BACK TO CHAPTER INDEX FOR1–0966c303–03A–00p01r1–UK FORD FIESTA ST150 EWD

TO MODEL INDEX
Engine Cooling – 1.3L Duratec–8V (Rocam), without air conditioning, with air 11/2004
303-03A-00-1
conditioning as of 10/2003 2002.25
Fiesta/Fusion

P93
30
Battery Junction
FD
40A Box (BJB)

C1003

30-PA8 4 RD

9 C800

30-PA8 4 RD
P91
30S Central Junction
F12 Box (CJB)
15A

S2

15S-PA7 1 GN/BU

3 1 C407

K45
Cooling fan relay

5 2 C407

cardiagn.com
91S-PA7 .75 BK/BU
15S-PA6 4 GN/YE

1 19 C800

15S-PA6 4 GN/YE 91S-PA7 .75 BK/BU

C406
M9 C343
1 C419 A147
EDF
M37 Powertrain control module
Cooling fan (PCM)
motor +

2 C419 F36 C343

C406
8-RJ5 .75 WH
31-PA6 4 BK 1 C639

G24 B10
Engine Coolant Tempera-
ture (ECT) sensor

with air conditioning 2 C639

9-RJ5 .75 BN

F13 C343

– A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–03A–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Cooling – 1.3L Duratec–8V (Rocam), with air conditioning before 11/2004
10/2003 303-03A-00-2
2002.25
Fiesta/Fusion

P93
30
30-PA8 4 RD 30S P91 Battery Junc-
FD
F12 Central Junction 40A
tion Box (BJB)
15A Box (CJB)
C1003

9 C800
S2
15S-PA7 1 GN/BU
15S-RN2 2.5 GN/BU
30-PA8 4 RD P91
Central Junction
Box (CJB) 42 C800
3 1 C407
15S-RN2 2.5 GN/BU 30-PA1 4 RD
K45
Cooling fan S110
relay
15S-PA17 .75 GN/WH

5 2 C407

1 3 C412

K46
High speed cool-
15S-PA9 4 GN/WH 91S-PA7 .75 BK/BU
ing fan relay

cardiagn.com
1 19 C800
2 5 C412

15S-PA9 4 GN/WH 91S-PA7 .75 BK/BU 91S-PA17 .75 BK/WH P51

Engine compart-
M9 M11 C343
ment relay box
EDF HEDF A147
Powertrain con-
trol module
+ – DPS LOW (PCM)

F36 F13 F34 C343

1 C408
8-RJ5 .75 WH 31S-FA38 .75 BK/OG
R27
Cooling 9-RJ5 .75 BN
fan resis-
1 C639
tor
B10
Engine Coolant
Temperature (ECT)
2 C408 sensor
2 C639

15S-PA6 4 GN/YE

2 C405
N126
A/C high–pres-
15S-PA1 4 GN/BU 1 0 sure switch
0) Normal
3 C405 pressure
1 C406
1) High pres-
sure M37
G22
Cooling fan
motor

2 C406

31-PA6 4 BK

G24
BACK TO CHAPTER INDEX FOR1–0966c303–03B–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Cooling – 1.25/1.4/1.6L Duratec–16V (Sigma), without air conditioning, 11/2004
with air conditioning as of 10/2003, except 1.6L Duratec–16V (Sigma) with auto- 303-03B-00-1
2002.25
matic transmission Fiesta/Fusion

P93
30
Battery Junction
FD
40A Box (BJB)

C1003

30-PA8 4 RD

9 C800

30-PA8 4 RD
P91
30S Central Junction
F12 Box (CJB)
15A

S2

15S-PA7 1 GN/BU

3 1 C407

K45
Cooling fan relay

5 2 C407

cardiagn.com
91S-PA7 .75 BK/BU
15S-PA6 4 GN/YE

1 19 C800

15S-PA6 4 GN/YE 91S-PA7 .75 BK/BU

C406
M9 C343
1 C419 A147
EDF
M37 Powertrain control module
Cooling fan (PCM)
motor +

2 C419 F36 C343

C406
8-RJ5 .75 WH
31-PA6 4 BK 9 C821

G24
8-RJ5 .75 WH

1 C639
with air conditioning B10
Engine Coolant Tempera-
ture (ECT) sensor

2 C639

9-RJ5 .75 BN

10 C821

9-RJ5 .75 BN

F13 C343

– A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–03B–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Cooling – 1.25/1.4/1.6L Duratec–16V (Sigma), with air conditioning be- 11/2004
303-03B-00-2
fore 10/2003, 1.6L Duratec–16V (Sigma) with automatic transmission 2002.25
Fiesta/Fusion

P93
30
30-PA8 4 RD 30S P91 Battery Junc-
FD
F12 Central Junction 40A
tion Box (BJB)
15A Box (CJB)
C1003

9 C800
S2
15S-PA7 1 GN/BU
15S-RN2 2.5 GN/BU
30-PA8 4 RD P91
Central Junction
Box (CJB) 42 C800
3 1 C407
15S-RN2 2.5 GN/BU 30-PA1 4 RD
K45
Cooling fan S110
relay
15S-PA17 .75 GN/WH

5 2 C407

1 3 C412

K46
High speed cool-
15S-PA9 4 GN/WH 91S-PA7 .75 BK/BU
ing fan relay

cardiagn.com
1 19 C800
2 5 C412

15S-PA9 4 GN/WH 91S-PA7 .75 BK/BU 91S-PA17 .75 BK/WH P51

Engine compart-
M9 M11 C343
ment relay box
EDF HEDF A147
Powertrain con-
trol module
+ – DPS LOW (PCM)

F36 F13 F34 C343

1 C408
8-RJ5 .75 WH 31S-FA38 .75 BK/OG
R27
Cooling fan re- 9-RJ5 .75 BN
sistor

9 10 C821
2 C408

8-RJ5 .75 WH 9-RJ5 .75 BN

1 C639
B10
Engine Coolant
Temperature (ECT) 15S-PA6 4 GN/YE
sensor
2 C405
2 C639
N126
A/C high–pres-
15S-PA1 4 GN/BU 1 0 sure switch
0) Normal
3 C405 pressure
1 C406
1) High pres-
sure M37
G22
Cooling fan
motor

2 C406

31-PA6 4 BK

G24
BACK TO CHAPTER INDEX FOR1–0966c303–03C–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Cooling – 2.0L Duratec–ST (MI4) 11/2004
303-03C-00-1
2002.25
Fiesta/Fusion

P93
30
30-PA8 4 RD 30S P91 Battery Junc-
FD
F12 Central Junction 40A
tion Box (BJB)
15A Box (CJB)
C1003

S2
15S-RN2 2.5 GN/BU

42 C800

15S-RN2 2.5 GN/BU 30-PA1 4 RD

S302

15S-PA7 1 GN/BU 15S-PA17 .75 GN/WH

3 1 C407
1 3 C412
K45
Cooling fan K46
relay High speed cool-
ing fan relay

cardiagn.com
5 2 C407
2 5 C412

P51
Engine compart-
15S-PA9 4 GN/WH 91S-PA7 .75 BK/BU 91S-PA17 .75 BK/WH
ment relay box

6 12 C380
EDF HEDF A147
Powertrain con- 15S-PA6 4 GN/YE
trol module
(PCM)

1 C408 1 C406
R27 M37
Cooling fan re- Cooling fan
sistor motor

2 C406

31-PA6 4 BK
2 C408

G24
15S-PA1 4 GN/BU
BACK TO CHAPTER INDEX FOR1–0966c303–03C–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Cooling – 2.0L Duratec–ST (MI4) 11/2004
303-03C-00-2
2002.25
Fiesta/Fusion

A128
Heater control
module

2 C302

31S-FA17 .35 BK/RD

11 C811
31S-FA17 .75 BK/RD

38 C800

31S-FA17 .75 BK/RD

1 C402
1 0
N246
A/C low–pressure switch
0)
1)
4 C402
31S-FA17A .75 BK/RD

14 C380
A/C PRESSURE A147
Powertrain con-

cardiagn.com
trol module
ECT + A/C PRESSURE SUP A/C PRESSURE SIG (PCM)
16 C381 28 13 C380

8-RJ5 .75 WH 7-FA88 .75 YE/VT 8-FA88 .75 WH/VT

1 C639 2 3 C427
B10 PWR SIG B308
Engine Coolant A/C pressure sen-
Temperature sor
GND
(ECT) sensor
2 C639 1 C427

9-RJ5 .75 BN 9-FA88 .75 BN/WH

303–14C–00–4 S308

303–14C–00–1 S307

9-RN4 .75 BN/RD 9-RJ14A .75 BN

30 C381 25 C380
SIGNAL RETURN SIGNAL RETURN A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–03D–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Cooling – 1.4L Duratorq–TDCi (DV) Diesel, without air conditioning 11/2004
303-03D-00-1
2002.25
Fiesta/Fusion

P93
30
Battery Junction
FD
40A Box (BJB)

C1003

30-PA8 4 RD

9 C800

30-PA8 4 RD
P91
30S Central Junction
F12 Box (CJB)
15A

S2

15S-PA7 1 GN/BU

3 1 C407

K45
Cooling fan relay

cardiagn.com
5 2 C407

91S-PA7 .75 BK/BU

15S-PA6 4 GN/YE

1 19 C800

91S-PA7 .75 BK/BU

15S-PA6 4 GN/YE
D3 C372
1 C419 A147
EDF
M37 Powertrain con-
Cooling fan trol module
motor + (PCM)
2 C419 A2 C372
31-PA6 4 BK

without European with European

On–Board Diag- On–Board Diag-
nostics (EOBD) nostics (EOBD) 8-RJ5 .75 WH

1 C738
B10
Engine Coolant
Temperature (ECT)
G24 G22 sensor
2 C738

9-RJ5 .75 BN

K1 C371

– A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0944c303–03D–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Cooling – 1.4L Duratorq–TDCi (DV) Diesel, with air conditioning, with- 01/2004
303-03D-00-2
out European On–Board Diagnostics (EOBD) 2002.25
Fiesta/Fusion

P93
30
30-PA8 4 RD 30S P91 Battery Junc-
FD
F12 Central Junction 40A
tion Box (BJB)
15A Box (CJB)
C1003

9 C800
S2
15S-PA7 1 GN/BU 15S-RN2 2.5 GN/BU
30-PA8 4 RD P91
Central Junction
Box (CJB) 42 C800
3 1 C407
15S-RN2 1 GN/BU 30-PA1 4 RD
K45
Cooling fan S110
relay
15S-PA17 .75 GN/WH

5 2 C407

1 3 C412
K46
High speed cool-
15S-PA9 4 GN/WH 91S-PA7 .75 BK/BU ing fan relay

cardiagn.com
1 19 C800
2 5 C412

15S-PA9 4 GN/WH 91S-PA7 .75 BK/BU 91S-PA17 .75 BK/WH P51

D3 D1 C372 Engine compart-
ment relay box
EDF HEDF A147
Powertrain
control mod-
+ – DPS LOW ule (PCM)

A2 C372 K1 A1 C371
1 C408
R27 31S-FA38 .75 BK/OG
Cooling fan re-
sistor

8-RJ5 .75 WH
1 C738 B10 2 C405
2 C408 Engine Coolant N126
Temperature A/C high–pres-
(ECT) sensor 1 0 sure switch
0) Normal
2 C738 pressure
15S-PA1 4 GN/BU 3 C405
1) High pres-
9-RJ5 .75 BN
31S-FA38 .75 BK sure 15S- 4 GN/YE
PA6
S103

G22

1 C406
Y16 M37
A/C Compressor Cooling fan
clutch motor

2 C401 2 C406

31-FA6 1.5 BK 31-PA6 4 BK

G24
BACK TO CHAPTER INDEX FOR1–0944c303–03D–00p03r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Cooling – 1.4L Duratorq–TDCi (DV) Diesel, with air conditioning, with 01/2004
303-03D-00-3
European On–Board Diagnostics (EOBD) 2002.25
Fiesta/Fusion

P93
30
30-PA8 4 RD 30S P91 Battery Junc-
FD
F12 Central Junction 40A
tion Box (BJB)
15A Box (CJB)
C1003

9 C800
S2
15S-PA7 1 GN/BU 15S-RN2 2.5 GN/BU
30-PA8 4 RD P91
Central Junction
Box (CJB) 42 C800
3 1 C407
15S-RN2 1 GN/BU 30-PA1 4 RD
K45
Cooling fan S110
relay
15S-PA17 .75 GN/WH

5 2 C407

1 3 C412
K46
High speed cool-
15S-PA9 4 GN/WH 91S-PA7 .75 BK/BU ing fan relay

cardiagn.com
1 19 C800
2 5 C412

15S-PA9 4 GN/WH 91S-PA7 .75 BK/BU 91S-PA17 .75 BK/WH P51

D3 D1 C372 Engine compart-
ment relay box
EDF HEDF A147
Powertrain
control mod-
+ – DPS LOW ule (PCM)

