse
. Battery
Tooperateandcontrolthe machine,referto the OPEBATING
INSTBUCTIONS
Section.
'|-0
ofcomponents
InStruments/ContrOls Location
OverallView
O Bucket 'u, tranery

Link
O Bucket @ Aircleaner
O ArmLink C5Engineand Radiator
@ Bucket
Cylinder @ Counterweight
'OArm e Turntable Bearing
@ ArmCylinder '@Shoe(Crawler)
O Boom ,@TravelUnit
@ BoomCylinder zuLowerHolrer
@ Operator's
Cab e UpperRoller
@ SwingUnit z1Snoelenslonunll
r F U e tt a n K 4' raKeup Holler
@ Hydraulic Oil Tank
Rea
a
@, !->
Riohf
dJ
Fronty/
40391
1-l
ofcomponents
InStfUmentS/COntfOlS Location
Operator'sCab
switch
A r condrlioner
Tilt lever
Monilor&
switch panel
Rightcontrollever Tilt open
rear wtnclow
(foremer
gencyexit)
vent
Air conditioner
Trave pedal Left control ever

(withhornswrlch)
A0400
1-2
lnstruments/Controls Right Console
RightConsole
,OControllever(Right)
(withldleSwitch)
O ThrottleVolume
O StarterSwitch
@ TiltLever
O Airconditioner
Swilch
StarterSwitch
Start
Enginestartingposition
ON
Enginerunningposition
Electrical position
systemenergizing
ACC(Accessory)
Accessory powersupplyconnection.EnginestoppingposF
tion.
OFF
Keyinserting/removingposition. systemotf posi-
Electrical
tion.
The key is usedbothfor opening/closing
doorsand opening/
closingthetankcap.
ThrottleVolume
. Regulates
enginer.p.m.
markposition
Lowspeed..........Volume at * ,a 14
?,\\ \ !e-/-
markposition
Highspeed......-..Volume at 3 {\W"7t-/-\
r\\,/,1
xv.//
rJ fr
L
\\
\
IMPORTANT r F S
lf the numberol engine r.p.m.does no'tchange even after \\? t
\\\,c#//
turningthe throttlevolumeswitch,it is becausethe idleswitch
is ON. Pushthe idle swilchto OFF.
LCD MonitorEquippedModel:An ENG. IDLINGmessageis
disolaved.
A0411
I -.'
lnstruments/Controls RightConsole
Tilt Lever
WARNING
Stop lhe enginewhen adiustingthe console.
Dangerous!An inadvertenttouchon the levercausesthe
machineto move.
Pullthe tilt leverupward,the consolewill moveup and down.

Pushthe tilt leverdownand backto the originalposition,the
consolewilllock.
ldle Switch
By usingthis switch,the enginespeed can be adjustedto low
i dl i n g .
. One Touch/Aulo ldle ChangeOver
By pressingthe ldle switchfor 3 seconds,OneTouchand Auto
ldle changealternately.
. Auto ldle
The Auto ldle indicatoron the monitordisplayindicatesON.
With the operatjonleverin neutral,aller about5 seconds,the
enginespeedwill drop to low idling.
The operalionleveris usedto returnthe engineautomatically
to its orevioussoeed level.
. One Touchldle
Autoldle
Eachtime the ldle switchis pressed,the enginespeedcan be
\
En Ittr! E
switchedalternatelybetweenlow idlingand the originalspeed
. Low ldling
T h e E N G .l D L l N G lm e s s a g ei s d i s p l a y e d .
40421
1-4
lnstruments/Controls Left Console
Left Console
O Controllever(Lett)
(withHornSwitch)
C GateLockLever
3 TiltLever
O Auxiliary
Switch
5 LOCKbar
HornSwitch
Whenthe switchlocatedon top of the lettside operalionleveris
oressed.the horn will sound.
Tilt Lever
M o u n Y ds m o u n lp o s i t i o n
WARNING
Stopthe engineto adiustthe console.
Dangerous!An inadvertenttouchon the levercausesthe Operalron
machineto move.
Pullthe tilt leverupward,the consolewill moveup and down.

Pushthe tilt leverdownand backto the originalposition, the
MoLrnVdlsraounl
consolewilllock.
{rock)
Whenthe consolebox is in MounvDismount position,
the lock
is
bar alsostored andwillbe locked.
40430
1-5
lnstruments/Gontrols LeftConsole
Gate Lock Lever

WARNING
I
. Whennot operatingthe machine,alwaysraisethe gate" //.._............\
D
ir-T-Tr_---\\l l
lock leverand lock it.
. A touch on the unlockedooerationlever causesthe
lI lt lt i \ 3 ll
li
l
l
machineto move.lt is dangerous! \-_/
. Maresurethe lockleveris in the lockedpositionand it is
locked.
Unexpectedmachineoperationscan be avoidedeven if you in-

advertentlytouchthe operationleverswhen you are not operat-
ing the machineor when you get on and off the machine.
To lock it, raise the lock leverand the lock bar will be stored
withinthe console.
When the consolebox is in MounVDismount position,the lock
bar is also storedand will be locked.
A0440
1-6
& switchPanet
lnStrUmentS/COntrOlS Monitor
Monitor & Switch Panel
LCDMonitorEquippedModel
Monitordisplay Modechange swilches Switch panel Hour metea
MonitorDisplay(Seepages1-8to 1-10)
(l / ll)
ModeIndicator
O Travel
? l\4odeIndicator
Work Mode (S H L)
Auto Mode (AUTO)
3 Autotdte(oN oFF)
O CoolantWaterThermometer
? Hyorau||cu rnermomerer
FuelMeter
Mode Change Switches (See page 1-11)

O TravelModeSwitch
@@'@
O WorkModeSwitch
I AutoModeswitch
'l
Switch Panel(See pages -12 to 1-13)
0 BuzzerStopSwitch
fl SwingLockSwitch
@ EmergencyStopSwitch
@ WorkLampSwitch
@ WiperSwitch
€ WasherSwitch
Hour Meter (See page 1-13)

@ Meterlndication
@ TripSwitch
E
- / \ vloH
@((JJ rnrp
./
A0460
lnstruments/Controls MonitorDisplay
MonitorDisplay
LGDMonitorEquippedModel
O TravelMode lndicator(l / ll)

Mode Indicator
Work Mode (S H L)
e AutoMode(AUTo)
O Autotdle(oN oFF)
@ CoolantWaterThermometer
g Hydraulic
OilThermometer
O Fuell\4eter
WARNING
.The monitoris intendedto indicatethe machine'scondi-
tion and to quicklyalertthe operatorof any abnormali-
ties by meansot messagesor buzzers.lt is not intended
to be usedfor inspectionor maintenance.
. Followthe start of work inspectiondescribedin the "ln-
sDectionand Maintenance" Section.
.The monitorcan be damagedby water.Takecarethat it
does not get wet.
TravelIndication(LCDMonitorEquippedModel)
The indicationwill be displayedatTRAVELpositionon the moni-
tor. ITRAVEL
]
I: Low speedtravel
Il: High speedtravel
ll the travel load becomeslargerwhile travelingat ll speed, it
automatically goes intoI speedbutthe indicationwill notchange.
EI
ModeIndication(LCDMonitor)
Theindication atWORKposition
willbedisplay ontheMonitor.
S: StandardMode I WORK]
H: Super HeavyMode
L: Light Mode
Auto: Auto Mode 1f,5!
Auto ldle Indication(LCDMonitor)
oN: Autoldle
OFF: One Touchldle AUTO IDLE
E[tr
40470
t-6
Instruments/Controls MonitorDisplay
CoolantWaterThermometer& HydraulicOil
Thermometer(LCDMonitor)
Indicatesthe enoine coolantwater temoeratureand hvdraulic
f,,-'AH r{-},H
oil temperature. t _ | r
C: Low temperature H : H i g ht e m p e r a t u r e . - -
t-fi t-tl
When the bar graph does not displaythe temperaturebecause l-rr l-rr
r-l = r-l E
of low temperature,perforrnenginewarming-up.
When the bar graph displaysthe highestlemperature,reduce
the load and preventoverheating.
ot dtr
FuelMeter(LCDMonitor)
lndicatesthe amountof fuel in the tank.
F: Hightuel level ,.f,I-lF
-fJ-ll
'lIJ-ll
E: Low fuel level I-tl
IITT
lf the fuel meter indicatesE, there is very littlefuel leit in the /-rr
tank. Refill the machinewith lue
t:gE
m
A0480
1-9
MonitorDi
MessageDisplay
. The messagedisplayindicatesthe conditionof the machine
and indicateswarnings.Whena warningis indicated,the warn-
ing buzzeralso sounds. En It5tr
IMPORTANT
. The warningbuzzeris sloppedby pressing the buzzerstop
switch. Messagedisplaysample
. Whenthe warningbuzzersounds,carryout the inspection
and maintenance describedin the message.
givenin the "lnspection
. Followthe instructions and Mainte-
nance"Section.(lf abnormalindicationpersists,
consultwith
'theauthorized
ServiceShopandaskior service.)
Buzzer MessageDisplay Meaningand Measures

to be Taken
ENGPRE HEAT E n g i n ew a r mu p ( g l o w )i s i n d i c a t e d .
Indicates
automaticwarmingof the engine.The automatic warmingis
AUTOWARMUP
releasedby movingthethrottlevolumeor operation
levers.
ENGIDLING I n d i c a t etsh e e n g i n ei s r u n n i n ga t l o w i d l i n g .
POWERUP Indicatesthe systemis in automaticdiggingpower up.

At the time of every 500 hour service inteNals,one minute indication
S E R V I CD
EU E
appearstor 5 timeswhen the engineslarts.
Sounds LOWFUEL Indicates
theluel levelis verylow.Addluel.
SoundsLOWCOOLANT Indicalesthe coolantwater level is low.Add coolantwater.

l n d i c a t e st h e e n g ; n eo i l p r e s s u r ei s a b n o r m a l l yl o w .S t o p t h e e n g i n e ,
Sounds L O WO I L P R E S S
c h e c ke n g i n eo i l l e v e la n d a d d o i l .
Indicates
the enginecoolanttemperature or hydraulicoil temperature
abnormallyrises. Putthe enginein low idlingand reducewateror oil
Sounds OVER HEAT
temperaures.
Checkthe radiator& oil cooler.
SoundsALTERNATOR problems
Indicates in batterychargingsystem.
Checktheelectriccircuit.
electricproblems
Indicates (shortcircuitor disconnection)
in theelectric
SoundsELECPROBLEM system.
Checktheelectriccircuit.
A0490
1-10
Instruments/Gontrols Switch Panel
SwitchPanel
Mode Change Switch
1. TravelMode Switch
Whenthe switchis pressed,the travelspeedtogglesbetween
High Speedand Low Speed.
TRAVE-
WARNING
When the travel mode changesduring traveling,travel
directioncan be erratic.Stop the machineand then
changespeedmodes.
The indicationwill be displayedatTRAVELpositionon the moni-

tor.
I Speed: Low speed travel (Appropriatewhen travelingon
slopesand placeswith bad groundconditions.)
II Speed: High speed travel (Approprialewhen travelingon
f l a ta n d l e v e lp l a c e sw i t hg o o dg r o u n dc o n d i t i o n s . )
Whenlhe travelingloadbecomeshigh duringtrav-
elingin ll Speed,it automatically returnsto I Speed.
2. Work Mode Switch

Eachtimethe modeswitchis pressed.the work mode switch
can be switchedto S, H, L and S, repeatedly.
The indicationwill be displayat WORK positionon the moni-
tor.
WORK
MonitorlndicationS: Standard l\4ode.Use this mode ior
standarddiggingwork.
MonitorlndicationH: SuperHeavyMode.Usethis modefor
heavydiggingworkspeciallyrequiring
speedyoperation.
MonitorIndicationL: Light Mode. Use this mode for work
requiringpreciseoperation.
Whenthe automodeis activated, the modewillnotbe changed
even if the work modeswitch is pressed.
3. Aulo Mode Switch

When the switchis pressed,the mode will be turnedto Auto
mode.When it is pressedagain,the Auto mode will be re-
leasedand turnedinto S mode.
AUTO indicationwill be displayedat WORK posilionon the
Monitorwhen the mode is Auto.
Whenthe Auto mode is activated,the optimalwork modewill
be selectedto improvefuel consumption.
40520
i--
Instruments/Controls Switch Panel
BuzzerStop Switch
When the switchis pressed,the warningbuzzerwill stop.
. Whilethe switchis pressed,the indicationon the monitorturns AL/ARM
SIOP
darkerand all switchlumpsare fully indicated.
IMPORTANT
Checkthe ltemsindicatedon the monitorand reDairthem as
necessary.
@
Swing Lock Switch
WARNING
. Whentravelingor whennot usingswingf unctions,keep osvi,rNGLocK
the switchturnedon.
. Cautionmust be takenwhen operatingthe machineon
the slopes.Swing operationdownwardcan swing the
machineevenwhen the swing lock switch is turnedon
due to the load of the machine.
. Cautionmust be takenalthoughthe swing lock switch
is turnedon and the switch lumpsare blinking,operat-
ing afterwithin5 secondsmightactuallymovethe ma-
chine.
Whenihe switchis pressed, the swinglockwillbe aclivated

or
reteaseo.
Whenactivated:Switchlampwillbe turnedon. No swingby
swingoperation.
Operating themachine within5 secondsaf-
ter the switchlumpblinksmightcausethe
actualaction.
Whenreleased:Switchlampwillbe turnedoff.Canswing.
Emergency Stop Switch

lf the enginedoesnotslopevenif the key is turnedto OFFon oENGTNEST'oP
the starterswitch,pressthisswitchto stopthe engine.
IMPORTANT
The lamoat the sideof the switchwill be lit whilethe emer-
gencystopis activated.
To cancelthe emergency stop,whenrestarting the machine
pressthe switchagain.
A0530
Instruments/Controls Switch Panel
Work LampSwitch
ispressed,
Whentheswitch theworklampwillbeturnedon/off. O LAMP
S w i t c hl a m pi s t u r n e do n : W o r kl a m pw i l lb e t u r n e do n .
Switchlamp is turned off:Work lampwill be turnedotf.
WiperSwitch
Whenthe switchis pressed,the wiperfunctiontogglesin an
IntermittenVContinuous/Stop
cycle.
@
lntermittent:
Inlermittent
lampllowerlamplON O CONT
"9
Continuous:Continuouslamp[upperlamp]ON
Slop:LampsOFF
IMPORTANT
Usingthe wiperswhenthe windshieldis dry or dirtyand when
it is coveredby snow can cause damageto them. Use cau-
tion in such cases.
WasherSwilch
When the switch is pressed,washer fluid is sprayedand the WASHER
wipersare activated.
The washer fluid tank is locatedin right front of the machine
(withinthe tool box).
IMPORTANT
Donotoperatethewiperswhenthereis nowasher
fluid,or
@
themotorcanseize.
Hour Meter
Indicatesthe operationtime of the machine.
The lastdigit correspondsto 1/10 of an hour (6 minutes).
When the engineis stopped,the LCD is indicated.
1. Trip Switch(TRIP)
Whenthe TRIPswitchis pressed,the trip f unctionwill be indi-
cated.
In approximately one minute,the trip indicationwill be turned
back to the Hour meter.
When the trip switchis pressedfor about2 secondswhilethe
trip meteris displayed,the switchwill be set at "0.0".
A0540
t - t J
lnstruments/Controls OperationLevers
Control Levers
WARNING
. Do not hanganythingon the controllevers.lt maycause
misoperation.
.The Auto ldle indicatoron the monitordisplayindicates +
t-t
ON.Thecontrolleveris usedto returnthe engineauto- 3 qifr f| 4 rettutn
maticallyto its previousr.p.m.level.
TravelLever
WARNING ++
. Beforeoperatingthe travellever,confirmthe direction T
of the lowerframe(forwardor backward).
The travel unit is in the back and the travel lever is
pushed,the machinemovesforwardand if it is pulled
towardsyou the machinemovesbackward.
.When not traveling,do not placeyour feet on the travel
pedals.
0 Presstherightandlefttravelleversat thesametimeto move

themachineforward.
O Pullthe rightand lefttrave{leversat the samelimeto move
the machinebackward.
O Pressthe lefttravelleverlo makea rightturn.
@ Presstherighttravelpedaltomakealeftturn.
Travel Alarm
. Whenstartingto travel,thewarningbuzzersoundstora given
trme.
ControlLevers
WARNING
. Evenif the leveris put into neutral,the swing maycon-
tinue briellydue to inertia.Therefore,keepenoughdis-
tancenot to hit anythingduringswingoperations.
.The operationmethodol leversvariesaccordingto the
machinespecification.Verifythe operalionprocedure
nameplateattachedinsidethe cab. Understandand be
familiarwith the controlleversbetoreoperatingthe ma-
chine.
A0550
1-14
lnstruments/Controls OperationLevers
Boom,arm, bucketand swingoperatlonscan be controlledindi-
viduallyor simultaneously.The operationspeedvariesaccord-
ingto the operationleverstroke.Whenthe handls releasedlrom
the operationlever,lhe leverautomaticallyreturnsto neutral.
This machineadoptsISO (JlS) operationmethod.
DANGER
. Beforebeginningoperations,verity that the operation
methoddescribedin the operationnameplateis the same +
as the actualmovementsof the machine. Swing + + Sw'ng Blcher
"fi fghl
. Whenverifyingeachoperation,performit slowly. Y
I
. The operationmethodmay differentdependingon the
specilications.
. Whenthe operationmethodon the nameplateand the
actualmovementsdo not match,eitherchangethe pipe-
lineconnections matchthename.
so thatthe movements
plate or changethe nameplateto matchthe machine
movements.
OperationNameplate
t
r---l
I
L__.1
oo
\-**$*.? V*0*U T--l
R
KHP0857-00
A0560
t-tc
lnstruments/Controls Operator'sSeat
Operator'sSeat
WARNING
Beforeadjustingthe seat,lowerthe bucketto the ground
and stop the engineor put the machinein a leverlocked
condition.
Alwaysverilythat the seat is lockedafteradjustingit.
Adjustthe seat to allowthe operatorto easily reachthe opera-

tion Dedalsand levers.
A. SeatHeightAdiustment
1.Turn and adjustthe handleO withoutweighton the seat.
. Raise:Turnto the right(clockwise).
. Lower:Turnto lhe lett (counterclockwise).
B. Forward/Backward Seat Adiustment

1. Pullthe slidelever@ to adjustthe seatpositionforwardiback-
ward.
2.Whenthetorward/backward adiustmenl is completed,
release
the lever@ to lockthe seal,
C. Reclining Adiustment
'1.Pullthe reclining lever 3 to adjustthe backrest
adjustment
angle.
2.Whenthereclining adjustment releasethelever
is completed,
O to lockthe backrest.
A0571
t-to
Instruments/Controls Operator'sSeat
D.Arm Rest
1.Turnthe adjuslmentdial O locatedunderthe arm rest to ad-
just the angle.
2. Lift the arm rest so that it springsup at the side of the back
E. SuspensionSupportAdlustment(lt equipped)
intheseat,turnthehandle
Whilesitting e to therightto adjust
thA c, '^^^rf hrr.tnaee
F.Console& SeatSlidePositionAdjustment
1. Pullthe slide leverI to adjuslthe positionas a whole.
2. When the adjustmentis completed,releasethe lever € lo
lockthe seat.
G. Seat Pocket
The pocketis locatedat the back side of the backrest.
Use this pocketlo slorethe anstruction
manualand others.
H. Seat belt
1. Beforestarlingoperations,put on the seat belts.
2. Mare sure the seat belt does not have any twists,and then
insertit into its buckle.
3. Alwaysverifythat the seat belt is f irmly locked.
l. HeadRest
1.Pressthelockswitch
O located
at'thetopol thebackrest
to
adjustthe head restheight.
A0580
1-17
lnstruments/Controls Operator'sCab
CAUTION
. Be carefulnotto get your handor anythingcaughtin the
door or windowswhen closingthem.
.Whenworkingwith the doorfully open,securelyengage
the door lock.
Operator'sCab
Door Lock
This is usedto keepthe door open.
Fullyopen the cab door and push it into lock positionto lock it
open.
To close the door,press down the lever(1) locatedon the left
side ot the operator'sseat to releasethe lock.
Left SideWindow
When the lock is released.the window panescan be opened
and closedto the lefvrightas required.
Roof Panel
1. Opening
Turnthe lock(1)on the frontsideof the canopyin thedirec-
tionof thearrowandpushthecanopyto openit.
2. Closing
Holdthe lock(1)andpullit backslowlyandengagethe lock
(1)
' l- 1 8 40590
FrontWindow
WARNING
Whenopeningand closingthe front window:
1.On a levelsite,lowerthe bucketto the groundand stop
the engine.
2.Whenopeningand closingthewindow,do it slowlywith
careto avoidgettingfingersor handscaught.
3. Securelylock the window in placebeforestartingthe
operation.
UpperWindow
CAUTION
Be careful!Thestoredfront windowmayfall down.
Youcouldget iniuredwhenthe storedfrontwindowcould
slideand fall off.
Makesure the front windowis lockedin the storedposi-
tion.
The tront window(upperwindow)can be storedinto the
top of the operator'scab.
Opening
'1. Nloveto lhe right the autolock leverlocatedat the upper
F i g .A a n d F i g .B
e
side ol the uoperwindowto releasethe lock.
2. Hold the lowergrip with the left hand and the uppergrip with
the righthand.Slowlypull up the upperwindow.
3. Atter verifyingthat the windowis fixed by the centerautolock
A locatedat the reartop of the cab,securelylockthe window
.ffi,^
w i t ht h e l o c kp i n O .
F i g .C a n d F i g .D
Closing
1. Release thelockof thelockpinO at thebacksideof lhe cab,
andlurnthe lockpininward.Fig.D
2. Removetheautolock O at the reartopof thecab.Fig.C
3. Holdthelrontwindowsidegripwiththe lefthandandthe rear
windowsidegripwiththe righthand.
4. Lowerthefrontwindowslowly.
5. By pushingbothhandsontothe upperwindows, confirmthat
the windowis fixedby the autolockl- locatedon the upper
sideof thefrontwindow. Fig.B
Fig. D
A0600
1-19
LowWindowOpening/Closing
Whenthe upperwindowof the f rontwindowis opened,the lower
windowcan be removed.
.l
. Pressthe leftand rightlockpins O of the low window,so that
the lowerwindowbecomesreadytor removal.
2. Storethe removed lowerwindowintothe leftsideof the rear

insidecab.
alignthe lowersideandtheopposite
a) Forstorage, sidewilh
theeachrecessed areaJorthestorage position
at the rear.
b) Firmlypressthe frontsideto the lockto secureit. Interior
LightSwitch
Interior Light Switch

Putthe interiorlightswitchto "ON"to turnon the interiorlight.
Theinteriorlightis located
attheupperrightsideoftheoperatoas
--.-l
cab. -\
r l
l i
t \
ti--l
li--1
!.-..-
40610
Instruments/Controls Radio
Radio
ESP=tiA ( 1 )
@
PALSYNTHESIZE
o
AM/ FTIFECEIVEF P N T S ESTT A T I O
AM/FM Radio
IMPORTANT
. When water gets insidethe speakersor radio,it can cause
unrepairabledamage.Do not get it wet. Especiallyunder
rainywealheror when washingthe machine,closethe win-
dows.
. Do not use benzine,thinneror other solventsfor cleaning
the scale plateor knobs.
. Wipe with a soft and dry cloth.
. Do not disassemblethe radio.
O Powerswitch/volumecontrol
Turnthis knobclockwise.The " click" soundindicatesthat the
powersupplyis turnedon.
Furtherlurning increasethe soundvolume.
I tone conlrol
Turningthis knobcounter-clockwisedecreasehighfrequency
sound leveland clockwiseto increasehiohsound level.
J Ljrsprav
The displayindicatesthe receivingfrequency,tlme ard / or
operatingfunctions.
,O CLK(Clock)button
Pressingthis buttonto indicatecurrenttime.
Pressingthis buttonagainto resumefreqpencydisplay.
Note : Batteryback-upmodels(B-type)do not haveclockfunc-
tion and this buttonis disabled.
0AST (Auto-storememory)button
This button has two functionsdependingon pressingtime.
Pressingthis buttonand releasewithin two seconds,it will
work as Preset-Memory-Scan and the radiowill receivepre-
programedstationsfor a few secondsand changeto another
stations.Pressingthis buttonagain to stop scanning.Press-
ing this buttonlongerthan two seconds,,t will be Auto-store
Memorv.
A0620
lnstruments/Controls Radio
O Presetbuttons(1-6) Manualtuning
One slationeachin the FM and MW bands,respec- Pressing eitherUPor DOWNbuttons shiftsthe re-
tively,can be presettor each ot these keys,1 to 6 ceivingfrequencystepby stepPressingeitheroi these
"Preselingdesiredstations"
Referto the seclion allowscuntinuousshiftingof the
buttonscontinuously,
3 SEEK button receiving
frequency.
Whenthis buttonis pressed,the radioautomatially,
searchesfor a receivable slalion,and automatically
Presetting desired station into memory
stopssearchingonce a stationis picked-up.
1.Selectdesiredstationby manualor seektuning.
O Band selectswitch
Pressingthis switchchangesoverbetweenFM and
2. Pressdesirednumberof memorvbuttonfor more
MW.The displayindicalesthe receivingband and thantwoseconds.
frequency. 3. Repeat1-2 to presetolher stationsinto presel
Note : MW only modelsdo not havethis function. memory.
*' Followsamemethodto changepreviously stored
v r u n r n gD u r r o n s
PressingeitherUP or DOWNbuttonsshiftsthe re- station
to otherstation.
'* In casebatteryback-uplineis cut of dueto re-
ceivingfrequencystep by step.Pressingeitllreof
thesebuttonscontinuously, allowscontinuousshift- placingbatteryor anyotherreason,previously
ing of the receivingfrequency. storedmemorywillbeerasedandlhe presetting
procedure shoLldbedoneagain.
-- The radiois capableto store6 stationsof MW
Timeset
and6 stationsoJFMband.
1.TurnonACCswitchto ONpositionandturnONthe
radioswilch.
2. PressCLK button,if displayis indicatingfrequency, Auto-store memory
and indicatetime. PressingAST butlonmorethantwo seconds,radio
3. PressingUP buttonwhile depressingCLK button to searchreceivable
starlsautomatically stations
and
will increase l\,llNUTES.Pressing DOWN button storethefrequency
automatically
intoeachmemories.
whiledepressingCLK butlonwill increaseHOUR.
4. ReleaslngUP / DOWN and CLK buttonwill set the
time.
Listento the radio

