Doc. No WCC.

MM10025
WELDING CONSUMABLE CALCULATION (WCC) Project -
Client LH O&G
PROJECT DETAILS TECHNICAL REQUIREMENT CONSUMABLES
Project - Material spec API 2W-50 Tacking Carbofil1 + CO2 / L-61 + Corgon
Client LH O&G Design code AWS D1.1 Production PI S3Si + F7A8
Delivery Client specs. Production PII S2Mo + F8A6
Plate Mill Repair 21 HD + CO2
Pipe Details Qty. Pipe Dimensions Longitudinal Circumferential SAW wire SAW Flux
Material Grade
No EEW Client [unit] OD WT L Qty. Total L Qty. Total L Tradename kg/m Total kg Tradename kg/m Total kg
TOTAL PHASE I 0 0 0 0 TOTAL 0 TOTAL 0
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
TOTAL PHASE II 7 90,300 0 0 TOTAL 259 TOTAL 388
1 API 2W-50 7 864.0 25.40 12,200 7 90,300 0 0 S2Mo 2.86 259 F8A6 4.30 388
2
3
4
5
6
7
8
9
10
11
12
13
14
15
Form Control No: EEW/W/090-1 EEW MALAYSIA SDN. BHD. Page 1 of 7
 TABLE OF CONSUMABLE DEPOSITION RATE (SAW PHASE 1) - Multiple passes

Thick- Bevel Half- Sub- Tool Bevel Half- Sub- Total Area + Volume Mass per Safety
Angle Angle
ness depth opening Area radius depth opening Area area cap per 1m meter factor