A2 C372 K1 A1 C371
1 C408
R27 31S-FA38 .75 BK/OG
Cooling fan re-
sistor

8-RJ5 .75 WH
1 C738 B10 2 C405
2 C408 Engine Coolant N126
Temperature A/C high–pres-
(ECT) sensor 1 0 sure switch
0) Normal
2 C738 pressure
15S-PA1 4 GN/BU 3 C405
1) High pres-
9-RJ5 .75 BN
31S-FA38 .75 BK sure 15S- 4 GN/YE
PA6
S103

G22

1 C406
Y16 M37
A/C Compressor Cooling fan
clutch motor

2 C401 2 C406

31-FA6 1.5 BK 31-PA6 4 BK

G22
BACK TO CHAPTER INDEX FOR1–0966c303–03E–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Cooling – 1.6L Duratorq–TDCi (DV) Diesel, without air conditioning 11/2004
303-03E-00-1
2002.25
Fiesta/Fusion

P93
30
Battery Junction
FD
40A Box (BJB)

C1003

30-PA8 4 RD

9 C800

30-PA8 4 RD
P91
30S Central Junction
F12 Box (CJB)
15A

S2

15S-PA7 1 GN/BU

3 1 C407

K45
Cooling fan relay

cardiagn.com
5 2 C407

91S-PA7 .75 BK/BU

15S-PA6 4 GN/YE

1 19 C800

91S-PA7 .75 BK/BU

15S-PA6 4 GN/YE
B2 C384
1 C419 A147
EDF
M37 Powertrain con-
Cooling fan trol module
motor + (PCM)
2 C419 F2 C383
31-PA6 4 BK

without European with European

On–Board Diag- On–Board Diag-
nostics (EOBD) nostics (EOBD) 8-RJ5 .75 WH

1 C738
B10
Engine Coolant
Temperature (ECT)
G24 G22 sensor
2 C738

9-RJ5 .75 BN

H1 C383

– A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–03E–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Cooling – 1.6L Duratorq–TDCi (DV) Diesel, with air conditioning 11/2004
303-03E-00-2
2002.25
Fiesta/Fusion

P93
30
30-PA8 4 RD 30S 30 P91 Battery Junc-
FD
F12 K4 Central Junction 40A
tion Box (BJB)
15A Fuel pump relay Box (CJB)
C1003

9 C800 5 C410

15S-RR4 1.5 GN/BU

30-PA8 4 RD S2 P91
15S-PA7 1 GN/ Central Junction
BU Box (CJB) 15 C800
3 1 C407
15S-RR4 1.5 GN/BU 30-PA1 4 RD
K45
Cooling fan S112
relay
15S-PA17 .75 GN/WH

5 2 C407

1 3 C412
K46
15S-PA9 4 GN/WH High speed cool-
ing fan relay
91S-PA7 .75 BK/BU

cardiagn.com
1 19 C800
2 5 C412
15S-PA9 4 GN/WH
91S-PA7 .75 BK/BU 91S-PA17 .75 BK/WH P51
B2 D4 C384 Engine compart-
ment relay box
EDF HEDF A147
Powertrain
control mod-
+ – DPS LOW ule (PCM)

F2 H1 C383 G3 C384
1 C408
R27 31S-FA38 .75 BK/OG
Cooling fan re-
sistor

8-RJ5 .75 WH
1 C738 B10 2 C405
2 C408 Engine Coolant N126
Temperature A/C high–pres-
(ECT) sensor 1 0 sure switch
0) Normal
2 C738 pressure
15S-PA1 4 GN/BU 3 C405
1) High pres-
9-RJ5 .75 BN
31S-FA38 .75 BK sure 15S- 4 GN/YE
PA6
S103

G22

1 C406
M37
Cooling fan
motor

2 C406

31-PA6 4 BK
G22
BACK TO CHAPTER INDEX FOR1–0609c303–04A–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Fuel Charging and Controls – 1.3L Duratec–8V (Rocam) 02/2003
303-04A-00-1
2002.25
Fiesta/Fusion

P93
30
Battery Junc-
FG
60A tion Box (BJB)

P91
30 Central Junction
F16 Box (CJB)
3A

30-RH10 6 RD 29-RH9 .5 OG/BU

3 1 C420
K163
PCM module relay

C420

15S-DB9 6 GN/RD 91S-RH9 .75 BK/BU

30S
F12 F13
15A 20A

cardiagn.com
6 C800

91S-RH9 .75 BK/BU

S110
M8 C343
15S-RN2A 1.5 GN/BU A147
5 C820 Powertrain
control module
15S-RN2 1.5 GN/BU (PCM)
S81
15S-RL10 .75 GN/WH 15S-RL11 .75 GN/YE 15S-RL12 .75 GN/BU 15S-RL13 .75 GN/RD

1 C766 1 C768
Y109 Y111
Fuel injector 2 Fuel injector 4

2 C766 2 C768

1 C765 1 C767
Y108 Y110
Fuel injector 1 Fuel injector 3

2 C765 2 C767

91S-RL10 .75 BK/WH 91S-RL11 .75 BK/YE 91S-RL12 .75 BK/BU 91S-RL13 .75 BK/OG

13 14 15 16 C820

91S-RL10 .75 BK/WH 91S-RL11 .75 BK/YE 91S-RL12 .75 BK/BU 91S-RL13 .75 BK/OG

M27 M13 M28 M12 C343

A147
Powertrain
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0836c303–04B–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Fuel Charging and Controls – 1.25/1.4/1.6L Duratec–16V (Sigma) 07/2003
303-04B-00-1
2002.25
Fiesta/Fusion

30
P93
Battery Junc-
FG
60A tion Box (BJB)

P91
30 Central Junction
F16 Box (CJB)
3A

30-RH10 6 RD 29-RH9 .5 OG/BU

3 1 C420
K163
PCM module relay

C420

15S-DB9 6 GN/RD 91S-RH9 .75 BK/BU

30S
F12 F13
15A 20A

cardiagn.com
6 C800

91S-RH9 .75 BK/BU

S110
M8 C343
15S-RN2A 1.5 GN/BU A147
5 C821 Powertrain
control module
15S-RN2 1.5 GN/BU (PCM)
S81
15S-RL10 .75 GN/WH 15S-RL11 .75 GN/YE 15S-RL12 .75 GN/BU 15S-RL13 .75 GN/RD

1 C480 1 C482
Y109 Y111
Fuel injector 2 Fuel injector 4

2 C480 2 C482

1 C479 1 C481
Y108 Y110
Fuel injector 1 Fuel injector 3

2 C479 2 C481

91S-RL10 .75 BK/WH 91S-RL11 .75 BK/YE 91S-RL12 .75 BK/BU 91S-RL13 .75 BK/OG

13 14 15 16 C821

91S-RL10 .75 BK/WH 91S-RL11 .75 BK/YE 91S-RL12 .75 BK/BU 91S-RL13 .75 BK/OG

M27 M13 M28 M12 C343

A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–04C–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Fuel Charging and Controls – 2.0L Duratec–ST (MI4) 11/2004
303-04C-00-1
2002.25
Fiesta/Fusion

30
P93
Battery Junc-
FG
60A tion Box (BJB)

P91
30 Central Junction
F16 Box (CJB)
3A

30-RH10 6 RD 29-RH9 .5 OG/BU

3 1 C420
K163
PCM module relay

C420

15S-DB9 6 GN/RD 91S-RH9 .75 BK/BU

30S
F12 F13
15A 20A

cardiagn.com
6 C800

91S-RH9 .75 BK/BU

S302
35 C380
15S-RN2A 2.5 GN/BU A147
Powertrain
control module
(PCM)
S310
15S-RL10 .75 GN/WH 15S-RL11 .75 GN/YE 15S-RL12 .75 GN/BU 15S-RL13 .75 GN/RD

2 C262 2 C264
Y109 Y111
Fuel injector 2 Fuel injector 4

1 C262 1 C264

2 C261 2 C263
Y108 Y110
Fuel injector 1 Fuel injector 3

1 C261 1 C263
91S-RL10 .75 BK/WH 91S-RL11 .75 BK/YE 91S-RL12 .75 BK/BU 91S-RL13 .75 BK/OG

2 3 13 14 C381
A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0900c303–04D–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Fuel Charging and Controls – 1.4L Duratorq–TDCi (DV) Diesel 12/2003
303-04D-00-1
2002.25
Fiesta/Fusion

Y167 Y168
Piezo injector 1 Piezo injector 2

15 10 23 18 C822
18 10 19 11 C842

91S-RL10 1.5 BK/WH 91S-RL11 1.5 BK/YE

15S-RL10 1.5 GN/WH 15S-RL11 1.5 GN/YE

H1 G4 H2 G1 C372
A147
– + – +
Powertrain
control module
(PCM)

cardiagn.com
– + – +

H4 G2 H3 G3 C372

15S-RL12 1.5 GN/BU 15S-RL13 1.5 GN/RD

91S-RL12 1.5 BK/BU 91S-RL13 1.5 BK/OG

24 16 25 17 C842
17 13 25 21 C822

Y169 Y170
Piezo injector 3 Piezo injector 4

with European On–Board Diagnos-

tics (EOBD)
BACK TO CHAPTER INDEX FOR1–0944c303–04D–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Fuel Charging and Controls – 1.4L Duratorq–TDCi (DV) Diesel 01/2004
303-04D-00-2
2002.25
Fiesta/Fusion

30S 30 30S
P91
F13 F15 F12
Central Junction
20A 20A 15A Box (CJB)
29-RH6 1.5 OG
3 C410

K4
Fuel pump relay

5 C410

15S-RR4 1.5 GN/BU

15 C800
S108

without European with European On–

On–Board Diagnos- Board Diagnostics
S110
tics (EOBD) (EOBD)
15S-RL42 .75 GN/BU 15S-RL50 .75 GN/BU

15S-HA15 1.5 GN/RD 1 C705 1 C704

cardiagn.com
1 C655 Y47 Y165
R32 Fuel pressure so- Fuel metering
Fuel heater lenoid valve valve

2 C705 2 C704

2 C655
31-HA15 1.5 BK
S103
91S-RL42 .75 BK/BU 91S-RL50 .75 BK/BU

G22

B109
Fuel tempera-
ture sensor

1 2 C627
8-RJ12 .75 WH/BU 9-RJ12 .75 BN/BU
A3 C372 J2 L4 M4 C371
A147
+ – – –
Powertrain con-
trol module
RAIL PS SIGNAL RAIL PS – RAIL PS +
(PCM)
B2 B3 C372 D1 C371

8-RJ11 .75 WH/GN 9-RJ11 .75 BN/GN 7-RJ11 .75 YE/GN

with European On–Board Diagnos-

1 2 3 C842 tics (EOBD)
14 22 19 C822

WH BN YE
1 2 3 C822a

SIGNAL – + B225
Fuel rail pressure transducer sen-
sor
BACK TO CHAPTER INDEX FOR1–0966c303–04E–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Fuel Charging and Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-04E-00-1
2002.25
Fiesta/Fusion

Y167 Y168
Piezo injector 1 Piezo injector 2

2 1 C270 2 1 C271

91S-RL10 1.5 BK/WH 91S-RL11 1.5 BK/YE

15S-RL10 1.5 GN/WH 15S-RL11 1.5 GN/YE

G3 H1 H3 G1 C382
A147
– + – +
Powertrain
control module
(PCM)

cardiagn.com
– + – +

H4 H2 G4 G2 C382

15S-RL12 1.5 GN/BU 15S-RL13 1.5 GN/RD

91S-RL12 1.5 BK/BU 91S-RL13 1.5 BK/OG

2 1 C272 2 1 C273
Y169 Y170
Piezo injector 3 Piezo injector 4
BACK TO CHAPTER INDEX FOR1–0966c303–04E–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Fuel Charging and Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-04E-00-2
2002.25
Fiesta/Fusion

30 30S
P91
F15 F13
Central Junction
20A 20A Box (CJB)
29-RH6 1.5 OG
3 C410

K4
Fuel pump relay

5 C410

15S-RR4 1.5 GN/BU

15 C800

all others with air conditioning and with

PTC heater

15S-RR4 1.5 GN/BU

S112

S111
15S-RS7 .75 GN/BK
15S-HA15 1.5 GN/RD 2 C242

cardiagn.com
1 C655
Y165
R32 Fuel metering
Fuel heater valve

1 C242

2 C655
31-HA15 1.5 BK
S103
91S-RS7 .75 BK/GN

G22

B109
Fuel tempera-
ture sensor

1 2 C627
8-RJ12 .75 WH/BU 9-RJ12 .75 BN/BU
H2 C383 F1 C382 M4 C383
A147
+ – –
Powertrain con-
trol module
RAIL PS SIGNAL RAIL PS – RAIL PS +
(PCM)
G3 C4 B4 C383