1.TurnonACCswitchto ONpositionandturnONthe
radioswitch.
2. SelectdesiredbandMWor FM by bandswitch.
3. Selectdesiredfrequency by pre-setbutton,SEEK
button,or tuningbutton.
4. Adjustdesiredvolumeleveland toneby the con-
trolsaccordingly
5. To turn off the radio,turn volumecontrolknobto
counter-clockwise until"click"sounds.
SEEKtuning
Whenthis buttonis pressed,the radioautomatically
shiftreceiving
frequencyupwardand searches for a
receivable
stalion.
Andautomatically stopssearching oncea stationis
picked-up.
A0630
lnstruments/Controls Air Conditioner
Air Conditioner(lf equipped)
Control Panel
O Main PowerSupplySwitch
e Auto ControlSwitch
S CompressorSwitch
@ FanAir VolumeChange
Switch
! temperatureuonlrot sw[cn
O Inside/Outside Air Change
Switch
? Vent ChangeSwitch
€.rDefroster Switch
C MainPowerSupplySwitch
Thisswitchoperates(ON)and stops(OFF)the air condi-
tioner.
WhenturnedONbypressing thisswitch,
theoperation
usingthe settingwhenthe lasttimeturnedoff.
C AutoControlSwitch
starts
@"%*
By pressing thisswitchwhenthe mainpowersupplyswitch
is OFF.the air condilioner runsin an automaticmode.
Whenthe switchis pressed,the ventair temperature, vent
changeandtanairvolumeare automatically controlled
and @ou'o
theAUTOindicalion is lit on the LCDdisolav
O Compressor Switch
TurnsON/OFFthecompressor.
Whenit is turnedOt, t* is indicated

on the LCDdisplay.
Pressthe auto controlswitch.the comoressoris automati-

@^,..
callyturned on.
Whenthis switchis pressed,the AUTOon the LCD displayis
turnedoff.
@ Fan Air VolumeChangeSwitch
When the air conditioneris running,by pressingthis switch
lhe fan air volumewill be changed.The AUTO indicationis
turnedoff on the LCD disolavand the air volumeset is lit. @
€B
By pressing
By pressing
@
O
, theair volumeincreases.
, theair volumedecreases. o
LCDDisplay
FanArrVolume Low Medium Higher Highest
40640
1 temperature uontrorbwtlcn
Whentheairconditioner pressing
is running, thisswitchsets
the insidetemperatureof theoperatoas
cabin.
By pressing, theseltemperatureincreases.
@
By pressing,
o
On the LCDdisplay,
decreases.
thesel temperature
f rom18.0through
thesettemperature,
32.0f C), is indicaled.
O Inside/OulsideAir ChangeSwatch
Eachtimetheswitchis pressed,
theinneraircirculation/
outer
are changedoverand the following
air induction indication
appearson the LCDdisplay: R/F
@
tnnernircirculalion Outernir Induction
6-l A
Z Vent ChangeSwitch
Whenthe AUTOis indicatedon the LCD display,by pressing
the changeswitchonce,the AUTO is turnedoff and the vent
changeis lixedat the settingat thattime.Eachtime pressing MoDE
(7)
the switch,theventchangewillbe changedfromFACE,VENI
HIGH LEVEL,FOOTto FACEagain,in this order.Eachvent
chanoemark is indicated.
a a
LCDDisplay
VENTCHANGE
,/
i' i:
VENT HIGH LEVEL
/ -
FOOT
Upperbody Upperbody Feet

Upperbodyfront
DACK Feet Frontwindow screer
DefrosterSwitch
By pressingthisswitch,the ventchangewillbe changedto
function.
defroster
TheAUTOindication is turnedoffon lhe LCDdisolavand
DEF
@
willaoPear.
@
Usethistunctionto defrostthefrontwindscreen.
LCDDisplay
VENTCHANGE Air ventdirection
DEF FrontwindowscreenFoot
A0651
1-24
Auto Air Conditioner
Beforeusingit, start the engine. Automaticcontrolswitch
1. Pressihe automaticcontrolswitch.
AUTOis indicatedon the display.
@ou'o
controlswitchto setthe desiredtem-
2. Pressthe temperature TemDerature
controlswitch
peralure.
{ !, t"*peratrredecreases. |
creases.)
: t e m p e r a t u r ei n -
o"""6
The adjuslment is between18 and 32
rangeof temperalure
"c.
By followingthe step 1 and step 2 above,the fan air volume,
vent changeand air vent temperalureare automatically con-
trolled.
3. When using this withoutthe cooling/dehumidiiying
function,
pressthe air conditionerswitch.
Air conditionerswitch
1 ]ft on tn" displayis turnedoff.ln thiscase,the
cannotbe setlowerthantheoutertemperature.)
temperature
pushthe mainpowersupplyswitch.
4.Tostoptheoperation,
@^'i
Mainpowersupplyswitch
IMPORTANT
. Dependingon the outertemperature, the fan air volumemay
becomelow for a giventime atterthe auto air conditioneris
runningto avoidthe coolervent.
@"%*
. Onceyou set the desiredtemperature, do not movelhe tem-
peraturecontrolswitchunlessit is necessary.lt may take a
longertimelo achievethe set temperature.
. Foryour health,changevent directionsand ventilatethe cab
occasionally, and do not come into direct conlact wilh the
cold air for a longtime.
Whenrapidcoolingor heatingis needed

1. RapidCooling Automaticcontrolswitch
Pushthe autocontrolswitchandsetthetemperature indica-
tionat 18.0(maximum cooling)byusingthetemperature con-
trolswitch.In thiscase,the ventchangeis tixedat venland
lhe fanairvolumeis fixedat the maximum withoutautomatic @ouro
conlrot.
Whenit is necessary to runtheairconditioner
continuouslyat Temperaturecontrol switch
AUTOmode,setthedesiredtemperature bythetemperalure
controlswitch.
",.,9**6
40660
1-25
2. RapidHeating Automaticcontrolswitch
Pushthe auto controlswitchand set the temperatureindica-
tion at 32.0 (maximumheating)by usingthe temperaturecon-
trol switch.In thiscase,the venl changeis fixedat footand the
fan air volumeis f ixedat the maximumwithoutaulomaticcon-
@ouro
trol.
When it is necessaryto run the air conditionercontinuously at TemDerature
controlswitch
AUTOmode,set the desiredtemperatureby the temperature
o""'Q,...
controlswitch.
ManualControl
The fan air volume,ventchangeswitchand defrosterswitchcan
be used in combination.Even in the AUTO control mode,the
functionwhich is once activatedby pressingthe switchover-
ndes.
At thistime,the AUTOindicationon the LCDdisplaywillbe turned
oif, but functionsotherlhan one which is activatedby pressing
lhe switchare automatically controlled.
To put backto the AUTOcontrol,pushthe auto controlswitch.
To stop the operation,pushthe main powersupplyswitch. Air vent volumechangeswitch
1. To changethe fan air volume
Press the fan air volume chanqe switchand adiust the vol-
ume.
2. To changethe vent
@
€t
o
Pressthe venl changeswitchand selectthe vent.
3. To defrostthe frontwindowscreen
a) Pressthe defrosterswitchto changethe ventlo DEF,
air changeswitchto put it the in-
b) Pressthe inside/outside
side air,
Vent chenge switch
c) By usingthe temperaturecontrolswitch,put the set tem-
peratureto 32.0.
d)To removefrostquickly,set the fan air volumechangeswitch MoDE
(D
to the highest.
4. When you do not want the outerair to gel into the operator's
cab, pressthe inside/outside
air changeswitchlo changeto Detrosterswitch
t h e i n s i d^ ei r . A
DEF@
IMPORTANT
. Whilecooling,thecoolwindhitstheglassandtheoulerside Inside/outside
air changeswitch
of thewindowglassmayfogup.
. Whensettingtheventchangeto thefoot,theairalsocomes
fromthe DEF R/F@
. Whensettingtheventchangeto the DEF,theairalsocomes
fromthefoot.
A0670
1-26
Instruments/Controls Air Conditioner
Spot Cooler
Whenthedooror frontwindowsarefullvooened.it functions as
a spotcooler.
Whenthedooror irontwindowsareclosed,thelunctionreturns
to theoriginalcontrol.
Tosloptheoperation, pushthe mainpowersupplyswitch.
1. Whileusingtheairconditioner withautomatic control.
Theventchangeis automatically changedto FACE,it func-
tionsas a spotcooler.
Thefanairvolumeis aulomatically con-
trolled.
2. Whileusingtheairconditioner withmanualcontrolWhenthe
ventchangeis selected, changedto
it will be automatically
FACE,andit functions as a spotcooler.
Thefanairvolumeis automatically controlled.
By usingthe ventchangeswitch,the ventcan be switched
over.
Miscellaneous
1. lf the solarradiationsensor(locatedat the sideof rearbox
behindtheoperator's cab)is covered,
it is impossible
to mea-
sureexactinnertemperatures. Do not placeanything on the
solarradiationsensor.
2. Becarefulnotto cooltheairtoo low.
Foryouhealth,it is recommended thatthelemperalure ditfer
encebetweenthe insideand outsideair shouldbe keptat
aoout5-b -u.
CigaretteLighter
CAUTION
In orderto preventfailureot a cigarettelighterand the
damageby fire to a circumferencepart,observethe tol-
lowingthing strictly.
.lt is unusualwhennot returningto the originalposition,
evenif 30 secondsor morepass,afterpushingin a ciga-
rettelighter.Pullbacka cigarettelighterimmediately
and
contactthe authorizeddealerregardingcure-
. Do not keepa cigarettelighterpushedin.
. Do not insertanythingotherthan a cigarettelighter.
Cigarettelighteris on a rearbox.
Cigarettelighteris pushedin,andif it returnsto the originaipo-
sitionafterseveralseconds. thenuseit.
A0680
lnstruments/Controls Fuses
Fuses
Fusesprotectlhe electricalcomponentsand cablesfrom over- Fuse box localion (rear console)
neal|ng.
lf any lamp or electricalcomponentdoes not operate,it may be
the resultof a blownf use.
When replacinga fuse,selectone of the properamperage.
FuseReplacement
1. Stop the engine.(Turnthe starterswitchto OFF.)

2. Obtaina fuse of the properamperagefor the socketwherethe
blownJusewas placed.
Purchasespecifiedratingfuses indicatedfor automobileuse
at a car shop or gas station.
3. Replacethe blownfuse with a new one.
4. Installthe fuse cover.
It the reasonfor the blownfuse is unknownor the fuse blows
out repeatedly, havethe machineinspectedat a ServiceShop
to determinethe cause.
A0690
1-24
lnstruments/Controls Fuses
FuseRatingsand CircuitNames
Backup Enqinecontrol
BACKUP ENd.coNTROL
1 0A 204
Key switch,Radio.Interiorlamp Computer
C.
KEY SW. BADIO ROOMLAMP COMPUTERC.
1 0A 204
Air conditioner
Heater P
Computer
AIRCON. HEATER COMPUTER P
204 204
Air conditioner
compressor Gatestylelocklever
AIRCONCON4PRESSOR LOCKLEVER(GATE)
5A 1 0A
WorkLamp Lubricator
LAMP
'15A LUBRICATOR
1 5A
WorkLamp(spare) Beacon
LAMP(SPARE) BEACOM
1 5A 1 0A
DC Converter Fuelfeedpump
DCCONVERTER F U E LF E E DP U M P
1 0A 204
Wiper.Washer Enginestopmotor
WIPER,
WASHER ENG.STOPMOTOR
1 5A
Horn Enginepre-heat
HORN ENG.PRE-HEAT
1 0A 304
lighter
Cigarette Optionline
CIGARLIGHTER OPTION LINE
1 0A 1 0A
40691
1-29
lnstruments/Controls Battery
Battery
WARNING
Betoreinspectingand handlingthe battery,be sureto turn
off the powersupply(turn the starterswitchto OFF).
Sincethe batterygeneralesinflammablehydrogengas,it
maycatchfire and explode.
1. Do not useany matches,cigarettes, or othersourcesot
fire or sparksnearthe batiery.
2. Beforechargingthe battery,removeit tromthe machine
and removeall the plugs-Selecta well ventilatedarea.
Sulfuricacid is used as the electrolyte.lt is dangerous
becauseit can causeburnsor loss of eyesight.
1. lf the battery fluid comes into contact with skin or
clothes,immediatelywash it off with lots of water.
2. lf the batteryfluid getsintoyoureyes,immediatelywash
youreyeswith lots o{ waterand haveyoureyestreated
by a doctor.
Installationand Removalof Battery

. For removal,iirst disconnectthe groundside terminal((-) ter-
m i n a ls i d e ) .
lf any tool or otherobjectshouldcome intoconlactwithlhe (+)
terminal,there is the dangerthat a spark may be caused.
. For installation, connectthe groundside terminal((-) terminal
side) last.
. Do not connectthe batterywiththe terminalconnections re-

versed(connectionof (+)10(-)or t) to (+).lt maycausedam-
aoelo theoeneratoror others.
A0700
1-30
Instruments/Controls BoosterCables
Startingthe Engineby Using Booster

Cables
WARNING
When connectingthe cables,neverallow the (+) and G)
terminalsto touch.
Usingthe boostercablesto start the enginecan leadto
accidentif not done properly.Useextremecaution.
1. ConnectingBoosterCables
a) Stop the engine.
b) Connectthe boostercablesin the order of O to @:
1 Connectone termrnalof the red cableto the (+1terminaiof
the faultymachine.
O Connectthe otherterminalof the red cableto the (+) termi-
n a lo f a n o r m a ml achine.
O Conneclone terminalo{ the blackcableto the (-) terminal
o f t h e n o r m a lm a c h i n e .
@ Conneclthe otherterminalof the blackcableto the faulty
machine'sswingf rameat a placeawayf rom the battery.
2. Startingthe Engine
a) Makesurethat the boostercablesare connectedcorrectly.
b) Startthe engineof the normalmachineand wait for 4 to 5
mrnutes.
c) Startthe engineof the faultymachine.
(Aftercrackinglor 20 mlnutesandthe enginedoesnot start,
wait for 2 to 3 minutesand try again.)
3. Removingthe BoosterCables
Removethe boostercablesin the order ol e to :
a) Removethe boostercablesconnectedto the swingframe
of lhe faultymachine.
b) Removethe blackcable connectedto the terminalof the
normalmachine.
c) Removethe red cableconnectedto the terminalof the nor-
m a lm a c h i n e .
Faultymaclrinesengineblockor iron
d) Removethe red cableconnectedto the terminalof the faulty
macnrne.
A0710
t-Jl
Instruments/Controls BoosterCables
WARNING
Whenusingor chargingthe batteryat the electrolytelevel
belowthe "LOWERLevel"indicatedat the side of battery,
it may causedamage(exposition)to the battery.
IMPORTANT
lf the battery is continuedto be used with the electrolytelevel
"LowER Level"indicatedat the side of batterv.it mav
belowthe
deterioratethe batteryquicker.
1. The batteryrequiresaddedsolution.
After being used tor a given period,the solutioninsidethe
battery(dilutesulfuricacid)will decrease.
ffi
1-ll--*
lf the solutionlevelis closeto the LOWERlevel.add distilled L_._=_J.
wateror regularbalterysolutionup lo the UPPERlevel. Electrolyteevel s low Donotaddthesolulon
abovelh€ IJPPER
leveine.
(if the label indicationis not attached,verily il by using an
indicato0
2. ExplosionAccidentExample
a) lf the batteryis leftwith the solutionlevellow,hydrogengas
tends to be generatedand lill the insideof lhe battery.
the plus (+) polar
b) lJthe cellsare exposedand deteriorated,
plateand negative(-) polarplateeasilygel short-circuited.
Thesoluhonlevelis too low
c) Whenthe sparkscausedby the shortcircuitignitethe inner andlhe Poar Platesarc Theiilledhydrcgengas
gelsshoncirculed
gas, the batterymay explode.
3. Checkthe batteryregularly.
a) Check the solutionleveland alwaysfill it up il lhe levelis
low.
b) Checkthe terminalsand fixtures.
c) Checkingvoltageusinga testeris also recommended.
Explosion!
4O720
1-32
ng Instructions
Operati
ThisOPERATING
INSTRUCTIONS the properoperation
sectiondescribes of the ma-
cnrne.
Alloperators
shouldalwaysoperate
themachine andsafelyto prevent
carefully personal
injuries
anddamage to themachine.
Contents
. Operationof newmachine
Dailyinspections
. Startingandsloppingtheengine
. Warmup operation
.Operations (Travelling)
(Swing)
(Attachment)
(Specialattachments)
. Bucket:turningoverandreplacement
. On completion of dailyoperations
. Operatingin coldclimates
. Operatingunderextreme conditions
. Transportation
. Storing
* Foroperatjons
o{theinstruments andcontrols,
referto theINSTRUMENTS
ANDCON-
TROLSsection.
WARNING
. lf any problemis found, immediatelycorrectthe prob-
lem.
Do not run or operaleanymachinewhichis not properly
maintained.
. Beforestartingoperations,checkthe iob sitecondiiions
and takethe necessarymeasuresto ensuresafeopera-
tions.
. Useextremecarein dangerousplaces.
. Makesure that unauthorizedpeoplecan not enterthe
iob site.
2-O
Operating Operationof New Machine
Usinga NewMachine
Although a newmachine is inspectedandadjusted
beforebeing
delivered,operating
it underseverecondilionsbeforetheendoJ
the break-inperiodwillatfectits performance
and shortenthe
servicelife.
IMPORTANT
Be sureto breakin the machinelor 50 to 100 hours(indicatedby
the hour meteo beforeworkingunderlull loadconditions.
lf the machineis operatedat full load beforeit has beenbroken-
in, seizingor scuffingmay occur,resultingin shorteningof the
machine'sservicelife.Therefore,cautionshouldbe takento pre-
ventthis from happening.
Breaking-inprocedure(up to 50 to 100hours)
Warming up!
1. Conductthe daily inspectlonand check for any oil, fuel, and
coolantwater leaks.
2. Alwayswarm up the enginebe{oreoperation.
3. Keepthe speedof the enginebelow80% of the maximum.
4. Checkif the machinels runningproperly.

5. Avoidrunningor swinging the machinerapidly. 00@g
6. Avoidgivingthe machinea shockby suddenlystopping
the
boomwhenlowerino it.etc.
))
ila
Q,, U
7. Conductthe newmachine50 hoursmaintenance.

8. Greasethelrontpinseveryday
(forgreasing
typemachines).
40760
Operating DailyInspections
Toensurethe saletyof the operalorandto extendthe service

perlormthelollowing
lileof the machine, dailyinspections.
WARNING
lf any problemis found during the inspection,immedi-
atelyidentifythe causeand adiustor repairthe machine
to preventfurthertrouble.lf the machineis operatedwith
the problemuncorrected,it maycausemoreseriousprob-
lemsor severeaccidents.
Dailylnspections
Pertorm inspeclions belore starting.
Visualcheck
checkthemachine
before
starting
theengine.
a .,,A
Visually
Thoroughlycheckthe surroundingsand the bottomof the ma- ;"--\6--\Y
chinefor the following:
1. Leakageof oil,fuel and coolant.
2. Looseboltsand nuts.
3. Wire breakage,short circuitand loose batteryterminalson
the electricalwiring.
4 . O i ls t a i n .
5. Accumulationof foreignmaterials.
Checkafterstartingthe engine
of all gauges.
1. Hornandoperation
noiseandexhaustcolor.
2. Enginestartcondition,
ol oil,fuelandcoolant.
3. Leakage
40770
Operating DailyInspections
Itemto checkdaily
Check llem
General 1.Checkforcoolant andoil leakage.

2. Checkboltsandnutsfor looseness.
3. Eliminateaccumulateddust(fromengine,/inside
cab).
4. Check pysical damage.
exterior
5. Checkif the cabandthewindowareclean.
Check beforeStartingEngine 1 .E n g i n e
1 ) O i l a n d c o o l a n lte v e l sa n d t h e i rc l e a n l i n e s s .
2) LeakageoJoil and water,damageof hosesand lines.
3) Damageand cloggingol radiatorand oil cooler.
4) Tightnessof fan belts.
5 ) C l o g g i n go f a i r c l e a n e r
2. UooerStructure
1) Oil level,leakageand waterdrainagetrom fuel tank.
2 ) O i l l e v e l ,c l e a n l i n e sos f h y d r a u l i o
c iltank.
3) Leakageof oil and water,damageof hosesand lines.
4) LoosenessoI boltsand nuts
5) Deformationand damageof any area.
6) Wire breakage,short circuitand loose batteryterminals
on the electricalwiring.
7) Adjustmentof rearview mirrors..
3. Tracks
1) Looseness,wear and damageof shoes.
2) Oil leakageand wear of the upper and lower rollers.
3) Loosenessand loss of mountingbolts.
4. WorkingEquipment
'1)Oil
l e a k a g ea n d d a m a g eo n t h e c y l i n d e r sl ,i n e s ,h o s e s e
, lc.
2) Wear and damageot bucket.
3) Looseness.wear and breakageof bucketteeth.
4) Lubricationof the frontattachment.
5) Loosenessand loss of mountingbolts.
5. OuterAooearance
1) Damage,deformation.
CheckafterStartingEngine 1. Enginerunningstate,exhaustcolor and abnormalnoise.

2. Operationand abnormalnoise in hydraulicdevices.
3. Leakageof waterand oil in any area.
4. Check horn,buzzer,workinglamp and monitor.
5. Check if readingsof water and hydraulicoil thermometers
are
correcl.
6. Inspectionof each operation.(travel,swing,attachment)
Referto the nextsection"lnspection

and Maintenance" procedure
forinspection details.
40781
2-3
Operating StartingandStoppingthe Engine
InspectionsbeforeStartingthe Engine
Beforestartingthe engine,performthe dailyinspectionoutlined
in the previoussection(DailyInspection).
Basicoperationbeforestartingthe engine
1. After verilyingthat there are no problemswith the machine
and checkingthe surroundings, sit in the operator'sseat.
2. Sit in the operator'ssea'tand adjustthe positionso that the
leversand pedalscan be easilyoperated.
3. Put the operationleversinto neutral.
Cautionsfor startingthe engine

1.When it is cold,the enginebecomesharderto start because
the oil viscosityincreasesand the batteryperformancede-
creases.Startthe engineat the firsttrial if possible.
2 . S o u n dt h e h o r n ' t oa l e r tp e o p l ei n t h e s u r r o u n d i nagr e a .
IMPORTANT
Whencold:
Inwinteror whenit is cold,beforestarting
theenginethemonilor
showsreadings andtheenginewillbe automatically preheated.
Starttheengineaftercompleting prehea'ting.
3. Afterstartingthe engine,alwayspertormthewarmup opera-

tron.
Note:If the enginerunsat lowr.p.m.,vibration
mayoccur.In
thiscase,slightlyincreasether.p.m.andthevibration
willstop.
40790
Operating Startingand Stoppingthe Engine
Startingthe Engine
"Before
Afterperformingthe basicoperalionsdescribedin Start-
I n gt h e E n g i n e 's e c t i o ns. l a r tt h e e n g i n e . ,-l\ \ \v,'
1\\)i-'.*\
Basicoperationfor startingthe engine ^\\./
xv//
,l L
\1
1. Shittthe throttleleverinto low speed. I
n' . \ \ F
\ ;
CAUTION \\?
/t /
\\,c#-/
This machineis equippedwith engineidle start.
Eventhoughihe enginelhrottlemaybe setat a highspeed
the enginewill delaultto low idle when startingthe en-
gine.
Once a control lever is activatedthe enginespeedwill
rise to the speedsel by the throttleconlrol.Operatinga
controllevermaycausethe enginespeedto risecausing
an acceleratedresponseto attachmenland machine
movement.
2. Insertthe key into the stader switchand turn the key lo the
"ON" position.Checkon the monitor{or any problems.
IMPORTANT
This machineis equippedwith pre-healand aulo warm-up.
In extremelycold temperaturesallowthe engineto pre-heat
"ON" position
by turningthe key to the beforecranking.
3. Pressthe hornswitch(on the top of the lefl operationlever)to

soundthe horn to alert peoplein the surroundingarea.
"ON"positionto the "START]position.
4. Turn the key lrom the
Afterthe enginestarts,releasethe key.The keywill automali-
"ON"
callv returnto oosilion.
IMPORTANT
lf the enginedoesnotstartin onetry,operatethe starterfor
up to 10 secondsthenwail tot 1 or 2 minutesbeforetrying
again.Whenit is cold,lhe engineis sometimeshardto start, oN a
butdo notcontinuerunningthe starterior morethan10 sec-
nccO
onds.
5.Afterstartingtheengine,performwarmup operations. oFFO
40801
2-5
Operating StartingandStoppingthe Engine
Inspectionsafter Startingthe Engine
WARNING
lf any problem is found, immediatelystop the engine,iden-
tity the cause and correct it immediately.
IMPORTANT
EquippedModelhas engineautomaticwarm up
LCD l\4onitor
operation Althoughenginer.p.m.may increasedur-
function.
ing automaticwarm up operation,it is not abnormal.
Basicoperationafterstartingthe engine
After startingthe engine,inspectand verily the followingwhile
"Warm Up Operation"section)is Warming up!
warm up operation(see the
b e i n gd o n e .
1. Enginerunningstate,exhaustcolorand abnormalnoise.
2. Operationand abnormalnoisein hydraulicdevices.
3. Leakageof waterand oil in any area.
4. Checkhorn,buzzer,workinglampand monitor.
5. Checkif readingsof waterthermometersare correct.
fr."fr="
6. Checkthat all operations(travel,swingand attachment)are
normal.
temeera'u,eC)[
Hydra!licoil
b!
A0810
2-6
Operating Startingand Stoppingthe Engine
Stoppingthe Engine(NormalOperation)
1. Parklhe machineon flat,solidgroundand lowerthe bucketto
theoround.
t h e e n g i n ek, e e pt h e e n g i n ei n l o wi d l i n gm o d e
2 .W h e ns t o p p i n g
for about5 minutesto lowerthe watertemperature.
. Stoppingthe enginesuddenlywithoutcoolingit off can cause
damageto the engineparts.
3.Turnthe keyin the starterswitchlo "OFF'posilion

to stopthe
engrne.
Pulloul the key.
Stopping the engine (safety device)

stopswitchandtheenginewillbe shut
1. Pressthe emergency
down.Theswitchlampwillbe lit. o ENGTNESToP
IMPORTANT
.To releasetheemergency
stopswitch,presstheswitchagain.
. The engineemergencystopis not releasedby turningthe
keyON * OFF* ON.
40820
2-7
Operating Warm-upOperation
Warm-upOperation
A CAUTION
1. Be sureto performwarm-upoperationto preventdam-
age to the hydraulicsas well as tor safe operation.
2. Afler warmingup, be sure to contirmthat the boom,
arm,buckel,swingand traveloperationscan be prop-
erly performedbeforeworkingthe machine.
3. Warmup the machinesufficientlvin the winter or in
cold areas.
The operatingtemperatureof the hydraulicoil in this machjneis

