MONITORING CLAIM CUSTOMER

CUSTOMER : ALL CUSTOMER

PERIODE : 2021
BULAN
CLAIM
JAN FEB MAR APR MEI JUN JUL AGUST SEP OKT NOP DES
TOTAL 7 10 3 0 0 0 0 0 0 0 0 0

GRAFIK
12

10 10

8
7
6

4
3
2

0 0 0 0 0 0 0 0 0 0
JAN FEB MAR APR MEI JUN JUL AGUST SEP OKT NOP DES
 PPIC Dept
DAILY INJECTION PRODUCTIVITY REPORT
Jl. Raya Narogong Km.26 Cileungsi-Bogor 16820
Tlp.021 8230968 Fax. 8236012

Date : #REF! WORKING TIME

Part PU Plan Actual Result Run Producti Prod Loss Time
Operator Shift MC Defect/Remark
Part Code Name Cy Time Cav Hour W.Time Target W.Time Target OK NG Time vity Target Hour Rp
1 ACPG400001 24 4 7 7.0 4,200 1.0 600 600 1.00 14% 100% 6 Rp 402,000 jam 07.00-10.00 flashing kadang shurt, jam 11.00-11.30 matri
PACKER 4 MM
2 1 /120T ACPG400001 24 4 7 7.0 4,200 7.0 4,200 - - 0% 0% jam 15.00-23.00 produk short dan flashing
HITAM
3 ACPG400001 24 4 7 7.0 4,200 7.0 4,200 - - 0% 0% proses setting produk blm ok
TOTAL ACPG400001 PACKER 4 MM HITAM 21.0 12,600 15.0 9,000 600 - 1.00 5% 7% 6 Rp 402,000

1 92066-0162 40 4 7 7.0 2,520 7.0 2,520 - - 0% 0% jam 07.00-08.00 ganti mould, jam 08.00-11.00 tunggu matrialGanti MoLd
PLUG 0162
2 2 / 75T 92066-0162 40 4 7 7.0 2,520 7.0 2,520 - - 0% 0% jam 15.00 setting fleshing, ok siap running
(KAWASAKI)
3 92066-0162 40 4 7 7.0 2,520 7.0 2,520 - - 0% 0% jam 23.00 mould turun dalam perbaikan
TOTAL 92066-0162 PLUG 0162 (KAWASAKI) 21.0 7,560 21.0 7,560 - - - 0% 0%

1 TMGDST0000 30 2 7 7.0 1,680 6.0 1,440 2,750 11.46 164% 191% -4 Rp (276,417) jam 07.00-08.00 cuci barel
TERMINAL POLE
2 3 /100T TMGDST0000 30 2 7 7.0 1,680 7.0 1,680 3,250 13.54 193% 193% -7 Rp (405,583) jam 15.00-15.20 clamping tidak ngeclok dan produk penyok
GM4
3 TMGDST0000 30 2 7 7.0 1,680 7.0 1,680 3,400 14.17 202% 202% -7 Rp (444,333)
TOTAL TMGDST0000 TERMINAL POLE GM4 21.0 5,040 20.0 4,800 9,400 - 39.17 187% 196% (18) Rp (1,126,333)

1 92077-1126 55 2 7 7.0 916 1.0 131 32 0.24 3% 24% 7 Rp 452,622 jam 07.10 matrial beku, setting jam 10.00 NG sink mark, jam
KNOB 1126
2 4 / 100T 92077-1126 55 2 7 7.0 916 6.0 785 258 55 1.97 28% 33% 5 Rp 336,954 perbaikan fiding dan silver, jam 19.05-19.50 matrial beku, pr
(KAWASAKI)
3 92077-1126 55 2 7 7.0 916 7.0 916 - - 0% 0% tunggu ganti jam 23.00
TOTAL 92077-1126 KNOB 1126 (KAWASAKI) 21.0 2,749 14.0 1,833 290 55 2.22 11% 16% 12 Rp 789,576