WT [mm] β[°] Di [mm] Oi [mm] Ai [mm2] α[°] Ro [mm] Do [mm] Oo [mm] Ao [mm2] At [mm2] Ac [mm2] V [mm3] kg/m
20 30 11.7 6.7 78.6 8 8 13.3 8.7 491.5 570.1 707.6 707,606 5.52 1.25
21 30 12.0 6.9 83.1 8 8 14.0 8.8 503.2 586.4 725.7 725,737 5.66 1.25
22 30 12.3 7.1 87.8 8 8 14.7 8.9 515.0 602.9 744.1 744,069 5.80 1.25
23 30 12.7 7.3 92.6 8 8 15.3 9.0 527.0 619.7 762.7 762,700 5.95 1.25
24 30 13.0 7.5 97.6 8 8 16.0 9.1 539.1 636.7 781.5 781,531 6.10 1.25
25 30 13.3 7.7 102.6 8 8 16.7 9.2 551.3 654.0 800.7 800,663 6.25 1.25
26 30 13.7 7.9 107.8 8 8 17.3 9.3 563.7 671.6 820.1 820,094 6.40 1.25
27 30 14.0 8.1 113.2 8 8 18.0 9.4 576.2 689.4 839.7 839,725 6.55 1.25
28 30 14.3 8.3 118.6 8 8 18.7 9.5 588.8 707.4 859.6 859,557 6.70 1.25
29 30 14.7 8.5 124.2 8 8 19.3 9.6 601.5 725.8 879.8 879,788 6.86 1.25
30 30 15.0 8.7 129.9 8 8 20.0 9.7 614.4 744.3 900.1 900,119 7.02 1.25
31 30 15.3 8.9 135.7 8 8 20.7 9.8 627.3 763.1 920.8 920,750 7.18 1.2
32 30 15.7 9.0 141.7 8 8 21.3 9.9 640.4 782.2 941.7 941,682 7.35 1.2
33 30 16.0 9.2 147.8 8 8 22.0 10.0 653.7 801.5 962.8 962,813 7.51 1.2
34 30 16.3 9.4 154.0 8 8 22.7 10.1 667.0 821.1 984.2 984,244 7.68 1.2
35 30 16.7 9.6 160.4 8 8 23.3 10.2 680.5 840.9 1,005.9 1,005,876 7.85 1.2
36 30 17.0 9.8 166.9 8 8 24.0 10.2 694.1 861.0 1,027.8 1,027,807 8.02 1.2
37 30 17.3 10.0 173.5 8 8 24.7 10.3 707.8 881.3 1,049.9 1,049,938 8.19 1.2
38 30 17.7 10.2 180.2 8 8 25.3 10.4 721.7 901.9 1,072.4 1,072,370 8.36 1.2
39 30 18.0 10.4 187.1 8 8 26.0 10.5 735.7 922.8 1,095.1 1,095,101 8.54 1.2
40 30 18.3 10.6 194.1 8 8 26.7 10.6 749.8 943.9 1,118.0 1,118,032 8.72 1.2
41 30 18.7 10.8 201.2 8 8 27.3 10.7 764.0 965.2 1,141.2 1,141,164 8.90 1.2
42 30 19.0 11.0 208.4 8 8 28.0 10.8 778.3 986.8 1,164.6 1,164,595 9.08 1.2
43 30 19.3 11.2 215.8 8 8 28.7 10.9 792.8 1,008.7 1,188.3 1,188,326 9.27 1.2
44 30 19.7 11.4 223.3 8 8 29.3 11.0 807.4 1,030.8 1,212.3 1,212,258 9.46 1.2
45 30 20.0 11.5 230.9 8 8 30.0 11.1 822.1 1,053.1 1,236.4 1,236,389 9.64 1.2
46 30 20.3 11.7 238.7 8 8 30.7 11.2 837.0 1,075.7 1,260.8 1,260,820 9.83 1.2
47 30 20.7 11.9 246.6 8 8 31.3 11.3 852.0 1,098.6 1,285.6 1,285,552 10.03 1.2
48 30 21.0 12.1 254.6 8 8 32.0 11.4 867.1 1,121.7 1,310.5 1,310,483 10.22 1.2
49 30 21.3 12.3 262.8 8 8 32.7 11.5 882.3 1,145.1 1,335.7 1,335,714 10.42 1.2
50 30 21.7 12.5 271.0 8 8 33.3 11.6 897.7 1,168.7 1,361.1 1,361,146 10.62 1.2
51 30 22.0 12.7 279.4 8 8 34.0 11.7 913.1 1,192.6 1,386.9 1,386,877 10.82 1.2
52 30 22.3 12.9 288.0 8 8 34.7 11.7 928.7 1,216.8 1,412.9 1,412,908 11.02 1.2
53 30 22.7 13.1 296.6 8 8 35.3 11.8 944.5 1,241.1 1,439.0 1,439,040 11.22 1.2
54 30 23.0 13.3 305.4 8 8 36.0 11.9 960.3 1,265.8 1,465.6 1,465,571 11.43 1.2
55 30 23.3 13.5 314.3 8 8 36.7 12.0 976.3 1,290.7 1,492.3 1,492,302 11.64 1.2
56 30 23.7 13.7 323.4 8 8 37.3 12.1 992.4 1,315.8 1,519.2 1,519,234 11.85 1.2