1 2 2 - 1 7 O "(F5 0 - 8 0 ' C )( t h ec e n t e ro f t h e o i l t h e r m o m e t e r .l )f .t h e
machineis operatedwhen the oil temperatureis lessthan 68.F
(20"C)Ithesecondgraduationof the gaugel,the hydrauljccom-
ponentsmay be damaged.
Afler startingthe engineand beforebeginningwork, warm up
the oil temperatureto 68"F (20'C) (thesecondgraduationof the
gauge)by followingthe proceduresbetow.
Warm-upprocedures
1.Thisengrne isequipped
witha glowplug.Pre-Hea't
theengine
priorto cranking.
Turnthestarterkeyto the"ON"position.
Themonilorwilldisplay
ENGPRE-HEAT
andwillindicate
when
thisfunction
is complete.
2.Warmup theengine
a) Automatic Warm-uo
Atterstarting
theengine.if theenginewatertemperature
is
low,theautomaticwarm-upstartsandgradually increases
theenginespeed(for10-15minutes) to warmup theen-
gine.
temperatu,e
IMPORTANT e)[
Theautomatic warm-upis released

bymovingthethrottlevol-
umeor operation levers.
Warmuptheengine:
untilthetwoof thewaterlhermomelers
light(forliquid-crys-
tal-equippedmodel)
b) ManualWarm-up
Putthethrottlevolumeto low-medium
positionandrunJor
about5-10minutes.
A0831
2-8
Operating Warm-upOperation
3. Warmup the hydraulics.
CAUTION
. Operatingattachmentsshouldbe done avoidingthe in-
terferencewith the machine'sbody or the ground.
. Alwaysverifylhe operationmethodbeforeoperatingthe
machine.
. Do not run anycomponentexceptbucketoperationdur-
ing warm up operation.
. Do not relievelor morethan 30 seconcls.
a) Afterwarmingup the engine,put the throttlecontrolto me-

d i u mp o s j t i o n .
b) Raisethe gate lock lever.
c)Slowlyoperatethe arm (bucket)controlleverand bringthe
cylinderto strokeend.
d) Relieveit for less than 30 seconds.
e)Slowlyoperatethe arm (bucket)controlleverand bringthe
arm and bucketto the oppositeend.
f ) Relieveit for lessthan 30 seconds.
g) Repeatstep a)- f) untilthe hydraulicoil thermometerbar
graph indicatesthe secondzone.
fr="
Hydraulic
oil
lerDp€ralufe
AI
llJ ]l
4. Confirmeach operation
a) Repeatthe Jollowingoperations3-5 times slowlyto check
whetherthey are normalor not. It any abnormaloperation
such as delayedresponseoccurs in any operation,warm
up the hydraulicsas describedin step 2 again.
A0840
Operating Operations(Traveling)
This sectionexplainsthe startingand stoppingproceduresof
themachine.
How to start
1. Turnthe throttlevolumeand increasethe speedof the engine.
'16-30
2. Foldthe attachmentso that it is inches(40-50cm) above
t h eg r o u n d .
3. Checkthe directionof the crawler.
CAUTION
Whenthe travelunit is in the rearand the travelleveris
pushedforward,the machinemovesforward.Whenthe
travel lever is pulled towardsyou, the machinemoves
backward.
4. Checkthe safetyof the machinesurroundingsand soundthe

horn (givea signal),pushthe Ieftand righttravelleversslowly
{orward(lravelforward)or pull lhem towardsyou (travelback-
ward)to travelthe machine.
WARNING
lf thethrottlevolumeis turnedto highspeedandthetravel
leversareoperatedrapidly,the machinewill start rapidly.
Useextremecarewhenstartingto more.
Travelalarm(if equipped)
Alarmwill sound by operatingtravellevers.
Alarmwill stop by puttingthe leverin neutralor after 10 seconds.
40852
2-10
How to stop
CAUTION
Parkthe machineon a hard,leveland safeground.
ll it must be stoppedon a slope,dig the bucketinto the
groundand block both tracks and take other necessary
safetyprecautions.
1. Shiftthe travelleverinlo neutral.
2. Turnlhe throttlevolumeto slow downlhe enoinesoeed.
3. Lowerthe bucketto the qround.
IMPORTANT
Forstoppingthe engine,referto the sectionon startingand
stopping
theengine.
A0860
2-11
Travel lever
O Forwardtravet
1. By pushingthe rightand lefttravelleverssimultaneously,
the
machinetravelsforward. A
g[',q.l"il O r",''..
2. By pullingthe left and right travelleverssimultaneously,
lhe
machinewill travelbackward.
3. By pushingthe lefttraveliorward,the machinewill turn right.
4. By pushingthe righttravelforward,the machinewill turn left.
. By operatingihe left and rightlravel leversin oppositedl-
++
r e c t i o n st ,h e m a c h i n ew i l lt u r na r o u n do n t h e s o o t . . . . . . S p i n I
? Backwardtravel
turn.
WARNING Travel
. Betoreoperatingthe travellevers,veritythe directionof
the tracks. r Eackward
Whenthe travelunit is in the rearand the travelleveris

pushedtorward,the machinemovesforward.Whenthe
travelleveris pulledtowardsyou, the machinemoves
backward. -
.When not traveling,do not placeyour feet on the travel *
oedals. Travelunlt
CAUTION
. Avoid rapidlyturning the machineif possible.Before
spin turningthe machine,cometo a f ull stop.
.Travelingthe machineon roughgroundcan causedam-
age and causea shock loadingto the machine.
Reducethe enginespeedand travelslowly. € Left pivot10m(lorward)
r Fightpivottum (backward)
Selectionof travelspeed
TravelMode Description
Use when the groundis level.

When climbinga slopeand the power
Travelunit
En requiredbecomesgreater,it automatically
changesto mediumand whenthe power
requiredbecomesless,it returns
Spintum (lett)
automaticallv
to hioh.
Use when climbingor descendinga slope

or when the groundis rough.
Etr
Traveiunit
. An oil damperis equippedin the travel

leverson thismachine. In extremely
cold
weather,the oil viscosity decreasesand.
operation of the travelleversmayseem
harder,butthisis notabnormal.
40870
Cautionsfor traveling
1. Beforetraveling,checkthe positionof the travelmotor.

2. When you run, selectflat and firm groundas much as pos-
sible.
3. Duringtraveling,avoidobstacles.
IMPORTANT
forthe machineusedwidershoes,avoidtraveling
Particularly
on rougnlerrarn.
The wider shoesare more proneto delormationand cracko{
the shoe.
4. When travelingon roughground,reducethe travelspeed.

u()
,t{\
rt{
5. When changingdirection,take care to make the largestpos-
sibleturn.Avoidmakingrapidpivotturnsor spinturnsas much
as possible.
6. Checkthe routeyou will be traveling.
. Routesshouldbe investigatedin advance.
h0@g
7. When movingthe machinein an area of poorvisibility,always
havea signalman who sendssignsto the operator.
And also,beforecrossinga bridge,pay attentionto allowable
weightof the bridge.
8. Whentravelingon pavedroads,avoiddamagingthe roadsur-
face by placingboards,etc. .^, -^9-
A0880
Drivinguphill and downhill(slopes)
WARNING
Travelingon a slopewith attachmentsraisedis very dan-
gerous.lt maycausea turn over.
Whentravelingon slopesof 30' or less:
.Travelat low speedand positionthe bucket8-12"(20-30
cm) abovethe groundlevel.
,qfl*@"'
-r-s
Do4nF "%,u_,"
=h.",."1i",""'"n
.Whenlhe machinebecomesunstable,groundthe bucket
and stop the machine.
1 .C l i m bu p a n d d o w nt h e s l o p ea t a r i g h ta n g l e .
(Climbingslopesat an angle is very dangerous.)
2. Put lhe machinein mediumor low travelmode.
3. lt is verydangerousto changethe directlonor swingthe upper
ctrr r.frrro ^n . el^ô
(The machinemay slide or lurn over.)

4. Beforetravelingon a slope,cleanthe shoe if it is cloggedand
lake otherprecautionsto preventslipping.
5 . T h e m a x i m u ms l o p ec l i m b i n ga b i l i t yi s 3 5 " ( 7 0 % )T. h i sv a l u e
variesdependingon the shoetype and the roadsurface,limit
travelingto slopesof 30' or less.
CAUTION
Do not operatethe enginewith the machineat 35'.
Theengineor hydraulicdevicesmaybe damaged.
6. Parkingor stoppingon a slopeis dangerous. Do not parkor

slooon a stooe.
lf parkingor stopping digthebucket
on a slopeis unavoidable,
intothe ground,put the leversin neutraland blockboththe
trackson the downhillside.
A0890
2-14
On soft ground,take precautionsto preventthe ma-
chinelrom sinking
lf the machinecan not travel becauselhe bottom comes into
contactwith soft groundor the trackbecomeslilledwith mud or
gravel,pushthe boomand arm on the groundto clearone track
lrom the ground.
When the machineis raisedby usingthe boom and arm, push
the groundwith the bottom of the bucket.Keep the angle be- if
tween the boom and arm between90' and 110".This also ao-
pliesto the shovel.
1. O n l yo n e s i d e
lf only one sideoJthe machinesinks,pressthe bucketagainst
the groundon the low side to raisethe track.Thenplacea log
or board,etc. underthe shoeand pullthe machineout.
2. Both sides
lf both sidessink,placelogsor boards,etc.underbothtracks
'n the same manneras above.Pressthe buckelintothe front
groundin front of the machineand lold the arm in the same
manner as when digging.Then operatethe travel {eversto
o u l lt h e m a c h i n eo u t .
Cautionsfor operationat the allowablewaterdepthor

on soft ground
i.4achineType sH330-3sH400-3
1. Before themachine
moving intolhewaterforoperations,
check
Allowable
the waterdepth. waler 0epln I\,4easuremenl
"Waterup to the upperrolleris allowable." A (mrn) 850 900
2. On softground,themachinemaysinkgradually
duringexca-
vationoperalions.
Takecarethatit doesnotsinktoo much.
Waterup to upperrolleris allowable.
3. lf the machinesinksin wateror soil up to the swingbody, Be careful when operating on sott ground.
greasereplacement andmaintenance is necessary.
Stopop-
erationsandcontactto ourservicestationin yourlocalarea.
4.Afteroperating
themachineinwateror on softground,grease
the attachmentandturntable
bearino.
CIeanandcheckthecrawler.
A0902
2-15
TowingMethod
A CAUTTON
Tow the machine slowly as to not to impact the machine.
Collisions can cause damage to the lower trame and also
accidents.
1. Howto tow the machinewhen il can not pullout of soft ground.

a) Attachwire ropeto the lowerframe.
b)To preventdamageto the wire rope,alwaysuse paddingon
snarpeoges.
c) To preventcollisions,tow slowlyat low speed.
2. Towingheavyobjects(lessthan 10 tons)
a)Attachwire ropeto the towinglug on the lowerframe using
shackles.
b) Positionthe rope in-linewiththe lowerf rame.
c) To preventcolllsions,tow slowlyal low speed.
A0910
Operating Operations(Swing)
SwingOperation Donotentertheswing-
, Ingarea.
WARNING When the machine
. Beforethe operation,verifythe operatinginstructions. makesa turn,you may
. Makesure that unauthorizedpeoplecan not enterthe be caughtin the upper
part of swingingbody.
swingingtob site.
. Beforeswinging,verify that the surroundingareasare Do not attemptto en-
ter withinthe rangeof
safe,
the swrng.
. When using the machineequippedwith a long arm or
heavyweight attachments,stoppingswinging may be
delayeddue to inertialforce.
. Swingingon a slopemaycausethe machineto become
unstableresultingin turningover.
. Avoidswingingon a slopebecauseit maycauseturning
over or sliding.lt is dangerousto swing on a slow to- Do nol enler the swinging area.
wardsthe down side of slope with dirt loadedon the
machinebecauseit increasesinertialforce.
Swing Operation Procedure

1. Checkand makesurethatthe switchlampfor swinglockis
notlat.
Whenthe lampon the sideis lil,the machine
willnotswing.
Pressthe swinglockswitchlo releasethe swinglock.
2. Putthe lockleverlo "Release"
(Run)position.
3. Pressthe hornswitchwithis locatedon thetip of the leftoo- Swingingon a slopeis dangerous.
erationleverlo alerlpeoplein theJobsite.
the surroundings
4.Aflerchecking operatethe levers
forsafety, h0@g
fortheswingoperation.
//-c
5. Sincetheswingcontinues fora whiledueto inertiaevenafter
theoperalionleveris relurnedto neutral,
try to stoptheswing
safelybeforeit hitsanything.
a cAUTroN
Flatteningea;th or sweeping away rocks causes exces-
sive force to be appliedto booms and arms,and it may Never work wilh swing torce.
causedamageto the machine.
Do not press the bucket suite into the ground during
swinging.
Whenoperatingon slopes,keepthe footinglevel.
A0920
2-17
Operating Operations(Attachment)
The machineis operatedby the rlghtand left operationlevers.

ISO (JlS) OperationMethod
RightOperationLever...Boom and bucketoperation
LettOperationLever...Armand swingoperation
When you releaseyour hand from the lever,it returnsto the neutralpositionand the machinemaintainsthat
position.
ill
ISO (JlS) Standard Operation Melhod
Swing Operation BucketOperation
Arm Operation Boom ODeralion
A0930
2-18
Operating Operations
Characteristicsof HydraulicExcavator
Thefollowingare characteristics
of the machineexca-
vator and not problems.
.When the arm or buckelis operatedin the air, i1may slop sud-
denly.This is becausethe pump dischargecan nol keep up
with the movementot the cylindercaused by the attachment
werght.
. Duringswingortravel,or whenstartingorstopping,somesound
may be heard in the hydrauliccircuit.This sound comes from
the brakevalve.
. The reasonthe swing does not stop immediatelyafter return-
ing the swing leverto neutralis that the machineis beingpro-
tectedfrom shockand operator{atigueis beingreduced.
. When loweringthe boom, the sound heard is that of the oil
Ilowinginsidethe valve.
Cautionsfor operations
WARNING
ll an abnormalityis detectedin the machine,immediately
stop the operation.
Whenyoufind somethingis wrongwiththe machinewhile
operating,immediatelystop the operation,checkand re-
pair the problem.
Do not usethe machineuntil reoairshavebeenfinished.
1. Listenforunusualnoisefromtheengine,hydraulicequipment,
reductiongear,travelunilandJrontattachmentarea.
a) Creakingfromanyparts d) Strikingnoiseat constantin-
b) Wearingnoise Iervals
c) Vibration
noise e) lrregularnoiseoJ hydraulic
oevrces
2. lf the8 lightsonthehydraulic gauge
oilandwalerthermometer
lightup,slowdowntheenginespeedandstopoperations for
the unitto cool.Checkcoolantwaterandradiator.
3. lf wateror oilleakageis foundor anyproblemwiththemeters,
monitororoperation leversis found,stopandcheckandmake
repairs.
A0940
2-19
Operating Operations
Cautionsfor Interference
Watchout for interferencewith the cab.
WARNING
The bucketteethmay hit the cab,dependingon the type
of attachment.Exercisecarewhenoperatinga bucketnear
the cab.
. Specialcare is necessarywhen reversingthe bucketor when
a plateis attachedto the bucketleeth.
Watchout for interferencewith the boom.

. Dependingon the arrn,the bucketmay hit boomwhen the arm
is iolded underthe boom,so be careful.
Watchout for interferencewhendiggingdeep.

. Special care should be taken that the bottom of the boom,
bucketcylinderhosed,etc. do not hit the oround.
Watch out for interferencewith the tracks.

.Takecarewhendigging at rightangles
ordiagonal
tothecrawler
becausethe attachmentmay hit the shoes.
40951
Operating SpecialAttachments
CAUTION
.When attachinghydraulicbreakerand crusher,etc.,it is
necessaryto selectmodelswhich are compatiblewith
the excavalor.When con-
selectingspecialatlachments,
sult with our dealersor businessofficesin your area.
. Whenusing specialattachments, pleasereadcarefully
the instructionsfor the specialattachmentand operate
the machinesafelypreventingthe possibledamageto
the excavatorand the sDecialattachments.
CompatibleCircuir(if equipped)
Whenusingspecialattachments,seteachvalvein properposi-
t ron.
Whenusingbreaker,do not forgetto inspectand serviceline
filteralso.
(SeeInspection
andServicesection.)
IMPORTANT
Switcheach valveto use in accordancewith type of attach-
ment.lmproperswitchingcausesdysiunctional operation,low
productivity,
and damageto the machine.
3 WAYVALVE& STOPVALVE& SWITCHSETTINGS

MODE DIGGING BREAKER CRUSHER
e
VALVE
; 3WAY
/4.
VALVE
; SToP
. . . . .C R U S H E R
@ MODE
(2 PUMP)
SWITCH . . . . .D I G G I N G
& CRUSHER MODE
/oN THELEFTJ (1 PUi,4P)
\CONSOLE) .....BREAKER MODE
40962
Operating OperatingInstructions(Cautions)
Cautionsfor operations
1. Donotusethismachine forpermitted
except applications. h0@g
Hydraulicshovelsare designedfor use in excavationand load-
ing. Usageother than applicationsfor vehicletype construc-
tion machineis prohibited.
2. Neverdriveor operatethis machinein a roughmannerll
All operatorsshouldalwaysoperalethe machinecarefullyand
safelyto preventinjuryto themselvesand othersand to pre-
vent damageto the machine.
3. Open work excavalionis dangerousl
Digginga holeunderan overhanginglandis dangerous.Never
do it.
4 . D o n o l d i g t o o m u c hn e a ra r o u n dy o u r m a c h i n e l !
Operatingon slopes
on slopes,keepthefootinglevel.
Whenoperating
Never travel the machine with the bucket pressed into
the ground!
withthe bucketpressedintothe groundor digging
Travelling
withreduced fallingJorceof the machinebodycouldcauseex-
cessiveforceappliedonthe machine in thedamageto
resulting
the excavator.
Neverstrikethe bucketforcefullyl!
Neveruse the bucketas a hammer.lt will damaoethe machine.
A0980
Operating Operatinglnstructions(Cautions)
Do not operate the hydraulic cylinder at the stroke end
do not runthe cylinderup to the stroke
Duringthe operation,
endbutkeepsomeclearance. is usedat thestroke
lf thecylinder
end,it maydamage.
Neverwork with swingtorce!

Doingso will causeexcessiveforceappliedon the attachments
and machinebody.
40991
2-23
Operating Operating Instructions(Procedures)
DiggingOperations
For diggingwork, positionlhe bucketat the targetspot with the
boom and arm and use the arm for digging.Operalethe bucket
so that it scoopsup the dirt as fast as possible.
D i g g i n gi s d o n em a i n l yw i t ht h e a r m .
The arm is mostefficientlyusedfor diggingin the rangef rom90'
forwardto 30-45"towardthe cab.
For digging,align the bucketteeth in the diggingdirectionand
run lhe bucketat full stroke.
For trenching,alignthe machinetravelingdirectionwith that of
the trench,and graduallytravelthe machinebackwardas dig-
ging progresses.
For a wide trench.firstdig both sides.then dig the centerlast.
Dumping
After digging,raisethe boom and when swingingis necessary,
swing afterthe boom is raised.Just beforereturninglhe swing
leverintoneutral,raisethe arm.Halfotthe timerequiredtor dump-
ing is used in swinging.
Work can be done mosteificientlyif the swingangle is keptat a
gn theterrain.
m i n i m u md. e p e n d i n o
When dumpingdirt into a lruck, do not dump the load from a
positionwhichis higherthan necessary.
Positionthe truckat such
a positionthatthe swingangleand reachare minimizedfor dump-
ing.
Positionthe machinelengthwisewiththe truckand loaddirt f rom
the front of the truck.Such operationscan speed up the work.
::\
When dumping,makesure thatlhe load is evenlyspreadto pre- N
vent excessburdenon the truck'sreartires.
Whenthe dlrtdoesnotfalleasily,movethe bucketlever2-3 times (rI RU@/
to dumpthe dirt.
(Do not use the shockof the bucketend to dumplhe dirt.)
OperatingInstructions(OperatingProcedures).
A1000
2-24
Opefating operating (Procedures)
Instructions
Backfilling
Afterdigging,fill backand levellhe groundby movingthe bucket
horizontailyback and forth.
When levellingtowardthe machine,slowlypull the arm toward
the machineand slightlyraisethe boom. lf the arm passeslhe
verticalposition,slowly lowerthe boom and maneuverso the
buckelcan move horizontally.
Bucketmovementcan also be added.
Boom Operation
When loweringthe boom, lower it as smoothlyas possibleto
reduceshockloading.
ShovelOperation
Shoveloperationprocedures(whenthe bucketis reversed)dit-
fer from that for back hoe digging.
Becausethe bucketis reversed,bucketoperationsare opposite.
Diggingis done mainlywith the arm cylinder.
Be carefulof interference
with the cab.
Diggingpower is slightly reducedcomparedto back hoe dig-
ging.
4 10 1 0
2-25
Operating Bucket:TurningOverand Replacement
Bucket:TurningOver and Replacement
CAUTION
. Parkthe machineon flat, solid ground.Whenworking
with others,checkthat signalsto be usedare well un-
derstood.When perlorminghammeroperations, usepro-
tectivegear (safetyglasses,safetyshoes,etc.)
. After turning over or replacingthe bucket,adlust the
backlashof the bucketand checkthe operationbefore
use.
Removal
the backof the bucketparallel
1. Position to theground.
2. Removethe lockpinon thebucketlinkandpulloutthe pin.
3. Removethe bolton thearmsideandpulloutthe pin.
IMPORTANT
.When the pin is difficultto remove,it may be becausethe
weightof the load is on it.
. Be carefulnot to damagethe O-ringand dust seals when
removingthe pins.
4. Keepsand or mud otf the removedpin.
a) Removal
Removethe ring with a screwdriverand pull out the lock
pi n .
b) Installation
After insertingthe lockpin, installthe ring lock.
Turningthe bucketover
1. Remove the bucket.
2. Slightlyraisethearmandturnthebucket180'.
3. Puton the bucket.
IMPORTANT
Theop-
Whenthe bucketis turnedover,it worksas a shovel.
eralionofthebucketlevers(digging
anddumping) arereversed
compared to thatof backhoework. 180.
(9
A1023
2-26
Operating Bucket:TurningOverand Replacement
Installingthe bucket
1. Cleanthe pin and pin holeof eacharea and greasethem well.
2. Replacethe O-ringsand dust seals.
3. Align the bucketwith the hole on the arm side and insertthe
pi n .
4. Align the bucketwith the hole on the bucketlink side and in-
s e r tt h e p i n .
5. Installthe bolt and greasethe pins.
(EM systemtype shouldbe greasedalso.)
41031
?-27
Operating On Completionof DailyOperations
On Completionof DailyOperations
Parkingthe machine
'L
Stopthe machineon leveland solidgroundwhichis free from
the dangerof fallingrocksor standingwater.
2. Pressthe SWINGBRAKEswitch.
3. Positionthe arm verticallyand lowerthe bucketto lhe ground.
4. Pull up the gate lock leverto lockthe bucket.
5. ldle the engine at low speed for about 5 minutesand cool
d o w nt h e e n g i n e .
6. Stop the engineand removethe key.
7. Close the windowsand raise the left consolebox and gate
tocK.
8.Lockthe cab doorto preventunauthorized

personsfrom enter-
i n gt h e m a c h i n e .
CAUTION
When parkingthe machineon the road, put up signals o8s
and/or barricadeswhichcan be seenat niqhtfrom other
cars.
A1040
2-28
Operating On Completionof DailyOperations
Inspeclionsafter finishingoperations
'I.
Cleaningand inspection
Check each area for oil and water leakageand any damage.
Also wash the machineas part o{ the inspection.
In particular,cleandirt and sand f rom the crawler.
(When washingthe machine,be carefulto avoid splashing
the electricalDarts.)
2 . F i l l i n gt h e f u e lt a n k
Stop the engineto fillthe fuel tank.When fillingthe tank,take
care to preventdust or water{rom gettingintothe fuel tank.
. When it is cold (outdoortemperaturelessthan +32'F [0'C]),
drainthe waterwhichhas collectedin the spaceluel system
(fueltank and water separator)to preventfreezing.
(Wipeofi any spilledfuel.)
Checkeachpartof the machineafteroperations. (including
wash-
j n gt h e m a c h i n e ) .
. lf any problemis found,correclit immediately!
. Fillthe fuel tank to the full after daily operationis finished.
Specially,in the followingsituations,performinspectionand re-
Dalrorocedures:
After operalionsat very dusty locations
In freezingor very hot weather
After operationsin swampsor locationswith soft ground
A1050
2-29
Operating Operatingin Cold Climates
Whenthetemperature drops,theenginemaybecome Anti-freezemixing

hardto startor the coolantmayfreeze.Takethe fol- Anti-freeze theenoinecoolantirom
is usedto orevent
lowingprecautionsin cold weather. Jreezingduringthe wjnteror in cold areas.l\4ixit with
wateraccordingto the lowestexpectedtemperature.
Fueland lubricants
Replacethe lubricantsfor each devicewith that of Anti-freezeMixing Ratio
lowerviscosity.For the designatedviscosity,referto LowerTemp.("C) -20 -25 -30 -36 -43
t h e s e c t i o no n " F u e l a n d L u b r i c a n t sA c c o r d i n gt o
AmbientTemperature. h Maxing 30 35 40 45 50 5 5 60
Ratio fteeze
A s l o r f u e l ,u s el u e l w i t hf l u i dp o i n to f 4 1 ' F ( 5 ' C )l o w e r
f%) Water 7 0 65 60 50 45 40
than the ambienttemperature.
Battery
Anti-freezemixing ralio
The machinehas long-lifecoolant(Sumitomogenu-
ine coolant- CleanCoolant)when it is shippedf rom
Battery produces flammable gases, always
keep flames away. the iactory.
When the temperatureis below14'F C10'C),referto
Thebatteryliquidis dangerous.Preventit from
gettinginto the eyesor on the skin.lf you spill the antijreeze mixturepercentagechart and adjust
it on your skin or get it into your eyes,wash it the concentration.
off with lots ot water and see a doctor for treat- . lt is recommended
thatthe mixtureratiobe controlled
ment. gauge
by coolantconcentration
CAUTION
Whenlhetemperature lowers,
thebatterychargealso
lowers.lf the batterycharging
rateis low,thebattery Use of anti-freeze
a.'l|ltinn mav fraaTo . The concentrationof the anti-freezeshould
Keepthe chargingratecloseto 100% to preventfreez- be in the rangeof 30-60%.It the concentra-
Ing. tion is weak,the rust-proofperformance is ad-
. Measurethe specificgravilyandcalculatethe charg-
versely affected.
. Whenwateris reducednaturallv. fill with 50"/.
ing rate usingthe tablebelow.
dilutedwater.
LiquidTemperature . Usealwayscoolantwith JlS"K2234"or equiva-
ChargingRate lent,and do not mix with otherkinds.
20'c 0'c - 1 0 " c -20"c
. Anti-freezeis flammable.Do not have open
100% 1.28 1.29 1.30 1.31 flamesnearit.
. Always use soft water tor coolant.
90% 1.27 1.28 1.29
80./" 1.25 1.27 When the weather gets warmer