8-RJ11 .75 WH/GN 9-RJ11 .75 BN/GN 7-RJ11 .75 YE/GN

1 2 3 C241

SIGNAL – + B225
Fuel rail pressure transducer sen-
sor
BACK TO CHAPTER INDEX FOR1–0966c303–06–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Starting System – manual transmission, petrol engines 11/2004
303-06-00-1
2002.25
Fiesta/Fusion
30
N278
Ignition switch
0) Off
3 2 1 0 1) Acc
50
2) Run P91
7 C329 3) Start Central Junction
Box (CJB)
50-BB16 .75 GY/BK
30
F14
3 C813
30A

29-BB17 2.5 OG/BK

50-BB16 .75 GY/BK

1 3 C423
K94
Start inhibit
relay

2 5 C423

50-BB10 2.5 GY/BK

91S-BB16 .75 BK/RD
36 34 C800

cardiagn.com
50-BB10 2.5 GY/BK

91S-BB16 .75 BK/RD 1 C803

O1
Battery 50-BB10 4 GY/BK

30-BB10 16 BK *
30-BB10A 25 BK *

G1
4 C380

F30 C343
C424 C723
A147
M8
Powertrain con-
Starter motor
trol module
(PCM)

2.0L Duratec–ST (MI4) 30-BB10A 25 BK

P148
175A
Generator fuse

30-BB10B 25 RD

30-BB10 16 BK*
C591
O5
Generator

* wire ends isolated red

BACK TO CHAPTER INDEX FOR1–0966c303–06–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Starting System – manual transmission, Diesel engines 11/2004
303-06-00-2
2002.25
Fiesta/Fusion

30
N278
Ignition switch
0) Off
3 2 1 0 1) Acc
50
2) Run P91
7 C329 3) Start Central Junction
50-BB16 .75 GY/BK Box (CJB)

C841 1.6L Duratorq–TDCi (DV) Diesel 30

F14
3 C813
30A

29-BB17 2.5 OG/BK

50-BB16 .75 GY/BK

1 3 C423
K94
Start inhibit
relay

2 5 C423

50-BB10 2.5 GY/BK

91S-BB16 .75 BK/RD
36 34 C800

cardiagn.com
91S-BB16 .75 BK/RD

O1
Battery 50-BB10 4 GY/BK

30-BB10 25 BK *

G1
A1 C382

C3 C372
C424 C723
A147
M8
Powertrain con-
Starter motor
trol module
(PCM)

1.6L Duratorq–TDCi
(DV) Diesel 30-BB10 25 BK *

C591
O5
Generator

* wire ends isolated red

BACK TO CHAPTER INDEX FOR1–0966c303–06–00p03r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Starting System – Durashift EST 11/2004
303-06-00-3
2002.25
Fiesta/Fusion

30
N278
Ignition switch
0) Off
3 2 1 0 1) Acc
50
2) Run P91
7 C329 3) Start Central Junction
Box (CJB)
50-BB16 .75 GY/BK
30
F14
3 C813
30A

29-BB17 2.5 OG/BK

50-BB16 .75 GY/BK

1 3 C423
K94
Start inhibit
relay

2 5 C423

50- .75 GY/OG 50-BB10 2.5 GY/BK

TA55 91S-BB16 .75 BK/RD

cardiagn.com
40 36 34 C800

50- .75 GY/OG 50-BB10 2.5 GY/BK Petrol engines

TA55
91S-BB16 .75 BK/RD 1 C803

O1
Battery 50-BB10 4 GY/BK

30-BB10 16 BK *
Diesel engines 25 BK *
Diesel engines

G1
C3 C372

F30 C343
C424 C723
A147
M8
Powertrain con-
Starter motor
trol module
(PCM)

30-BB10 16 BK*
Diesel engines
25 BK*

78 C676 C591
A318 O5
Transmission Generator
control module
(TCM)

* wire ends isolated red

BACK TO CHAPTER INDEX FOR1–0966c303–06–00p04r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Starting System – 4–speed automatic transmission (AW81–40–LE) 11/2004
303-06-00-4
2002.25
Fiesta/Fusion

30
N278
Ignition switch
0) Off
3 2 1 0 1) Acc
50
2) Run
7 C329 3) Start

50-BB16 .75 GY/BK

30
P91
F14
Central Junc-
3 C813 tion Box (CJB)
30A

29-BB17 2.5 OG/BK

50-BB16 .75 GY/BK

1 3 C423
K94
Start inhibit
relay

2 5 C423

50-BB10 2.5 GY/BK

91S-BB16 .75 BK/RD
36 34 C800

cardiagn.com
50-BB10 2.5 GY/BK

1 C803

91S-BB16A .75 BK/RD O1

Battery

30-BB10 16 BK *
50-BB10 4 GY/BK

G1

6 C431
B120 C424 C723
Transmission range M8
sensor Starter motor
1 2 3 4 II I
1) Park (P)
2) Reverse (R)
9 C431 3) Neutral (N)
4) Drive (D)

91S-BB16 .75 BK/RD 30-BB10 16 BK*

F30 C343 C591

A147 O5
Powertrain con- Generator
trol module
(PCM)

* wire ends isolated red

BACK TO CHAPTER INDEX FOR1–0966c303–07A–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Ignition – 1.3L Duratec–8V (Rocam) 11/2004
303-07A-00-1
2002.25
Fiesta/Fusion

30 P93
F15 Battery Junction
20A Box (BJB)
29-RH6 1.5 OG

3 C410
K4
Fuel pump relay

5 C410

15S-RR4 1.5 GN/BU

15 C800

15S-RR4 1.5 GN/BU

2 C330
T3
DIS Ignition coil

3 1 C330

cardiagn.com
P136 91S-RR2 1.5 BK/GN 91S-RR1 1.5 BK/OG P136
Spark plugs Spark plugs
M1 M3 C343
A147
Powertrain control
module (PCM)

F27 F38 F37 F26 C343

8-RJ3 .75 WH/VT 9-RJ4 .75 BN/RD
9-RJ3 .75 BN/WH 8-RJ4 .75 WH/RD

2 1 C746 1 2 C477
B41 B43
Camshaft posi- Crankshaft posi-
tion sensor tion sensor
BACK TO CHAPTER INDEX FOR1–0966c303–07B–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Ignition – 1.25/1.4/1.6L Duratec–16V (Sigma) 11/2004
303-07B-00-1
2002.25

30 P93
F15 Battery Junction
20A Box (BJB)
29-RH6 1.5 OG

3 C410
K4
Fuel pump relay

5 C410

15S-RR4 1.5 GN/BU

15 C800

15S-RR4 1.5 GN/BU

2 C330
T3
DIS Ignition coil

3 1 C330

cardiagn.com
P136 91S-RR2 1.5 BK/GN 91S-RR1 1.5 BK/OG P136
Spark plugs Spark plugs
M1 M3 C343
A147
Powertrain control
module (PCM)

F27 F38 F37 F26 C343

8-RJ3 .75 WH/VT 9-RJ4 .75 BN/RD

9-RJ3 .75 BN/WH 8-RJ4 .75 WH/RD

12 11 C821

9-RJ3 .75 BN/WH

8-RJ3 .75 WH/VT

2 1 C746 1 2 C477
B41 B43
Camshaft posi- Crankshaft posi-
tion sensor tion sensor
BACK TO CHAPTER INDEX FOR1–0966c303–07C–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Engine Ignition – 2.0L Duratec–ST (MI4) 11/2004
303-07C-00-1
2002.25
Fiesta/Fusion

30 P93
F15 Battery Junction
20A Box (BJB)
29-RH6 1.5 OG

3 C410
K4
Fuel pump relay

5 C410

15S-RR4 1.5 GN/BU

15 C800

15S-RR4 1.5 GN/BU

2 C330
T3
DIS Ignition coil

3 1 C330

cardiagn.com
P136 91S-RR2 1 BK/GN 91S-RR1 1 BK/OG P136
Spark plugs Spark plugs
23 11 C381
A147
Powertrain control
module (PCM)

7 18 17 6 C381
8-RJ3 .75 WH/VT 9-RJ4 .75 BN/RD
9-RJ3 .75 BN/WH 8-RJ4 .75 WH/RD

1 2 C844

9-RJ4 .75 BN/RD

8-RJ4 .75 WH/RD

1 2 C259 1 2 C485
B41 B43
Camshaft posi- Crankshaft posi-
tion sensor tion sensor
BACK TO CHAPTER INDEX FOR1–0900c303–07D–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Glow Plug System – 1.4L Duratorq–TDCi (DV) Diesel, stage III without Euro- 12/2003
303-07D-00-1
pean On–Board Diagnostics (EOBD) 2002.25
Fiesta/Fusion

30 P93 P91
30S
Battery Junc- Central Junction
FC F13
60A tion Box (BJB) 20A Box (CJB)

C1004

S108

15S-RH15 .75 GN/YE

C741 3 C740
K70
Pre–glow relay Die-
sel

C742 1 4 5 C740
31-RH15 .75 BK

30S-RD15 6 RD/BK S103

cardiagn.com
G22

C659
A30
P20 Instrument
Glow plugs cluster
20) Pre–glow in-
dicator
20

32 31 C332

8-RE29 .75 WH/RD

8-RE24 .75 WH/GN

E4 C372 D4 C371 A4 A3 C370

A147
COM DIAG CAN – H CAN – L
Powertrain
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0944c303–07D–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Glow Plug System – 1.4L Duratorq–TDCi (DV) Diesel, stage IV, without Euro- 01/2004
303-07D-00-2
pean On–Board Diagnostics (EOBD) 2002.25
Fiesta/Fusion

30
P93
Battery Junc-
FC
60A tion Box (BJB)

C1004

30- 6 RD
RH16
4 C452
K70
Pre–glow relay Die-
sel

2 7 1 6 8 3 5 C452

30S- 2.5 30S- 2.5 31-RH15 6 BK

RD15 RD/ RD15B RD/
BK BK O1
Battery

30S- 2.5 30S- 2.5

RD15A RD/ RD15C RD/BK
BK

cardiagn.com
1 2 3 4 C454 G1

P19
Glow plug 4

A30
Instrument
cluster
20) Pre–glow in-
dicator
20
P18
Glow plug 3 32 31 C332

P17 8-RE29 .75 WH/RD

Glow plug 2
8-RE24 .75 WH/GN

E4 C372 D4 C371 A4 A3 C370

A147
P16 COM DIAG CAN – H CAN – L
Powertrain
Glow plug 1
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0944c303–07D–00p03r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Glow Plug System – 1.4L Duratorq–TDCi (DV) Diesel, with European On–Board 01/2004
303-07D-00-3
Diagnostics (EOBD) 2002.25
Fiesta/Fusion

30
P93
Battery Junc-
FC
60A tion Box (BJB)

C1004

30- 6 RD
RH16
4 C452
K70
Pre–glow relay Die-
sel

2 7 1 6 8 3 5 C452

30S- 2.5 30S- 2.5 31-RH15 4 BK

RD15 RD/ RD15B RD/
BK BK

30S- 2.5 30S- 2.5

G22
RD15A RD/ RD15C RD/BK
BK

cardiagn.com
31 26 9 4 C842

P19
Glow plug 4

A30
Instrument
cluster
20) Pre–glow in-
dicator
20
P18
Glow plug 3 32 31 C332

P17 8-RE29 .75 WH/RD

Glow plug 2
8-RE24 .75 WH/GN

E4 C372 D4 C371 A4 A3 C370

A147
P16 COM DIAG CAN – H CAN – L
Powertrain
Glow plug 1
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–07E–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Glow Plug System – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-07E-00-1
2002.25
Fiesta/Fusion

30
P93
Battery Junc-
FC
60A tion Box (BJB)

C1004

30- 6 RD
RH16
4 C452
K70
Pre–glow relay Die-
sel

2 7 1 6 8 3 5 C452

30S- 2.5 30S- 2.5 31-RH15 4 BK

RD15 RD/ RD15B RD/
BK BK

30S- 2.5 30S- 2.5

G22
RD15A RD/ RD15C RD/BK
BK

cardiagn.com
1 2 3 4 C454

P19
Glow plug 4

A30
Instrument
cluster
20) Pre–glow in-
dicator
20
P18
Glow plug 3 32 31 C332

P17 8-RE29 .75 WH/RD

Glow plug 2
8-RE24 .75 WH/GN

F2 A4 C382 A4 A3 C384
A147
P16 COM DIAG CAN – H CAN – L
Powertrain
Glow plug 1
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14A–00p500r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.3L Duratec–8V (Rocam) 02/2003
303-14A-00-500
2002.25
Block diagram Fiesta/Fusion