1 92077-1116 55 2 7 7.0 916 7.0 916 - - 0% 0%

KNOB 1116
2 4 / 100T 92077-1116 55 2 7 7.0 916 7.0 916 - - 0% 0%
(KAWASAKI)
3 92077-1116 55 2 7 7.0 916 7.0 916 - - 0% 0%
TOTAL 92077-1116 KNOB 1116 (KAWASAKI) 21.0 2,749 21.0 2,749 - - - 0% 0%

1 30 2 7 7.0 1,680 2.0 480 250 1.04 15% 52% 6 Rp 369,417 jam 07.00-11.00 discolor, running otomatis
HANDLE D26 Red IP
2 5/100T 30 2 7 7.0 1,680 5.0 1,200 750 3.13 45% 63% 4 Rp 240,250 riwok terminal cup s16 (+) ntr
4132
3 30 2 7 7.0 1,680 7.0 1,680 1,050 4.38 63% 63% 3 Rp 162,750
TOTAL - HANDLE D26 Red IP 4132 21.0 5,040 14.0 3,360 2,050 - 8.54 41% 61% 12 Rp 772,417

1 LCGC400006 LC NTZ4V YELLOW 65 2 7 7.0 775 2.0 222 260 100 2.35 34% 117% 5 Rp 367,569 jam 07.00-13.10 discolor dan setting
2 6 / 160T LCGC400006 (POLOS0 TANPA 65 2 7 7.0 775 7.0 775 1,180 32 10.65 152% 152% -4 Rp (288,569) produk white mark dan sinmark setting jam 10.08
3 LCGC400006 VENT COVER 65 2 7 7.0 775 7.0 775 1,070 9.66 138% 138% -3 Rp (210,118) produk sering white mark dan short mould setting pak tofik
TOTAL LCGC400006 LC NTZ4V YELLOW (POLOS0 TANPA VENT 21.0 2,326 16.0 1,772 2,510 132 22.66 108% 142% (2) Rp (131,118)

1 JKNBKA026QBFB 70 4 7 5.0 1,029 5.0 1,029 1,154 5.61 112% 112% 1 Rp 109,832 jam 13.00-15.00 matrial habis
Timer Knob (026B)
2 7 / 160T JKNBKA026QBFB 70 4 7 7.0 1,440 7.0 1,440 - - 0% 0% matrial habis jam 15.00
Grey
3 - - -
TOTAL JKNBKA026QBFB Timer Knob (026B) Grey 12.0 2,469 12.0 2,469 1,154 - 5.61 47% 47% 1 Rp 109,832

1 - - -
OVERFLOW FILTER
2 7 / 160T PFILDA018QBFA 36 1 7 7.0 700 7.0 700 - - 0% 0% ganti mould jam 16.00-23.00
W
3 PFILDA018QBFA 36 1 7 7.0 700 3.0 300 304 28 3.04 43% 101% 4 Rp 312,840 tunggu ganti dari jam 23.00-01.00
TOTAL - OVERFLOW FILTER W 14.0 1,400 10.0 1,000 304 28 3.04 22% 30% 4 Rp 312,840

1 LCS0120/121 70 4 7 7.0 1,440 7.0 1,440 350 1.70 24% 24% 5 Rp 402,694 cycle time di perlambat agar produk tidak banyak yang boco
LCS D26R FH2 MK
2 8 / 150T LCS0120/121 70 4 7 7.0 1,440 7.0 1,440 330 1.60 23% 23% 5 Rp 410,083 NG tanpa bushing 2, NG bushing 4
HITAM
3 LCS0120/121 70 4 6 6.0 1,234 6.0 1,234 300 8 1.46 24% 24% 5 Rp 345,167 jam 06.00 matrial habis, cycle time di perlambat agar prod
TOTAL LCS0120/121 LCS D26R FH2 MK HITAM 20.0 4,114 20.0 4,114 980 8 4.76 24% 24% 15 Rp 1,157,944