75.h 1.23 Whenthe seasonschangeand the weathergets
warmer,
. When addingdistilledwater,add just beforebegin- . Changethelubricants foreachdeviceto theproper
ning operationsto preventfreezing. viscosity.
. Completely (unlesspermanent
drainlhe antiJreeze
typeis used),flushthecooling
systemandaddclean
softwater.
A1060
z-go
Operating OperatingunderExtremeConditions
"Fuel
Referto the sectionon and LubricanisAccord- Operating in dusty or sandy areas
ing to AmbientTemperature"to choose the suitable 1. CheckAir Cleaner
items.
Frequentlycheckthe elementsof air cleaners,and
Operatingin cold weather(below32"F[0"C]) clean or change the elementsand dust cups re-
gardlessof exchangeintervals.
1. ln winteror coldweather,warm up the machinewith
speclalcare. 2. Securelytightenthe breathercap of the hy draulicoil
Extendthe warm up time and coverthe frontof the tank to preventsand and dust from enteringthe
radiatorand oil cooler.Atter warmino uD. remove hydrauliccircuit.
Ine covers. 3. Alwayskeep the lubricaledparts such as the pins
2. Untillhe machineis sutficientlywarmed up, never and bushingsclean.Clean the greasefittingsbe-
attemptto rapidlyswing the upper or operatethe fore greasingthem.
travelmotor.
4. Clean radiatorfin, oil coolerfin, and radiatorgrill.
lf any rapidoperationsattemptedwhenthe machine
is nol warmed up, the hydrauliccomponentsmay Operatingnearthe ocean
be damaged. 1.Checkthatthedrainvalves,
cocks,bolts,etc.are
3. Atter warm up, be sure 10 confirmthat the boom. properlytightenedto preventany salt entry.
arm, bucket,swing and travel operationscan be 2. After operations,wash salt off lrom the machine
properlyperformedbeioreworkingthe machine. thoroughly.Especially.take specialcare when clean-
4. A time lag may resultwhenthe operationleversare ing electricdevicesand hydrauliccylindersto pre-
operatedin the winteror in cold weather. vent erosion.
This is due to the hydraulicoil not beingwarmed. Operatingin wet or on soft ground
5. When the machineis lett oulsidefor more than l2 1. Moistureor mudwillcausethepaint,wiringand
hoursor longerin extremelycold weather,remove partsto deteriorate.
metallic Whenoperating the
the batteryand slore it ln a warm place. machine,keep it as dry as possibleand greaseit.
6. Drainthe watercollectedin the fuel svstemto Dre- Operatingin areaswith the dangerof falling
vent it from freezing. obiects
7. Afteroperation,cleanthe tracksand placethe ma- 1. Attachthe head guardfor the cab.
chineon woodenblocksto preventthe tracksfrom
freezingto the ground.
Minimizethe exposedportionol the cylinderrods.
Wipe olf any water on the exposedcylinderrod.
Operatingin hot weather(above95'F [35'C])

1. Alwaysfillthecoolant
to thespecified
amount,check
coolingsystemfor leakage, replacethe coolantto
flushthe coolingsystemand preventdepositsor
rr rct 2c ra^r rira.l
2. Keepthe coolingtinsof the radiator

clean.
3. Alwayskeepthe belton the waterpumpadlusted
properly.
4. Frequently
checkthe levelof electrolyte
in the bat-
teryandadddistilled
wateras necessary.
5. Duringoperalions
noticethewatertemperature
and
hydraulic
oilthermometer.Do notallowthesesys-
temsto overheat.
A1070
z-,7 |
Operating Transportation
beforetransporting
Disassembling
for transorting.
is necessary
Disassembling
Cranesand othermachinepartsare necessary
for desassembling
and assemblingaftertransporting
is
commpleted.
dealerregarding
Contacttheauhorized assembling
disassembling, andtransporting
ACautions for disassembling

and assembling
. Desingnatea leaderbeforebeginningwork and checksafetymatters,work proceduressand sig-
nalsto be used.
.The work can be dangerousso wearsuitableclothingand use safetydevices.
. Be certainto releasehydrauliccircuitpressureand air pressurebeforebeginningwork.
. Be carefulthat no dust or debrisentersinsidethe hosesor lineswhendisassembled. (Debriscan
cause poor tunctioning.)
. Craneswill be usedso the oDeratorshouldhavethe requiredoualitications.
.The operatorand otherwordersmust havesufficientknowledgeof he iob to be pertormed.
. Confirmthat the hoistingwire and sling are not damaged.
. The area underneaththe suspendedload is off limits so take the proper measuresto prevent
anyonefrom enteringthat area.
. Afterassembling,releaseair insidethe hydrauliccircuitand inspectthe operationsfor anyabnor-
malities.
. Do not forgel to checkthe oil amount.
assemblingand transporting.
contactthe authorizeddealerregardingdisassembling,
Division Weighl Chart
posturewith arm removed.

Transortation
sH330-3
Transportationposture with attachmentand counter-
weightremoved.
sH400-3
43771
2-32
How to Removethe Counterweight[SH400-3]
WARNING
Absolutelydo not place your body under the counter-
weightduringremovingand installingthe counterweight.
Use the lifting slings and wire ropeswhich are ot suffi-
cient strengthand which are not damaged.
Craneoperationsand slingingwork shouldbe carriedout
by a qualifiedperson. ADANGER
OFF L MITS
[Park the machine on a eve] and suiiicient f rm groundl
contactthe nearestauthorizedservicestationwhen removing
and installingthe counterweight.
Vertical
Removal
1. Parkthemochine firmground,
ona level,sutficient facethe
upper machineryto the shoe direction.
2. Shu'tdownthe engine.
3. Check and use he liftingsling which is of sutficientstrength
and which is not damaged.
4. Installthe littingsling to the counterweightsecurely,Follow
in
the reghtfigurehow o installthe liflingsling.
5.The wire rope shouldbe taut enoughwith a craneso there is
no stacK.
60'Lifting
Use a cranewhich has a sufficientliftingcapacityfor counter
weight.
6. Femovethe bolt of the counterweight.
Afterremovingthe bolt,do nol placeyour bodyunderthe coun-
terweightbecauseof the danger.
7.Litt the counterweight Slowly,remove it f rom the moachine
and lowerit to the ground.
Cautionsfor Installation
1. When installing,tightenthe boltsevenlyto the retedtorque.
'lightening
Model torque
sH400-3 1765'20'10N.m
Counterweight
Installation
Sectional
View
43780
z-,t,t
Loadingand Unloading Transportation

WARNING CAUTION
1. Designatea signalman and follow his com- 1. ln accordancewith the RoadTrafficControl
mandswhen loadingand unloadingthe ma- Regulation,RoadTransportation Vehicle.
chine. Regulation,VehicleLimitLaw,authorizations
2. When loading and unloading,select level, shouldbe obtainedfromgovernment offices,
solid ground and keep sufficientdistance it neccessary.
from a shoulder. 2. Whenthe total heightof the vehicleand load
Be sureto applythe parkingbrakeand block exceeds12.5ft. (3.8 m), the permission
the tires of the transporttruck. should be obtainedfrom the local policeof-
3. The rampused(to the trackplatform)should fice in accordancewith the VehicleLimit
be strong enoughto supportthe weightof Regulation.
the machine.Use hookedramoswhich will 3. Whenthe machineis transported,do not ex-
not slip off the plattorm. ceed the measuresspecifiedin the Vehicle
4. When it is raining or when there is snow, LimitRegulation.
carryout measuresto preventslipping. 4. Invesigateroadwidth,bridge,rodeand traf-
fic conditionfor plannedroutesin advance.
Switchsettingsduringloadingand
unloading
WARNING
'1.Pressthe One-Touch/Auto ChangeSwitchto
AUTO idle "OFF". (For machine with liquid-
crystaFmonilor-equipped)
(Whenit is in automatic,the enginespeed
sometimesdecreases.Put it into one-touch
to avoidthis decrease.)
2. Put the machinein mediumor low travel
mode.
(lf it is in high,thetravelspeedis tasterwhich
maycauseshockloadingon lhe machineand
is dangerouswhen loadingor unloading.)
3. Oo not operatethe idle switch.
(Theenginespeedchanges,so do not oper-
ate it.)
4. Do not operateany leverotherthanthetravel
levelwhen on a ramp.
A1080
2-34
Loadingand Unloading
WARNING
. Never attempt to load or unload the machine by jacking
it up with the boom just because the trailer floor is low.
. Cleanthe mud off the shoes to preventthe machinefrom
slipping on the ramps.
. When climbing the ramp with the front attachmeni re-
moved, position the counterweight upward.
. Before loadingor unloadingthe machine,warm up the ma-

chinesufficiently.
'1.
Applythe brakeo1thetrailerand blockthe lires 10preventthe
trailerfrom moving.Positionand securethe rampsso thatthe
centersof the machineand the trailerare aligned.
. Use rampswhichare wide,long and thickenoughto assure
safe loadingand unloading.
lf the rampsdeflectexcessively,
supportthem with blocksor
similarobjects.
2. Align the centersof the machineto be loadedand the trailer
platform.ln addition.align the centersof the rampsand the
shoes.
Centeroi tlaierp atlorm Trailer Cenlerol lamps
andloadedmachne o atlo-n andshoes
3. Do not steerthe machineon the ramo.Driveuo the machineat
a low speedwithoutstopping.
A DANGER
Neverattemptto steer the machineon the ramps.lf it
must be steered,drive it off the rampstirst and correct
the direction.
4. Whenthe machinereachesthe too of lhe ramosand it is about

to touch the floor oJthe trailer,the centerof gravitychanges
suddenlv.Keeocontrolof the machine.
43761
Tie down on transportvehicle

SH33O
1. Checkthatthe machineis properlyloadedin positionand that
the traileris level.
2. Fold the bucketand then fold the arm. Placewoodenblocks
on the platJormoJthe trailer.Lowerthe boom slowlyand ad-
just the woodenblocksso that the bucketand arm rest upon
them.
3 . S t o pt h e e n g i n e .
. Llakesure tha'tthe radioantennais lowered.
SH4OO
4. Lock the doors (the operator'scab on both sides).
5. After verifyingthat there are no problemswith the machine,
blockthe tracks and tie down the machinewith chains,wire
ropes,etc. so that it does not moveduringtransportation.
6. Verifythat everythingis blockedand tied down beJorelrans-
oortinothe machine.
Stop Block Wire Rope Stop Biock
CAUTION
Movementof the machineduring transportationis dan-
gerous.
Securethe machinefirmly with wire rope or the like so
that it won't movefrom vibration.
A3751
2-36
SH330-3,
SH330LC-3, Outer Dimensions(units : mm)
SH350HD-3
1 - : :
r / . !
SH330-3 Approx29.4ton
: 4 , 1-
r L ] . 1|
SH330LC-3Aoorox29.9ton
3 f 0
SH350HD-3Aoorox30.9ton
A3761
2-37
SH330-3,
SH330LC-3, Outer Dimensions(units : mm)
SH350HD-3
Approxl.ston
W540mm
:!:i' r;l/ -i :i:;' iif
Approxl.Tton
W540mm
:-: ll\, -: :': l;i
Approx2.0ton
W540mm
LI|l-it?i/
I
Fi
Approxl.2ton Approxl.6ton
STDBucket HDBucket
A3062
2-38
SH400-3, Outer Dimensions(units : mm)

SH450HD-3
SH400-3ADorax25.2ton
SH450HD-3ADorax26.2ton
A3070
Outer Dimensions(units : mm)

SH400-3,SH450HD-3
Apprax2.2ton
W6'10mm
s-jll r i . i rl [ ! i ] ' ! r ! '
1.4ton STDBucket
Apprax2.3ton
W610mm
1" _
ii r/: sr1 .1:v
r9rl
1.8tonHDBucket
Apprax2.4ton :
W610mm
::\; i0v
Apprax2.Ston
W610mm
SJI:I .][G ARIl
Apprax4.2ton
W1610mm
I
!
;
9.2ton
W740mm Counterweight
A3071
2-40
Operating Storing
lf the machinewillbe storedtor a monthor longer,makesurethe

followingsto preventdecreasein machineperformancefor the
nexttime it is operated.
BeforeStoring
1. Wash otf the machine,especiallythe crawler.
ca!, I Pd, L.
. Greasethe attachmentand turntablebearing.
3. Checkthe lubricanlamountand cleanliness.

. Add if low.
. Replacewhen excessivelydirty.
4. Referto the storageinstructionsin the operator'smanualfor

the engine.lf the temperatureis low with the possibilitythat
the coolantmay freeze,mix it with antijreeze or drainit com-
pletely.
5. Aftercleaningand washing,storethe machinein a dry,indoor

sjte. lf it must be stored outdoors,lay timberon the ground
underthe machineand protectthe machinewith covers.
/n,,t.l^^r ct^12â\
a) Selecta welldrained,venlilated
area.
brokenrocksorgravel
b)Thelloorshouldbe of levelconcrete,
or placea suitablewoodenblockunderthe tracksto pre-
vent the machinelrom being in directcontactwith the
ground.
steps6-9below,coverthe machineto pre-
c) Afterfollowing
ventrainfromenteringthehouseto preventrust.
6. Lowerthe bucketto thegroundandblockthetracks.
7. Coattheexposedareaof thepistonrodof all hydraulic
cylin-
derswithanti-rust
coating.
8. Putalltheoperation
leversintoneutral.
9. Removethe battery,completely
chargeit and storeit or re-
moveoneterminal((, terminal).
Al150
2-41
Operating Storing
DuringStorage
lf the machineis storedfor a monlh or longer,checkthe opera-
tion of each funclionevery month.This will preventrust in the
engine,deterioration at the sealsand rustingin hydraulicparts
Check if thereis any coolant.
Y Beforeoperatingthe machine,wipe off the anti-rustoil fromthe
hvdrauliccvlinderrods.
After Storage(whenthe machineis usedagain)

1. Checkthe levelsof oil and waterand fill as necessary.
Especiallycheckcare{ullyif the coolantis in. Warming up!
Since the lubricantsand grease deteriorateduring storage,

checkthem carefullywhen the machineis used again.
2. Completelywipe off the anti-rustoil.
3. Atterstartingthe engine.take enoughtime to warm it up and
repeatthe travel,swingand diggingoperationsseverallimes
each.
. lf the machineis stored withoutthe monthlyrust-preventing

for inslructions.
operation,contactthe nearestdistribu'tor
A1160
2-42
and
lnspections
Maintenance
andappropriate
lnspections mainlenance of the machine is vitalto keepit performing
at
itsbesilongestandto preventit fromrunningdown.
Thissectioncoversthe regularcheckup, maintenance, andadjustment procedures of
eachstepof the procedure
the machine.Follow andsafelywhenyouworkon
carefully
themachine.
Contents
. GeneralCautions whenPerforming Inspections
. Statutory
Inspections
. Cautionsfor Inspection/ MaintenanceProcedures
. WhenWorkingon lvlachine
. Periodical
Maintenance CheckList
. Grease/ Oil andElement
. DailyInspectionsPriorto Operation
. Inspections
and lvlaintenance
GreasingAttachments
FuelSystem
Engine
Tightening
Bolts
Oil (oil,fiiters,hoses)
Hydraulic
Battery
The UpperFrame
SwingUnil
TravelUnit
lnstruction
theengine,referto the manufacturer's
Forspecilicdetailsregarding tor Use
atso.
4 11 7 0
3-0
Maintenance GeneralGautions
Beforeyoustarlworkingonthemachine, studythissectionthor-
oughlylo dulyperformthe serviceprocedures.
F o r s p e c i f i cd e t a i l sr e g a r d i n gl h e e n g i n e ,r e f e rt o t h e
manufacturer's Instruction forUsealso.
Safety
WARNlNG
Paycloseattentionsectionsmarkedwith tne A symool.
Theycontainvery importantsatetyissues.
Self-initiatedperiodicalinspections
Youmustalsohavethe hydraulicshoveladjustedthoroughlybe-
causethis optimizeslts functionality
as well as stretchingits life.
Inspection and maintenance schedule

Monitorthe hourmeterreadingsin the cab to guideyou in keep-
ing the regularserviceintervals.The recommendedintervalsare
determined under normal working conditions. When you over
loadyour machine,operatein severeweather,or operateunder
demandingconditions,you need to inspectthe machinemore
frequently. Inspectwhenyour machinehas operatedfor the num-
b e r o f h o u r s r e c o m m e n d e fdo r i n s p e c t i o no, r t h e n u m b e ro f
monthsrecommendedfor inspection,whichevercomesfirst.
Generalcautionswhen pertorminginspections
For crucialinspectionsand maintenance(i.e.adjusting/ servic-
ing hydrauliccomponentsor electroniccomponents),your ma-
chine mustgo in a serviceshop.
WARNING Releasethe hydraulicpressurepriorto

servicingor inspectingthe machine.
Releasethe hydraulicpressurewhen you serviceor in-
spectthe machine.
o-l
Maintenance GeneralGautions
To releasehydraulic pressure
1. Lowertheattachment to theground. Rubbercap
2.Turnthestarterswitchto the "OFF"oosition andstoptheen-
gine.
3.Turnthestarterswitchto the "ON"position.
4. Gatelocklevermustbe released (to'theoperatingPosition).
5. Movethe rightandlettoperational leversbackandforth,and
leitto right,lor approximatelytentimes.
6.Turnthestarterswitchto the "OFF" position. Surfaceview oI hydraulicoil tank
7. Releasethe pressure fromthe hydraulic oiltank.

(Toreleasepressure. pushin thetipof breatherrubbercapat
thetopof hydraulic oiltank.)
ACAUTION
H O T H Y D R A U L I CF L U I D SM A YC A U S E
S E V E R EB U R N SA N D B O D I L YI N J U R Y
B E F O R EB E M O V I N GH Y D R A U L I C T A N KC A P
S H U TO F F E N G I N EA N D C O N , I P L E I E L Y
R E L E A S ET A N KP R E S S U R EB Y O P E N I N G
A I B T A N KD R A I NV A L V EA N D A I R
F E L I E FP L U G .S E E O P E R A T O R ' S
IVANUAL
FORINSTRUCTIONS,
3-2
MaintenanGg Periodic CheckList
Maintenance
Dailylnspections(Priorto Operation)
Grease/ oil
and maintenance
Inspections Procedure (replacemenl Relerence
pans)
Checkpriorto startingthe engine
Overall
1.Checkany wateror oil leakage

2. Checkto ensurenuts& boltsare secure Tightenand Bolts
accumualeddust(fromengine/ insidecab)
3. Eliminate secure
4. Checkphysicalexteriordamage CIean
5. Checkinsidethe caband windowglassior cleanliness.
E n g i ne
'1.Checkengineoil level,and see if it needschanged Befill or change E n g i n eo i l Engine
2. Checkcoolantlevel Refill Softwaler Engine
3. CheckradiatorandoiLcoolerto see iJdamagedor plugged Repair or clean En g i n e
4. Checkthe fan belttension Engine
5. Checkif air cleanerelementis clean/ it it is clogged Clean or Elernent Engine
6. Checkpartsfor water/ oil leakage,checkhosesand pipesfor
oreaKage
S w i n gU n i t
1.Checkfuellevelin fueltank Refili DieselFuel Fuel

2. Checkoil levelin hydraulicoil tank Refl li Hydraulic
oil Hydraulic
oil
3. Checkif hydraulicoil is clean
4. Checkcomponents tor water/ ojl leakage,checkhosesand
pipesfor integrity
5. Checkcomponents for physicaldamageor distortion
6. Checkelectricalwiringfor shorlcircuits
Ensureterminals are secure
7. Adjustrearview mirror
Track
1. Checkshoe (trackroller)for looseness,wear,olbreakage TravelUnit

2. Checkupper/ lowerrollersand idlerstor oil leakageor wear TravelUnit
3. Ensureboltsare all secure,and rot mrssrno
WorkUnit
1.Checkcylinders, hosesfor oil leakageor breakage

2. Checkbucketfor wearor breakage Bucket
3. Checkif bucketteethare loose.wom.or mrssing Extreme Bucket
4. Ensurecomponents aroundfrontof machineare properly pressuregrease Attachments
greasedor oiled
5. Ensureboltsare all secureand notmrssrne
Checkafterstartingthe engine
Overall
1. Checkil enginestartsfine,checkexhausthue,listenfor
any abnormalnoise
2. Checkhydraulic components, checkany abnormalnoise
3. Checkcomponentsfor oii / waterleakage
4. Checkhoms,buzzers, workinglights,windshield wipers,and
monitorsfor properoperation
5. Check unitsfor properoperation(travel,swing,and
atiachments)
6. Checkswing brakefor properoperation
Referto the Daily InspectionPriorto Operationsectionfor checkprocedureslor majorcomponents.
3-3
PeriodicMaintenance
PeriodicMaintenance
CheckList
Forthe recommended serviceinterval hourfiguresin thetable,referto thefollowing also.Which-
descriptions
everprecedesthe otherin a set is whenyouneedlo servicethe machine.
50 hours(oreveryweek)
250 hours(oreverymonth)
500 hours(oreverythreemonths)
1000 hours(oreverysix monlhs)
2000 hours(orevery18 months)
5000 hours(orevery30 months)
10000 hours (orevery60 monlhs)
Areas io be checked or serviced

(Replacementparts)
Eng ne
Grease atlachmenls (olher tlran EM Systern)
ra n waler korn fuel tank
Elemenr
Engine o I pan Eng ne orl
Engine oil lillers Element
C h e c k a n d a d j L r s tl a n b e l t l r l I | | I
Every 2 years (when using long ile cooLant)
C l e a n r a d r a t o rn e l a n d f a n
Air cleaner element Elemeni
Drain sediment oul oi hydraulic oil tank

Nephron filier
B e p l a c e h y d r a u l r co i l
Turniablebearinq Exireme pressure grease

Swing ring gear Exlreme pressure grease
Gear oil of swing reducnon gear Gear oil
Gear oil oJ travel reduction gear

U p p e r r o l l e r ,t a k e - u p r o i l e r
Air condironer ('f Instaled)

A d l u s lc l e a r a r c e so f b J c ( F r i n s l a le ' p , a 5
Adjust tension ol kack shoe
o Grease Notes:
A Checkor replacewhen brandnew '1 Greasedailyifyouworkinwetor dampconditions.
o Changeoil or replaceelement Greaseevery10 hoursif not equippedwilh our
D Clean genuinebucket.
x Drainwater/ sediment .2 Replace every500hoursif youusetapwater.
I Retighten,check,and adjust -3 Followinstructions
if equipped
or installed.
3-4
Maintenance PeriodicMaintenanceCheckList
Fuel/ Lubricantsfor DifferentAmbientTemperature

Settings
IMPORTANT
Consullyourdistributor
for recommended whenyouoperatethe machinein temperatures
tuel/ Iubricants
rangingbetween32'Fand104'F (-20'Cand40"C).
Fuel/ Oil
Referto thetablefor properfuel/ oil according
to thetemperature
range.
Relerto Grease/OilandElementfor oroperoil level.
Antifreeze
Addantifreeze whenthetemperatures fallsbelow32"F(0"C).
As forthe ratio.refer1olhe seciionforcoldweatherconditions.
What to use accordingto different

Whereto refill Type of oil temperaturesettrngs
sA€ 1ow-20cD sAE40cD
SAE30 CD
. :SAE1OW-3OCD
Swingreductiongear
Travelreductiongear
H-v d r a u l i c o i l il : :
i""
Fuettank Diesettuet
.t-c
PeriodicMaintenance
GenuineSumitomoPartsand Elements
the premiumquality.forheavymachinery
Listedbelowis ourgenuineoil.We guarantee use.
We recommend thatyouuseourgenuineproducts to fullyenhancethe performance
of youmachine.
Type of oil Name of genuineoil Notes PartslD No.
E n g i n eo i l Clean Dash (forgeneraluse) API-CDgradeSAE30 (20 . WEBOOO5
Clean Dash (forcold weather) API-CDgradeSAE10W20 l2o WEBOOOT
API-CDgradeSAE10W-30 (20 i) WEBOOTl
G e a ro i l C l e a nE l i t e API-GL-agradeSAE90 (20 L) WEBOOO9

API-GL-sgradeSAE80W-90 (20 l) WEBOOT5
H y d r a u l ioc i l Clean Red Ecco 10000 tso-vc46 (20 WEBOl50
Extremepressure CleanCassette Extremepressuretype WEBOO,l2

grease EP LithiumgreaseNo.2 (400g)
Lubncant Clean Gold Spray spraytype (330g)
lubricant,
l\y'olybdenum WEBOOOl
CleanGold Grease lubricant,grease

l\ilolybdenum (2.5kg) WEBOOO2
Antifreeze Clean Coolant Long life coolantJIS Type2 (L.L.C)(a I x 6) wEB1007
IMPORTANT
We stronglyrecommend tankusingthe identicalproduct(sameproductlD,
thal you refillyourhydraulic
samemanufacturer) hadin yourtank.
thatyou initially
l\4ixing products
twodifferent of theoil,andcausesyourhydraulic
willlowerthef unctionality componentsto
rundown.
41240
3-6
Maintenance PeriodicMaintenanceCheckList
Disposableltems
Reolacedisposableitems,suchas filterelementsandbucketteeth,eitherwhentheserviceintervals
recom-
mendor beloretheyreachmaximum lifespan.
We recommend thatyouuseourgenuineparts/ elements guaranleedforpremiumquality.
lvlonitor itemsand replacewhennecessary.
thosedisposable Thiswillsaveyourmoneyjn the longrun.
Thefewitemsin parenthesesO in the listneed1obe replaced
withthe matchingitemto be replaced.
Pari lD No.
Nameof disposablelem Ouantity When to replace
sH330-3 i SH400-3
Fu l{low 1 KSHO937 KBPO722 Every500hrs.

E n g i r eo i f , t e r
BY Pass 2 KRH1254 Every500hrs.
1 KTPO489 Every500hrs.
Fuelfilterelemenl
2 KSHO989 Every250hrs.
FLJeI
tank filterelement 1 KHHO5OO
Element 1 KBJ1691 Every2000hrs.

P lot oilfiher
(O-ring) (r) KHJ1O32
(JAS06605-2053)
Beturn filter element 1 KSJ2756 KTJ2O37 Every2000hrs.

,1 KSH0933 KTH0577 Every1000hrs.
ouler
Air cleane-elemert
inner 1 KSH0932 KTH0576 Every1000hrs.
elemenl 1 KFtJ3461 Every1000hrs.

Air brealher
'l
Packing KRJ3463
(ii equipped) ,l KrJ1732

Linefilter KRJ3547
Nephronfiller 1 KHJO738 Every2000hrs.
Suctionfiller 1 KSJ2675 KTJ2O36 Every5000hrs.
ouler 1 KHR2772 Every5000hrs.

Air fiher
rnnet 1 KHR2848
Bucket Poinl 4t5 KSV1211 KTV1086 Every500hrs.