30
N278
Ignition switch

P91
30
Central Junction
F15
Box (CJB)
20A

K4
Fuel pump relay

cardiagn.com
N316 T3
Inertia Fuel Shut- DIS Ignition coil
off (IFS) switch

A31
Fuel tank unit

A147
Powertrain con-
B41
trol module
Camshaft position
(PCM)
N96 sensor
Power steering pres-
sure switch B43
Crankshaft position
sensor

N81 B10
Clutch pedal position Engine Coolant Tem-
switch perature (ECT) sen-
sor
BACK TO CHAPTER INDEX FOR1–0966c303–14A–00p501r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.3L Duratec–8V (Rocam) 11/2004
303-14A-00-501
2002.25
Fiesta/Fusion

Block diagram
30 P93
FG Battery Junction
60A Box (BJB)

P91
Central Junction
Box (CJB)
30
F16
3A

K163
PCM module relay

A112
Generic Elec-
30S 30S tronic Module
F12 F13 (GEM)
15A 20A

cardiagn.com
B11 A147
Vehicle speed Powertrain con-
sensor (VSS) trol module
(PCM)
B89
Pre–catalyst
heated oxygen
sensor (HO2S) B142
Temperature
Y1 manifold absolute
Canister B192 pressure sensor
purge sole- Catalyst moni-
noid valve tor sensor

A147
Powertrain con-
trol module
(PCM)

A7
ABS module

M149
Idle speed control
motor

D20
B8 Data Link Connector
Throttle Position Sen- (DLC)
sor (TPS)
A30
Instrument cluster
BACK TO CHAPTER INDEX FOR1–0966c303–14A–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.3L Duratec–8V (Rocam)
11/2004
303-14A-00-1
2002.25
Fiesta/Fusion

30 P93
FG Battery Junction
60A Box (BJB)

P91
Central Junction
30
Box (CJB)
F16
3A
30-RH10 6RD
29S-RH9 .5 OG/BU
1 3 C420

K163
PCM module
relay

2 5 C420
15S-DB9 6 GN/RD

30S 30S
F12 F13

cardiagn.com
15A 20A

29-RE8 .75 OG/YE 15S-RN3 1.5 GN/BU

91S-RH9 .75 BK/BU 8 C800
21 6 C800 S110 15S-RN3 1 GN/BU
29-RE8 .75 OG/YE 15S-RE8 .75 GN/YE S113
91S-RH9 .75 BK/BU 15S-RJ14 1 GN/YE 15S-RJ15 1 GN/BU
A147
Powertrain
control
SIGNAL SIGNAL module
(PCM)
M49 M38 C343

8-RJ14 .75 WH 8-RJ15 .75 WH/RD

2 4 C325 4 2 C326

B89 B192
Pre–catalyst Catalyst moni-
heated oxygen tor sensor
sensor (HO2S)

3 1 C325 1 3 C326

91S-RJ14 .75 BK/YE 9-RJ15 .75 BN/RD

9-RJ14 .75 BN 91S-RJ15 .75 BK/BU

F9 M8 F8 F6 F2 F1 F39 C343
RETURN RETURN A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0609c303–14A–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.3L Duratec–8V (Rocam) 02/2003
303-14A-00-2
2002.25
Fiesta/Fusion
30
N278
Ignition switch
0) Off
3 2 1 0 1) Acc
2) Run
15
3) Start
1 C329

S1

P91
30
Central Junction
F15
20A Box (CJB)
15-RH5 .75 GN/BU 29-RH6 1.5 OG

1 3 C410

K4
Fuel pump relay

2 5 C410

15S-RP3 1.5 GN/OG 15S-RR4 1.5 GN/BU

cardiagn.com
3 C331 N316
Inertia Fuel Shutoff
(IFS) switch
1) Normal
1 2 2) Post impact

1 C331
15 C800

15S-RG2 1.5 GN/OG 15S-RR4 1.5 GN/BU

2 C330
T3
DIS Ignition coil

A30
Instrument
cluster

30 14 C332
S7
15-RE8 .75 GN/YE 15S-RE16 1 GN/BK 8-GA9 .5 WH
91S-RH5 .75 BK/BU 9-GA9 .5 BN
20 14 7 C800 4 5 C810

15-RE8 .75 GN/YE 15S-RE16 .75 GN/BK 15S-RG2A 1.5 GN/OG 8-GA9 .5 WH
91S-RH5 .75 BK/BU 9-GA9 .5 BN
F21 M24 F35 C343 2 1 3 C315
A147 A31
Powertrain con- Fuel tank unit
trol module 2 1) Fuel pump
1
(PCM) 2) Fuel gauge
4 C315 sensor
F40 F7 M5 M42 C343
91-RE8A 1.5 BK/YE 91-RE8C 1.5 BK/YE 31-RG2 1.5 BK

91-RE8B 1.5 BK/YE 91-RE8D 1.5 BK/YE

S109 S24

G1 G17
BACK TO CHAPTER INDEX FOR1–0609c303–14A–00p03r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.3L Duratec–8V (Rocam) 02/2003
303-14A-00-3
2002.25
Fiesta/Fusion

A147
Powertrain
control module
(PCM)

M50 M39 F27 F38 F26 F37 C343

8-RJ3 .75 WH/VT 8-RJ4 .75 WH/RD
8-CE6 .75 WH 31S-BB6 .75 BK/YE 9-RJ3 .75 BN/ 9-RJ4 .75 BN/
WH RD

cardiagn.com
5 C800

31S-BB6 .75 BK/YE

2 1 C477
1 C716 4 C307 B43
N96 N81 Crankshaft
Power steering Clutch pedal posi- position sensor
pressure switch tion switch
2 1 1 2
1) Normal pres- 1) Clutch pedal 2 1 C746
sure depressed B41
2 C716 2) High pressure 5 C307 2) Normal posi- Camshaft posi-
tion tion sensor

91-CE6 1 BK/YE 31-BB6 .75 BK

S109 S15

G1 G13
BACK TO CHAPTER INDEX FOR1–0609c303–14A–00p04r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.3L Duratec–8V (Rocam) 02/2003
303-14A-00-4
2002.25
Fiesta/Fusion
A147
Powertrain con-
trol module
(PCM)
P91
M52 C343 30S Central Junction
7-RJ40 .75 YE/GN F12 Box (CJB)
15A
9 C820
without ABS, without Electronic Stability
7-RJ40 .75 YE/GN Program (ESP)
2 C356
B142
Temperature S2
manifold absolute 15S-RJ29 1 GN/RD
15S- 2.5 GN/BU
pressure sensor 3 C360 RN2
42 C800
B11
1 3 4 C356 Vehicle speed
10- .75 GY/OG 9-RJ40 .75 BN/GN sensor (VSS)
RJ40 15S- 2.5 GN/BU
8-RJ40 .75 WH/ RN2
GN
2 1 C360
S110
15S- .75 GN/RD
8-RJ29 .75 WH/BU RL2

91-RJ29 .75 BK/OG

cardiagn.com
2 C622
28 13 C800
Y1
12 10 11 C820
Canister purge
10- .75 GY/OG 9-RJ40 .75 BN/GN solenoid valve
RJ40
8-RJ40 .75 WH/ 8-RJ29 .75 WH/BU
GN 1 C622
91-RJ29 .75 BK/OG
91S- .75 BK/OG
RL2

M20 F3 M35 M18 F23 F16 C343

VSS SIGNAL VSS GND A147
Powertrain con-
trol module
(PCM)
M21 M22 M6 F41 F42 F32 F20 C343

7-RJ28 .75 YE 8-RL9 .75 WH 9-RL9 .75 BN

8-RJ28 .75 WH 9-RJ28 .75 BN 8-RL9A .75 WH 9-RL9A .75 BN

2 1 3 4 7 6 8 C820

7-RJ28 .75 YE 8-RL9 .75 WH 9-RL9 .75 BN

8-RJ28 .75 WH 9-RJ28 .75 BN 8-RL9A .75 WH 9-RL9A .75 BN

3 1 C484 3 1 4 2 C478
B8 M149
Throttle Position Idle speed con-
Sensor (TPS) trol motor

2 C484
BACK TO CHAPTER INDEX FOR1–0609c303–14A–00p05r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.3L Duratec–8V (Rocam)
02/2003
303-14A-00-5
2002.25
Fiesta/Fusion

B10
Engine Coolant
Temperature (ECT)
sensor

1 2 C639

A11 A157
Radio Audio/navigation
system control
unit
14 C344 C344a with cellular phone 1 C717
8-MD24 .35 WH/GN
.5 WH .5 WH

14 C344 14 C344

without naviga- with navigation

tion system system

8-MD24 .35 WH/GN

cardiagn.com
A112
Generic Elec-
tronic Module
(GEM)

9 8 C319
10 C810
8-GE21 .35 WH

9-RJ5 .75 BN 8-MD24 .75 WH/GN 20-PA19 .75 PK/BK

3 18 C800
with heated wind-
shield

8-RJ5 .75 WH 8-MD24 .75 WH/GN 20-PA19 .75 PK/BK

F36 F13 M25 M10 C343

A147
Powertrain
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14A–00p06r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.3L Duratec–8V (Rocam) 11/2004
303-14A-00-6
2002.25
Fiesta/Fusion

418–00–00–4 with manual transmission

Module Communications Network, CAN Bus

cardiagn.com
4-EC7 .75 GY/RD 5-EC7 .75 BU/RD

F31 F19 C343

CAN – H CAN – L A147
Powertrain
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0944c303–14A–00p07r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.3L Duratec–8V (Rocam), with air conditioning
01/2004
303-14A-00-7
2002.25
Fiesta/Fusion
P91
30S 30
Central Junction
F12 F4
15A 10A
Box (CJB)

S110

15S-FA11 .75 GN/YE

P51
1 3 C403 Engine compart-
K32 ment relay box
A/C Wide Open
Throttle (WOT)
relay

2 5 C403

91S-FA11 .75 BK/YE

S114

15S-FA6 1.5 GN/YE 15S-FA7 .75 GN/BU

M26 C343 1 C401

Y16
A/C WOT A147
A/C Compres-
Powertrain con-

cardiagn.com
sor clutch
trol module
DPFS HIGH DPFS LOW (PCM)
2 C401
F22 F34 C343
2 C400
31S-FA87 .75 BK/GN 31S-FA38 .75 BK/OG V7
A/C compressor
1 2 C405 N126 clutch diode
A/C high–pressure
switch 1 C400
0) Normal pressure
1 0 1 0 1) High pressure
4 3 C405

31S-FA17A .75 BK/RD 31-FA38 .75 BK 31-FA6 1.5 BK 31-FA7 .75 BK

S115

4 C402 G22
N246
0 1
A/C low–pressure switch
0) Normal pressure
1) Low pressure
1 C402
31S-FA17 .75 BK/RD

38 C800

31S-FA17 .75 BK/RD

11 C811

31S-FA17 .35 BK/RD

2 C302
A128
Heater control
module

10 C302

G12
BACK TO CHAPTER INDEX FOR1–0966c303–14B–00p500r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.25/1.4/1.6L Duratec–16V (Sigma)
01/2004
303-14B-00-500
Block diagram 2002.25
30 Fiesta/Fusion
N278
Ignition switch

P91 B45
30
Central Junction Knock sensor
F15
20A Box (CJB)

K4
Fuel pump relay

N316 T3
Inertia Fuel Shut- DIS Ignition coil

cardiagn.com
off (IFS) switch

A31 B129
Fuel tank unit Accelerator pedal
position sensor

A147
Powertrain con-
trol module
(PCM)

N96 N82 B10

Power steering Brake pedal posi- Engine Coolant
pressure switch tion switch Temperature
(ECT) sensor

N81 B41
Clutch pedal Camshaft posi-
position switch tion sensor

B43
Crankshaft posi-
tion sensor
BACK TO CHAPTER INDEX FOR1–0966c303–14B–00p501r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.25/1.4/1.6L Duratec–16V (Sigma)
11/2004
303-14B-00-501
Block diagram 2002.25
Fiesta/Fusion
30 P93
FG Battery Junction
60A Box (BJB)

P91
Central Junction
Box (CJB)
30
F16
3A

K163
PCM module
relay
A112
Generic Elec-
tronic Module
15 30S 30S (GEM)
F45 F12 F13
15A 15A 20A

N318 A147

cardiagn.com
Stop lamp switch Powertrain con-
trol module
(PCM)

B11 B89
Vehicle Pre–catalyst B142
speed sen- heated oxygen Temperature
sor (VSS) sensor (HO2S) manifold absolute
pressure sensor