1 PFILDA019QBFA 40 1 7 7.0 630 7.0 630 770 8.56 122% 122% -2 Rp (122,889)
Over Flow Filter
2 9 / 170T PFILDA019QBFA 40 1 7 7.0 630 7.0 630 770 8.56 122% 122% -2 Rp (122,889)
(019A)
3 PFILDA019QBFA 40 1 7 7.0 630 7.0 630 770 18 8.56 122% 122% -2 Rp (122,889) produk sering short mould
TOTAL PFILDA019QBFA Over Flow Filter (019A) 21.0 1,890 21.0 1,890 2,310 18 25.67 122% 122% (5) Rp (368,667)

1 - - -
2 10 / 220T - - - -
3 - - -
TOTAL - - - - - - - - - #DIV/0! #DIV/0!
 PPIC Dept
DAILY INJECTION PRODUCTIVITY REPORT
Jl. Raya Narogong Km.26 Cileungsi-Bogor 16820
Tlp.021 8230968 Fax. 8236012

Date : #REF! WORKING TIME

Part PU Plan Actual Result Run Producti Prod Loss Time
Operator Shift MC Defect/Remark
Part Code Name Cy Time Cav Hour W.Time Target W.Time Target OK NG Time vity Target Hour Rp

1 LCS0571 LCS D26R MH 72 1 7 7.0 350 7.0 350 350 1 7.00 100% 100% 0 Rp - jam 07.00-07.10 tunggu bushing, jam 10.25 matrial di hopper tidak turun, silicore tiap 8 shoot
2 11/220T LCS0571 HITAM HITAM (CO 72 1 7 7.0 350 7.0 350 350 2 7.00 100% 100% 0 Rp -
3 LCS0571 tanpa MK) 72 1 7 7.0 350 7.0 350 350 7.00 100% 100% 0 Rp -
TOTAL LCS0571 LCS D26R MH HITAM HITAM (CO tanpa MK) 21.0 1,050 21.0 1,050 1,050 3 21.00 100% 100% - Rp -

1 LCS0625 LCS B19L SH2 60 1 7 7.0 420 7.0 420 403 19 6.72 96% 96% 0 Rp 27,483 jam 13.00 abis istirahat mesin produksi sinmark setting manual
2 12 / 250T LCS0625 HITAM (mold CAP) 60 1 7 7.0 420 7.0 420 485 5 8.08 115% 115% -1 Rp (105,083)
3 LCS0625 TANPA HANDLE 60 1 7 7.0 420 5.0 300 250 10 4.17 60% 83% 3 Rp 274,833 mc error, running jam 01.30
TOTAL LCS0625 LCS B19L SH2 HITAM (mold CAP) TANPA H 21.0 1,260 19.0 1,140 1,138 34 18.97 90% 100% 2 Rp 197,233

1 LCS0570 80 1 2 2.0 90 2.0 90 50 22 1.11 56% 56% 1 Rp 101,333 ganti insert jam 08.30-10.00
LCS D31L CO MH
2 13 / 280T - - -
HITAM HITAM
3 - - -
TOTAL LCS0570 LCS D31L CO MH HITAM HITAM 2.0 90 2.0 90 50 22 1.11 56% 56% 1 Rp 101,333

1 LCS0434 65 1 1 1.0 55 1.0 55 40 0.72 72% 72% 0 Rp 31,667 produk flow setting jam 10.00-11.00, port get raner nempel di capty
LCS NX120-7L FH2
2 13 / 280T LCS0434 65 1 7 7.0 388 7.0 388 360 28 6.50 93% 93% 1 Rp 57,000 runner sering nempel di cavity
HITAM KUNING
3 LCS0434 65 1 3 3.0 166 3.0 166 76 76 1.37 46% 46% 2 Rp 185,567 star jam 01.30 stop jam 04.15, matrial hitam habis
TOTAL LCS0434 LCS NX120-7L FH2 HITAM KUNING 11.0 609 11.0 609 476 104 8.59 78% 78% 2 Rp 274,233