Lockingpin 4/5 KSV1213 KTV1O88 Every500hrs-
SidecJtler(righr) 1 KSVO52O
SrdecJder(efi) 1 KSVO519
Sidecufler(HD) 2 KUVOOl4
Hightensilebolt(STD) 8 1028030Y090N
Highlensilenut (STD) I 1628030VN
Hightensilebolt(HD) 6 102R033W090N
Hightensilenut (HD) 6 162R033VN
3-7
Maintenance Grease/ Oil and Elements
CHART
LUBRICATION
SH33O-3
REF I N T E R V A Lf h r )
N0.
DEScR
IPTroN ,ri\,?, SPECIF
ICAT
ION
F R O N A T ; A C i ' 1 M EPN J \T 14
i P , i l -i " i i / i [ - : : 1 1i i s 3
E ! G I E A S iN o 2
I J R N T A BB LE :AR]\G 2
S i '] i\ ; R] N C G : A R
: \ ] G I N EO I t P A N 3 3{ E N IGN EOi i
6 . 0 i G E A 0Rr -
S \ !] I 'G
, C E A RR ! D U C E E
O . 8K E : ' G R E A SNEO 2
T R A ' ' ' EGL E A FI E ] t C E R 1 l { r 2 G : i R0 l -
F r l t A . l _ l a s u t0 r A N ( 3 5 0 { H ! D R A U t l 0Ct L
E N | i C ]R\ E
iD:}iOR 4 2 1 l , ! T : ; l i .r . L , N C- : : C : . l rif-
rLi!! -AN( 580{ ! i N E \ R E Oi U
RED
P i . C T- I \ E F , . ' E R 1 ELEMENT (K8J1691)
: \ GI N : O ] t F i t T E i
R E T t R II l I t T : R
Sr l CiT0 \ F l t i E a
AiRCLEANER
i\NiR
AI R B R E A : F ' E R
\ E ) - 1 R CF\ I L T E R
0r-ER
I IR BiEATIIER
INN:I
o :LUBR ICATE GREASE R E C O M M : NGDI E ]I S EA N DO ] L S P E OA I E A S F O L . O I { S
A : C H A NIGNIETI A L L Y E l C i E I S E L I - | 1 i t l lG l i E I S EN 0 2
:CHANCE OILORREPLACE ELEMENT E N G I NOEI L A P I C D S A E1 5 1 4 - 4 0
n :CLEAN C : A l0 : : A P : G r - r S A E9 C
f r D f u t , t cc l L t s 0 \ i G , 1 6
-I1E
N O T E1S i U S AI C A IT! I i I S A E C O M M E N FD OE RTD| 1 EFq O N -t ' i i C | 1 M E NPT: I S A F ' E i CDEqATJON
'N
IIt E \ ! A I E R. S C O M I . L E i E D
2 R E F ET RC i E C O \ I [ l E N O \ T|1E
] i ]DL S ] ! C I E I C A ' I I O iNI SD E i A I t S N O t {IN I P E R A I OSRM A N l ] A L
3 T I ] I SC I I A i TI S P R I O iT O T I ] Ei I G I N E I N S I R ' " C i 1 M OA NN I ] A i
4 I N T E i I A t I l O U ROS| ' T I l I SC I A R TA R EE I S E DO NF C L L O ! ! J N G
50 (0Rf1EEKTY)
* 1000(0R6 0NTHS)
*
250(0R0NTILY)* 2000(0RI YEAR)*
500ioR3 ll0NTflS) * 5000(0R2.5 YEARS) * * IIHICI1EVER0CCURSFjRST
5 T E M OT i EI l ! I ] R ' E F L A ' I OPNI I ] O: N T U B R I C A ' G
I NRGE A F
SOERS \ ! ] NG
G E ARi :DIJCER
R [ : E RT I ] i . E O 9 E R A TSOM A N U F AOLRD:Tl ItS
sfitNo0tAR
REDl]ctR
DRAIMRT
FOR
GEAR
OIL
ARVENT
PORT
INCASE
OF
GREASE
FIILING
KSP0966
00
3-8
Maintenance Grease/ Oil and Elements
LUBRICATION
SH4OO-3 CHART
.I:: I N T E R V A Li h r
DESCR
I PTION
,oi,?, sPEcrFrcATroN
F I O N i A T ; A C E M EPN: TN 6
: e t [ - a T i A c - M E?N
l N- : M S , 1 1
No 2
EPGRiASE
T I ] R N T A EBLEEA R I N G 2
SW;NG R i N CG E A R 2 1K
E N G , NCEI L P A N 3 3 i E N G I NO: I L
S V I : NGG: A RR E ] U C E R
## : P G R E A SNEc 2
T I A V : L G E A RR E D L J C E Rl 5 l x 2 G E A R 0lL
H Y D R A J LS I CU M P
iANK I Y ] R A ! It C O : L
ENG ]NqRAD:ATOE lll-ii tiil: -lfil t ii iCC:'\li-
itit IANK E \ R E 0Il R
WH , a,
PI L C Tt l N E i I t T E R ELEMENT (KBJ]691)
Ft:t FILiER
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S U C I I O FN: - i : A
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149-00
3-9
Maintenance InspectionsPriorto Operation
InspectionsPriorto Operation
Walk-throughchecks
Checkprior10startingthe engine.
Visuallycheckthe areasaroundand underthe machine,and
1 . C h e c kt o s e e i Jt h e r ei s a n y l e a k a g eo f o i l/ l u e l / c o o l a n t f r o m
any component.
2. Checkand ensureall nuts & boltsare secure.
3. Checkif there is any wire breakageor short circuitin electrF
cal wiring.Ensurebatteryterminalsare secure.
4. Checkif oil / greaseis clean in relatedcomponents.
5. Eliminateaccumulateddust and cleanthe area.
m
Attachments(work unit)
hosesand at linkage,and
1. Checkoil leakageon high-pressure
on hydrauliccylinders.
2. Aroundbucket
a) Checklo see if bucketteethand sidecutterare loose,worn,
or mlssrng.
b) Checkconditionof greaseon and aroundlinkage.Checkif
bucketplay is appropriate.
(Referto the sectionon bucketfor specificinstructions{or
adjustingplay.)
Engine(inspectionprior to startingengine)
1. Checkingoil leveli relilling

. Performoil levelcheck either prior to startingthe engine,or
thirtyminutesor more afterturningoff the engine.
Use the dipstick10check if the oil levelis appropriate.
lf low,relillengineoil throughoil fillerport.
'1
Recheckthe oil levelafter 0-15 minutes.
3-10
Maintenance InspectionsPriorto Operation
2. Checkingcoolantlevel/ relilling
Check the coolantlevel in reservoirtank. lf low, removethe
radiatorcap and reJillwith coolant.
3. Checkingthe fan belt tension

Push in belweenthe alternatorand the water pumo.lf the de-
flectionis within8-12, 7-9 mm respondingto the forceot ap-
proximately98N, it is normal.
It the deflectionfallsoutsidethe specifiedrangeabove, refer
"adlusting
to the sectionon tan betitensionand adjusltension"
SH330-3 8-12mm
SH400-3 7-9mm
Crankshait
4. Checkingthe air cleaner

Clean the air cleanerif you observea red signalin the dust
indicatorwindow.
Beselbutton
Reset bunon
l-^\x...--
lvJ
$*"oo*,",nn",."0,
Dust indicator
3-t1
lnspectionsPriorto Operation
5 . S w i n gu n i t
When chackinghydraulicoil
a) Checkingthe fuel level
Checklhe fuel levelon the displaygauge.lf low,refuelfrom

Fullfilterport
the neck of the fuel tank. Hidraulic
Refillthe tank at the end of eachwork day,and makethis a oil filler
port
habit.
b) Checkingthe hydraulicoil level/ refilling
Whencheckingthe hydraulicoil level,keepthe machineon
a levelsurfaceand place it in the checkingposition.
. Checkand ensurethat the hydraulicoil levelis aroundthe
middleo{ the leve}gauge.
lf low, releasethe hydraulicpressurefrom the tank first,
andrefill.
. Refillthe hydraulicoil in the mannerthat you do nol ailow
dirl or debrisinto the tank.
c) Checkand ensurethat the boltson the iuel tank/ hydraulic
oil tank are secure.Also check if any fuel i hydraulicoil
leakageexists.
d) Checkto see if the boltson electricalcomponentsand bat-
teriesare secure.Also checkwiringfor short circuits.
6. Crawler
a) Checkthe shoe (trackroller)to see if it is loose.Also check llpper Boller Trave/unil
for wear or breakage.
b) Check lo see if there is any oil leakagefrom travel unit,
upper/ lowerrollers,andtake-uproller.Alsocheckforwear.
c) Check componentsand ensurelhat bolts are all secure
a n dn o t m i s s i n g .
Take-rp RoLler Lowe- Bolle' Srro€
7. Inspectionafterstartingthe engine
a) Checkthe horn and gaugesfor properoperation.
b) Checkto see if the enginestartsfine.Checkthe exhaust
hue,and listenfor any abnormalnoise.
c) Checkfor any oil / fuel /coolantleakage.
A WARNING
lmmediatelyinvestigateanythingunusualthat you en-
counterduring inspection.Whenyou find the sourceof
the problem,fix it or makethe necessaryadiustmenton
the spot.Thiswill keepyour machinefrom runningdown.
Pleasebe awarethat you are riskingyour machineinto
biggerfailuresor majoraccidenlsif you leavethe prob-
lemsunattendedand keepoperatingit.
Maintenance GreasingAttachments
GreasingFrontAttachmentPins
. Maintenance:every50 hours
. Maintenancefor EM System:every 1000hours
CAUTION
. Alwaysgreaseaftercompletingwork in wateror extremewet condilions.
(Particularlyaroundthe bucketpins)Use E.P.greaseNo.2
. when usingan attachmentotherthan a genuinebucket(breaker,hammer,etc.),greasethe mount-
ing pins every10 hours.
Frontattachmentpin's greasingpoints ('l7 points)

(No.) of greasing
Number pornts
GreasingPoints Referencedrw ng
sH330,3 SH400-3
Boom Foot Pin 3 Pornts Every 1000hours Every 1000hours
Boom Cylinder,Top Pin I 2 Poinls Every 50 hours Every 1000hours
Arm Cy inder.FootPin l Poinls Every 50 hours Every 1000hours
Fool Prn
BoomCylrnder, o 2 Points Every 50 hours Every1000hours
BucketCyllnderTop,Foot Pin l Points Every 50 hours Every 50 hours

BucketCyinderto BucketLnkage,Pin 2 Points Every 50 hours Every 50 hours
BL.rcket
cy inder to Bucket,Pin -t l Points Every 50 hours Every 50 hours
Arm to BucketLinkage,Pin l Points Every 50 hours Every 50 hours
'l
Arm to Bucket,P n Points Every 50 hours Every 50 hours
BucketCylinder,Foot Pin 1 Points Every 50 hours Every 1000hours
Top Pin
Arm Cylinder, o 1 Points Every 50 hours Every 1000hours
Boomto Arm, Connectiong Pin l Points Every 100hours Every 1000hours
Grease the mounting pins ol the attachments other than the genuine
bucket every 10 hours.
.t- t.t
Maintenance GreasingAttachments
(1)
Boomfootpin (2 points)Every1000hours
Boom cylinderpin
A r m c y l i n d epr i n
Concentratedgreasing(4 points)Every50 hours:SH330-3
Every1000hours
: SH400-3
total of 6 points
(2)
FootPin Every50 hours: SH330-3
Boomcylinder,
EveryI 000hours: SH400-3
T^t.l ^f 2 ^î^tc
(3)
Bucketand relatedEvery50 hours : SH330-3,SH400-3
BucketCylinder TopPin
BucketCylinder Pin
to BucketLinkage,
BucketLinkageto Bucket,Pin
Armto BucketLinkage, Pin
Armto Bucket,Pin
Total of 6 points
(4)
BucketCylinderFootPinEvery50 hours: SH330-3
Every1000hours: SH400-3
Arm Cylinder TopPinEvery50 hours: SH330-3

Every1000hours: SH400-3
Boomto ArmConnecting Pin
Every1000hours: SH330-3,
SH400-3
Totalof 3 points
3- 14
Maintenance FuelSystem
Fuel
WARNING
Sufficient care is necessary during inspection and maintenance.
. Be especially caretul about fire. (Oo not smoke while working.)
'Wipe off any diesel luel that is spilled during refilling, inspection or maintenance,because
it may
cause a fire.
' Fuel leaking from the fuel hose, in,iectionpump, fuel filter or
ioint may result in a fire. lf any fuel
leakage is found, repair the area immediately.
. Do nol use any substitute fuel because il may cause poor performance
or even a fire.
SpecifiedFuel
Use DieselFuel (ASTi,4-D-975)
suitablefor the ambienttemperature.
SelectjonDependingon Temperature
RefillingPoint Ojl Type
'c
-'10 10
I
No.2D
DieselFuel
FuelTank
ASTt\,4-D-97s
No.1D
FuelRefillingand FuelLevelChecking
Refillthe tankat the end of eachworkday,and checkthe {uel
meterinsideoperator's cabbeforestartingoperations.
Drainageof Waterand Sedimentsin the

FuelTank
. Maintenance:
every50 hours
1. Obtaina container
to collectthe drainedcontarninanls.
(Performingdrainagebeforestartingthe enginein the morn-

ingis themosteffectivemethod.)
2. Loosenthe drainvalvelocatedat the bottomof thetankand
draintheaccumulated sedimentandwater.
3. Afterdraining,
tightenthedrainvalve.
IMPORTANT
Removethe fuel strainerfrom the fuel fillergort for cleanino.
3-15
DrainingWaterfrom the WaterSeparator

. Maintenance:
every50 hours
(Whenthe lloat reachesthe levelline)
1. Loosenthe drainplug and drainthe waterand sediments
2. When the float sinksto the bottom,tightenthe drainplug.
3. Verifythat no Juelleaks.
CleaningWaterSeparatorFilter
. Cleaning:every500hours
[Machineserialnumber:before20001
1. Remove thePlug.
2. Remove the Filter.
3. Washtilterwithcleaning.
4. Assemble thefilter.
5. Installthe plug.
RNIN
Completelywipe off any spilleddieselfuel. lt may causea
fire.
[Machineserialnumber:after 5001]
1 . L o o s e nt h e R i n g .
2. Removethe case and filter.
3. Wash filterwith cleaning.
4. Assemblethe filter.
5. Installthe case.
3-16
FuelFilterReplacement
. Maintenance:every 500 hours Coodingfan
(Referto operators manualfor lhe engine.)

71
Fanguide
and remove
1. Usinga tool,turn the fuel filtercounterclockwise
it. SH33G3 Oil drarnplug
(Replacethe entirecartridge.)
(Do not spillthe fuel which is insidethe filter.)
Fueltllter
(Completelywipe ot{ any spilleddieselfuel.)
2 . l n s t a l al n e w{ u e lf i l t e r .
3. Betore!nstallation, applya thin coat of engineoil on the pack-
ing areaof the filterand turn the filter2/3 of a turn furtherafter
the packingcomes into contactwith the mountingsurface.
bleedthe air from the linesand lilter.
4. After installation,
(Replacethe fuel lilter elementas a cartridge.)
FuelFilterReplacement
. Maintenance:every 250 hours
S€r a liLter
(Referto operator's
manualfortheengine.)
'1.Usinga tool,turntheluelfiltercounterclockwise
andremove
II.
(Beplacethe entirecartridge.)
(Do not spillthe fuel which is insidethe filter.)
(Completelywipe off any spilleddieselfuel.)
2. lnstalla new fuel filter.
3. Beforeinstallation, applya thincoat ol engineoil on the pack-
ing area of the filterand turnthe filter2/3 of a turn furtherafter
the packingcomes into contactwith the mountingsurface.
bleedthe air f rom the lines and filter.
4. After installation,
F!el filter
(Replacethe fuel filterelementas a cartridge.)
o-t/
BleedingAir from the FuelSystem

Whenthe fuel lilter is replacedor whenlhe fuel tank is emptied,
air entersthe linesand stopsthe fuel flow.Therefore,air bleed-
ing is necessary.
1. Loosenthe joint bolt on fuel filter.
2. Turn the upper handleof the feed pump to the left and it will
s p r i n gu p d u e1 0t h e s p r i n gi n s i d et h e h a n d l e .
3. Movethis handleuDand downand fuel will be sentto the Juel
l i l t e ru n t i li t b e c o m e sf u l l .
4. Next,tightenthe air bleedingscrewwhichhad been loosened
in step 1 and continueto movethe feed pump handle.When
the handlebecomesdifficultto move,air bleedingis completed.
5. Tightenthe joint bolt on fuel filter.and push down the feed
oumo.
6. Completely wipeoff any spilledfuel,startthe engineandcheck
for any fuel leakage.
Cleaning the Strainer

Referto operator'smanualfor the engine.
3-18
Maintenance Engine
EngineOil Replacement
EngineOil FilterReplacement
WARNING
Just after the engineis stopped,each part (mainbody,muffler,oil, etc.) may be very hot. Do not
touch any of them becauseit maycausea burn.
Waituntil all parts havecooleddown betorebeginningthe inspection/maintenance work.
CAUTION
replaceit regardlessof the maintenance
ll the engineoil is contaminatedor extremelydeteriorated,
interval.
SpecifiedLubricants (SH330-3)
Use engineoil of API ratingClassCD or higherwhichjs suitable
for the temperature.
Refilling Oil Type

Point
SAE30 CD
SAE I OW.2OCD SAE40
sAE 15W-40CD O l l d r a i np L u g
(Referto operator'smanualfor lhe engine.)

1. After stoppingthe engine,replacethe oil while it is stillwarm
(20-40 (70-1oo"F)l .
2. Placean oil containerunderthe drain plug.
3. Removethe drain plug of the oil pan and drainthe oil.
(Checkif metallicchipsor otherforeignmatterare in thedrained
oil.)
4. Removethe oil f ilter. Sel a liller
The filter is a cartridgetype. Slowly loosen the whole filter
case usinga filterwrenchand replacelhe wholecase.
5. Installthe oil filter.
a) Apply a thin coat oJengineoil on the packing.
b) Installthe cartridgeand afterlhe packingcomes into con-
tactwithlhe seal surface,tightenit witha filterwrenchabout
3/4 to one turn.
6. Securelytightenthe drainplugand refillengineoil throughthe
filler port. (Referto the LubricationChart for oil amount.)
,for
7. Start the engineand idle it for severalminutes.Check oil
leakage.
8. Stop the engineand checkthe oil amountafterabout20 min-
utes.lf checkedrightafterthe engineis stopped,the oil level
indicatedwill be less than it actuallvis. Do not overfillwith
engineoil.
Maintenance Engine
EngineOil Replacement
EngineOil FilterReplacement
. Maintenance:every500hours
WARNING
Just afler the engineis stopped,each part (main body,muffler,oil, etc') may be very hot. Do not
touch any of them becauseit maycausea burn.
Waituntil all partshavecooleddown belorebeginningthe inspection/maintenance work.
CAUTION
lf the engine oil is contaminatedor extremelydeteriorated,replace it regardlessof the maintenance
interval.
SpecifiedLubricants (SH400-3)
Use engineoil of API ralingClassCD or higherwhichis suitable
for the temperature.
SelectroqDependingon Temoerature
plug
pan sAE10w-20
cD
SH4OG3
(Referto operator'smanual{or the engine.) Plug(width

1. Wipe clean aroundthe oil filler cap taking care so that no acrossflat
:17mm)
foreignparticlesentry.Removethe tillercap.
2. Removethe drain plug of oil pan and oil filterand drain the
engineoil completely.
It is advisablethatdrainingbe donewhilethe engineis warm,
to minimizethe drainingtime.
Mainoil filter elementremoval

Mainoil filter
Seta wrenchat thehexagonalsectionof thesecondstage
abovethe carlridge, andremovehe mainoil filter.(Width
across llat:24 mm)
Discard theusedfilter.
Partialoil filter
Seta filterwrenchat thecartridge thepartial
nd remove oil
filter.
Theremay remainthe usedengineoil in the cartridge,and
careshouldbe takennotto spillit whenremoving
he filter.
3-20
Maintenance Engine
Oil filter elementinstallation
1. Applylightly
engineoilto theO-rin9.
2. Turn in new cartridgeuntil its sealed face comes in contacl
with the O-ring.
3. use a lilter wrenchto furtherturn in the cartridgeby one full
one turn to one and 1/8turnsfor
turn for the mainoil Jilter,and
the partialoil filter.
Engine oil refilling
'1.
R e i n s t a tl lh e d r a i np l u g s .
2 . F i l iw i l h n e w e n g i n eo i l b y t h e o i l f i l l e rp o r t .
Waitaboutfifteenminuesuntilhe oil gets downto the oil pan.
Then check he oil levelwith a dipstick.
Check after oil and Filter Changes

Oil leakagecheck
ldle the engine to raise the oil pressure,then check for oil
reaKage.
Oil level recheck
Stop the engineand keep it stationaryabouttwentyminutes.
Use the dipstickto recheckthe oil leve.
Replenishwith engineoil, if necessary,to the specified level.
CAUTION
Whenthe engineis started,the oil levelwill slightlydrop
lrom the initiallevelas the oil fully camesinto the entire
oil circuit.
Engine Oil Additives

Yourengineshould
Engineoilscontaina varietyof additives.
notneedanyenra additives if you usethe recommendedoil
qualityandchangeintervals.
3-21
Maintenance Engine
CoolingSystem
WARNING
Whenthe radiatorwatertemperatureis high, do not re-
movethe radiatorcap.
Hot watermaycomeout forcefully-
Wait until all parts havecooled down beforebeginning
the inspection/maintenance work.
CAUTION
Whenthe overheatwarningis displayedon the monitor
and the buzzersounds,checkthe coolantlevel,radiator
cloggingandV-belttension.
(long-lifecoolant)accord-
Mixthe coolantwithanti-freeze
ing to the ambienttemperature.
Inspectingand RefillingCoolant
. DailyInspection
Checkthe leveloJcoolantin the reservetank.lf low,removethe
cap,and add the coolant(long-lifecoolant).(The properlevelis
betlveen FULL and LOW.)
WARNING
Cautionsfor coolant
. Coolantis toxic.Do not swallowit,
. lf swallowed,makethe personvomit and see a doctor
for medicaltreatment
Maintenance Engine
Replacingthe Coolant
. Long-LifeCoolant:Every 2 Years
. WhenAnti-Freeze is Used,TwiceaYear:Springand Autumn
(Relerto the operator'smanualfor the engine.)
1. Removethe radialorcap, looseneach the drajnvalveson the
engineand radiatorand drainthe coolant.
2. Close the drain valves,fill the radiatorwith tap water (warm
water is preterable),run the engine at slightlyhigherspeed
than idlingspeed for about 10 minutesraisingthe lempera-
ture to over 170'F (about80'C) and then drainthe water.
CAUTION
Be carefulnot to get burnedwhen drainingthe hot cool-
ant.
Repeatthe radiatorcleaninguntilthe drainedwateris clear.

3. Fillthe radiatorto the radiatorcap withcoolantwater(long-lite
coolant),run the engine{or about 10 minutesand sufficiently
expelair from the coolingsystem.
4. Stop the englneand checkthe coolantlevel.Refillif low.
Forthe mixtureratiooi the long-lifecoolanl,referto sectionon
"Operatingin Cold
Climates".
5. Add coolantintothe reservetank untilthe levelreachesto the
"FULf'line.
sH400-3
,t-zJ
Maintenance Engine
Cleaningand Inspectingthe RadiatorNetand Fan

Cloggingin the radiatornet, radiatorfan, and oil coolerfan can

leadlo overheating.
Blowawayany mud and debriscloggedon the net and fan using
comoressedair.Steamor oressuredwaler can be used instead
of compressedair.
Radiatornet
Cleaningthe radiatornel
Removethe radiatornet and cleanit
When workingmainlyin dusty sites,checkthe cloggingon the
net everyday,and cleanthe net if it is clogged.
Cleaningthe radiatorfan
Cleantheoilcoolerandalsotheradiator.
3-24
Maintenance Engine
Cleaningand Replacingthe Air Cleaner

. Cleaning:every250 hours
. Replacement:every1000hours
CAUTION
1. Beforemaintainingthe element,stop the engine.
2. Whencleaningthe element,do not hit it or knockit againstotherobiects.
3. Whenthe air cleanerfilter cloggingwarningsignalis indicatedon the monitorsystem,cleanor
replacethe element.
Cleaningthe Air Cleaner

1. Removethe coverand take oul the element.
2. Be{orecleaninginsidethe body,coverthe engineintakeport
so contaminantsdo not get inside.
3 . C l e a nt h e e l e m e n t .
a ) W h e n u s i n gc o m p r e s s e ad i r .
a i r ( 1 0 0 p s i ( 7 k g / c m ' ) o r l e s s )t o t h e
B l o wc o m p r e s s e d
elementalonoits flutestrom the inside.
b) Whenwashingwithwater,
(1)lf the elementis contaminated dueto smoke,soot,oily Dust indicator
m a t e r i a l se, t c . , w a s h i t w i t h e l e m e n td e t e r g e n t
(Donaldson BrandND-1500,etc).Useof warmwaterof
about100'F(40'C)makeswashingmoreeffective.
(2) After washingoff the dirt and detergentwilh cleanwa-

place.
ter, dry the elementin a well-ventilated
Cleaninglhe element
Use a fan to speed up drying.
Do not use heat for drying.
Sinceit takestime to dry the elementafterwashing,it is
recommended thata spareelementbe usedfor replace-
menI.
(3) After cleaning,projecta lightfrom the insideof the ele-
ment.
Do not reuseif there are holes.damaoeor thin area.
3-25
Maintenance Engine
IMPORTANT Inspectionand maintenance

. When an elementis cleaned6 timesor usedlor 1000hours,
replaceit with a new one.
. W h e na d o u b l ee l e m e n it s e q u i p p e dr,e p l a c et h e i n n e re l e -
mdnt ava/\, ,nnn h^l/e t)\\----"-/
{4i
lnstallingthe air cleaner t-w

,3
1. Securelyfaslenthe elementwiththe installationnut or cover.
3-26
Maintenance Engine
lnspectionand Adjustmentof Fan Belt

(Reier manual
to operator's fortheengine.)
(1) Fan BeltTensionAdiustment

Adjustfan belttensionwhen belt slacknessis greaterthan
the specifiedamountand when the beltsare replaced
Belt tension
Belttensionis normalwhenit is deoressed8 to 12mm {0.31
to 0.47in) withthe thumbat the midwaybetweenthe water Crankshafl
pumppulleyandalternator pulley.(100N (22lb) depressing

force.)
Fan belt slackness: SH330-3,About I t o 1 2 m m ( 0 . 3 1t o
0.47 in)
SH400-3,Abour 7 to 9 mm (0.28 to
0 . 3 5i n )
P(k
i^\
Adjustingprocedure
Belttensionadjustment is madeby pivoting
the alternator
at
thealternator mounlingbolt.
1)Lossen mounting
thealternator bolt(2)andtheslidingpiece
n u t( 1 ) .
2) Pivotthe alternator
at the mountingboltby adjustingthe
adjustingbolt(3).
3)Tighten themounting boltandslidingpiecenutafteradjust-
ing.
Torque:
Mounting bolt:127Nm(12.9kgm)
Slidingpiecenut:76 Nm (7.7kgm)
4) Afterthe adjustment, operatethe engineaboutfivemin-

utes at a low idle soeedand recheckthe belt tension.
payattention
Parliculary, to thismatterwheninstallingnew
belts.Belttensionmayvarydueto the initialbeltconform-
ing.
(2) Fan Belt Change
Useof fanbeltwithpoorqualitywillresultin premalurebelt
wearor beltelongation leadingto enginedamagesuchas
overheat. Therefore useof theISUZUoenuine fanbeltsare
highlyrecommended.
Maintenance BoltTorque
Bolt and NutTorque