B192
Catalyst moni-
Y1 tor sensor
Canister
purge sole-
noid valve

A147
Powertrain con-
trol module
(PCM)

A7
ABS module

A176
A132 Electronic Stability
Throttle control Program (ESP)
unit module

D20
Data Link Connector (DLC)
A30
Instrument
cluster
BACK TO CHAPTER INDEX FOR1–0966c303–14B–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.25/1.4/1.6L Duratec–16V (Sigma)
11/2004
303-14B-00-1
2002.25
Fiesta/Fusion
30 P93
FG Battery Junction
60A Box (BJB)

P91
Central Junction
30
Box (CJB)
F16
3A
30-RH10 6 RD
29S-RH9 .5 OG/BU
1 3 C420

K163
PCM module
relay

2 5 C420
15S-DB9 6 GN/RD

30S 30S
F12 F13

cardiagn.com
15A 20A

29-RE8 .75 OG/YE 15S-RN3 1.5 GN/BU

91S-RH9 .75 BK/BU 8 C800
21 6 C800 S110 15S-RN3 1 GN/BU
29-RE8 .75 OG/YE 15S-RE8 .75 GN/YE S113
91S-RH9 .75 BK/BU 15S-RJ14 1 GN/YE 15S-RJ15 1 GN/BU
A147
Powertrain
control
SIGNAL SIGNAL module
(PCM)
M49 M38 C343

8-RJ14 .75 WH 8-RJ15 .75 WH/RD

1 4 C325 4 2 C326

B89 B192
Pre–catalyst Catalyst moni-
heated oxygen tor sensor
sensor (HO2S)

2 3 C325 1 3 C326

91S-RJ14 .75 BK/YE 9-RJ15 .75 BN/RD

9-RJ14 .75 BN 91S-RJ15 .75 BK/BU

F9 M8 F8 F6 F2 F1 F39 C343
RETURN RETURN A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0836c303–14B–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.25/1.4/1.6L Duratec–16V (Sigma)
07/2003
303-14B-00-2
2002.25
30 Fiesta/Fusion
N278
Ignition switch
0) Off
3 2 1 0 1) Acc
15
2) Run
3) Start
1 C329

S1

P91
30
Central Junction
F15
20A Box (CJB)
15-RH5 .75 GN/BU 29-RH6 1.5 OG

1 3 C410

K4
Fuel pump relay

2 5 C410

15S-RP3 1.5 GN/OG 15S-RR4 1.5 GN/BU

N316

cardiagn.com
3 C331
Inertia Fuel Shutoff
(IFS) switch
1) Normal
1 2 2) Post impact

1 C331
15 C800

15S-RG2 1.5 GN/OG 15S-RR4 1.5 GN/BU

2 C330
T3
DIS Ignition coil

A30
Instrument
cluster

30 14 C332
S7
15-RE8 .75 GN/YE 15S-RE16 1 GN/BK 8-GA9 .5 WH
91S-RH5 .75 BK/BU 9-GA9 .5 BN
20 14 7 C800 4 5 C810

15-RE8 .75 GN/YE 15S-RE16 .75 GN/BK 15S-RG2A 1.5 GN/OG 8-GA9 .5 WH
91S-RH5 .75 BK/BU 9-GA9 .5 BN
F21 M24 F35 C343 2 1 3 C315
A147 A31
Powertrain con- Fuel tank unit
trol module 2 1) Fuel pump
1
(PCM) 2) Fuel gauge
4 C315 sensor
F40 F7 M5 M42 C343
91-RE8A 1.5 BK/YE 91-RE8C 1.5 BK/YE 31-RG2 1.5 BK

91-RE8B 1.5 BK/YE 91-RE8D 1.5 BK/YE

S109 S24

G1 G17
BACK TO CHAPTER INDEX FOR1–0966c303–14B–00p03r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.25/1.4/1.6L Duratec–16V (Sigma)
11/2004
303-14B-00-3
2002.25
Fiesta/Fusion
15 P91
F45 Central Junction
15A Box (CJB)

15-LG23 .75 GN/WH

1 C355
N318
Stop lamp switch
1 2 1) Normal position
3 C355 2) Brake pedal de-
pressed
15S-DA12 .75 GN/
WH
417–01–00–6 S12
15S-RE13 .75 GN/RD
2 C800
15S-RE13 .75 GN/RD

S104 with Durashift EST

15S-RE13A .75 GN/RD

M40 C343
A147
Powertrain
control module
(PCM)

cardiagn.com
M50 M41 M39 F27 F38 F26 F37 C343
8-RJ3 .75 WH/VT 8-RJ4 .75 WH/RD
8-CE6 .75 WH 9-RJ3 .75 BN/ 9-RJ4 .75 BN/
91S-PG6 .75 BK/YE 31S-BB6 .75 BK/YE WH RD

10 5 C800

91S-PG6 .75 BK/YE 31S-BB6 .75 BK/YE

2 C698 2 1 C477
N82 12 11 C821 B43
Brake pedal posi- Crankshaft
tion switch position sensor
2 1
1) Brake pedal
depressed
1 C698 forcibly
2) Normal posi-
G1 tion
8-RJ3 .75 WH/VT
9-RJ3 .75 BN/
WH
1 C716
2 1 C746
N96
Power steering pres- B41
sure switch Camshaft posi-
2 1 tion sensor
1) Normal pressure
2) High pressure
2 C716
91-CE6 1 BK/YE 4 C307
S109 N81
Clutch pedal position switch
1) Clutch pedal depressed
G1 1 2
2) Normal position

5 C307
31-BB6 .75 BK
S15

G13
BACK TO CHAPTER INDEX FOR1–0966c303–14B–00p04r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.25/1.4/1.6L Duratec–16V (Sigma)
11/2004
303-14B-00-4
2002.25
Fiesta/Fusion
A147
Powertrain con-
trol module
(PCM)
P91
M52 C343 30S Central Junction
F12 Box (CJB)
15A
7-RJ40 .75 YE/GN

without ABS, without Electronic Stability

2 C356 Program (ESP)

B142
Temperature S2
manifold abso- 15S-RJ29 1 GN/RD
15S- 2.5 GN/BU
lute pressure 3 C360 RN2
sensor
42 C800
B11
1 3 4 C356 Vehicle speed
10- .75 GY/OG 9-RJ40 .75 BN/GN sensor (VSS)
RJ40 15S- 2.5 GN/BU
8-RJ40 .75 WH/ RN2
GN
2 1 C360
S110
15S- .75 GN/RD
8-RJ29 .75 WH/BU RL2

91-RJ29 .75 BK/OG

cardiagn.com
2 C622
28 13 C800
Y1
Canister purge
solenoid valve
8-RJ29 .75 WH/BU
1 C622
91-RJ29 .75 BK/OG
91S- .75 BK/OG
RL2

M20 F3 M35 M18 F23 F16 C343

VSS SIGNAL VSS GND A147
Powertrain con-
trol module
POS 2 – + POS 1
(PCM)
M21 M6 M22 M48 F41 F42 C343

8-RJ28 .75 WH 7-RJ28 .75 YE 7-RG3 .75 YE/BU

9-RJ28 .75 BN 8-RJ39 .75 WH/RD 9-RG3 .75 BN/BU
2 3 1 4 8 7 C821

8-RJ28 .5 WH 7-RJ28 .5 YE

9-RJ28 .5 BN 8-RJ39 .5 WH/RD

7-RG3 .5 YE/BU
9-RG3 .5 BN/BU
3 4 5 6 1 2 C638
TPS 2 – + TPS 1 – ETC + A132
Throttle control
unit
BACK TO CHAPTER INDEX FOR1–0966c303–14B–00p05r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.25/1.4/1.6L Duratec–16V (Sigma) 11/2004
303-14B-00-5
2002.25
Fiesta/Fusion
B10 A11 A157
Engine Coolant Radio Audio/navigation
Temperature (ECT) system control unit
sensor

1 2 C639 14 C344 1 C717

C344a 8-MD24 .35 WH/GN
with cellular .5 WH
.5 WH
phone
14 C344 14 C344

without naviga- with navigation

tion system system

8-MD24 .35 WH/GN

B45 A112
Knock sensor Generic Elec-
tronic Module
(GEM)

1 2 C618
9 8 C319

cardiagn.com
9-RJ18 .75 BN/YE 8-GE21 .35 WH

8-RJ18 .75 WH/BK

10 C810

9-RJ5 .75 BN
8-MD24 .75 WH/GN 20-PA19 .75 PK/BK
8-RJ5 .75 WH
3 18 C800
9 10 C821
with heated wind-
9-RJ5 .75 BN shield
S120

8-RJ5 .75 WH 48-RJ18A .75 8-MD24 .75 WH/GN 20-PA19 .75 PK/BK
F36 F13 M32 M31 M16 M25 M10 C343
+ – SIGNAL GND A147
Powertrain
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0836c303–14B–00p06r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.25/1.4/1.6L Duratec–16V (Sigma) 07/2003
303-14B-00-6
2002.25
Fiesta/Fusion
A147
Powertrain con-
trol module
(PCM)
M36 M51 M19 M37 C343
8-RJ35 .75 WH/RD 7-RJ35 .75 YE/RD 7-RJ30 .75 YE 8-RJ30 .75 WH

cardiagn.com
41 32 33 31 C800

8-RJ35 .75 WH/RD 7-RJ35 .75 YE/RD 7-RJ30 .75 YE 8-RJ30 .75 WH

6 1 2 3 C649
APP2 SIGNAL APP2 + APP2 + APP1 SIGNAL B129
Accelerator pedal
position sensor
APP2 – APP2 –

5 4 C649

9-RJ35 .75 BN/RD 9-RJ30 .75 BN

25 22 C800

9-RJ35 .75 BN/RD 9-RJ30 .75 BN

M45 M46 C343

A147
Powertrain control
module (PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14B–00p07r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.25/1.4/1.6L Duratec–16V (Sigma) 11/2004
303-14B-00-7
2002.25
Fiesta/Fusion

418–00–00–4 with manual transmission

418–00–00–5 with Durashift EST
418–00–00–6 4–speed automatic transmission (AW81–40–LE)

Module Communications Network

CAN Bus

cardiagn.com
4-EC7 .75 GY/RD 5-EC7 .75 BU/RD

F31 F19 C342

CAN–H CAN–L A147
Powertrain
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0944c303–14B–00p08r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.25/1.4/1.6L Duratec–16V (Sigma), with air condi-
01/2004
tioning 303-14B-00-8
2002.25
Fiesta/Fusion
P91
30S 30
Central Junction
F12 F4
15A 10A
Box (CJB)

S110

15S-FA11 .75 GN/YE

P51
1 3 C403 Engine compart-
K32 ment relay box
A/C Wide Open
Throttle (WOT)
relay

2 5 C403

91S-FA11 .75 BK/YE 15S-FA1 1.5 GN/BU

S114

15S-FA6 1.5 GN/YE 15S-FA7 .75 GN/BU

M26 C343 1 C401

Y16
A/C WOT A147
A/C Compres-

cardiagn.com
Powertrain con-
sor clutch
trol module
DPFS HIGH DPFS LOW (PCM)
F22 F34 C343 2 C401
2 C400
31S-FA87 .75 BK/GN 31S-FA38 .75 BK/OG V7
A/C compressor
1 2 C405 N126 clutch diode
A/C high–pressure
switch 1 C400
0) Normal pressure
1 0 1 0 1) High pressure

4 3 C405

31S-FA17A .75 BK/RD 31-FA38 .75 BK 31-FA6 1.5 BK 31-FA7 .75 BK

S115

G22

4 C402
N246
0 1
A/C low–pressure switch
0) Normal pressure
1) Low pressure
1 C402

31S-FA17 .75 BK/RD

38 C800
31S-FA17 .75 BK/RD
11 C811

31S-FA17 .35 BK/RD

2 C302
A128
Heater control
module

10 C302

G12
BACK TO CHAPTER INDEX FOR1–0966c303–14C–00p500r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 2.0L Duratec–ST (MI4)
11/2004
303-14C-00-500
Block diagram 2002.25
30 Fiesta/Fusion
N278
Ignition switch

P91 B45
30
Central Junction Knock sensor
F15
20A Box (CJB)

K4
Fuel pump relay

N316 T3
Inertia Fuel Shut- DIS Ignition coil

cardiagn.com
off (IFS) switch

A31 B129
Fuel tank unit Accelerator pedal
position sensor

A147
Powertrain con-
trol module
(PCM)
N96 B41 B142
Power steering pres- Camshaft posi- Temperature
sure switch tion sensor manifold abso-
lute pressure
sensor B10
N82
B43 Engine Coolant
Brake pedal position
Crankshaft Temperature
switch
position sensor (ECT) sensor