57 30 24.0 13.9 332.6 8 8 38.0 12.2 1,008.6 1,341.2 1,546.5 1,546,465 12.06 1.2
58 30 24.3 14.0 341.9 8 8 38.7 12.3 1,025.0 1,366.9 1,574.0 1,573,996 12.28 1.2
59 30 24.7 14.2 351.3 8 8 39.3 12.4 1,041.4 1,392.8 1,601.7 1,601,727 12.49 1.2
60 30 25.0 14.4 360.8 8 8 40.0 12.5 1,058.0 1,418.9 1,629.7 1,629,659 12.71 1.2
61 30 25.3 14.6 370.5 8 8 40.7 12.6 1,074.8 1,445.3 1,657.9 1,657,890 12.93 1.2
62 30 25.7 14.8 380.3 8 8 41.3 12.7 1,091.6 1,472.0 1,686.4 1,686,421 13.15 1.2
63 30 26.0 15.0 390.3 8 8 42.0 12.8 1,108.6 1,498.9 1,715.2 1,715,153 13.38 1.2
64 30 26.3 15.2 400.4 8 8 42.7 12.9 1,125.7 1,526.1 1,744.2 1,744,184 13.60 1.2
65 30 26.7 15.4 410.6 8 8 43.3 13.0 1,142.9 1,553.5 1,773.4 1,773,415 13.83 1.2
66 30 27.0 15.6 420.9 8 8 44.0 13.1 1,160.3 1,581.2 1,802.9 1,802,947 14.06 1.2
67 30 27.3 15.8 431.3 8 8 44.7 13.2 1,177.7 1,609.1 1,832.7 1,832,678 14.29 1.2
68 30 27.7 16.0 441.9 8 8 45.3 13.2 1,195.3 1,637.3 1,862.7 1,862,709 14.53 1.2
69 30 28.0 16.2 452.6 8 8 46.0 13.3 1,213.1 1,665.8 1,893.0 1,893,041 14.77 1.2
70 30 28.3 16.4 463.5 8 8 46.7 13.4 1,230.9 1,694.4 1,923.5 1,923,472 15.00 1.2
71 30 28.7 16.6 474.5 8 8 47.3 13.5 1,248.9 1,723.4 1,954.3 1,954,303 15.24 1.2
72 30 29.0 16.7 485.6 8 8 48.0 13.6 1,267.0 1,752.6 1,985.3 1,985,335 15.49 1.2
73 30 29.3 16.9 496.8 8 8 48.7 13.7 1,285.2 1,782.0 2,016.6 2,016,566 15.73 1.2
74 30 29.7 17.1 508.1 8 8 49.3 13.8 1,303.6 1,811.7 2,048.1 2,048,097 15.98 1.2
75 30 30.0 17.3 519.6 8 8 50.0 13.9 1,322.0 1,841.7 2,079.9 2,079,929 16.22 1.2
76 30 30.3 17.5 531.2 8 8 50.7 14.0 1,340.6 1,871.9 2,112.0 2,111,960 16.47 1.2
77 30 30.7 17.7 543.0 8 8 51.3 14.1 1,359.4 1,902.4 2,144.3 2,144,291 16.73 1.2
78 30 31.0 17.9 554.8 8 8 52.0 14.2 1,378.2 1,933.1 2,176.8 2,176,823 16.98 1.2
79 30 31.3 18.1 566.8 8 8 52.7 14.3 1,397.2 1,964.1 2,209.7 2,209,654 17.24 1.2
80 30 31.7 18.3 579.0 8 8 53.3 14.4 1,416.3 1,995.3 2,242.7 2,242,685 17.49 1.2
81 30 32.0 18.5 591.2 8 8 54.0 14.5 1,435.5 2,026.8 2,276.0 2,276,017 17.75 1.1
82 30 32.3 18.7 603.6 8 8 54.7 14.6 1,454.9 2,058.5 2,309.5 2,309,548 18.01 1.1
83 30 32.7 18.9 616.1 8 8 55.3 14.7 1,474.3 2,090.5 2,343.4 2,343,379 18.28 1.1
84 30 33.0 19.1 628.7 8 8 56.0 14.7 1,493.9 2,122.7 2,377.4 2,377,411 18.54 1.1
85 30 33.3 19.2 641.5 8 8 56.7 14.8 1,513.7 2,155.2 2,411.7 2,411,742 18.81 1.1
86 30 33.7 19.4 654.4 8 8 57.3 14.9 1,533.5 2,187.9 2,446.3 2,446,273 19.08 1.1
87 30 34.0 19.6 667.4 8 8 58.0 15.0 1,553.5 2,220.9 2,481.1 2,481,104 19.35 1.1
88 30 34.3 19.8 680.6 8 8 58.7 15.1 1,573.6 2,254.2 2,516.2 2,516,236 19.63 1.1
89 30 34.7 20.0 693.8 8 8 59.3 15.2 1,593.8 2,287.7 2,551.6 2,551,567 19.90 1.1
90 30 35.0 20.2 707.3 8 8 60.0 15.3 1,614.1 2,321.5 2,587.2 2,587,198 20.18 1.1
91 30 35.3 20.4 720.8 8 8 60.7 15.4 1,634.6 2,355.5 2,623.0 2,623,030 20.46 1.1
92 30 35.7 20.6 734.5 8 8 61.3 15.5 1,655.2 2,389.7 2,659.1 2,659,061 20.74 1.1