. After the first 50 hours
Tightenthe boltsand nuts accordingto the table.Afterdailywork,checkthe boltsand nutsfor loosenessand

f o r a n y m i s s i n gT. i g h t e ni f l o o s ea n d . e p l a c ei f m i s s i n g .
Tightenthe boltsand nutsafterthe first 50 hoursof operationand every250 hoursthereafter.
TighteningTorqueTable
sH330/5H400
Tightening
Torque
No. TighteningPoint BoltDiameler
(N'm)
o Trave l/olor M24 36 mm 900-1051

., Drivesprocket M2OIM24 30 / 36 mm 5 2 1 - 6 0/ 89 0 0 , 1 0 5 1
? Take-up
Bo er M16 24 mm 267-312
o Upper(CarriedFloller M20 30mm 521-608

Lower(Track)Ro er M24 36 mm 902-1049
TrackGuard M24 36 mm 902-1049
7 Shoe Bo r M24 32 mm 1236-1510
8 Counterweight M33/ t\r30 50/46mm 1 6 8 5 - 1 9 6/ 01 7 6 5 " 2 0 1 0
Turntabe Bearing
I M24 36 mm 900-1050/ 952-1050
(Lower Frarne)
TurntabLe
Bearing
10 M24 36 mm 900-1050
/ 952-1050
(sw ng Frame)
o SwlngEquipmenl M24 3b mm 900.1050

Engine{Enginel,4ount) M20 30 mm 249-337
EngjneBracket M10 1 7m m 64-73
Radiator t\.416 24mm 147-176
M10 17mm 64-73
!? HydfaulicPump M20 30 mm 3/0-440
t420 Hex.Sockei 367-496
hydraulicOilTank M16 24 mn 233276/ 226.265
a FuelTank M16 24 mff) 233-276I 226-265
ControlValve M16/ M20 24 mm 267-312| 333-392
RotalLng
Jornt M16 24 mm 267-312
20 Cab Ml6 24 mm 78-80
21 Battery t\,,11
0 1 7m m 20-29
Note: Use LoctiteNo.262 (adhesive)equivalenton thosemarkedwith C andtightento the torquelistedin the
abovetable.
Tighteningtorqueis N'm -:- 9.8 = kgf'm.
torqueforthe boltsandnutsnotlistedaboveareas follows:

Thetightening
(size)
BollDia.neter M6 M8 t110 M12 M14 M16 M18 M20
(rnm) '10 22 24 27 30
Hex.Bolt 17 19
Tightening (N'm) 274.0

6.9 19.6 39.2 98.1 157.0 196.0
Hex.Socket Wrench (mm) 5 6 8 10 14 14 17

headBoll
Ightening ( N' m ) 74.4 117.6 176.4 245.0 343.0
3-28
sH330-3
@ contro vave
@ Hydraullcoil tank
@ swneunn
@ F u e ll a n k 8 CounteMeight
Sho€
Travel molor
9 . 1 0T u r n l a b i b
eearing
@ rate-upn<iter
t.
l-----
tPl
r,nl
:1:L#_E
-rf_=
*F
- f i - - -1h-+
3.t.5.7
3-29
sH330-3
o:o:o
3-30
sH400-3
@ contro uatu" Hydraulicoil pump

@ H y d r a ! l i co r l l a n k Engine
O swinsirnir
@ Fueltank
14 Radialor
21 Battery
2' Travelmotor
Upper roLier
sH400-3
0 @
3-32
Maintenance HydraulicOil
WARNING
Duringinspection,strictlyobservethe followingpoints:
1. Beleasethe hydraulicpressurefrom the circuit.
Referto the "Procedurefor Beleasingthe Hydraulic
Pressure".
2.The hydraulicoil is hot iust afterstoppingthe engine.
Waituntil the oil cools down (lessthan 100'F(40'C))be-
fore beginningwork.
Typesof hydraulicoil
UsetheLBXCompany oilrange:
LLCrecommended WEB0150
(20r)(rso-vc46).
HydraulicOil LevelInspection
. DailyInspection
1. Parkthe machineon a levelgroundin the positionfor hydrau-
lic oil checkto inspectthe oil levelol the hydraulicoil tank. Whenchacking
hydraulic
oil
2. Checkif the hydraulic
oil levelis betvveen
the highand lowmarks
on the levelgauge.lf low,refillthroughthe tillerport.
. When the oil levelis low,unusualnoisemay be heardfrom
the hydraulicdevices.
. Oil is sometimestrappedat the bottomof the hydraulicoil
levelgauge.Use care to readthe gauge properly.
Hidraulic
oilflller
pon
RefillingHydraulicOil
1. Putthe machinein the position for hydraulic
oil check.
2. Remove the4 bollsto removethecoverJromthehydraulic oil
fillerport.
3. Refilloilthroughthefillerport.
4. Observing the levelgaugeon thesideol thetank,checkthat
the oil levelis orooer.
5. Afterrefilling,replacethefillerportcover.
CAUTION
Whenrelillinghydraulicoil, preventdust,water,sandor
othercontaminantsfrom enteringthe tank.
.t-.t.t
DrainingWaterand Sedimentfrom the HydraulicOilTank

. Maintenance:
every250 hours
1. Press the rubber cap on the breatherlocatedat the upper
part of the hydrauliclank to releasethe pressurejnsidethe
tank.
2. Loosenthe drainplugon the lowerpartof the tankto drainthe
sedimentand water at the bottomof the tank.(Havea drain
pan reaoy.)
3. Atter draining,tightenthe drainplug.
4. Checkthe hydraulicoil leveland add oil il the levelis low.
S!ction filter
HydraulicOi! Management
. Maintenance:every1,000hours
HydraulicOil Replacement
WARNING
(KNJ0381)
Thetemperature of the hydraulicoil is hot rightafterstop-
ping the engine.Wait until the oil cools down (lessthan
100'F(40"C))beforebeginningthe maintenance.
CAUTION
. when replacingthe hydraulicoil, take care to prevent
dust, water,sand or other contaminantsfrom entering
the tank.
. Alwaysreplacewith newfiltersand elementswhenthe
replacingthe hydraulicoil.
. Whenusingthe hydraulicbreaker,the deterioration and
or contamination of hydraulicoil progressesfastercom-
paredto ordinarydiggingwork.Be sureto carryout the
full hydraulicoil maintenancemoreoften.
. Hydraulicoil management at every1,000hours
Checkoil for thecontamination anddeteriorationbv sam-
pling.
1. Placethe machinein the hydraulic oil checkposition.

2. Pressthe rubbercapof thebreather locatedat theupperpart
of the hydraulic tankto releasethe pressureinsidethe tank.
3. Removethe 4 boltson the fillerDortto detachthe filleroort
coverandO-ring.
4. Usinga pump,discharge thehydraulic oilintoan emptywaste
container.
5. Removethe drainvalveon the bottomof the tankanddrain
the remaining oil fromthe tank.(Havea drainpan readybe-
forehand.)
6.Remove thesuction filterandrelurnfilter,andinstallnewones.
7.Tightenthedrainvalvesecurely.
8. Refillwiththespecified hydraulic oilto lhe specified
level.
9. Installthe O-ringandfillerporlcover.
lf the O-ringis damaged, replaceit witha newone.
10.Bleedairfromthe hydraulic components,
11.Starttheengineand runit forabout5 minuteswithoutload.
Operatethetravelandswingfunctions, andall hydraulic
cyl-
put
indersslowlyseveraltimes.Then, the machinein the oil
checkposition. andstoptheengine.
12.Checkif the hydraulic oil levelis withinthe properrange.
J-JC
BleedingAir from the Hydraulic

Components
IMPORTANT
Alter replacingthe hydraulicoil; bleed air from the hydraulic
components.
(See "Air BleedingProcedures"in this section.)
Air bleedingproceduresafter replacingthe

hydraulicoil
1. Bleedair f rom the hydraulicpump.
2. Bleedair from the cylinders.
3. Bleedair f rom the swingmotor.
4. Bleedairfrom the wholecircuitby slowlyoperatingeachtunc-
tion (travel,swingand each cylinder).
5. Slop the engineand checkthat no air bubblesremainin the
hydraulicoil tank.
WARNING
Releaseinternalair pressurefrom the tank beforebegin-
ning work.
The hydraulicoil is hot iust afterstoppingthe engine.
wait until it coolsdown(lessthan100'FI40'cl)belorebe-
ginningwork.
CAUTION
lf any metallicpowderor chipsare found whenthe filter
or elementis replaced,contaciour approvedServiceShop.
it may leadto seriousproblems.
lf left unattended,
Avoiddroppinganytools or smallparts into the tank.
3-36
Air BleedingProcedures
. Followthe procedures
belowfor air bleeding.
Arbleedrng
A i r b l e e d i n o t:oT
lromoumo-
cyllnoer
Air Bleedingfrom HydraulicPump
CAUTION
lf air is not completelybled,the life of the pump will be
reducedor seriousproblemscan occur.
1. Stopthe Engine.
oiltillerplugto checkthatoilcomesfrom
Loosenthehydraulic
rha ail hl6a.lind h^rt
2. lf oildoesnotcomeoul,remove thehydraulic oilfillerplugand

oil intothe pumpcasethroughthe hydraulic
fill hydraulic oil
fillerporl.
3.Temporarily oil fillerplug.
tightenthe hydraulic
4. Startthe engineandlowspeedit forabout2 minuteswithout
toao.
5. Stopthe Engine.
Remove oilfillerplugandfillhydraulic
thehydraulic oilintothe
pumpcasethroughthe hydraulic oil fillerport.
6.Tightentheair bleedingplugfully.
SH330-3 oillillerplug
Hydraulic
c1
fiil
Iii
r i
.t-.t /
Air Bleedingfrom Cylinder
1. ldle the engine at low speed, and extendand retracteach

cylinder4 or 5 timeswithoutreachingthe strokeend (aboul4
inches(100 mm) beforethe end of the cylinder).
2.Then.operateeach cylinder3 or 4 timesto the strokeend to
bleedair completely.
Air Bleedingfrom SwingMotor

CAUTION
ll air is not completely bled from the swing motor, the
motor bearing or other parts may be damaged.
p l u ga n d
1 . l d l et h e e n g i n ea t l o ws p e e d .l o o s e nt h e a i r b l e e d i n g
checkthe oil comesout from the air bleedingporl.
At this time,do not attemptto swinglhe machine.
2. lf no oil comes out, slop the engine.removethe air bleeding
plug and fill the motorcase with hydraulicoil.
tightenthe air bleedingplug.
3. Temporarily
4. ldle the engine at low speed and continueto run it until oil
comesout from the air bleedingport.
5. Tightenthe alr bleedingplug fully.
sH330-3
6. ldlethe engineat lowspeedand slowlyswingthe machineleft
to rightevenly2 turns or more.
Check
After air bleedingis compleled,stop the enginelor 5 minutes d
and checkthat no air bubblesremainin the oil in the hydraulicoil l

'l
tank.
sH400-3 Air bleedingport
3-38
Cleaningand ReplacingSuctionFilter
. Cleaning:every1,000hours
. Replacement:every 5,000hours
1. Pressthe rubbercap top on the breatherlocatedat the upper
part of the hydraulictank to releasethe pressureinsidethe
tank.
2. Removethe coverI and O-ring@.
3. Removethe suctionfilterO f rom the tank
4. Wash f ilterwith cleaningsolution,dry completelyand check
the filter.
l{ there is any damageon the surface,replaceit with a new
one.
Returniihere
IMPORTANT
Replacethe suctionlilterwith a new one every5,000hoursor
when the hydraulicoil is replaced.
5. Assemblethe sprjng'O to the filterand put them in place in-
s i d et h e t a n k .
6. Checkthe O-ring?. l{ it is worn or damaged,replaceit with a
n e wo n e .
7. Installthe cover C .
6,
\fil
t*
suct;n flterO
ReplacingReturnFilter
. lnitialchangeafterthe first 50 hours
. Maintenance:every 2,000hours
1.Pressthe rubbercaptopon thebreatherlocatedat theupper
tankto releasethe pressureinsidethe
partof the hydraulic
laNK.
2. Removethe cover @and O-ring @.
3. Takeout the spring O, valve @and returnfilter@ from the
lank.
4. Replacethe filterwith a new one.Wash the springand valve
and assemblethem.
5. Checkthe O-ring @ ll it is worn or damaged,replaceit with a
new one.
6. lnstallthe cover6.
o-o:,
ReplacingNephronFilter
. Maintenance:
every2,000hours
WARNING
Releasethe internalpressurefromthe tank beforebegin-
ningwork.
The hydraulicoil is hot right after stoppingthe engine.
wait until it has cooleddown (lessthan 100'F[40'C])be-
fore beginningwork.
1. Pressthe rubbercap of the breatherlocatedat the upperpart

oI the hydraulictank to releasethe pressureinsidethe tank.
2. Closethe valvecock locatedby the nephronfiltercase.
Spring
3. Removethe coverand removethe O-ringand spring.
O-ring
4. Lift the nephronfilterout slowly(so as not to drop any con-
taminanlsf rom the fille0.
5. Carefullyplacea new filterin the case.
6. lnstallthe spring,O-ringand cover.
7. Open the valvecock locatedby the nephronfiltercase.
8. ldle the engine at low speed, loosenthe plug and bleed air
(whenhydraulicoil comesout of the plug,air bleedingis com-
p l e t e d )T. h e n .t i g h t e nt h e p l u g .
9. Checkthe hydraulicoil leveland add if low.
' 1 0W
. i p eo t f a n y s p i l l e do i l .
3-40
ReplacingAir BreatherElement
WARNING
The hydraulicoil is hot right after stoppingthe engine. a*-
Waituntilthe oil cools (lessthan 100'F[40'C])belorebe- I
ginningwork.
@*-- hexagon nur
1. Press the rubbercao too on the air breatherlocatedat lhe

upperpart of the hydrauiictanklo releasethe pressureinside
the tank.
2. Removein followingorder:rubbercaphexagonalnut cover.
3. Replacethe old f ilterelementwith a new one.When installing
the new filterelement,put the spongepackingon top.
4. Adjustthe notchportion,installthecoverand installthe hex-
agonalnut, then rubbercap.
ReplacingPilotOil FilterElement
. Initialchangeafterthe first 50 hours
. Maintenance: every2,000hours
WARNING
Be sure to releasethe hydraulicpressurein the circuit.
(Relertothe "ProceduretorReleasingHydraulicPres-
sure" )
1. Apply a wrench on the bottomof the filter case (hexagonal

part),and removethe case O from ihe filterbase e.
2. Removethe elementO and O-ring2 from the filtercase O.
3. Wash the case O with clean cleaningsolution,dry it com-
pletely.
4. Apply clean hydraulicoil to a new O-ringand installit in the
filtercase.
5. Applyclean hydraulicoil to the new elementseal portionand
installthe element,taking care not lo damagethe seal por
tlon.
6. lnstallthe case to the {ilterbase and tightenwith a wrench.
Alwaysreplacethe followingpartswhenthe elemenlis replaced:
O - r i n g1 . . . . . . . . . . . - . . . . . . . . . . . . (. K
. .H
. . J. .1. .0. 3. 2 )
3-41
Replacementlntervalsfor HydraulicOil and Filters

when UsingBreaker
IMPORTANT
. When usingthe hydraulicbreaker,the deterioration and/orcon-
taminationo{ hydraulicoil progressesfastercomparedto ordi-
nary diggingwork.Be sure to carry out the maintenancemore
often.In addition,when replacingthe hydraulicfilters,also mea-
sure the cleanlinessand deterioration of the oil.
. Replacethe hydraulicoil and filterelement,usingthe graphas
a g u i d e l i n ed
, e p e n d i n go n t h e o p e r a t i o nf r e q u e n c yo f t h e
DreaKer.
. lf the breakerwork continuesduringa short periodof time and
the hour meter exceeds100 hoursduringthe period,replace
the elementevery 100 hours.
. Replacethe returnfilterfor the breakerat the same intervalas
the elemenl.Additionally, if usinga filterwith indicator,change
the filler accordinato the indicator'sindication.
: rnn
q d U
=
9 a ^
a ^ ^
g z u
3 n
2000 2500 3000
Excavatoroperationtime (hr)
CheckingHosesand Lines
. Dailyinspections
. Maintenance:
every50 hours
Checkthehydraulic systemhoses,pipes,plugs,connectors and
fittingsforoilleakage andthe mounting boltsandnutsfor loose-
ness.lf anylaultsarefound,rectifythemby repairing,replacing
andadditional as required.
tightening
3-42
ReplacingReturnFilterfor Breaker(lf equipped)

. Replaceafler every 100 hours of breakeroperation
WARNING
Be sureto releasethe hydraulicpressurein the circuit.
(Referto the "Procedure
for Releasingthe HydraulicPres-
sure" )
Releasethe hydraulicpressurein the circuit for the
breaker,alwaysusing the Servicepedalsinsteadof op-
erationoedals.
How to replace
1. Release pressure.
thehydraulic
2. Loosenthe drainpluge underthe fillercase,drainthe hy- ! eor
draulicoilJromthecase. a3c*-
3. Removethe 4 bolts? on top o{ the filtercase,and remove
.4 o+,ng
the cover3 (withindicalooand O-ring@ . LBO1001
4. Replacetheelementwitha newone.
5. Replacethedamaged O-rings. t5o-,rng
LBO0451
6. Installthe O-ringO in the grooveandassemble it
7. TorqueboltsA mounting the coverO evenlyto 5-6kg 'm.
8. Tighten thedrainpluge .
9. Startthe engineat lowspeed,operatethe breaker andcheck
thatthereis no hydraulic oil leakage.
Oring
(18O0140)
,.! Drain p ug
Cfhe location is at the side of

the swing motor.)
PARTNo.
O-Ring
SH33O SH4OO
@ L B Q lO O l L B Q l1 0 1
LBQO451 LBQO6Ol
O LBQOl40 LBO0180
3-43
Maintenance Battery
WARNING
. Betoreinspectingand handlingthe battery,be sure to
turn off the powersupply (turnthe starterswitchto OFF).
. Whenthe batteryis used or chargedat the electrolyte
levelbelowthe 'LOWERLEVEL"indicatedat the sideof
battery,it generatesinflammablegas which can cause
damage(explosion).
. Do not use any matches,cigarettes,or othersourcesof
fire or sparksnearthe battery.
. Dilutesulfuric acid is used in the electrolyte.
Takefull
care duringinspectionor handling.
.lf the electrolytecomes into contactwith your skin or
clothes,immediatelyrinse them with water.ll the bat-
tery fluid gets into your eyes,immediatelywash your
eyeswith lots of cleanwaterand seea doctortor medi-
cal treatment.
BatteryInspectionand Refilling
. Maintenance:
every250hours
'1.
If the solutionlevelis betweenthe UPPERand LOWERlevels
or if it is 10-15mm abovethe pole plate,it is satisfactory.
2. lf the level is low, removethe cap and refillwith solulionor - e a
distilledwater up to UPPER level.
. Do not reflllthe solutionabovethe UPPER levelline or 15 6@H
mm abovethe oole olate.
. Refillsolutionbeforecharging(working).
Especially,undercold weather,it may f reeze.
DisconnectingBatteryCables
Alwaysdisconnectthe groundside negativeC)terminalfirst.For
connection,conneclthe groundside (-) negativeterminallast.
CleaningBatteryTerminal
'1.lf theterminalis dirty,cleanit. lf it is corroded
andgenerates
whitepowder. washtheterminalwithhotwater.
ll is considerablycorroded,cleanit witha wirebrushor sand
oaoer.
2. Aftercleaning, applya thincoatof greaseon theterminal.
3-44
Maintenance Battery
SpecificGravityof Electrolyte
Measurethe charge rate of the batterywilh a batlerytesteror
speci'ficgravitygauge.Specificgravityvarieswith the tempera-
lure.
Referringto the tablebelow.checkthe chargerate.
L4easure the specificgravityof the batlerywitha specificgravity
gauge.
ReplacingBattery
donotmixusingoldandnewbatteries
a battery,
Whenreplacing
together.(The servicelifeof the new balterywill be shortened.)
Battery charge rate
dependingon the batteryspecificgravity
Tamna12trr16
20"c 0"c
100% Satisfactory 1.27 1. 2 8
90% Satisfactory 1. 2 4 1.25 | .zo
80%Charge 1.24
75"kCharye 1.21 1.22 1.23

Replacelhe batterywhen still 75% evenaftercharging.
slowlyduringstoragedue to its selt

lf the batterydischarges
discharge; checkthe chargerateeverymonthandchargeit as
3-45
Maintenance UpperFrame
WARNING
Beforeinspectingand greasingthe turntablebearingand
swing ring gear,low the bucketto the groundand stop
the engine.
TurntableBearingGreasing
. Maintenance:
every500hours
Greasing
Supply extreme pressuregrease #2 to the grease fittings(2
places)of the turntablebearing.
(Greaseamount:Pumplhe greasegun 4-6 timesat eachgrease 2 poinls
fitting.) I
(=2
\=/
GreasingSwingRing Gear
. Maintenance:
every500hours
lnspection method
1. Removethe inspeclionport coverand visuallycheckfor dam-
age and the greasingconditionof the gear surface.
2. l{ the gear surfaceis not well greased,add extremepressure
grease#2. (about0.4 kg).
3. lf the greaseis whitedue to moistureor othersubstanceit is
necessaryto replaceit with new grease.
. Conlactour officeor ServiceShop lor ringgear repairsand
greasereplacement.
4. lJ water has accumulated,removethe greasedischargeport
coveron the insideand dischargethe water.
a ) R e m o v et h e g u a r d c o v e r o l t h e l o w e r c e n t e r p a r t . ( l f
equipped)
b) Removethe grease dischargeport plug on the lower in-
srde. InspeclDnpon @ver
c) Dischargewateror cloudygrease.
d) Installthe dischargeport plug.
e) Insertnew elitremepressuregrease#2 throughthe inspec-
tion port.
Referto the "Lubricationchart"Jororeasinoamounts.
3-46
Maintenance SwingUnit
Recommended Lubricants
sH330-3
GearOil: APIratingGL-4classSAE90
Grease
: Extreme Pressure #2
Grease
Oil LevelInspectionand Refillingof Swing suppy pod

ReductionGear
Removethe dipstickand checkif the oil levelis withinthe satis-
Greasesupplyport
factoryrange.lf the level is low, refillgear oil throughthe tiller
port.
Oil Replacement for SwingReduction Grearoldrarnpug
Gear
. After first 250 hours
. Maintenance: every1,000hours
WARNING
. Waituntil all areascool down beforebeginningwork.
. Slowlyloosenthe dipstickto releasethe pressure,oth-
erwise,the oil mayfly out if a certainpressureremalns
in the case.
CAUTION Oilsupplyport
Checkthe drainedoil for foreignmattersuch as metallic
chips or powder.(lf any foreignmatteris found,contact
our ServiceShop.)
Grease
suppry
1. Havea drain pan for the gear oil ready.
2.Takeout the dipstick,removethe drainplugsand drainthe oil.
After drainingis completed,tighlenthe drainplug.
3. Removethe filler plug and fill with the specifiedamount of Gearoi drainplug
gear oil throughthe Jillerport.
4. Removethe dipstickbeforehand when refillingto makeit easier
to do.
'10
5. Checkthe oil level,with the dipstick,atter minutes.
installthe fillerplug.
6. lf the oil levelis satisfactory,
3-47
Maintenance SwingUnit
GreasingSwing ReductionGear
. Maintenance:
every2,000hours
RecommendedLubricants
: Extreme
Grease Pressure No.2
Grease G r e a s es u p p l yp o r t
Removethe air bleedingplug and refillthe extremepressure

g r e a s e# 2 t h r o u g ht h e g r e a s i n gf i l l e rp o r t .
The greaseamountshouldrun out a littlelrom the air bleeding. G€aro dranplug
The suitablegreaseamountis 0.6 kg.
sH400-3
Dipstick
f
\ f;/
v
//
l;rSatistactor
amounl
Gearo I drainplug
3-48
Maintenance TravelUnit
TravelReductionGear
WARNING
.The motor,shoe and oil are hot iust after stoppingthe
machineto travel.Wait until all the parts havecooled
down beforebeginningwork.
. Slowlyloosenthe plug to releasethe pressure,other-
wise, the oil or plug may fly out if a certain pressure
remainsin the case.
RecommendedLubricants
GearOil : APIratinaGL-4classSAE90
Oil Leverlnspectionand Refillingof Travel

ReductionGear
1. Stopthe travelmotorin the positionas shownin the leftfigure.
2. Slowlyloosenthe filler plug to releasethe pressure.Other-
wise,the oil or plug may lly out if a certainpressureremains
rn Ine case. Motorstop positiordunnginspectionand retilhng
3. Removethe Levelplug and checkit the oil flowsout.