N81 B203
Clutch pedal Ambient air tem-
position switch perature sensor
A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14C–00p501r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 2.0L Duratec–ST (MI4) 11/2004
303-14C-00-501
2002.25
Block diagram
Fiesta/Fusion
30 P93
FG Battery Junction
60A Box (BJB)

P91
Central Junction
Box (CJB)
30
F16
3A

K163
PCM module
relay
A112
Generic Elec-
tronic Module
15 30S 30S (GEM)
F45 F12 F13
15A 15A 20A

N318 A147
Stop lamp switch Powertrain con-

cardiagn.com
trol module
(PCM)

M251 B89
EGR stepper Pre–catalyst B308
motor heated oxygen A/C pressure sen-
sensor (HO2S) sor

Y1 B192
Canister Catalyst moni-
purge sole- tor sensor
noid valve

Y218
Inlet air control valve
solenoid

A147
Powertrain con-
trol module
(PCM)

A7
ABS module

A176
Electronic Stability
A132 Program (ESP)
Throttle control module
unit

D20
Data Link Connector (DLC)
A30
Instrument
cluster
BACK TO CHAPTER INDEX FOR1–0966c303–14C–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 2.0L Duratec–ST (MI4) 11/2004
303-14C-00-1
2002.25
Fiesta/Fusion

30 P93
FG Battery Junction
60A Box (BJB)

P91
Central Junction
30
Box (CJB)
F16
3A
30-RH10 6 RD
29S-RH9 .5 OG/BU
1 3 C420

K163
PCM module
relay

2 5 C420
15S-DB9 6 GN/RD

30S 30S

cardiagn.com
F12 F13
15A 20A

15S-RN3 1.5 GN/BU

91S-RH9 .75 BK/BU 8 C800
6 C800 S302 15S-RN3 1 GN/BU
15S-RE8 .75 GN/YE S303
91S-RH9 .75 BK/BU 15S-RJ14 1 GN/YE
A147
Powertrain
control
SIGNAL SIGNAL module
(PCM)
26 27 C380

8-RJ15 .75 WH/RD 15S-RJ15 .75 GN/BU

8-RJ14 .75 WH
4 1 C845

8-RJ15 .75 WH/RD 15S-RJ15 .75 GN/BU

1 4 C244 4 1 C243

B89 B192
Pre–catalyst Catalyst moni-
heated oxygen tor sensor
sensor (HO2S)

2 3 C244 3 2 C243
91S-RJ14 .75 BK/YE 303–14C–00–8 9-RJ15 .75 BN/RD 91S-RJ15 .75 BK/BU

9-RJ14 .75 BN 3 2 C845

9-RJ15 .75 BN/RD
S307 91S-RJ15 .75 BK/BU
9-RJ14A .75 BN
35 34 5 25 7 C380
RETURN A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14C–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 2.0L Duratec–ST (MI4) 11/2004
303-14C-00-2
2002.25
Fiesta/Fusion

30
N278
Ignition switch
0) Off
3 2 1 0 1) Acc
15
2) Run
3) Start
1 C329

S1

P91
30
Central Junction
F15
20A Box (CJB)
15-RH5 .75 GN/BU 29-RH6 1.5 OG

1 3 C410

K4
Fuel pump relay

2 5 C410

cardiagn.com
15S-RP3 1.5 GN/OG 15S-RR4 1.5 GN/BU
N316
3 C331
Inertia Fuel Shutoff
(IFS) switch
1) Normal
1 2 2) Post impact

1 C331
15S-RG2 1.5 GN/OG 15 C800

S7 15S-RR4 1.5 GN/BU

15-RE8 .75 GN/YE 15S-RE16 1 GN/BK 2 C330
T3
91S-RH5 .75 BK/BU
DIS Ignition coil
20 14 7 C800

15-RE8 .75 GN/YE 15S-RE16 .75 GN/BK

91S-RH5 .75 BK/BU
A30
46 19 22 C380 Instrument
A147 cluster
Powertrain con-
trol module 30 14 C332
(PCM)
10 11 23 40 42 44 C380 8-GA9 .5 WH
91- 1 BK/ 91-RE8C .75 BK/YE 91-RE8E .75 BK/YE 9-GA9 .5 BN
RE8A YE
91- 1 BK/YE 91-RE8D .75 BK/ 4 5 C810
RE8B YE
15S-RG2A 1.5 GN/OG 8-GA9 .5 WH
S301
9-GA9 .5 BN

G1 2 1 3 C315
A31
31- .75 BK Fuel tank unit
RE8 2 1) Fuel pump
1
2) Fuel gauge
4 C315 sensor
S305
31-RG2 1.5 BK
G22

S24

G17
BACK TO CHAPTER INDEX FOR1–0966c303–14C–00p03r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 2.0L Duratec–ST (MI4)
11/2004
303-14C-00-3
2002.25
P91 Fiesta/Fusion
15
F45 Central Junction
15A Box (CJB)

15-LG23 .75 GN/WH

1 C355
N318
Stop lamp switch
1 2 1) Normal position
3 C355 2) Brake pedal de-
pressed
15S-DA12 .75 GN/
WH
417–01–00–6 S12
15S-RE13 .75 GN/RD
2 C800

15S-RE13 .75 GN/RD

39 C380
A147
Powertrain
control module
(PCM)

cardiagn.com
37 38 36 C380 7 18 6 17 C381
8-RJ3 .75 WH/VT 8-RJ4 .75 WH/RD
8-CE6 .75 WH 9-RJ3 .75 BN/ 9-RJ4 .75 BN/
91S-PG6 .75 BK/YE 31S-BB6 .75 BK/YE WH RD

10 5 C800 2 1 C844
8-RJ4 .75 WH/RD
91S-PG6 .75 BK/YE 31S-BB6 .75 BK/YE 9-RJ4 .75 BN/
RD

2 C698 2 1 C485
N82 B43
Brake pedal posi- Crankshaft
tion switch position sensor
2 1
1) Brake pedal
depressed
1 C698 forcibly
2) Normal posi-
G1 tion

1 C716
1 2 C259
N96
Power steering pres- B41
sure switch Camshaft posi-
2 1 tion sensor
1) Normal pressure
2) High pressure
2 C716
91-CE6 1 BK/YE 4 C307
S301 N81
Clutch pedal position switch
1) Clutch pedal depressed
G1 1 2
2) Normal position

5 C307
31-BB6 .75 BK
S15

G13
BACK TO CHAPTER INDEX FOR1–0966c303–14C–00p04r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 2.0L Duratec–ST (MI4) 11/2004
303-14C-00-4
2002.25
Fiesta/Fusion
A147
Powertrain con-
trol module
ECT+ (PCM)
36 16 C381 2 C380

7-RJ40 .75 YE/GN 8-RJ5 .75 WH 8-PA23 .75 WH

2 C260 1 C639 1 C245

B142 B10 B203
Temperature Engine Coolant Ambient air tem-
manifold absolute Temperature perature sensor
pressure sensor (ECT) sensor

1 3 4 C260 2 C639 2 C245

10- .75 GY/OG 9-RJ40 .75 BN/GN 9-RJ5 .75 BN 9-PA23 .75 BN
RJ40
8-RJ40 .75 WH/
GN

S308

cardiagn.com
9-RN4 .75 BN/RD

39 27 30 C381
MAP TEMP SIGNAL A147
RETURN Powertrain con-
trol module
POS 2 – + POS 1 + –
(PCM)
37 38 25 26 22 10 C381

8-RS18 .75 WH 7-RS18 .75 YE 15S-RS18 .75 GN/YE

9-RS18 .75 BN 10-RS18 .75 GY 15S-PA49 .75 GN/YE

3 4 5 6 1 2 C640
TPS 1 – + TPS 2 + ETC – A132
Throttle control
unit
BACK TO CHAPTER INDEX FOR1–0966c303–14C–00p05r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 2.0L Duratec–ST (MI4) 11/2004
303-14C-00-5
2002.25
Fiesta/Fusion
P91
30S Central Junction
F12 Box (CJB)
15A

S302

15S-PA51 .75 GN/RD 15S-PA51A .75 GN/RD 15-RL2 .75 GN/RD 15S-RL9 .75 GN/YE

1 C251
Y218
Inlet air con-
trol valve so-
lenoid
2 5 C252 1 C250 2 C251
M251 Y1
EGR stepper Canister
motor purge sole-

cardiagn.com
noid valve
2 C250
1 3 4 6 C252

91S- .75 BK/ 91S- .75 BK/WH 91S-RL2 .75 BK/OG

PA52 GN PA54

91S-PA51 .75 BK/ 91S- .75 BK/ 91S-RL9 .75 BK/YE

OG PA53 RD

33 45 32 44 C381 3 C380 8 C381

EGR 1 EGR 2 EGR 3 EGR 4 CPV GND A147
Powertrain
control module
GND SIGNAL (PCM)
41 29 C381

48-RJ18 BN/YE

S306

48-RJ18A .75 BN/YE

8-RJ18 .75 WH/BK
S305 9-RJ18 .75 BN/YE
2 C619

B45
Knock sensor

G22
1 C619
BACK TO CHAPTER INDEX FOR1–0966c303–14C–00p06r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 2.0L Duratec–ST (MI4) 11/2004
303-14C-00-6
2002.25
Fiesta/Fusion
A11 A157
Radio Audio/navigation
system control unit

14 C344 1 C717
C344a 8-MD24 .35 WH/GN
with cellular .5 WH
.5 WH
phone
14 C344 14 C344

without naviga- with navigation

tion system system

8-MD24 .35 WH/GN

A112
Generic Elec-
tronic Module
PATS (GEM)
MONITOR

9 8 C319 22 C316

with heated wind- with battery

cardiagn.com
8-GE21 .35 WH shield backed sounder

10 C810

418–00–00–4
Module Communications 8-MD24 .75 WH/GN 20-PA19 .75 PK/BK 29S-GL6 .75 OG
Network – CAN Bus
3 18 16 C800

5-EC7 .75 BU/RD

4-EC7 .75 GY/RD

8-MD24 .75 WH/GN 20-PA19 .75 PK/BK 29S-GL6 .75 OG

41 30 9 8 15 C380

CAN–H CAN–L PATS A147

MONITOR Powertrain
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14C–00p07r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
11/2004
Electronic Engine Controls – 2.0L Duratec–ST (MI4) 303-14C-00-7
2002.25
Fiesta/Fusion

A147
Powertrain con-
trol module
(PCM)
32 33 21 20 C380
8-RJ35 .75 WH/RD 7-RJ35 .75 YE/RD 7-RJ30 .75 YE 8-RJ30 .75 WH

cardiagn.com
41 32 33 31 C800

8-RJ35 .75 WH/RD 7-RJ35 .75 YE/RD 7-RJ30 .75 YE 8-RJ30 .75 WH

6 1 2 3 C649
APP2 SIGNAL APP2 + APP2 + APP1 SIGNAL B129
Accelerator pedal
position sensor
APP2 – APP2 –

5 4 C649

9-RJ35 .75 BN/RD 9-RJ30 .75 BN

25 22 C800

9-RJ35 .75 BN/RD 9-RJ30 .75 BN

45 24 C380
A147
Powertrain control
module (PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14C–00p08r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 2.0L Duratec–ST (MI4) 11/2004
303-14C-00-8
2002.25
Fiesta/Fusion
A128
Heater control
module

2 C302

31S-FA17 .35 BK/RD

11 C811
31S-FA17 .75 BK/RD

38 C800

31S-FA17 .75 BK/RD

1 C402
1 0
N246
A/C low–pressure switch
0)
1)
4 C402
31S-FA17A .75 BK/RD

14 C380
A/C PRESSURE A147
Powertrain con-

cardiagn.com
trol module
A/C PRESSURE SUP A/C PRESSURE SIG (PCM)

28 13 C380

7-FA88 .75 YE/VT 8-FA88 .75 WH/VT

2 3 C427
PWR SIG B308
A/C pressure sen-
sor
GND

1 C427

9-FA88 .75 BN/WH

303–14C–00–1 S307

9-RJ14A .75 BN

25 C380
SIGNAL RETURN A147
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14D–00p500r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel 01/2004
303-14D-00-500
2002.25
Block diagram Fiesta/Fusion
30
N278 A147
Ignition switch Powertrain con-
trol module
(PCM)

15 15
P91
Central Junction
F45 F48
15A 7.5A Box (CJB)

N318 N394
Stop lamp switch Reversing lamp
switch

cardiagn.com
A112
Generic Elec-
tronic Module
(GEM)

B129
Accelerator pedal
position sensor

A147
Powertrain con-
trol module
(PCM)

N81 N82 B10

Clutch pedal Brake pedal Engine Coolant
position position Temperature
switch switch (ECT) sensor