1 CTGD0NM000 CONTAINER GM5Z- 55 2 7 7.0 916 7.0 916 676 5.16 74% 74% 2 Rp 218,383 perbaikan mould di bagian core mould kotor, produk sering b
2 14/ 300T CTGD0NM000 3B MODIF_ 55 2 7 1.0 131 1.0 131 100 30 0.76 76% 76% 6 Rp 741,711 jam 22.00 setting
3 CTGD0NM000 TRANSPARENT 55 2 7 5.0 655 5.0 655 325 22 2.48 50% 50% 8 Rp 960,094 keteteran masang jig, perbaikan alarm nyala
TOTAL CTGD0NM000 CONTAINER GM5Z-3B MODIF_ TRANSPAR 13.0 1,702 13.0 1,702 1,101 52 8.41 65% 65% 16 Rp 1,920,188

1 CFTA-A697QBKZ 75 1 7 7.0 336 7.0 336 216 23 4.50 64% 64% 3 Rp 350,000 produk short mould, jam 13.35-13.43 setting mas haman
2 15/360T CFTA-A697QBKZ SPIN DRY LID PINK 75 1 7 7.0 336 7.0 336 183 39 3.81 54% 54% 3 Rp 446,250 setelah setting aktual cycle time menjadi 110, cycle time 105
3 CFTA-A697QBKZ 75 1 7 7.0 336 7.0 336 171 3.56 51% 51% 3 Rp 481,250 running jam 23.50
TOTAL CFTA-A697QBKZ SPIN DRY LID PINK 21.0 1,008 21.0 1,008 570 62 11.88 57% 57% 9 Rp 1,277,500

1 CT700B0000 120 1 7 7.0 210 7.0 210 179 37 5.97 85% 85% 1 Rp 184,967 jig tercampur operatoer pilih-pilih sendiri, porduk buble di partisi, produk flow hitam jam 10.00
CT N 70 B
2 16 / 500T CT700B0000 120 1 5 5.0 150 5.0 150 129 4.30 86% 86% 1 Rp 125,300 pink mark dari mould ada buletan tipis, short mould di bagian partisi bawah
NATURAL
3 - - -
TOTAL CT700B0000 CT N 70 B NATURAL 12.0 360 12.0 360 308 37 10.27 86% 86% 2 Rp 310,267

1 - - -
CT NS60 C
2 16 / 500T C60CB00000 90 1 1 1.0 40 1.0 40 5 0.13 13% 13% 1 Rp 156,625
NATURAL
3 C60CB00000 90 1 7 7.0 280 7.0 280 276 7 6.90 99% 99% 0 Rp 17,900
TOTAL - CT NS60 C NATURAL 8.0 320 8.0 320 281 7 7.03 88% 88% 1 Rp 174,525

1 23 3 7 7.0 3,287 7.0 3,287 - - 0% 0%

HANDLE N50 FH2
2 17 / 75T -
HITAM
3 -
TOTAL - HANDLE N50 FH2 HITAM 7.0 3,287 7.0 3,287 - - - 0% 0%

1 TMGCP00000 40 4 7 7.0 2,520 7.0 2,520 - - 0% 0% jam 08.00 pole ntz belum ada
TERMINAL GM 4
2 17 / 75T TMGCP00000 40 4 7 7.0 2,520 7.0 2,520 - - 0% 0% pole ntz blm ada
NATURAL
3 TMGCP00000 40 4 7 7.0 2,520 7.0 2,520 - - 0% 0% tunggu ganti mould Ganti MoLd
TOTAL TMGCP00000 TERMINAL GM 4 NATURAL 21.0 7,560 21.0 7,560 - - - 0% 0%

1 ACFAAS0003 FLAME ARESTORE 30 2 7 7.0 1,680 7.0 1,680 1,150 4.79 68% 68% 2 Rp 152,375 mc running jam 07.30, produk sering nempel
2 18 / 125T ACFAAS0003 ASSEMBLY MERAH 30 2 7 7.0 1,680 7.0 1,680 1,330 5.54 79% 79% 1 Rp 100,625 tunggu ganti mould, running berjalan
3 NS (+) - - -
TOTAL ACFAAS0003 FLAME ARESTORE ASSEMBLY MERAH NS ( 14.0 3,360 14.0 3,360 2,480 - 10.33 74% 74% 4 Rp 253,000