4. lf no oil flowsout, add oil up to the levelplug.
5. Wrap seat tape on the filler plug and level plug and install
them.
6. Slowlytravelthe machineand checkfor oil leakage.
forTravelReduction
Oil Replacement
Gear
. Afterfirst 250hours
. Maintenance:
every2,000hours
1. Remove the oil fillerpluganddrainplug,anddrainthe oil.
Checkthedrainedoilforforeignmattersuchas metallic chips
or powder.
2. Aftertheoil is completely wrapsealtapeon thedrain
drained,
plugandinstallit. Refillthespecified mounlof gearoilthrough
theoil f illerport.
theoil,andcheckthe oil level.
3. Afterrefilling
4. Wrapseattapeon thefillerand levelplugandinstallthem.
5. Slowlytravelthemachineandcheckforoil leakage.
3-49
Lubricationand InspectingUpper/Lower
Take-upRoller(ldlerWheel)
. As necessary
Lubricants
Recommended
EngineOil : API ratingCD classSAE30
(Take-upRoller/UpperRolle0
G e a rO i l : M o b i l eG e a rO i l S H C 3 2 0
(LowerRoller)
The upperand lowerrollersand take-uprolleruse a floatingseal Take'upRoller Lower Ro ler ljpp€r RoLler
7-T-\
type sealingmechanism.The servicelifelaslsuntiloverhaul,but ----f:.r- -
t!
check visuallyeverydaybeforework for oil leakage.
v,/
lf oil leakageis found.contactour ServiceShop since the ma-
ptug
chine is requiredto be overhauled.
InspectionandTighteningof ShoePlate
. As necessary
ll the machineis operatedwith loosetrackshoe bolts,the bolts
can breakand causeadditionaldamage.lmmediately tightenthe
shoe boltswheneverthe loosenessis found.
TighteningSequence
Tightenthe bolts in the sequenceshown in the rightfigureand
checkthat the nuts and shoe are closelyfittedto the linkloining
surface.
IMPORTANT
Wideshoesare designedfor use in workon the softgroundor
flat places.
lJ a wide shoe is used in the rocky place,the shoe will be
deformedor damaged.Do not use wide shoesfor work in the
rockyor roughsurfaceground
CleaningCrawler
. As necessary
. Afterfinishingworkon wetsurfaceground,removethe earth
and mudattachedbetweenshoeandlravelunit(sprocket). lf
left withearthattached,the earthgetssolidand may cause
damageto shoeandthetravelperformance willbe affected.
. Afterfinishingworkon the beachor othersallcoveredplaces,
lf washingoff is notenough,the
washoff all saltcompletely.
crawlerwillget ruslyandcauseearlywearingandoperational
faults.
3-50
Inspectionand Adjustmentof TrackShoe

Tension
. As necessary
It is very importantto adjustthe tracktensionto the properlevel
in orderto exlendthe servicelifeo{ the trackand travelunit.
Tensioninspection
Slowlyloosenthe checkvalve.When the greasebeginsto flow
out, do not loosenit any further.(Sincethe pressureinsldethe
c y l i n d eirs v e r yh i g h ,t h e g r e a s ew i l ls p o u to u t o r t h e p l u gw i l lf l y
out if the valveis loosenedtoo much.)
Swingthe upper structure,presslhe bucketagainstthe ground
and use lhe boom cylinderto raiseone side of the main body.
'lhe lowersurfaceof the track
Measurethe clearancebetween
frame and the upper surfaceof the shoe at the center of the
crawler.
Properclearancebetweenthe lowersurfaceof the trackframe

and uooersurtaceof the shoe.
lron Shoe 340 - 360 mm (SH330-3)
lron Shoe 360- 380 mm (SH400-3)
Tensionadiustment
WARNING
Slowlyloosenthe check valve.Whenthe greasebegins
to flow out, do not loosenit any further.(Sincethe pres-
sureInsidethe cylinderis veryhigh,the greasewill spout
out or the plug will fly out if the valve is loosenedtoo
much.
Depending ontheconditionsof theworkingarea,slighllytighlen

for hardgroundandslightlyloosenforsoftor sandyground.
Totightenthetensionof thetrackshoe,addgreasethroughthe
greasenipple. Toloosenthetension, loosenthecheckvalvelittle
by littleto releasethe grease-
lf anyspaceexistsbetween thetake-uprollershaftandthetrack
frame,you may use pressureto applythe grease.lf the shoe
tensionis stillloose,repalris necessary.
Contactour approved
ServiceShop forthe service.
s OK, il lhe@is anyallowancel
3-51
Maintenance Bucket
WARNING
. Wheninstallingand removingthe bucketteethand side
cutters,placethe bucketso it won'sturn overor fall.
. Wearprotectiveequipment(safetygoggles,glovesand
others)duringwork-
ReplacingBucketTeeth: Standardtype
. As necessary
RemovingBucketTeeth
Inspectthe bucketteeth for wear and if lhere are any holes or
B u b b e rp i n l o c k S
cracks,replacethem.
Replacethe teethbeforelhey beginto weardownto the adapter. r o o r hi l u s e' n r )
Adapler0
1. Use a hammerano punch.Removethe lockpin 2 atached to
the bucketto removethe tooth 1 .
2. Inspectthe removedlock pin @ and rubberlockpin 3.
Replaceany damagedpins (shorl lock pin or faulty rubber

lock). lt is recommendedthat the rubberlock pin should
be replacedwith a new one each time a looth is replaced.
3. Cleanand removethe soil from the adapter.
Installing BucketTeeth
'1
. Inserlthe new rubberpin lockg intothe holeol the adapter@
by handor with a hammer.InsertI so that it doesnot protrude
beyondthe adaptersurface. : X/> X
G 4
2. Attachthe tooth0 to he adapter0- Checkthatthe holeof the t l
tooth O and the holeof the adapterag match.
ltq t f i
u4 \JF
3. Usingthe hammer,pushthe lockpin O so that it is evenwjth

b yh a n d , l h e
the surfaceof the tooth O.
4. Checkthat the tooth is securelvlastened.
Adapter@
1,
-,
H-r%.
l7x,.w
\"i[,0,n,o.*
!l*ly "-
3.
3-52
Maintenance Bucket
WARNING
. Wheninstallingand removingthe bucketteethand side
cutters,placethe bucketso it won'tturn over or tall.
. Wearprotectiveeguipment(satetygoggles,glovesand
others)duringwork.
ReplacingBucketTeeth:HeavyDigging
Type(lf Equipped)
. As necessary
RemovingBucketTeeth
1 . U s e a h a m m e ra n d p u n c ht o p u n c ho u t t h e l o c kp i n .
2, Twislto the lefl (counterclockwise) and pullthe toothout.
InstallingBucketTeeth
1. Cleanand removelhe graveland mud soilfromthe Jittingtace
of the adapter.
to theright(clockwise)
2.Twist andinstallthetoothtotheadapter.
3. Insertthelockpinbyfacingitsnotched sidetotheoutsideand
pushit up to the earendsurfaceof thetooth.
tL-----"-1
_U--
fB
)q.- i.* pin
3-s3
Maintenance Bucket
Adjustmentof BucketBacklash
. As necessary
BucketBacklashAdlustment
The machineis providedwith a bucketadjustmentmechanism
joiningarea
whicheliminatesthe backlashof the bucket-to-arm
causeooy wear.
Due lo this mechanism,the sealingconditionof the O-rings is
keptstableand the wear is delayed.The serviceliteoi the bush-
ings and pins therebyincreases.
IMPORTANT
lf the bucketbacklashadjustmentis not carriedout properly,
scuffing,unusualnoiseand backlashwilloccur,whichcauses
udr ragr L U L rr E v - r I r g J .
Adiustment
1. Set the hydraulicbucketas shownin the rightfigureand have
it lightlytouchthe ground.
2.Turnit slightlyto the leftand positionit so the arm end is pressed
to the side which is nol to be adjusted.(Whenthe bucketis
turnedover,turn it to the right.)
3. Stop the engine.
4. Measurethe clearancebetweenthe buckeland the arm jojn-
i n gp o r t i o n .
5. ll the clearanceis morethan 2 mm, removethe shimplateand Sleelbushing
:t Hexagonal
adjustas follows.
bolt
6. AdjustingMethod
pin
a) Loosenthe hexagonalsockel head bolt e to removethe
plateO . i?;ptate
b) Removethe shimplatesQ (as required)the amountcorre- : Sh m plate
spondingto the backlashamountoJthe joiningarea (wear
amount).
c) Ins'tallthe plate O and tightenthe hexagonalhead socket
b o l tO .
d) As the hexagonalsocketbolt O is tightened,the plate e
willbe pressedagainstthe steelbushingto reducethe clear
ance,
Clearanceamountof about 1.2 mm is preferable.
IMPORTANT
maycausescuffing
Toosmallamountof clearance or seizure.
Alwayschecktheclearance.
7. Applygreaseas necessary.
3-g
Maintenance Air Conditioner
Inspectionand Careof Air Conditioner

(lf Equipped)
lnspectingair conditioner
For continuousand comfortableuse of the air conditioner,in-
spectit per the proceduresbelowbeforebeginningwork.
1. Cleanlinessof the condenser
When the condenseris dirly,the heatdissipationabilityis ad-
verselyaffected.Wash with waterto clean it.
IMPORTANT
. Do not wash the condenserwilh highlypressurizedwater.
. When the condenserinstalledin frontof the radiatoris very
dirty,wash it with water.
2. Inspectingfan V-belttension
When the tensionof the V-beltis loose,it may slip or vibrate
which causes shortenedservice lite. Press down with your
e sn r e q u i r e d .
h a n da n d c h e c kf o r d e f l e c t i o n : t i g h t a
3. Inspectingconnectinglinesand hoses
Visuallyinspectthe connectingpartsol the air conditioner
lines
and hoseslor oil. dirt and dust.
HandlingAir Conditioner
.1.Before whichhasnot
inthesummer,
usingtheairconditioner
beenusedJora longlime.
a) Referto the "lnspectingthe air conditioner"
sectionand
carryoutthewholeinspection.
b)Whenoperating theairconditioner, increase
do notsuddenly
thecompressor revolutions.
IMPORTANT
lnspecting beforeusewilllengthen
theairconditioner ltsser-
vicelifeandfunction.
2. Handling duringotf-season
Whetherit is summeror wlnter,leavethe air condilioner
in-
stalledbecauseit hasrefrioerant
insideit.
IMPORTANT
Leavelhe compressor drivebeltas it is regardless
of thesea-
son.
3.Whennotusinglor a longtime
Operatetheair conditioner1-2timesevery2-3weeks.
Thiscareprevents oil lossin the components and helpsim-
provethecompressor's servicelifeandperformance.
3-55
of Air Conditioner
Maintenance
Cleaningfreshair intakefilter
Cleaninginterval:every50 hours
Replacements: every5,000hours
1. Openthe housedoor at the rearof the operator'scab to open
the filtercovero{ the cab.
2. Removethe freshair intakefilterto clean it.
3, After cleaning,attachthe filterand closethe filtercover.
Cleaning inside air filter

Cleaninginterval:every50 hours
Replacements: every5,000hours
1.Open the coveron the side of the air condilionerin the rear of
operator'scabin.
2. The Jilteris localedbehindthe fuse box.
3. Removethe insideair lilterto cleanit.
4. Aftercleaning,attachthe iilter and closethe cover.
3-56
RoutineInspectionChart
A WARNING
. The air conditionercircuit is f illed wilh high pressure
gas and it the lines or compressorparts are loosened,
gas will sprayout, which is very dangerous.
. Specialtools and gaugesare neededfor the relillingor
refrigerantand other maintenance. Alwayshavethe air
conditionerservicedat a properlyequippedserviceshop.
Use8134aas a refrigerant(gas).
To enjoy lastingand comfortableuse of the air conditioner,it is

necessaryto inspectit routinely.
ll leadsto unnecessarilyexpen-
sive repaircoststo repairthe air conditionerafter problemsoc-
cur.
It is highlyrecommendedthat prevenlivemaintenanceis carried
oul accordingto the chart below.
If the air conditionershouldbreakdown.turn the switchto OFF
and ask for necessarvreoair.
Inspection
Item
Inspectionltem lntervals
Components
(Every)
Compressor Operatrngcondition 12 months
Cleanliness,
Condenser
cloggrng
6 months
Air conditioner Cleanliness,
Evaporator
main body cloggrng
Switch motors Operatingcondition 12 months
Retngerant F i l l i n ga m o u n t 6 months
Receiver
dryer Damage,aging 12 months
V-belt Damage,aging 6 months

Lrnes Hoses Damage.aging '12months
Hose connection Refngerantleakage 6 months
part
l\.4ounting Refrigerant
leakage,looseness, 6 months
contact,damage
Filter Cleanliness 2 months

InspectingRefrigerantAmount
WARNING
. Withexcessretrigerant, overchargeoccursand cooling
Also,the pressureinsidethe circuitbecomes
is deticient.
abnormallyhigh and is dangerous.Operatethe system
with properlevelof refrigerant.
. Operatingthe air conditionerwith no retrigerant(gas)
adverselyaftects the compressor.
.The indicationof the sight glass is a guide.Depending
on the outsideair conditions,it is difficultto deiermine
situationsbasedon the sight glass indication.Check
high-pressure changeswhilecarryingout inspection(a
sudden pressure increaseoccurs when being over-
charged).
Inspectionsand refilling
shouldbe conductedin ourServiceShop.
(lnspectionmethod)Operatethe airconditioner, increasethe en- S i g h tg l a s s
ginespeedslightly(1,400-1,600rpm)andcomparedwithbubbles
observedthroughthe sightglasswiththe chart.
Receiverdryer
Refrigerant
Amount Sioht Glass Condition(1 minuteafter slartinothe air conditioner)
Sufficienl Just after turningthe air conditionerON,

few bubblesare visible,then they
ha^^ma t.2^<^.rant
lnsufficient Bubblesflow is visible. Chec* the fittingsand

refill refrigerant,
X
Overcharge No bubblesare visibleat all immediatelv
atter turningthe air conditionerON.
3-58
Maintenance RoutineReplacementSafetyParts
WARNING Inspecron
!nspectionltem
Classification
Boutinelyreplaceimportantsafetyparts listed
Start-Uplnspection Fuel,Hydraulichose connections,
in the chart below,which speciallyare related
Oil Leakageirom caulkedparts
to safetyand fire prevention.
Special Fuel,Hydraulichose connections,
It is difficultto determinethe serviceliteof these lndependent Oil Leakagefrorncaulkedparts.
parts by visual inspectionor from operations, Inspection(L4onthly Fuel,Hydraulichose damage
so routinelyreplacethem every2 years. Inspection) wear,gouge)
(cracKs,
Special Fuel,Hydraulichose connections,
Safety Parts Chart Independent Oil Leakagefrom caulkedparts.
Inspection(Yearly Fuel,Hydraulichose interference,
. FuelSystem Inspection) squeezing,aging,twisting,
FloutineReplacement Replacement damage(cracks,wea( gouge).
Safety Parts lnterval
F u e lH o s e Every2 yearsor
(FuelTankto Engine) every4,000hours,
Fuel Hose whichevercomes
(Fuel Filterto InjectionPump) first.
. HydraulicSystem
RoutineReplacement Replacement
SafetyParls Interval
Every2 yearsor
PumpExitHose every4,000hours,
(Pumpto Operation
Valve) whichevercomes
lirst.
RoutineFeplacement Replacement
q.{ah, P2rtc lnterval
BoomCylinderLineHose
Every2 yearsor
every4,000hours,
whichevercomes
ArmCylinderLineHose
first.
BucketCylinderLineHose
lf anyproblemis foundwithanyof thesepartsbefore

thereplacement interval,repairor replaceas required.
Regarding the hoses,if anydeformation, cracks,de-
terioration,etc.ls foundwiththehoseclamps,replace
theclampsat thesametimeas the hoses.
Regarding hydraulic hosesnotincluded inthe routine
replacement safety parts,carryouttheinspection de-
scribedbelowlf anyproblemis found,retighten, re-
placethemor lakenecessary measures.
. ReplaceO-ringsand gasketsat the sametimeas
hose.
. Contaclourofficeor ServiceShopfor replacement
of saletyparts.
. Carryoutinspection of the hydraulichosesandfuel
hosesat the routineinspection listedbelow.
3-59
Maintenance Troubleshooting
To extendthe machineservice life and improvethe rate of operation,daily inspectionand lubricationare

necessaryas well as for isolatingany problemfound and dealingwilh it. lJthe machineis operatedwith the
problemuncorrected,it may cause majorproblemand sometimesleadlo a seriousaccidentor injury.
lf problemoccurs,searchfor the cause in the itemsdescribedbelowand make adjustments,repairs,or take
measuresas necessary.lf the cause is not identified,contactour dealeror ServiceShop
Engineand RelatedArea
Referto "Operator's iorEngine".
Manual
Problem Cause Remedy
Enginedoes not start Detectivestarter switch (Starterdoes not run) Connect,repairconnection (rmproper
connectionon batteryterminals)
Defectrverotaionof starler(Slarte'rotates O'".63.gedbatterystarterproblems.
slowly) contaminated or ioosewiringconnectors
lmproperviscosityof engineoil Inspectand replaceas necessary
Excessivecoolingof engine(Coldweather) Preheatwith air heater
Warmup the coolant(add hot wate0
Possibleseizurein engine Fepaif
Incompleleair bleedingof fuel system Bleed air completely
No fuel in fuel tank Refill
PoorFuel Quality lnspectand replaceas necessary
Fuel frlterclogged Clean and replaceas necessary
Low compressron Fepaia
Defectivefuel injectionpump Repail
Enginestopsduring No fuel in fue tank Refill
operation Fueliilterclogged Cleanor repiace
Air is mixedin the tuel system Retightenfuel line connection
lmproperoil pressure Improperoil Relill
(Engineoil pressure) Defectiveoil pressureswitch Replace.
Deiectiveoil pressureswitch Replaceelement
Low oil viscosity Replacewith oil of viscositymatching
lemperalure
lmproperoil pumping Adjust.clean.or replaceif necessary'
Oil leakage Repair
Engineexhaust Excessiveoil level Drainoil to properlevel
showswhite or blue Low oil viscosity Replacewith oil of viscosilymatching
hue temperaure
Excessivecoolingon radiator Coverover radiatoror replaceparb if
necessary
lmproperfuel injectiontiming Adjusl.
Low compression Disassembleand repair,replace parts.
Engineexhaust lmproperfuel Replace with conect fuel
showsblackor dark lmpropervalveclearance Adjust
grayhue lmproperinjectionpumping Adjust or replace if necessary*
Low compressron Disassembleand repair,replace parts*
Insuficienlair intake(air cleanerclogged) Cleanor replaceelement
Excessivefuel lmproperinjectionpumping Adjustor replaceif necessary'
consumption lmproperspray from fuel injection nozzle Adjustor replaceif necessary'
lmproperiuel injectiontiming Adjustor replaceif necessary.
lmproperfuel Replacewithcorrectfuel
Low compression Disassemble and repair,replaceparts*
air intake
lnsufficient Cleanor replace element.
' For itemsmarkedwith ., conlactour ServiceShop.
3-60
Excessiveengineoil Excessiveoil level Drainoil to properlevel

consumption Low oil viscosity Fleplacewith oil of viscositymatching
temperaure
Oil leakage Retightenand replaceparts ii necessary
Wom cyllnderpistonnng Disassembleand repai( replaceparts*
U n u s u anlo i s e( F u e l Poorfuel quality Replace
or mechanical) Damageinsidemuffler Replace
Engineoverheat Low coolant Reiill

is Waterleakagefromeach part
(Watertemperature Repair
t o oh i g h ) Overstretchof belt or oil stainon belt Clean or replace
Defectiveradiator Clean or replace*
Brokenfan Replace'
Excessiveamountof antitreezein the mixture Replace
Defectivethermostat Replace'
Defectivewater pump Replace.
Defectivewater temperaturegauge Replacet
Defectivebattery lmproperbeltlension Adjust
charge Electricalwiringproblems Repair
Defectjvebattery Replace
Detectiveregulalor Replace'
Defectivealternator Repairor replace.
Cloggedon air Cloggedon air filterelement Clean or replace
cleaner Cloggedin air intakesystem,or foreign Cl e a n
substanceexists
- For items markedwith., contactour ServiceShop.
DisplayMonitor
Contacta serviceshop for repairof electronicparts (forcontroller,etc.).
OVERHEAT Water leakage from each part Repair

Over stretchof belt or oil stainon belt Clean or replace
Defectiveradiator Repairor replace.
i.4anyrelieving work Operatewithoutrelieving
Brokenfan Replace'
Excessiveamount of antifreezeon the Replace
mrxture
Defectivethermostat Replace.
Defectivewater pump Replace'
Dirtyoil cooler(clogged) Clean
Dirty radiator(clogged) Clean
Detectivedusf protectivenet (clogged) Clean
Defectivemonitor Replace.
LOW OIL PRESS Low engineoil Refill
Oil leakageon connecton Bepair
Defectiveengineoil pressureswitch Replace.
Low engineoil viscosity Replace with oil of viscosity matching
lemperaure
lmproperengineoil pumpingfunction Adjust,cleanor replaceit necessary.
Defectivemonitor Replace.
Cloggedon engineoil tilter Changeoil and replaceoil filterif necessary
Defectivesensor Replace'
LOWFUEL Lowtuel Refill
Defectivesensor Replace.
' For itemsmarkedwith*, contactour ServiceShop.
3-61
ALTERNATOR Belt tension Adjust

Electricalwiringproblem Repair
n6{6^t'\,a h.}ta^, Replace
Defectiveregulator Replace'
Detectivealtemator Repairor replaceif necessary.
LOW COOLANT lmpropercoolant Befill
Detectivesensor Beplacet
E L E CP
, ROBLEM Shortcircuit,
etc. Inspect
andreparr'
' For rtemsmarkedwitn '. contactour ServiceShop.
Operation
Heavyoperation Contaminants caughton controlvalve spool Wash controlvalve'

motion Valvesticking Repairor replacevalveassembly.
Insutficient
lubrication
on leverlinkage Reapplygrease/ oil
Leverlinkagesized Reapplygrease/ oil
- For itemsmarkedwith', contactour ServiceShop.
Hydraulicpump
P r o be m Cause Remedy
hydraulicoil
No oil from hydraulic Insutficient Refill
p um p Cloggedon suctionfilter Replacefilter,or changehydraulicoil if dirty
Hydraulicpumpdoes Oil leakageinsidehydraulicpump Replacehydraulicpump.
notbuildpressure Air insidethe hydraulicpump Refilloil or check hose on suctionside
Main reliefvalvepressureis set too low Adjustpressure"
Abnormalsoundfrom Cavitationresultingirom damagedhose on Replacefilterand/orreplacehydraulicoil if
hydraulicpump the suctionside or suctionfilteris clogged dirty Retightenor greasethe joints
Jointof the suctionside is looseor hydraulic Checkthat oil is filledto properlevelinside
oil is low and air is entering. casing
Cavitationresultingirom excessivelyhigh Beplacewith oil of correctviscosity
viscosityof hydraulicoil
Oil leakagefrom Detectiveseal on hvdraulicoumo Fleplace pump'
oil sealor hydraulic
hydraulicpump
" For itemsmarkedwith ', contactour ServiceShop.
3-62
WorkingAttachments
"Operator's
manualfor engine"
Overalllow power engineoutput
Insutlicient Reterto
Decreasedperformance due to wear ol Repair/ replacehydraulicpump'
hydraulicpump
Defectivemain reliefvalve Adjustthe pressureor replace'
Low hydraulicoil Refill
Inconectviscosityof hydraulicoil Beplacewith hydraulicoil of properviscosity
Cloggedon suctionfilter Replacesuctioniilter
Defectiveoperations Damagedhydraulicpump Replacewith hydraulicoll'
hydraulicoil level
Insufficient Refill
work
lnsutficient Settingpressurefor main or port reliefva ve Adjustpressureor replacerelievevalve'
power is low or rncorrect
Damagedhydrauliccylinderpacking Replacehydrauliccylinderpacking'
Damagehydrauliccylinderpiston R e p l a c eh y d r a u l iccy l i n d epr i s t o no r
assembly'
Attachmentlowers Damagedhydrauliccylinderpacking Replacehydrauliccylinderpacking'
Damagedhydrauliccylinderpiston/ cylinder Replacehydrauliccylinderpistonor
assembly'
Oil leakageinsidecontro{valve Repairvalveassemblyor replaceif
necessary"
Oil leakageinsideholdingvalve Repairvalveassemblyor replaceif
necessary-
Unusualnoisefrom grease
lnsufficient Grease
jointsof the Connectingpin seizure Replacethebushingand/ or pin
attachment
. For items markedwith t, contactour ServiceShop.
Travel
lnsufficienttravel Pressuresettingfor main reliefvalve is too Adi, ,<t rha nra<<rrra'
power
Defectivecounterbalancevalve Replacethe counterbalancevalve'
Low performanceof travel motor Replacetravelmotoa
Swiveljoint packingdamaged Replaceswiveljoint packingt
Low performance of hydraulicpump Replacehydraulicpump'
Roughtravel Track too tight Adjustto properlension
Stoneor otherobjectcaughtin track Removestoneor toreignmatter
Delectivevalve Repair/ replacevalve"
Low pertormanceof lravel motor ReplacetravelmotoF
Air in travel motor Retillwithoil
Crooked travel Lettand righttracksare not tensionedequally Bleedair on rightand leftand adjusttracksto
equal tension
Low performance of hydraulicpump Replacehydraulicpump'
Low performanceof travel motor ReplaceHydraulicmotor.
Oil leakageinsidecontrolvalve Replacevalve housingassembly'
Damageswiveljoint packing Replaceswiveljoint packing'
Leverlinkageis loose Adjust
For items markedwith', contactour ServiceShop.
3-63
Swing
Problem Cause Femedy
swing
Insutflcient Low performanceot swing motor Replaceswing motor'
force Thermalseizureof swing shaft Supplygreaseor replacethe swing shafi'
Duringbraking, Low setting of brake valve Adjustpressure'

swing does not stop Cloggedvalve Cleanvalve'
Low perforrranceof swing motor Replaceswing motor'
Intemaloil leakageof controlvalve Repaifor replacevalveassembly'
Durjngstopping, Low settingof po( rellefvalve or breakvalve Adjustthe pressure'
swingslips pressure
Cloggedvalve Cleanthe valve'
Low perionnanceol swing molor Feplaceswing motof
Intemaloil leakageof controlvalve Repairor replacevalveassembly'
U n u s u anlo i s ed u n n g Air in swingmotor Grease
swing lnsutficient of swingbearing
lubrication Grease
' For itemsmarkedwith.. contactour ServiceShop.
HydraulicCylinder
Insufficient
hydraulic Low settingof reiiefvalvepressure Adjuslpressure'
cylinderpower Oi, leakageilside hydraulrccylinde' Replacecylinderpacking'
Damagedhydrauliccylinderpistonor rod Replacehydrauliccyiinderpistonor rod.
Oil leakageinsidecontrolvalve Repairor replacevalveassembly-
Oil leakageoutside Damagedhydrauliccylinderpacking Replacehydrauliccylinderpacking'
hydfauliccylinder Damagedcylinderrod Replacecylinderrod'
' For itemsmarkedwith', contactour ServiceShop.
3-64
Maintenance ContactingUs
aboutproblems,
Whenorderingpartsor askingquestions giveus thelollowinginformation:
. MachineSerialNumber& EnqineSerialNumber
. ServiceMeterHours
The L4achine as well as on the
SerialNumberand EngineSerialNumberare on the warrantycertificate
nameolate.
MachineSerialNumber
EngineSerialNumber: Service Meter

HourMeter
. Theenginerunningtimeis recorded on thismeter.
Enginemode & serial No.
Thelasldigitindicates1/.10of an hour(6 minutes),
. Thisis usedas a standard for inspection
andmain-
lenanceintervalsof the machine.
3-65
Specifications
Contents
. Conversion
Tables
' SPecifications
Notice
Pleasenotethatthe specificationof a vehicledeliveredto you may be differ
ent from a model describedin this manual becauseof continuinqoroduct
improvement.
4-0
Specifications ConversionFactors
FACTORS
CONVERSION
Metricto U.S.
I,4ULTIPLY BY TO OBTAIN
Area : sq-meier 10.76391 squaretoot

hectare 2.47105 acre
Force i 3.596942 ouncetorce

ne\^r(on 0.224 AO9 pouno lorce
LengIn: mllrmetef 0.039370 inch

meler 3.280840 TOOI
krlometer 0.621371 mrle
kilogram 2.204622 pound
Mass/Areai kilogram/hectare 0.000466 ton/acre
Mass/Energy: gr/kW/hr. 0.001644 lbs/hp/hr.
l\rass/Volurne: kg/cubrcmeter 1.685555 lb/cubicyd.
Power i kilowaft 1.34102 horsepower
Pressure: kilopascal 0.145038 lb/sq. nch

bar 14.50385 lb/sq.inch
Temperature: degreec 1.8xC+32 degreeF
newlon meter 8.850 748 lb/inch