Y189 B41
Electric Exhaust Camshaft posi-
Gas Recirculation tion sensor
(EGR) valve
B43
Crankshaft posi-
stage IV tion sensor
BACK TO CHAPTER INDEX FOR1–0966c303–14D–00p501r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
303-14D-00-501
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel 2002.25
Fiesta/Fusion

Block diagram
30 P93
FG Battery Junction
60A Box (BJB)

P91
Central Junction
Box (CJB)
30
F16
3A

K163
PCM module
relay

30S
F12 F13
15A 20A

B22

cardiagn.com
Mass Air
B11 Flow (MAF)
Vehicle speed sensor
sensor (VSS)
stage IV

Y47 Y2
Fuel pressure Exhaust Gas Recir-
solenoid valve culation (EGR) valve

Y165 Y67
Fuel metering Intake air control
valve valve

A147
Powertrain con-
A7 trol module
ABS module (PCM)
B225
Fuel rail pressure
A176
transducer sen-
Electronic Stability
sor
Program (ESP) mod-
ule
B109
Fuel temperature B193
sensor Intake air pres-
sure sensor
D20
Data Link Connector (DLC)
B64
Intake air tem- stage IV
perature sensor A30
Instrument
cluster
BACK TO CHAPTER INDEX FOR1–0836c303–14D–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel 07/2003
303-14D-00-1
2002.25
Fiesta/Fusion

30
30 P93 N278
FG Battery Junction Ignition switch
60A Box (BJB)

3 2 1 0

15

1 C329

S1

30 P91
Central Junction
F16
3A
Box (CJB)

30-RH10 6 RD
29-RH9 .5 OG/BU
1 3 C420
K163
PCM module
relay

2 5 C420

cardiagn.com
15S-DB9 6 GN/RD
91S-RH9 .75 BK/BU

29-RE8 .75 OG/YE

F12 F13
15A 20A

15S-RN3 1.5 GN/BU 15-RE8 .75 GN/YE

21 6 8 20 C800

29-RE8 .75 OG/YE 15S-RN3 1.5 GN/BU

91S-RH9 .75 BK/BU 15-RE8 .75 GN/YE
S108

15S-RE8A .75 GN/YE 15S-RE8C .75 GN/YE

15S-RE8B .75 GN/YE

G4 C371 D2 E3 F3 F2 C372 C3 C370

A147
Powertrain con-
trol module (PCM)

H4 G4 C370 K2 C371 C4 C372

91-RE8A 1.5 BK/YE 91-RE8C .75 BK/YE

91-RE8B 1.5 BK/YE 91-RE8D .75 BK/YE

S109

G1
BACK TO CHAPTER INDEX FOR1–0836c303–14D–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel, stage III 07/2003
303-14D-00-2
2002.25
Fiesta/Fusion

30S P91
F12 Central Junction
15A Box (CJB)

S110

15S-RL29 .75 GN/BU 15S-RL42 .75 GN/BU 15S-RL50 .75 GN/BU 15S-RJ40 .75 GN/BK

1 C705
Y47
Fuel pressure so-
lenoid valve

2 C705
1 C657 1 C704
Y2 Y165
Exhaust Gas Re- Fuel metering valve
circulation (EGR)
valve

cardiagn.com
2 C657 2 C704

not used
3 4 C654
B22
Mass Air Flow

6 5 2 1 C654
91S-RL29 .75 BK/BU

91-RJ40 .75 9- .75

91S-RL42 .75 BK/BU BK/GN RJ40 BN/GN

91S-RL50 .75 BK/BU 8-RJ40 .75 8-RJ17 .75 WH/VT

WH/GN

M2 L4 M4 J4 C371 A1 C372 H2 C371 B4 C372

A147
GND SIGNAL – AIR TEMP
Powertrain
control module
(PCM)
BACK TO CHAPTER INDEX FOR1–0900c303–14D–00p03r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel, stage IV 12/2003
303-14D-00-3
2002.25
Fiesta/Fusion
30S P91
F12 Central Junction
15A Box (CJB)

S110

15S-RL42 .75 GN/BU 15S-RJ40 .75 GN/BK

15S-XL6 .75 GN/RD 15S-RL50 .75 GN/BU

1 C705
Y47
Fuel
pressure
solenoid
2 C705 valve

1 C455 1 C704
Y67 Y165
Intake air Fuel metering valve

cardiagn.com
control
valve
2 C455 2 C704
4 C453
B64 B22
Intake air Mass Air Flow
tempera- (MAF) sensor
ture sen-
sor
2 1 C456 1 3 2 C453

91S-RL42 .75 BK/BU 8-RJ40 .75 8-RJ17 .75 WH/VT

8-RJ .75 WH/VT
WH/GN
17A
9- .75 BN/ 91-XL6 .75 BK/OG 91S-RL50 .75 BK/BU 9- .75
RJ17 WH RJ40 BN/GN

D3 A2 M3 L4 M4 C371 A1 C372 H2 C371 B4 C372

– + SIGNAL – AIR TEMP A147
Powertrain
control module
SIGNAL – + + SIGNAL – EGR + EGR – (PCM)

B1 C372 F2 C3 A4 F3 J4 H3 H1 C371

9-XL8 .75 BN/YE 8-RJ28 .75 WH 8-RL9 .75 WH

8-XL8 .75 WH/BK 7-XL8 .75 YE/BK 7-RJ28 .75 YE 9-RJ28 .75 BN 9-RL9 .75 BN

with European
On–Board Diag-
nostics (EOBD)
3 2 1 C451
B193 1 4 5 3 2 C459
Intake air pres-
1 2 6 3 4 C458
sure sensor
Y189
Electric Exhaust
Gas Recirculation
(EGR) valve
BACK TO CHAPTER INDEX FOR1–0966c303–14D–00p04r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel 11/2004
303-14D-00-4
2002.25
Fiesta/Fusion

15 P91
F45 Central Junction
15A Box (CJB)

15-LG23 .75 GN/WH

1 C355
N318 A147
Stop lamp switch Powertrain control
1) Normal posi- module (PCM)
2 1
tion + +

3 C355 2) Brake pedal

A2 A3 C372
depressed
15S-DA12 .75 GN/
WH
8-RJ12 .75 WH/BU
8-RJ5 .75 WH
417–01–00–6 S12

15S-RE13 .75 GN/RD

1 C738 1 C627
2 C800
B10 B109
Engine Coolant Fuel temperature
Temperature sensor
15S-RE13 .75 GN/RD

cardiagn.com
(ECT) sensor
2 C738 2 C627
S104

15S- .75 GN/RD 9-RJ5 .75 BN 9-RJ12 .75 BN/BU

RE13A

with Durashift EST

D2 K1 J2 C371
BRAKE MONITOR – – A147
Powertrain
control mod-
BRAKE REDUN. CLUTCH RAIL PS SIGNAL RAIL PS – RAIL PS + ule (PCM)

E4 E3 C370 B2 B3 C372 D1 C371

8-RJ11 .75 WH/GN 7-RJ11 .75 YE/GN

31S-PG6 .75 BK/YE 31S-BB6 .75 BK/YE
9-RJ11 .75 BN/GN
10 5 C800
1 2 3 C842
91S-PG6 .75 BK/YE 31S-BB6 .75 BK/YE 14 22 19 C822 with European
On–Board Diag-
nostics (EOBD)
WH BN YE

2 C698 4 C307 1 2 3 C822a

N82 N81 B225
SIGNAL – +
Brake pedal Clutch pedal Fuel rail pres-
position switch position switch sure transducer
2 1 1 2 sensor
1) Brake pedal 1) Clutch pedal
1 C698 depressed 5 C307 depressed
forcibly 31-BB6 .75 BK 2) Normal posi-
2) Normal posi- tion
S15
tion

G1 G13
BACK TO CHAPTER INDEX FOR1–0836c303–14D–00p05r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel 07/2003
303-14D-00-5
2002.25
Fiesta/Fusion

A147
Powertrain
control mod-
SIG + – + – SIG ule (PCM)

E3 B3 E4 C2 E2 C371 C1 C372

8-RJ4 .75 WH/RD 9-RJ4 .75 BN/RD 9-RJ3 .75 BN/WH

cardiagn.com
7-RJ4 .75 YE/RD 7-RJ3 .75 VT/YE 8-RJ3 .75 WH/VT

1 3 C476
B43
Crankshaft position
sensor

1 3 C745
2 C476 B41
Camshaft posi-
tion sensor

2 C745
BACK TO CHAPTER INDEX FOR1–0900c303–14D–00p06r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel 12/2003
303-14D-00-6
2002.25
Fiesta/Fusion

15 30S P91
F48 F12 Central Junction
7.5A 15A Box (CJB)

A11 A157
Radio Audio/navigation
system control
unit
14 C344 1 C717
C344a 8-MD24 .35 WH/GN with cellular
.5 WH .5 WH phone
14 C344 14 C344

without naviga- with navigation

tion system system

15-LG28 .75 GN/WH A112

26 C800 Generic Electronic
Module (GEM)

cardiagn.com
15-LG28 .75 GN/WH
9 8 C319
8-MD24 .35 WH/GN
1 C425
N394
S2
Reversing lamp
switch 15S-RJ29 1 GN/RD
3 2
2) Transmission 3 C360
2 C425 out of reverse B11
3) Transmission in 8-GE21 .35 WH 20-PA19 .75 PK/ Vehicle speed
reverse BK sensor (VSS)

2 1 C360
8-RJ29 .75 WH/BU
10 C810 91-RJ29 .75 BK/OG

28 13 C800

31-RJ29 .75 BK
S103
15S-LG5 .75 GN/RD 8-MD24 .75 WH/GN
18 C800
3
with heated wind-
G22
shield
S102 without ABS, without
Electronic Stability Pro-
15S-LG28A .75 GN/WH 20-PA19 .75 PK/BK
gram (ESP)

8-MD24 .75 WH/GN 8-RJ29 .75 WH/BU

A4 E2 D4 C2 C372
A147
GEAR REV SPEED SIGNAL OUT ENGINE RUN SIGNAL SPEED SIGNAL IN
Powertrain con-
trol module
(PCM)
BACK TO CHAPTER INDEX FOR1–0836c303–14D–00p07r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel 07/2003
303-14D-00-7
2002.25
Fiesta/Fusion
A147
Powertrain con-
trol module
(PCM)
C2 G2 F2 G3 C370

8-RJ35 .75 WH/RD 7-RJ35 .75 YE/RD 7-RJ30 .75 YE 8-RJ30 .75 WH

cardiagn.com
41 32 33 31 C800

8-RJ35 .75 WH/RD 7-RJ35 .75 YE/RD 7-RJ30 .75 YE 8-RJ30 .75 WH

6 1 2 3 C649
APP2 SIGNAL APP2 + APP1 + APP1 SIGNAL B129
Accelerator pedal
position sensor
APP2 – APP1 –

5 4 C649

9-RJ35 .75 BN/RD 9-RJ30 .75 BN

25 22 C800

9-RJ35 .75 BN/RD 9-RJ30 .75 BN

H3 F4 C370
A147
Powertrain control
module (PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14D–00p08r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel 11/2004
303-14D-00-8
2002.25
Fiesta/Fusion

418–00–00–4 with manual transmission

418–00–00–5 with Durashift EST

Module Communications Network

CAN Bus

cardiagn.com
4-EC7 .75 GY/RD 5-EC7 .75 BU/RD

A4 A3 C370

CAN-H CAN-L
A147
Powertrain control
module (PCM)
BACK TO CHAPTER INDEX FOR1–0944c303–14D–00p09r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.4L Duratorq–TDCi (DV) Diesel, with air condi- 01/2004
tioning 303-14D-00-9
2002.25
Fiesta/Fusion

30S 30 P91
F12 F4 Central Junction
15A 10A Box (CJB)

S110

15S-FA11 .75 GN/YE

P51
1 3 C403 Engine compart-
K32 ment relay box
A/C Wide Open
Throttle (WOT)
relay

2 5 C403

91S-FA11 .75 BK/YE 15S-FA6 1.5 GN/YE

cardiagn.com
F4 C372 1 C401
A/C WOT A147 Y16
Powertrain con- A/C Compressor
trol module (PCM) clutch
DPFS HIGH DPFS LOW
2 C401
A2 C370 A1 C371
31-FA6 1.5 BK
31S-FA87 .75 BK/GN 31S-FA38 .75 BK/OG
1 2 C405 G24
N126 G22 with European On–
A/C high–pres- Board Diagnostics
1 0 1 0 sure switch (EOBD)
0) Normal pres-
sure
4 3 C405
1) High pressure
31S-FA17A .75 BK/RD
31-FA38 .75 BK
4 C402 S103
N246
0 1 A/C low–pressure
switch
0) Normal pres-
sure G22
1 C402
1) Low pressure
31S-FA17 .75 BK/
RD