1 - - -
OVERFLOW FILTER
2 18 / 125T PFILDA018QBFB 36 1 7 -
Grey
3 PFILDA018QBFB 36 1 7 7.0 700 7.0 700 - - 0% 0% tunggu ganti sambil running
 PPIC Dept
DAILY INJECTION PRODUCTIVITY REPORT
Jl. Raya Narogong Km.26 Cileungsi-Bogor 16820
Tlp.021 8230968 Fax. 8236012

Date : #REF! WORKING TIME

Part PU Plan Actual Result Run Producti Prod Loss Time
Operator Shift MC Defect/Remark
Part Code Name Cy Time Cav Hour W.Time Target W.Time Target OK NG Time vity Target Hour Rp
TOTAL - OVERFLOW FILTER Grey 7.0 700 7.0 700 - - - 0% 0%

1 TSG 2,5 LT 10 2 7 7.0 5,040 6.0 4,320 3,500 4.86 69% 81% 2 Rp 132,611 jam 09.00-10.00 plastik packing abis, jam 14.40-15.00 matrial habis
2 19 / 100T TSG 2,5 LT HANDLE 2,5 LT ND 10 2 7 7.0 5,040 7.0 5,040 3,900 5.42 77% 77% 2 Rp 98,167 jam 15.00 matrial habis
3 TSG 2,5 LT 10 2 7 7.0 5,040 7.0 5,040 1,700 2.36 34% 34% 5 Rp 287,611 ok=1700 wip=2500
TOTAL TSG 2,5 LT HANDLE 2,5 LT ND 21.0 15,120 20.0 14,400 9,100 - 12.64 60% 63% 8 Rp 518,389

1 LCS0273 LCS GM5Z-3B 60 2 7 7.0 840 7.0 840 1,110 9.25 132% 132% -2 Rp (139,500)
2 20 / 100T LCS0273 POLOS HITAM 60 2 7 7.0 840 7.0 840 1,120 9.33 133% 133% -2 Rp (144,667)
3 LCS0273 RUBBER MERAH 60 2 7 7.0 840 7.0 840 1,000 8.33 119% 119% -1 Rp (82,667) jam 03.00-03.40 nozel bocor
TOTAL LCS0273 LCS GM5Z-3B POLOS HITAM RUBBER ME 21.0 2,520 21.0 2,520 3,230 - 26.92 128% 128% (6) Rp (366,833)

1 30 2 1 1.0 240 1.0 240 94 0.39 39% 39% 1 Rp 33,458

HOLE COVER
2 21 / 80T -
VIOLET
3 -
TOTAL - HOLE COVER VIOLET 1.0 240 1.0 240 94 - 0.39 39% 39% 1 Rp 33,458

1 JKNBPA008QBFC 35 2 - jam 08.00-14.00 ganti mould

Water supply knob
2 21 / 80T JKNBPA008QBFC 35 2 50 0.24 jam 15.00-17.30 cuci barel, mesin mati dari jam 15.00-19.00 dan barang sering wedmark
(008C)
3 JKNBPA008QBFC 35 2 - tidak ada operator
TOTAL JKNBPA008QBFC Water supply knob (008C) - - - - 50 - 0.24 #DIV/0! #DIV/0!

1 JKNBPA008QBFE 35 2 - jam 14.00-15.00 cuci barel

WATER SUPPLY
2 21 / 80T JKNBPA008QBFE 35 2 4 4.0 823 4.0 14,400 480 2.33 58% 3% 2 Rp 91,667
KNOB 1090B
3 JKNBPA008QBFE 35 2 - tidak ada operator
TOTAL JKNBPA008QBFE WATER SUPPLY KNOB 1090B 4.0 823 4.0 14,400 480 - 2.33 58% 3% 2 Rp 91,667

1 - - - no planning
2 22 /50T - - - - no planning
3 - - - no planning
TOTAL - - - - - - - - - #DIV/0! #DIV/0!