399326470.xls 2 OF 7 작성자 이 창 식
 Thick- Bevel Half- Sub- Tool Bevel Half- Sub- Total Area + Volume Mass per Safety
Angle Angle
ness depth opening Area radius depth opening Area area cap per 1m meter factor

WT [mm] β[°] Di [mm] Oi [mm] Ai [mm2] α[°] Ro [mm] Do [mm] Oo [mm] Ao [mm2] At [mm2] Ac [mm2] V [mm3] kg/m
93 30 36.0 20.8 748.2 8 8 62.0 15.6 1,675.9 2,424.2 2,695.4 2,695,392 21.02 1.1
94 30 36.3 21.0 762.2 8 8 62.7 15.7 1,696.8 2,459.0 2,732.0 2,732,024 21.31 1.1
95 30 36.7 21.2 776.2 8 8 63.3 15.8 1,717.8 2,494.0 2,768.9 2,768,855 21.60 1.1
96 30 37.0 21.4 790.4 8 8 64.0 15.9 1,738.9 2,529.3 2,806.0 2,805,986 21.89 1.1
97 30 37.3 21.6 804.7 8 8 64.7 16.0 1,760.1 2,564.8 2,843.3 2,843,318 22.18 1.1
98 30 37.7 21.7 819.1 8 8 65.3 16.1 1,781.4 2,600.6 2,880.9 2,880,949 22.47 1.1
99 30 38.0 21.9 833.7 8 8 66.0 16.2 1,802.9 2,636.6 2,918.8 2,918,780 22.77 1.1
100 30 38.3 22.1 848.4 8 8 66.7 16.2 1,824.5 2,672.9 2,956.9 2,956,912 23.06 1.1
101 30 38.7 22.3 863.2 8 8 67.3 16.3 1,846.2 2,709.5 2,995.3 2,995,343 23.36 1.1
102 30 39.0 22.5 878.1 8 8 68.0 16.4 1,868.1 2,746.3 3,034.0 3,033,974 23.66 1.1
103 30 39.3 22.7 893.2 8 8 68.7 16.5 1,890.0 2,783.3 3,072.8 3,072,806 23.97 1.1
104 30 39.7 22.9 908.4 8 8 69.3 16.6 1,912.1 2,820.6 3,111.9 3,111,937 24.27 1.1
105 30 40.0 23.1 923.8 8 8 70.0 16.7 1,934.4 2,858.2 3,151.4 3,151,368 24.58 1.1
106 30 40.3 23.3 939.2 8 8 70.7 16.8 1,956.7 2,896.0 3,191.0 3,191,000 24.89 1.1
107 30 40.7 23.5 954.8 8 8 71.3 16.9 1,979.2 2,934.0 3,230.8 3,230,831 25.20 1.1
108 30 41.0 23.7 970.5 8 8 72.0 17.0 2,001.8 2,972.4 3,271.1 3,271,062 25.51 1.1
109 30 41.3 23.9 986.4 8 8 72.7 17.1 2,024.5 3,010.9 3,311.4 3,311,394 25.83 1.1
110 30 41.7 24.1 1,002.3 8 8 73.3 17.2 2,047.3 3,049.7 3,352.0 3,352,025 26.15 1.1
111 30 42.0 24.2 1,018.4 8 8 74.0 17.3 2,070.3 3,088.8 3,393.0 3,392,956 26.47 1.1
112 30 42.3 24.4 1,034.7 8 8 74.7 17.4 2,093.4 3,128.1 3,434.1 3,434,088 26.79 1.1
113 30 42.7 24.6 1,051.0 8 8 75.3 17.5 2,116.6 3,167.7 3,475.5 3,475,519 27.11 1.1
114 30 43.0 24.8 1,067.5 8 8 76.0 17.6 2,140.0 3,207.6 3,517.3 3,517,250 27.43 1.1
115 30 43.3 25.0 1,084.1 8 8 76.7 17.7 2,163.5 3,247.6 3,559.1 3,559,081 27.76 1.1
116 30 43.7 25.2 1,100.9 8 8 77.3 17.7 2,187.1 3,288.0 3,601.3 3,601,313 28.09 1.1
117 30 44.0 25.4 1,117.8 8 8 78.0 17.8 2,210.8 3,328.6 3,643.7 3,643,744 28.42 1.1
118 30 44.3 25.6 1,134.7 8 8 78.7 17.9 2,234.6 3,369.4 3,686.4 3,686,375 28.75 1.1
119 30 44.7 25.8 1,151.9 8 8 79.3 18.0 2,258.6 3,410.5 3,729.3 3,729,307 29.09 1.1
120 30 45.0 26.0 1,169.1 8 8 80.0 18.1 2,282.7 3,451.9 3,772.5 3,772,538 29.43 1.1