38 C800

31S-FA17 .75 BK/RD

11 C811

31S-FA17 .35 BK/RD

2 C302
A128
Heater control
module

10 C302

G12
BACK TO CHAPTER INDEX FOR1–0966c303–14E–00p500r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-14E-00-500
2002.25
Block diagram Fiesta/Fusion
30
N278 A147
Ignition switch Powertrain con-
trol module
(PCM)

A357
Electrical Hydraulic
Power Assist Steer-
ing (EHPAS) module

15 15
P91
Central Junction
F45 F48
15A 7.5A Box (CJB)

cardiagn.com
N318 N394
Stop lamp switch Reversing lamp
switch
B129
Accelerator pedal
position sensor

A112
Generic Elec-
tronic Module
(GEM) A147
Powertrain con-
trol module
(PCM)

N81 N82 B10

Clutch pedal Brake pedal Engine Coolant
position position Temperature
switch switch (ECT) sensor

B109
Fuel tempera-
ture sensor

B64
Intake air tem-
Y189 B43
perature sensor
Electric Exhaust Gas Crankshaft posi-
Recirculation (EGR) tion sensor
valve
BACK TO CHAPTER INDEX FOR1–0966c303–14E–00p501r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-14E-00-501
2002.25
Block diagram
Fiesta/Fusion
30 P93
FG Battery Junction
60A Box (BJB)

P91
Central Junction
Box (CJB)
30
F16
3A

K163
PCM module
relay

30S
F12 F13
15A 20A

B250

cardiagn.com
EGR throttle posi-
B11 tion sensor
Vehicle speed
sensor (VSS)
M253
Variable geometry
turbo actuator

B22
Y165 B41
Mass Air Flow
Fuel metering valve Camshaft posi-
(MAF) sensor
tion sensor

A147
Powertrain con-
A7 trol module
ABS module (PCM)
B225
Fuel rail pressure
A176
transducer sen-
Electronic Stability
sor
Program (ESP) mod-
ule
B108
Boost pressure
sensor
D20
Data Link Connector (DLC)

A30
Instrument
cluster
BACK TO CHAPTER INDEX FOR1–0966c303–14E–00p01r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-14E-00-1
2002.25
Fiesta/Fusion

30
30 P93 N278
FG Battery Junction Ignition switch
60A Box (BJB)

3 2 1 0

15

1 C329

S1

30 P91
Central Junction
F16
3A
Box (CJB)

30-RH10 6 RD
29-RH9 .5 OG/BU
1 3 C420
K163
PCM module
relay

2 5 C420

cardiagn.com
15S-DB9 6 GN/RD
91S-RH9 .75 BK/BU

F12 F13
15A 20A

15S-RN3 1.5 GN/BU 15-RE8 .75 GN/YE

6 8 20 C800

15-RE8 .75 GN/YE

15S-RN3 1.5 GN/BU
S138
91S-RH9 .75 BK/BU
S111 15-CE7 .75 GN/BU
15-RE8C .75 GN/YE
1 C281
15S-RE8A .75 GN/YE IGN A357
Electrical Hydraulic Power
15S-RE8B .75 GN/YE Assist Steering (EHPAS)
module
E1 M2 C383 G1 C3 C384
A147
Powertrain con-
trol module (PCM)

G4 H1 H4 C384

91-RE8A 1.5 BK/YE 91-RE8C 1.5 BK/YE

91-RE8B 1.5 BK/YE

S109

G1
BACK TO CHAPTER INDEX FOR1–0966c303–14E–00p02r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-14E-00-2
2002.25
Fiesta/Fusion
30S P91
F13 Central Junction
20A Box (CJB)

S111

15S-RL22 .75 GN/OG

15S-PA50 .75 GN/BU 15S-RS7 .75 GN/BK

1 C749
M253
Variable ge-
ometry turbo ac-
tuator
2 C749

3 C274
B250
EGR throttle

cardiagn.com
position sensor

1 6 5 4 C274 2 C242
Y165
7-PA49 .75 YE Fuel metering
valve
S116
7-RJ3 .75 YE/VT 1 C242

1 C747
B41
Camshaft
position sen-
sor
91S-RL22 .75 BK/RD
3 2 C747

9- .75 7-RN2 .75 YE/ 9-PA49 .75 BU 91S-RS7 .75 BK/GN

RJ3 BN/WH RD
8- .75 8-PA49 .75 WH 91S-PA50 .75 BK/BU
RJ3 WH/VT
A1 D1 F4 K3 C383 D1 C382 L1 C383 E1 C382 M4 C383
– SIGNAL 5V SIGNAL –
A147
Powertrain
control module
SIGNAL + – + SIGNAL – EGR + EGR – (PCM)

B1 F3 C1 A4 C383 D4 D3 C382 C2 D2 C383

8-RJ4 .75 WH/RD 9-RJ4 .75 BN/RD 8-RJ28 .75 WH 8-RL9 .75 WH
7-RJ4 .75 YE/RD 7-RJ28 .75 YE 9-RJ28 .75 BN 9-RL9 .75 BN

1 3 C476
B43
Crankshaft position
sensor

1 4 5 3 2 C459

2 C476 Y189
Electric Exhaust
Gas Recirculation
(EGR) valve
BACK TO CHAPTER INDEX FOR1–0966c303–14E–00p03r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-14E-00-3
2002.25
Fiesta/Fusion

B108 30S P91

Boost pressure F12 Central Junction
sensor 15A Box (CJB)
+ – SIGNAL

1 2 3 C240

S2
7-RJ37 .75 YE/GN 9-RJ37 .75 BN/GN 8-RJ37 .75 WH/GN
15S-RN2 2.5 GN/BU
42 C800

15S-RN2 1 GN/BU

4 C653
B22
Mass Air Flow
(MAF) sensor

5 2 1 C653
8-RJ22 .75 10-RJ22 .75 GY/VT
WH/BU

9- .75
RJ22 BN/BU

cardiagn.com
E4 D4 K2 C383 A3 C382 E2 G2 C383
SIGNAL – AIR TEMP A147
Powertrain
control module
+ + + RAIL PS SIGNAL RAIL PS – RAIL PS + (PCM)

F1 F2 H2 G3 C4 B4 C383

8-RJ11 .75 WH/GN 7-RJ11 .75 YE/GN

8-RJ17 .75 WH/VT 8-RJ5 .75 WH 8-RJ12 .75 WH/BU 9-RJ11 .75 BN/GN

1 C738 1 2 3 C241
B225
B10 SIGNAL – +
Fuel rail pres-
Engine Coolant
sure transducer
Temperature
sensor
(ECT) sensor
2 C738

1 C456 1 C627
B64 B109
Intake air tem- Fuel temperature
perature sensor sensor

2 C456 2 C627

9-RJ17 .75 BN/WH 9-RJ5 .75 BN 9-RJ12 .75 BN/BU

L4 H1 C383 F1 C382
– – – A147
Powertrain control
module (PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14E–00p04r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-14E-00-4
2002.25
Fiesta/Fusion

15 15 P91
F45 F48 Central Junction Box
15A 7.5A (CJB)

15-LG23 .75 GN/WH 15-LG28 .75 GN/WH

1 C355 26 C800
N318
Stop lamp switch
1) Normal position 15-LG28 .75 GN/WH
2 1
2) Brake pedal depressed
3 C355

15S-DA12 .75 GN/

WH
1 C425
N394
417–01–00–6 S12 Reversing lamp switch
2) Transmission out of re-
15S-RE13 .75 GN/RD 3 2
verse
2 C425 3) Transmission in reverse
2 C800

15S-RE13 .75 GN/RD 15S-LG5 .75 GN/RD

cardiagn.com
417–01–00–12 S102

15S-LG28A .75 GN/WH

A2 C384 B2 C382
BRAKE MONITOR GEAR REV A147
Powertrain control module
(PCM)
BRAKE REDUN. CLUTCH

E4 E3 C384

31S-PG6 .75 BK/YE 31S-BB6 .75 BK/YE

10 5 C800

91S-PG6 .75 BK/YE 31S-BB6 .75 BK/YE

2 C698 4 C307
N82 N81
Brake pedal position switch Clutch pedal position switch
1) Brake pedal depressed 1) Clutch pedal depressed
2 1 1 2
forcibly 2) Normal position
1 C698 2) Normal position 5 C307
31-BB6 .75 BK
S15

G1 G13
BACK TO CHAPTER INDEX FOR1–0966c303–14E–00p05r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-14E-00-5
2002.25
Fiesta/Fusion
A147
Powertrain con-
trol module
(PCM)
C2 F2 G2 F3 C384

8-RJ35 .75 WH/RD 7-RJ35 .75 YE/RD 7-RJ30 .75 YE 8-RJ30 .75 WH

cardiagn.com
41 32 33 31 C800

8-RJ35 .75 WH/RD 7-RJ35 .75 YE/RD 7-RJ30 .75 YE 8-RJ30 .75 WH

6 1 2 3 C649
APP2 SIGNAL APP2 + APP1 + APP1 SIGNAL B129
Accelerator pedal
position sensor
APP2 – APP1 –

5 4 C649

9-RJ35 .75 BN/RD 9-RJ30 .75 BN

25 22 C800

9-RJ35 .75 BN/RD 9-RJ30 .75 BN

F4 H3 C384
A147
Powertrain control
module (PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14E–00p06r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-14E-00-6
2002.25
Fiesta/Fusion

30S P91
F12 Central Junction
15A Box (CJB)

A11 A157
Radio Audio/navigation
system control
unit
14 C344 1 C717
C344a 8-MD24 .35 WH/GN with cellular
.5 WH .5 WH phone
14 C344 14 C344

without naviga- with navigation

tion system system

A112
Generic Electronic
Module (GEM)

cardiagn.com
9 8 C319
8-MD24 .35 WH/GN

S2
15S-RJ29 1 GN/RD
3 C360
B11
8-GE21 .35 WH 20-PA19 .75 PK/ Vehicle speed sensor
BK (VSS)

2 1 C360
8-RJ29 .75 WH/BU
10 C810 91-RJ29 .75 BK/OG

28 13 C800

31-RJ29 .75 BK
S103
8-MD24 .75 WH/GN
18 C800
3
with heated wind-
G22
shield

without ABS, without Electronic

Stability Program (ESP)
20-PA19 .75 PK/BK

8-MD24 .75 WH/GN 8-RJ29 .75 WH/BU

A1 C384 D1 B3 C383
A147
SPEED SIGNAL OUT ENGINE RUN SIGNAL SPEED SIGNAL IN
Powertrain control
module (PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14E–00p07r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.6L Duratorq–TDCi (DV) Diesel 11/2004
303-14E-00-7
2002.25
Fiesta/Fusion

418–00–00–7

Module Communications Network

CAN Bus

cardiagn.com
4-EC7 .75 GY/RD 5-EC7 .75 BU/RD

A4 A3 C384

CAN-H CAN-L
A147
Powertrain control
module (PCM)
BACK TO CHAPTER INDEX FOR1–0966c303–14E–00p08r1–UK FORD FIESTA ST150 EWD
TO MODEL INDEX
Electronic Engine Controls – 1.6L Duratorq–TDCi (DV) Diesel, with air condi- 11/2004
tioning 303-14E-00-8
2002.25
Fiesta/Fusion
30 30 P91
F15 F4 Central Junction
20A 10A Box (CJB)

29-RH6 1.5 OG
3 C410

K4
Fuel pump relay

5 C410

15S-RR4 1.5 GN/BU

15 C800

15S-RR4 1.5 GN/BU

S112
15S-FA11 .75 GN/YE

P51
1 3 C403 Engine compart-
K32 ment relay box
A/C Wide Open
Throttle (WOT)
relay

cardiagn.com
2 5 C403

91S-FA11 .75 BK/YE 15S-FA6 1 GN/YE

E2 C382 2 C399

A/C WOT A147 Y16

Powertrain control A/C Compressor
module (PCM) clutch
DPFS HIGH DPFS LOW
1 C399
C4 G3 C384
31-FA6 1 BK
31S-FA87 .75 BK/GN 31S-FA38 .75 BK/OG
G22
1 2 C405
N126
A/C high–pressure switch
1 0 1 0 0) Normal pressure
1) High pressure
4 3 C405
31S-FA17A .75 BK/RD
31-FA38 .75 BK
4 C402 S103
N246
0 1 A/C low–pressure
switch
0) Normal pres-
sure G22
1 C402
1) Low pressure
31S-FA17 .75 BK/
RD

38 C800

31S-FA17 .75 BK/RD

11 C811

31S-FA17 .35 BK/RD

2 C302
A128
Heater control
module

10 C302

G12