1 VPS0010 30 8 7 7.0 6,720 7.0 6,720 3,400 3.54 51% 51% 3 Rp 162,542
VENT PLUG SET
2 23 /50T VPS0010 30 8 7 7.0 6,720 7.0 6,720 2,700 2.81 40% 40% 4 Rp 196,813 matrial kurang bagus NG, short mould 45 menit
M18 S6 HITAM
3 VPS0010 30 8 7 7.0 6,720 7.0 6,720 3,000 3.13 45% 45% 4 Rp 182,125 jam 06.10 setting
TOTAL VPS0010 VENT PLUG SET M18 S6 HITAM 21.0 20,160 21.0 20,160 9,100 - 9.48 45% 45% 12 Rp 541,479

1 HPNLTA067QBF1 80 1 7 7.0 315 7.0 315 270 25 6.00 86% 86% 1 Rp 230,000 jam 13.00 mtc jebol, jam 13.20 perbaikan
Control panel 067
2 24 / 650T HPNLTA067QBF1 80 1 7 7.0 315 7.0 315 300 7 6.67 95% 95% 0 Rp 76,667
(LAMA)
3 HPNLTA067QBF1 80 1 7 7.0 315 7.0 315 300 14 6.67 95% 95% 0 Rp 76,667
TOTAL HPNLTA067QBF1 Control panel 067 (LAMA) 21.0 945 21.0 945 870 46 19.33 92% 92% 2 Rp 383,333

1 CFTA-A644QBKZ 80 1 7 7.0 315 7.0 315 310 9 6.89 98% 98% 0 Rp 18,333
Spin Dry Lid 644
2 25 / 450T CFTA-A644QBKZ 80 1 6 6.0 270 6.0 270 228 15 5.07 84% 84% 1 Rp 154,000 jam 21.00-22.00 ganti mould
(BLUE)
3 - - -
TOTAL CFTA-A644QBKZ Spin Dry Lid 644 (BLUE) 13.0 585 13.0 585 538 24 11.96 92% 92% 1 Rp 172,333

1 - - -
BACK COVER (ES-
2 25 / 450T GFTARA094QBFZ 70 1 1 1.0 51 1.0 51 - - 0% 0%
T9
3 GFTARA094QBFZ 70 1 7 7.0 360 7.0 360 - - 0% 0% tunggu ganti mould dari jam 23.00
TOTAL - BACK COVER (ES-T9 8.0 411 8.0 411 - - - 0% 0%

1 35023 - 0401 60 1 2 2.0 120 2.0 120 102 1.70 85% 85% 0 Rp 49,500 jam 09.00-11.00 ganti mould
FENDER REAR
2 26 / 450T - - -
(kawasaki)
3 - - -
TOTAL 35023 - 0401 FENDER REAR (kawasaki) 2.0 120 2.0 120 102 - 1.70 85% 85% 0 Rp 49,500

1 GFTARA090QBFZ 60 1 5 5.0 300 5.0 300 192 3.20 64% 64% 2 Rp 297,000 jam 11.15 running ok
26 / 450T BACK COVER
 PPIC Dept
DAILY INJECTION PRODUCTIVITY REPORT
Jl. Raya Narogong Km.26 Cileungsi-Bogor 16820
Tlp.021 8230968 Fax. 8236012

Date : #REF! WORKING TIME

Part PU Plan Actual Result Run Producti Prod Loss Time
Operator Shift MC Defect/Remark
Part Code Name Cy Time Cav Hour W.Time Target W.Time Target OK NG Time vity Target Hour Rp
2 26 / 450T GFTARA090QBFZ BACK COVER 60 1 7 7.0 420 7.0 420 560 9.33 133% 133% -2 Rp (385,000) nonstop
3 GFTARA090QBFZ 60 1 7 7.0 420 7.0 420 490 8.17 117% 117% -1 Rp (192,500)
TOTAL GFTARA090QBFZ BACK COVER 19.0 1,140 19.0 1,140 1,242 - 20.70 109% 109% (2) Rp (280,500)

1 PCOV-A637QBRA 95 1 3 3.0 114 3.0 114 125 5 3.30 110% 110% 0 Rp (49,271)
2 27 / 450T Panel Cover Violet - - -
3 - - -
TOTAL PCOV-A637QBRA Panel Cover Violet 3.0 114 3.0 114 125 5 3.30 110% 110% (0) Rp (49,271)