399326470.xls 3 OF 7 작성자 이 창 식
Mass per
meter

kg/m
6.90 α
7.08 Oo
7.25
7.44
7.62
7.81
8.00 Do
8.19 Ro
8.38
WT
8.58
8.78
8.62
β Di
8.81
9.01
9.21
9.41 Oi
9.62
9.83
10.04
10.25
10.46
10.68
10.90
11.12
11.35
11.57
11.80
12.03
12.27
12.50
12.74
12.98
13.22
13.47
13.72
13.97
14.22
14.47
14.73
14.99
15.25
15.52
15.78
16.05
16.33
16.60
16.88
17.15
17.43
17.72
18.00
18.29
18.58
18.88
19.17
19.47
19.77
20.07
20.38
20.68
20.99
19.53
19.82
20.11
20.40
20.69
20.99
21.29
21.59
21.89
22.20
22.51
22.81

399326470.xls 4 OF 7 작성자 이 창 식
Mass per
meter

kg/m
23.13
23.44
23.76
24.08
24.40
24.72
25.04
25.37
25.70
26.03
26.36
26.70
27.04
27.38
27.72
28.07
28.41
28.76
29.11
29.46
29.82
30.18
30.54
30.90
31.26
31.63
32.00
32.37

399326470.xls 5 OF 7 작성자 이 창 식
 TABLE OF CONSUMABLE DEPOSITION RATE (SAW PHASE 2) - Punch-through

Thick- Root Bevel Half- Sub- Bevel Half- Sub- Total Area + Volume Mass per Safety
Angle Angle
ness face depth opening Area depth opening Area area cap per 1m meter factor