0.737 562 lb/foot
Velocily: kilometer/hr. 0.621371 miles/hr.
Volumei cubrccentrmeter 0.061024 cubicinch

cuotcmeter 35.31466 cubicloot
cuorc meler 1.307950 cubicyd.
milliliter 0.033814 ounce(US fluid)
lilre 1.058614 quart(US liquid)
litre 0.479877 quart(imperal)
lilre 0.2u 172 gallon(US llquid)
lilre 0.21969 galton(imperaal)
Volume/Time: litre/min. 0.264172 Rearend swingradius

litre/min. 0.219969
4-1
Specifications Specifications
SpecificationsSH330-3,
SH350H
D-3
sH330-3<SH330LC-3> SH3SOHD-3
. STD
Standardbucketcapac ty 1.40rn' 1 . 4 0m "
weight
Operationg 33000 kg <33600k9> 35200kg
. Engine
Enginer.odel ISUZU4A6HKl XQB ISUZUAA6HKlXQB
Ratedoutput 184 kW2000 min' 184 kW2000 min'
Displacement 7790mL 7790mL
. Dirnensions
Overa lenghtfor transport 11040rnm <3.25m Arm> 11040mm <3.25m Arm>
Overallwrdthfor transport 3280mm 3230mm
Overallhe ght for lransport 3290mm 3290mm
Overalltracklength 4650mm <4980m.n> 4650mm
f,4axmum track width 3200mm 3200mm
Standrdshoe width 600 mm 600mm

. Perfomance
Travelspeed H/L 5.5/3.2km/h 5.5/3.2km/h
Tractionlorce 278 kN 278 kN
Gradeability 70 oo(3si) 70'/. (ssi)

pressure
Ground 67 kPa <64kPa><600 mm STD> 71 kPa <600 mm STD>
Swingspeed 9.6 mrn 9 . 6m i n '
Bucketdrgginglorce/ whenboostrng 229 kN / 248 kN 229 kN / 248 kN
Arm diggingforce / when boosting 1 6 4k N i 1 7 8k N 164 kN / 178 kN
. Hydraulrcs
Pumptype pistonpump+ gearpump

Doublevariabledisplacement
pressure/ whenboosting
maxrmum 34.3MPa/ 37.3MPa
Travelmotor type Variabledisolacenrentoiston motor x 2
Parkingbrake type Mechanica lock brake
Swingmotortype 0istonmotor
constantdisolacement
' Capacity
fueltankcapacity 580L 580 L
Hydraulicfluidtankcapacily 350L 350 L

'Unils are Sl unit indicationsfor intemationalUnit Svstem.
4-2
SpecificationsSH400-3,450HD-3
sH400-3 SH45OHD,3
' STD
Standardbucketcapacity 1.80m' 1.BOm'
Operationgweight 43600k9 45000k9
. Engine
Enginemodel ISUZUAA-6SDlXQB ISUZU44-65D1XOB
Rated output 235.4kW1950min' 235.4kW/1950min
Displacement 9839mL 9839mL
. Drmensions
OveraI lenghtior transport 11940mm<3.4mArm> 11940mm<3.4mArm>
Overallwidth for transport 3350mm 3350mm
Overallheighl for transport 5100mm 5100rnm
Overalllracklengih 5100mm m
5100m
Nraximumtrack width 3350mm 3350mm
Standrdshoe width 600mm 600rnm

. Pedomance
Travelspeed H/L 5.3/3.1km/h 5.3/3.1km/h
TractionJorce 356kN 356kN
Gradeability 70""(3si) 709'"(35i)
Groundpressure 81kPa<600mmSTD> 83kPa<600mmSTD>
Swing speed 9.0mrn 9.0min'
BLrcketdigglnglorce / when boosting 247kN/279kN 247kN/270kN
Arm digg ng force/ when boosting 189kN/206kN 20skN/229kN

. Hydraulics
Pumptype Double
variable pistonpump+ gearpump
displacement
maximumpressure/ when boosling 31.41\.4Pal34.3MPa
Travelmotortype Variable
disolacement
olstonmotor x 2
Parkingbraketype Mechanicallock brake
Swingmotortype pistonrnotor
constantdisplacement
'Capacrty
fLreltank capacity 6101 6101
Hydraulicfluid tank capac ty 4501 4501

-Unitsare Sl unitindications
lor international
UnitSystem.
4.3
Dimensions
SH330-3, SH350HD-3
SH330LC-3, (units:mm)
dimensions
'll090r
- illl3ol 11050 - ,
-630 ?6-0 1a?a
[77]o) _
3720(4040)
, 4650(4980; - _,
3110
1(q< l qqq 1550 1490
l non 1noo
. _600 . ,600
2600
3200 .__,_____!?!9__,________=r
SH35OHD.3 sH330-3,
SH330LC-3
Thestaddard
SH330-3 armisdrawninthevrew.
Dimensions
in thesideviewotherthanthe follotvingare thosewhen
the standa
rd
3.2-meter
armis equipped.
. Dimensions
within[ ] arethosewhena shortarm(2.6m)isequipped.
' Dimensions (
within ) arethosewhena longarm(4.0m) isequipped.
. Dimensions (
within ) arethoseof LC.
4-4
Dimensions
dimensions(units: mm)
SH400-3,SH450HD-3
[ 1 1 9 9 0 ] 1 1 9 4 0( 1 1 9 2 0 ) ( 1 2 0 0 0 )
. i$gof 8340 (8320 -_ 3600 l
5100 ,
3 11 0
1555 1555
1000
2750
. ___3350-
SH45OHD-3 sH400-3
ThestaddardSH450-3arm is drawnin theview.

Dimensionsin the sideviewotherthanthefollowinoarethosewhenthe standard
armis equipped.
3.4-meter
. Dimensionswithin [ ] arethosewhena shortarm(2.5m)is equipped.
. Dimensionswithin ( ) arethosewhena longarm(4.0m)is equipped.
. Dimensionswithin( ) arethosewhena longArm(4.8m)is equipped.
4-5
Work Range
SH330-3,
SH330LC-3, Range
SH350HO-3Work
F i g : ( S T D )A B M .
Standardarm Longarm Shon arm

(3.2m) (4.0nr) (2.6m)
Maximumdiggingradius 11170mm 11900mm '10670mm
Maximumdiggingdepth 7340mm 8140mm 6730mm
c Maximumdiggingheight 10370mm 10670mm 10320mm
D Maximumdumpherght 7230mm 7540mm 7140mm
E Maximumvertvaldrggrngdepth 6350mm 7150mm 5970mm
F Minimumkont swng radrus 4500mm 4560rnm 4630mm
Rear end swing radius 3450mm 3450mm 3450mm
.t-o
Work Range
Work Range
SH400-3,SH450HD-3
F i g : ( S T D )A R M .
Standardarm Long arm Longarrn Shorl arm

(3.4m) (4.0m) (4.8m) (2.sm)
Maximumdiggingradius 12000rnm 12550mm 13400mm 11230mm
B Maximumdiggingdepth 8340mm 9200mm 6870mm

'11140mm
c Maximurndiggingheight 1 1340mm 11860mm 10820rnm
D dumpheight
Maximurn 7740m.rl 7940mm 8420rnm 7420mm
Maximum vertvaldigginc depth 6570mm 7' rm 8220mm 5670mm
Minimumlront swing rac us 4990mm 5O4f,-rrm 5090mm 5140mm
Rear end swing radius 3620mm 3620mm 3620mm 3620mm
4-7
BucketandArm Combination
sH330-3/SH350HD-3
O StandardBucket
Generaldigging(For use in dirtwith specificAravitylessthan 2.01on/m3)
O Lightdigging(For use in dirt with specificgravitylessthan 1.6 ton/m3)
A Loading(For use in did with specificAravitylessthan 1.2tonim3)
X Not allowed(outof warranty)
Eucketcapacity(m') 1.2STD 1,4STD 1.4HD 1.6STD 1.6H0 1,8STD
Nurnber
ot claws 5 5 5 5 5
1435 1424 1575

Width(mm)
(1100) {1302) (1310) \1442) (1600) (14s0)
Longarm
(4.04m)
o o X x
Slandardarrn
SH330
(3.25m) O O C
Shortarm
(2.63m) o O a a )
Standafdarm
(3.25mHD) o o
SH35O
Shorlarm
(2.63mHD) o O
OPT O SID O OPT
sH330 SH330LC Sh35OHD
Attachment 1.2m'STD Bucket o o

1.4m'STD Bucket o o
1.4m3HD Bucket o o o
1.6m'STD Bucket o o
1.6m'HD Bucket o
1.8m3STD Bucket o O
Longarm (4.04m) o o
Standardarm (3.25m)
Standardarm (3.25mHD) o
Short arm (2.63m) o o
Shortarm (2.63mHD) O
Semi EMS Sisulem o o o
4-8
BucketandArm Combination
sH400-3/sH4s0HD-3
O StandardBucket
O Generaldigging(For use in dirt with specificgravitylessthan 2.0 ton/m3)
C Lightdigging(For use in dirt with speciJicgravitylessthan 1.6 tonim3)
A Loading(For use in dirt with specificAravitylessthan 1.2 ton/m3)
X Not allowed(outof warranty)
Bucketcapaclty(m') 1.4STD 1,6STD 1 SSTD l BHD 2 OSTD 2 OHD 2.25TD

Numberof claws 4 5 5 5 5 5
Width(mm) 1257 1385 1492 1508 1760

(1126) 11254) (1384) (1400) (1 5 1 4 ) (1s30) (16s2)
(4.85n1 o o L A
i4.00mi
o a A
SH4OO
SlandanC arrn
{3.I8m)
o J o A
Shcri arm
(2-53m)
n o o
Sla;rCa:d arn
(3-38m HD) o C
SH450
Short arrn
1 2. 5 3 r n r i l )
o a
OPT O STD ' OPT
SH4OO SH450HO
Anachment 1.4m'STD Buckel o

1.6m'STo Bucket
1.8m'STD Bucket o
1.8n,HD Buckel o o
2.0m'STD Bucket o
2.2m'STD Buckel o
2.2m.HD Bucket o
Long arm (4.85m) o
Long arm (4.00rn) o
Standardarm (3.38m)
Standardarm (3.38m HD) o
Shortarm (2.53m) o
Shortarm (2.53mHD) o
Semi EMS Sisutem @
4-9
OptionalComponents
5-0
OptionalComponents Breakers
Handlingthe Breaker(Attachment)
CAUTION
1.Whenattachinghydraulicbreaker
It is necessaryto choose a breakersuitablefor the
shovel body.
Contactyour nearestdistributor,when selectinga hy-
draulicbreaker.
2.Whenusing hydraulicbreaker
Readthe instruclionmanualthoroughlyfor the breaker.
Takecare not to damageeitherthe breakeror the ma-
chineand carryout operationssafely.
Usefor other purposesprohibited

The breaker is intendedto used Jor crushingstones, building
wrecking,crackingquarriedrocks,etc.
1.4
Do not operatethe hydrauliccylinderat stroke

e n d! !
It may causedamageto the cylinderor shovelmain body.
Do not use the cylinderat the strokeend. Work with sutficient

clearance.
Usingthe chiselfor gougingwork is prohibited

Gougingwork can causedamageto the breakermain bodyand
shovelmain bodv ,1N@fr,
5-1
Components
Optional Breakers
Stopwork if the hydraulichosesvibrateabnormally

lf used in such a condition,the shocks become strongerand
leadto an accidenl.
WhenUsinga HydraulicBreaker
Finishcontinuousstrokingwithin one minute!
lf one placecannotbe lragmentedwithinone minuteof continu-
ous stroking,changethe strokingsurface.
Care shouldbe taken to avoidinjuryby flyingfragmentsduring
breakeroperations.Attachguardsas necessary. @,
Be carefulthat the chisel does not interferewith the

boom
Be especiallycarefulwhen transportinglhe machinewith the
chiselin the foldedposition.
Underwaterwork
typehydraulic
workwitha standard
Underwater breaker canlead
devicesof the machine.Do not do such
damageto hydraulic
work.
No9
5-2
Do not carry out work using the forceof the swing
11
cancausedamage unit,breaker,
totheswinging armorboom.
'\ N@9r,
)t
Do not use the breakerfor lifting work

11can cause damageto the breaker.lt is dangerousto use the
breakerfor otherDUrDose.
Usethe breakerin front or in back of the machine

Use of the breakerat the side leadsto a decreasein the lifeof
the crawler.
5-3
Operatingthe breaker
1. Adjustlhe reliefvalveto the set pressureof the breakerto be
used.(Adlustment shouldbe doneat approvedServiceShop.)
2. Changethe valves(stopvalve,three way valve)to those for
DreaKeruse.
3. Adjustthe throttlepositionto meetthe oil flow to the attached
breakerspecification.
4. Operatewiththe operalionpedals(front,rightside of operator
seat).
When the pedalis pressed:operates.
When the pedal is released:operationstops.
Inspectionand maintenancewhenusingthe breaker:we recommendhavingthe hydraulicoil

checkedby specialists(sampling)
of lhe hydraulic
anddeterioration
Contamination quickly
oiltendsto be progress sincebreaker
workis ex-
tremelyharderfor the hydraulicshovelcomparedwith excavationwork.
lf the machineis conlinuouslyusedwith contaminatedor deteriorated hydraulicoil, it can causemalfunctionof
pump
the controlvalves,earlierwear of the hydraulic and damage the hydraulicoil circuitas a hole.Carry
to
out inspectionand maintenanceof hydraulicoil periodicallyas outlinedbelow:
of hydraulicOil and Fiters Basedon Frequencyof BreakerUse

Inspectionand Maintenance
RecommendedHydraulicOil Servicing Use frequency Usefrequency tJselrequency Use frequency

'100% 40% 20"k 10"/"
tnteryals
'10 1 0 300 1 5 0 0 1 0 600 3000 1 0 800 4000
lnspeclionA/aintenanceLocation Time 1 0 0 600
HydraulicOil o o c o tr o
RetumFilier o o o o
SuctionFilter c o c o l o O
DrainFilter o O o
Pilot Filter o o o o
NephronFilter o o o o
Line Filter o o o o
Measurehydraulicoil contamination Every200H Every300H Every600H Every800H
O lnspect,add (J Unange O Cleanor change
CAUTION
Whenthe hour meterexceeds100hoursand breakerop-
erationsaredonecontinuouslylor short periods,change
the elementeachtime.
5-4
lmportanceof Hydraulicoil Control
Construction machinery usesa largevolumeof oil in
the hydraulic systemfor powertransmission, equip- Mechanica
problerns10o,'o
mentlubrication, rustprevention. andsealing.
According to a surveyconducted by a pumpmanu-
facturer,seventypercentof the causetor the prob-
lemsin hydraulic equipment wasattributable to inad-
equatehydraulic oilcontrol. (lncofiectappllcaton
oi hydraulico l) 70?1,
Therefore, propercontrolof hydraulic oil helpspre-
vent hydraulicequipmentproblemsand greatlyim-
provessafetyand reliability. Furthermore, it extends
the lifeof hydraulicoil if i1is maintainedproperly. Causes of Problems in Hydraulic Equipment
(1) Etfects of contamination Table1. Routesof Infiltration

of Contaminants
Onceinsidethehydraulic circuits,contaminantsgreatly Intiltration
Classification Contaminants
affecttheperformance andlifeof hydraulicequipment. route
Forexample, contaminants in a hydraulic
pumpdevel- Particle S o l i d Sanddust& fiber Dunng
contam- particle particies assembly and
op rnternal
wearto causeincreased internalleakage nant
operaton
andlowerdischarge.
We dingscales,chips During
Furthermore, wearparticlesgeneraled willcirculate burr,moldingsands, manufacture
in hydraulic
oilto deterioratethe performance of oth- sealingmaterials,
fibersrubberpowder
erseouioment.
Wearparticles, During
sruoges operation
Contaminantsalsoenterprincipal
slidingsectionsof Nonparti-Liq rd
u Watercontent, Duing
the equipment and causetemporary malfunclion, cle con- keatedoil, rnanuactute
scuffing, whichcan leadto majorprob- taminants
andsticking, incompatuible
oil, and anoopeErnon
grease
lems.
Gas Air.sulphurdioxide, During
andothergases operatron
(2) Causes of contamination
Contaminantsthatdeteriorate oilqualityare
hydraulic Table2. Size of Contaminants
mainlyclassified
as lollowsand by the rouleof con- Size Visbiiiry Othercomparableparticie
tamination
as outlinedinTable1.
Tables2 and 3 outlinethe sizeof contaminants and Invisible
withnaked Facepowder
eyes
thecontaminantsin atmosDhere.
Barelyvisiblefroma Human hair
distanceof aboul1
inch(2.5cm)
100 Visiblewithease Particleof tablesalt
N o t e : I ; m i c r o n ( 11/, 0 0 0 m i n )
Table3. Contaminantsin Atmosphere
lndustrialcities 0.62-0.73k9/m2lyear
Amountof
contamrnanls
Cleancites 0.23kg-/m,ryear
Sand and dust 40-43ol.

Composition
Coaldust45-47%
Largerthan10t 15%
Size
10t or smallera5%
5-5
(3) Contamination
controlstandard
Particlecontamination of new hydraulicoil is normally
approximatelyNAS, Class 7. As ils operatingtime
becomeslonger,oil is contaminatedby contaminates
or contaminanlsare generatedwithin,to degradeits
ciass.
.... . WithinNASClass10
ControlStandard...
It is desirablelhat the class of hydraulicoil be main-

tainedwithinthe abovementionedstandard.Oil be-
yond Class 12 mustbe replaced.
Particlecontaminationof hydraulicfluid is normally
indicatedby the weightor size and numberof solid
particlecontaminant(hereinaftercalled "particles")
containedin 100 ml. Forconstructionmachinery,Na-
tionalAerospaceStandard(NAS)(countingmethod)
is popularlyapplied.
NOTE: NAS 1638 ior particlecontamination(count-

ing method)countsthe numberof particlesin 100 ml
of samplefluidaccordingto the sizeand classifythem
in twelveclassesas outlinedin Table4.
lndicatedAccordingto NAS 1638(within100 ml.)

Table4. Degreeof Contamination
06 Cls Cls Class Class Gas Oass Clas Class CIas
Contaminalion
Class
m 0 1 2 3 4 5 6 7 I 10 tl 12
Size(miclon) 125 250 500 1,0002,0004,000 8,000 16,00032,00064,000 128,000256,000 512,0001,@4,m
ol partcles
and he
Nunber ol 44 89 178 1,425 2,850 5,700 11,400 22.WJ 45.600 91200 r 82.400
parlcre
4 8 32 126 253 1.102 2,025 4,050 8.100 16200 32,400
50- 1tr.7: 1 2 3 6 11 45 90 180 360 720 1,440 2,880 5,700
Over100 0 0 1 2 8 64 128 256 512 1024
Cleaning Operation
Thepurposeof cleaning oil is to removethecontami-
nantsand sludgeby filteringhydraulic oil througha
cleaning device.
Normally, the hydraulicsystemof a construction ma-
chineis installed
maintained
withvariousfilters,and if theyare
properly,
sludgeis exhausted
mostof the contaminants
outof thecircuits. However,
and
fine
ffi4
particles(approximately l0 micronor smalle4that
cannotbe collected by the Jilterscontinues to circu-
latethroughthecircuits.
An oil cleaningdeviceis extremely effective sinceit
cancollectfineparticles(approx.5micron)thatpasses
freelythroughlhe filtersinstalled insidethe hydraulic
syslem.
5-6
Gomponents
Optional Crusher
Usingthe Crusher(Attachment)
CAUTION
1. Whenattachingthe crusher
It is necessaryto choose a crusher suitablefor the
shovelbody.Thecrusheris heavierthanthe bucket;in
order to preventtipping over,use extremecarewhile
operatingit.
2.Whenusingthe crusher
Readthe instructionmanualthoroughlyfor the crusher.
Use extremecare and operatethe machinesafelyby
avoidingdamageto the machineand tippingover.
Do not use it for anythingbut its specifiedpurpose

WorksuitableJorthe crusheris wreckingwork andcrackingrocks
and boulders.
Do not use crusherto moveor loadthe brokenpieces. n0@f
Do not operatethe hydrauliccylinderat strokeend!!

It may cause damageto the cylinderor shovelmainbody.
Work in front or in back of the track shoes

Beforestartingwork,makesurethe mainbodyis levelandthe
footingis stable.
Workat the sideof the shoeis not safeand cancausetipping
over.
5-7
OptionalGomponents Crusher
Changeeachvalve(stopvalve,threeway valve)to
valvesfor use with the crusher
. When transportingthe hydraulicshovel(main body),remove
the crusher.
. The crusheris heavierlhan the bucket.To preventdamageto
the attachmentdueto ihe impactswhiletransporting,
the crusher
must be removed.
. When changingthe attachmentsvery otten,hydraulicoil con-
taminationtends lo progressquickiy.Cany out regularsam-
plingof the hydraulicoil contamination.
. Be carefulof fallingobjectswhen workingat high places.
Attachguardsas necessary.
. When carryingoui buildingwreckagework insidethe building,
checkthe strengthof the floor beforestartingthe operation.
lf the machineis equippedwith the shuttleplus compaliblecir-

cuits,changethe switchesaccordingto the machineoperalions.
3 WAYVALVE& STOPVALVE& SWITCHSETTINGS

MODE D I G G I N G BREAKER C R U S H E R
e NOUSE
VALVE i
; 3WAY P0SrTr0Nl
IETTHER
VALVE: STOP
\, CRUSHER MODE
( 2P U M P )
SWITCH
D I G G I N& GC R U S H EM RO D E
/ON THELEFT) ( 1P U M P )
\coNSotE ) BREAKER I\,4ODE
5-8
OptiOnal COmponents LoadLiftins
operation
CAUTION
Holda meetingto makeplansfor the work.
Precautionsfor liftingloadswith the hydraulicshovel.
1. Only carry out such operationswhen it is unavoidable
and when such work is necessarylor safetyreasons.
2.Theoperalorandotherworkersmusthavespecialtrain-
ing for slingingwork.
3.Theslingfitting mustbe of sufficientstrengthand have
a slip preventiondeviceso that there is no dangerof
the loadfallingoff.
4.Carryout cranework,at lowerenginerotations(L-mode
_), and low speeds.
5. Operatethe machineslowly,especiallywhen perform-
ing swingoperations.
6. Do not leavethe operator'sseatwhile liftinga load.
7. Do not attemptto travelwhile liftinga load.
8. Maintaina liftingpositionwhichdoesnot allowthe wire
ropesand liftingringsout of hooks.
9.When buckethooks or slingsare damagedduringthe
operation,stop work and repairthem immediately.
Takemeasuresto carry out safeoperations

1. Decideon the signalsto be used duringliftingoperationsand
the signalmanwho is to give the signals.
2.Carryouttheworkon levelground.
(Thereis dangerofturning
overif doneon a slooe.)
5-9
OptionalComponentsLoad Lifting Operation
3. Levelthe footingon a slopebeforebeginningwork
4. Do not allowanyoneunderthe loador otherdangerousplaces
5. Do not lift a load which exceedsthe rated capacity (lt can

causethe machineto overturnor putthe workersat the riskof
their life.)
6. Use wire ropesand slingswhichare ol sufficientstrengthand

which are not deformedor corroded.
Saletytactor ot the wire rope should be

oreaterlhan 6
ol the slings should be
Satetytacto,-r
grealerthan 5
5-10
for SH330-3,
Manual
Operator's SH350HD-3, SH450HD'3
SH450'3,
SH400'3,
PublicationRecord
Revision lssueDate Feferense
Library Nunber
F i r s tE d i t i o n April1, 2004 WDL3O21-OW
2nd Edition 26,2005

Sptember WDL3021-OW
All rightsreserved.
Publishedby: SUMITOi.4O CO. LTD.
CONSTRUCTIONMACHINERYMANUFACTUFING
INAGE.KU,
731-1,NAGANUI\,4AHARA.CHO,
CHIBA,263-0001 JAPAN
Telephone81- 43-42o-187I
co.ip
Web Site Address:http://www.sumitomokenki

SH 330-3

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sH330-3

Pleasekeepthismanual insidethemachineusing SerialNo.

This indicaleslhat improperoperationalprocedures

Thisindicates thatimproper procedures

This indicatesthat improperoperationalprocedures

This indicateslhat improperoperationalprocedures

In the case of transportationby sea,sea water salt adheresto the machinemakingrust

Do not use high pressurecleaningwater di-

Storagefor up to one month

Storaoefor more than one month

PartsOrder& Contacts(in caseof emergency):

Youmust readthis safetysectioncarefully.

The A symbolson precautionfilm labelsare attachedto machinesin orderto preventpersonalinjury.Before

Contentsof the manual

Back, Insldethe cabin

1. Forthesafeandthemostetficientoperation, readcarefullyall theinstructions,

You must read the manual beforedriving,maintaining/disas-

When leavingthe machine,lowerthe machine(bucket)to the

Keepa saie distanceand awayfrom electricwires. €LEffi3lt6 g{Se K KEEPA SAFEDISTAITC€

Potential fall of the f ront window KHP0898

6 FrontwindowKHPl492 OPEN POSITOI.

Keepoutof the rangeof turnsRAPO144

DANGER! Caulion: Handling BatterY

Forsatetyoperation,do not operatethe machinewhen

Holda meetingto coordinateoperations:

Alwaysperformcheckingprior to the start of work

Be sure no dangeris nearthe machine

Keep out of the work area

Taking Care of Machine

Recheck and make sure

Sit on operator'sseatto drivethe vehicle

Dismountingfrom the machine

Do not use machinefor other uses than the soecified

Payattentionto signalsand signs

Startingand Operatingthe Machine

Do not try to modify them

Be careful of asbestos dust

Installing optional parts

Accumulator mounted machine

Use agreedsignals to performwork neededfor col-

Working in urban areas

Confirmation of the excavating location (pay attention

Do not dig too close to your machine

Do not try to passthe bucketover the cabin

lf you detectan abnormalityin the machine,immedi-

Do not attemptoperationsbeyondthe machinecapa-

Maresure the ground is safe

Bucket with hook, lifting operations

Driving up and down hills

Drivinguphill and downhill(slopes)

Parkingthe machineon a slope

Transporting the machine

Removing front attachments

Inspect and maintain the machine on level ground

Displaya sign "lnspectionUnderWay"

The machineis very hot right afterthe enginestops!

Conductingmaintenancework in high places

Removing the battery.

Handling high pressure hoses

Parts that have been removed

Use manufacturer'sgenuine parts

Keepfluids free of waterand dirt

Draining oil and changing filters

Do not drop tools and parts