1 PCOV-A655QBRA 95 1 4 4.0 152 1.0 38 10 0.26 7% 26% 4 Rp 616,458 jam 10.00-11.00 cuci barel, draying silver jam 11.00-12.00,
2 27 / 450T PCOV-A655QBRA Panel Cover Blue 95 1 7 7.0 265 7.0 265 146 3.85 55% 55% 3 Rp 519,292 jam 20.10-22.45 draying matrial, produk silver
3 PCOV-A655QBRA 95 1 7 7.0 265 6.0 227 270 25 7.13 102% 119% 0 Rp (20,625) produk silver dan sink mart dari jam 23.00-24.00
TOTAL PCOV-A655QBRA Panel Cover Blue 18.0 682 14.0 531 426 25 11.24 62% 80% 7 Rp 1,115,125

1 HPNLTA086QBFA 100 1 3 3.0 108 3.0 108 95 2.64 88% 88% 0 Rp 70,417 tunggu ganti mould jam 09.40-15.00
Control panel
2 28 / 600T - - -
(BARU) 1090
3 - - -
TOTAL HPNLTA086QBFA Control panel (BARU) 1090 3.0 108 3.0 108 95 - 2.64 88% 88% 0 Rp 70,417

1 GFTATA288QBFB 80 1 4 4.0 180 4.0 180 - - 0% 0%

Wash Lid (288B)
2 28 / 600T GFTATA288QBFB 80 1 7 7.0 315 7.0 315 - 35 - 0% 0% proses setting, runner sering putus
(BLUE)
3 GFTATA288QBFB 80 1 7 7.0 315 6.0 270 175 46 3.89 56% 65% 3 Rp 606,667 proses setting, mc running jam 12.30, produk flow, blackdot, produk masih flow, mc stop jam 06.00
TOTAL GFTATA288QBFB Wash Lid (288B)(BLUE) 18.0 810 17.0 765 175 81 3.89 22% 23% 3 Rp 606,667

1 - - -
2 29 / 450T - - - -
3 - - -
TOTAL - - - - - - - - - #DIV/0! #DIV/0!

1 14090-0755/0754 90 2 7 7.0 560 7.0 560 - - 0% 0% jam 07.00-15.00 perbaikan clamping, clamping error
COVER SEAT L/R
2 30 / 550T 14090-0755/0754 90 2 7 7.0 560 7.0 560 - - 0% 0% jam 15.00 perbaikan clamping
KAWASAKI
3 14090-0755/0754 90 2 7 7.0 560 7.0 560 - - 0% 0% jam 23.00 perbaikan clamping
TOTAL 14090-0755/0754 COVER SEAT L/R KAWASAKI 21.0 1,680 21.0 1,680 - - - 0% 0%

1 GFTATA288QBFE 80 1 7 7.0 315 7.0 315 - - 0% 0% mc dalam perbaiakn clamping

2 31/ 650T GFTATA288QBFE WASH LID (pink) 80 1 7 7.0 315 7.0 315 - - 0% 0% mc dalam perbaiakn clamping
3 GFTATA288QBFE 80 1 7 7.0 315 7.0 315 - - 0% 0% mc dalam perbaiakn clamping
TOTAL GFTATA288QBFE WASH LID (pink) 21.0 945 21.0 945 - - - 0% 0%

1 - - -
2 32/ 650T - - - -
3 - - -
TOTAL - - - - - - - - - #DIV/0! #DIV/0!

1 CT20BRHB00 180 1 7 7.0 140 7.0 140 - 0% 0% ganti mould jam 07.00-10.00, setting jam 10.00-15.00
CONTAINER N200
2 33/ 1060T CT20BRHB00 180 1 7 7.0 140 3.0 60 50 2.50 36% 83% 5 Rp 1,305,000 proses setting jam 15.00-21.00
BRH HITAM
3 CT20BRHB00 180 1 7 7.0 140 6.0 120 105 2 5.25 75% 88% 2 Rp 507,500 prodak ketarik cowling mould, master bet hitam habis mc stop jam 06.10-07.00
TOTAL CT20BRHB00 CONTAINER N200 BRH HITAM 21.0 420 16.0 320 155 2 7.75 37% 48% 6 Rp 1,812,500