WT [mm] T [mm] α[°] Do [mm] Oo [mm] Ao [mm2] β[°] Di [mm] Oi [mm] Ai [mm2] At [mm2] Ac [mm2] V [mm3] kg/m
6 3 35 1 0.7 0.7 40 2 1.7 3.4 4.1 57.7 57,722 0.45 2
7 3 35 2 1.4 2.8 40 2 1.7 3.4 6.2 64.3 64,303 0.50 2
8 3 35 3 2.1 6.3 40 2 1.7 3.4 9.7 72.3 72,284 0.56 2
9 4 35 1 0.7 0.7 40 4 3.4 13.4 14.2 78.6 78,562 0.61 2
10 4 35 2 1.4 2.8 40 4 3.4 13.4 16.3 85.1 85,144 0.66 2
11 4 35 3 2.1 6.3 40 4 3.4 13.4 19.8 93.1 93,125 0.73 1.5
12 4 35 4 2.8 11.2 40 4 3.4 13.4 24.7 102.5 102,506 0.80 1.5
13 4 35 5 3.5 17.5 40 4 3.4 13.4 31.0 113.3 113,288 0.88 1.5
14 4 35 6 4.2 25.2 40 4 3.4 13.4 38.7 125.5 125,469 0.98 1.5
15 5 35 4 2.8 11.2 40 6 5.0 30.2 41.5 130.0 130,047 1.01 1.5
16 5 35 5 3.5 17.5 40 6 5.0 30.2 47.8 140.8 140,828 1.10 1.5
17 5 35 6 4.2 25.2 40 6 5.0 30.2 55.5 153.0 153,009 1.19 1.5
18 5 35 7 4.9 34.3 40 6 5.0 30.2 64.6 166.6 166,591 1.30 1.5
19 5 35 8 5.6 44.8 40 6 5.0 30.2 75.1 181.6 181,572 1.42 1.5
20 5 35 9 6.3 56.7 40 6 5.0 30.2 87.0 198.0 197,953 1.54 1.5
21 5 35 10 7.0 70.0 40 6 5.0 30.2 100.3 215.7 215,735 1.68 1.25
22 5 35 11 7.7 84.7 40 6 5.0 30.2 115.0 234.9 234,916 1.83 1.25
23 5 35 12 8.4 100.8 40 6 5.0 30.2 131.1 255.5 255,497 1.99 1.25
24 5 35 13 9.1 118.3 40 6 5.0 30.2 148.6 277.5 277,479 2.16 1.25
25 6 35 12 8.4 100.8 40 7 5.9 41.1 142.0 271.8 271,768 2.12 1.25
26 6 35 13 9.1 118.3 40 7 5.9 41.1 159.5 293.7 293,749 2.29 1.25
27 6 35 14 9.8 137.2 40 7 5.9 41.1 178.4 317.1 317,130 2.47 1.25
28 6 35 15 10.5 157.5 40 7 5.9 41.1 198.7 341.9 341,912 2.67 1.25
29 6 35 16 11.2 179.3 40 7 5.9 41.1 220.4 368.1 368,093 2.87 1.25
30 6 35 17 11.9 202.4 40 7 5.9 41.1 243.5 395.7 395,674 3.09 1.25
31 6 35 18 12.6 226.9 40 7 5.9 41.1 268.0 424.7 424,656 3.31 1.1
32 6 35 19 13.3 252.8 40 7 5.9 41.1 293.9 455.0 455,037 3.55 1.1
33 6 35 20 14.0 280.1 40 7 5.9 41.1 321.2 486.8 486,818 3.80 1.1
34 6 35 21 14.7 308.8 40 7 5.9 41.1 350.0 520.1 520,100 4.06 1.1
35 6 35 22 15.4 338.9 40 7 5.9 41.1 380.1 554.7 554,681 4.33 1.1
36 6 35 23 16.1 370.4 40 7 5.9 41.1 411.6 590.7 590,662 4.61 1.1
37 6 35 24 16.8 403.3 40 7 5.9 41.1 444.5 628.0 628,044 4.90 1.1
38 6 35 25 17.5 437.6 40 7 5.9 41.1 478.8 666.8 666,825 5.20 1.1
39 6 35 26 18.2 473.3 40 7 5.9 41.1 514.5 707.0 707,006 5.51 1.1
40 6 35 27 18.9 510.5 40 7 5.9 41.1 551.6 748.6 748,588 5.84 1.1

399326470.xls 6 OF 7 작성자 이 창 식
Mass per
meter

kg/m
0.90
1.00 Oo
1.13
1.23
α
1.33 Do
1.09
1.20
T
1.33 WT
1.47
1.52 Di
β
1.65
1.79
1.95 Oi
2.12
2.32
2.10
2.29
2.49
2.71
2.65
2.86
3.09
3.33
3.59
3.86
3.64
3.90
4.18
4.46
4.76
5.07
5.39
5.72
6.07
6.42

399326470.xls 7 OF 7 작성자 이 창 식