1 TMGEPO0000 40 4 7 7.0 2,520 6.0 2,160 1,440 62 4.00 57% 67% 3 Rp 144,000 jam 07.00-08.00 setting ulang, pole banyak yang seret
TERMINAL GM 7 B
2 34/55T TMGEPO0000 40 4 4 4.0 1,440 4.0 1,440 903 72 2.51 63% 63% 1 Rp 71,600 sortir banyak yang seret
NATURAL
3 - - -
TOTAL TMGEPO0000 TERMINAL GM 7 B NATURAL 11.0 3,960 10.0 3,600 2,343 134 6.51 59% 65% 4 Rp 215,600

1 - - -
2 34/55T 53455-OD190 ROD HOOD (800) 100 2 7 7.0 504 7.0 504 - - 0% 0%
3 53455-OD190 100 2 7 7.0 504 7.0 504 - - 0% 0% tunggu ganti mould dari jam 23.00
TOTAL - ROD HOOD (800) 14.0 1,008 14.0 1,008 - - - 0% 0%
 PPIC Dept
DAILY INJECTION PRODUCTIVITY REPORT
Jl. Raya Narogong Km.26 Cileungsi-Bogor 16820
Tlp.021 8230968 Fax. 8236012

Date : #REF! WORKING TIME

Part PU Plan Actual Result Run Producti Prod Loss Time
Operator Shift MC Defect/Remark
Part Code Name Cy Time Cav Hour W.Time Target W.Time Target OK NG Time vity Target Hour Rp
1 53440 - OKO40 - A 100 2 7 7.0 504 7.0 504 425 79 5.90 84% 84% 1 Rp 52,667 jam 07.00-07.30 produk silver cavity
ROD HOOD
2 35/ 55T 53440 - OKO40 - A 100 2 2 2.0 144 2.0 144 80 5 1.11 56% 56% 1 Rp 42,667 produk bagian silver capity 2 silver
SUPPORT (650)
3
TOTAL 53440 - OKO40 - A ROD HOOD SUPPORT (650) 9.0 648 9.0 648 505 84 7.01 78% 78% 2 Rp 95,333

1 100 2 5 5.0 360 5.0 360 - - 0% 0% operator rewok pole gm7z dan pole gm5
2 35/ 55T ROD HOOD (650) 100 2 7 7.0 504 7.0 504 330 4.58 65% 65% 2 Rp 116,000 mulai running jam 00.57, mtc jebol, produk wedline
3 -
TOTAL - ROD HOOD (650) 12.0 864 12.0 864 330 - 4.58 38% 38% 2 Rp 116,000

1 - - -
2 4 / 100T - - - -
3 - - -
TOTAL - - - - - - - - - #DIV/0! #DIV/0!
1 1 1 1 1 1 1 1
TOTAL SHIFT 1 226 224 44,494 196 36,921 20,303 382 120 46% 55% 48 Rp 4,389,253
TOTAL SHIFT 2 240 227 41,579 220 54,465 20,327 325 131 49% 37% 31 Rp 3,834,877
TOTAL SHIFT 3 205 203 36,473 194 35,850 15,382 256 112 42% 43% 27 Rp 3,327,838
GRAND TOTAL - 654 122,546 610 127,237 56,012 963 363 46% 44% 106 Rp 11,551,968
 Cause Improvement

Material
Material
Setting

Ganti MoLd
Setting
Mold

Material
Material

Setting
Machine
Others

Material

M/Power

M/Power
Material
Material
 Cause Improvement

er tidak turun, silicore tiap 8 shoot

ual

Setting

di capty

Mold
Setting
Machine

Mold
Setting
Setting

rtisi, produk flow hitam jam 10.00

n partisi bawah

Material
Material
Ganti MoLd
 Cause Improvement

al habis

dan barang sering wedmark

Others
Material
Setting
 Cause Improvement

Material
Material

produk masih flow, mc stop jam 06.00

op jam 06.10-07.00
 Cause Improvement

Mold 10%
Machine 6%
Material 39%
M/Power 6%
Setting 26%