ASTM-A312/358TP321

S.N. AVG THK. ØINCH Meter GTAW SMAW REMARK

1 6 350 28 18 200 ER
2 15 650 52 35 1445
3 50 130 10 6 10
59 1655
SS-304 UG
S.N0 AVG THK. ØINCH Meter GTAW SMAW REMARK
1 3.5 580 46 15
2 5.2 228 18 5
3 8.78 325 26 4
24
C.S-AG FIELD
S.N0 AVG THK. ØINCH Meter GTAW SMAW REMARK
1 4.2 38945 3115.6 923 822
2 7.5 300815 24065.2 720 1270
3 11 28544 2283.52 680 1975
4 15 6366 509.28 1160 1020
5 19.5 681 54.48 20 250
6 25.4 2251 180.08 70 1200
7 28.84 590 47.2 160 280
8 36.12 169 13.52 4 160
9 50.01 29 2.32 2 40
3739 7017

ER316
S.N0 AVG THK. ØINCH Meter GTAW SMAW REMARK
1 4.5 368 29 16
2 7.5 302 24 18 20
3 10.5 92 7 30 15
64 35
SS-304
S.N0 AVG THK. ØINCH Meter GTAW SMAW REMARK
1 4.16 24 2 2000 150
2 6.9 5490 439 320
3 9 690 55 80 50
4 12.5 2592 207 111 310
5 16.5 2401 192 110 630
6 21.5 90 7 6 36
2627 1176

P22
S.N0 AVG THK. ØINCH Meter GTAW SMAW REMARK
1 5.9 16 1.28 2
2 9.5 7 0.56 1 2
3 15.09 48 3.84 3 12
4 26 60 4.8 3 38
5 31 140 11.2 8 130
6 35 514 41.12 20 616.3
7 44 870 69.6 30 1407
8 51 532 42.56 19 1324
9 57 268 21.44 12 820
10 68 780 62.4 28 3062.7
126 7412
P11
S.N0 AVG THK. ØINCH Meter GTAW SMAW REMARK
1 4.85 130.5 10.44 6 10
2 8.7 306 24.48 10 35
3 14.5 1718 137.44 42 302.1
4 21 2205 176.4 55 910
5 38 180 14.4 6 239.7
6 45 74 5.92 3 145
7 55 200 16 6 600
128 2241.8

LTCS
S.N0 AVG THK. ØINCH Meter GTAW SMAW REMARK
1 4.51 837 20 20 36
2 7.15 2777 70 70 186
3 16.6 30 2 2 15
4 23 1808 45 45 700
5 29 2304 54 54 1538
6 34 872 22 22 850
7 47 1040 26 26 1800
239 5125

C.S-AG FIELD
S.N. AVG THK. ØINCH Meter GTAW SMAW REMARK
1 4.2 38945 3115.6 923 822
2 7.5 300815 24065.2 720 1270
3 11 28544 2283.52 680 1975
4 15 6366 509.28 1160 1020
5 19.5 681 54.48 20 250
6 25.4 2251 180.08 70 1200
7 28.84 590 47.2 160 280
8 36.12 169 13.52 4 160
9 50.01 29 2.32 2 40
3739 7017
REFERENCE CALCULATION OF WELDING CONSUMABLES

1. Weight of weld metal deposited in 1m weld length (W) 2620

W = sectional area of weld (m2) x 1000 x 7.85 (Iron gravity)

fillet size (S)

S welding process
B
S sectional area (mm2)
A
Weight of weld metal (Kg/m)
Deposition effciency
consumption of weld metal (Kg/m)

Weld length (m)

Total consumption of weld metal (kg)
G2

As example,
Weight of deposit weld metal for 6mm fillet weld in a meter is calculated to approx. 0.171 kg/m

2. Simple calculator of welding consumable in V-groove butt joint.

Θ Root gap (G2)

G1 Groove angle (Θ)

h
G2 Reinforcement height (h)
Plate thickness (t) (mm)
t Welding process

Sectional Area (㎟)

Weight of Weld Metal (kg/m)

Deposition Efficiency
Consumption of weld metal (kg/m)
G2
3. The following effiency shall be considered for each applicable welding process.

SMAW 55%
GMAW 93%
FCAW 82% Weld length (m)
GTAW / SAW 98% Total consumption of weld metal (kg)
4. calculation for welding consumable single V-groove butt joint.

Θ Root gap (G2)

Root face
Groove angle (Θ)
Reinforcement height (h)
Plate thickness (t) (mm)
Welding process
B h

A
G1 t
Sectional Area (㎟)
C
Weight of Weld Metal (kg/m)
G2
Deposition Efficiency
Consumption of weld metal (kg/m)

Weld length (m)

Total consumption of weld metal (kg)

5. calculation for welding consumable Double-groove butt joint.

O1
Root gap (G2)
Root face
A h Groove angle (Θ1)(Big side)

T1 Groove angle (Θ2) (small side)

B
G1 Reinforcement height (h)
C Plate thickness (Big side) T1
Plate thickness (small side) T2
D T2
Plate thickness (t) (mm)
E Welding process
G2

O2

Sectional Area (㎟)

Weight of Weld Metal (kg/m)
Deposition Efficiency
Consumption of weld metal (kg/m)

Weld length (m)

Total consumption of weld metal (kg)
 6.Calculation for welding consumable Double groove butt joint - Horizontal

Root gap (G2)

Root face
Groove angle (Θ1)(Big side)
T2 Groove angle (Θ2) (small side)
D
Reinforcement height (h)
Plate thickness (Big side) T1
G1
Plate thickness (small side) T2
O1 Plate thickness (t) (mm)
G2
C Welding process
E B F
A

T1

Sectional Area (㎟)

Weight of Weld Metal (kg/m)
Deposition Efficiency
Consumption of weld metal (kg/m)

Weld length (m)

Total consumption of weld metal (kg)
 mm 8 6
mm smaw SMAW SMAW GMAW FCAW GTAW SAW
A 18 18
B 3.78 3.78
metal (Kg/m) 0.17 0.17
effciency 55% 55%
eld metal (Kg/m) 0.31086 0.31086

m 2.8
eld metal (kg) 0.870408 0.9

pprox. 0.171 kg/m (including reinforcement)

KEY-IN
mm 3.4
° 70
mm 2
mm 6
GTAW SMAW GMAW FCAW GTAW SAW

B 11.8 11.8
A 45.6 45.6
0.4506682004 0.451
98% 98%
0.46 0.46

m 2000
eld metal (kg) 919.73102122 919.7
 KEY-IN
mm 3
mm 1.5
° 70
mm 2
mm 5
gtaw SMAW GMAW FCAW GTAW SAW

A 23.6 23.6
B 9.2 9.2
C 7.3 7.3
0.3148855797 0.315
98% 98%
0.32 0.32

m 40 160000
eld metal (kg) 12.852472641 12.9 363200

KEY-IN
mm 3
mm 1
° 50

° 50
mm 3.2
mm 15
mm 13
mm 30
SMAW SMAW GMAW FCAW GTAW SAW

A 34.1 34.1
B 134.9 134.9
C 3.0 3.0
D 141.2 141.2
C 30.1 30.1
2.6956960374 54.141
55% 55%
4.90 4.90

m 128
eld metal (kg) 627.36198689 627.4
 KEY-IN
mm 3
mm 3
° 45

° 45
mm 3.2
mm 23.8
mm 20.3
mm
saw SMAW GMAW FCAW GTAW SAW

A 71.4 71.4
B 51.5 51.5
C 51.5 51.5
D 17.8 17.8
E 36.6 36.6
F 36.6 36.6
2.0830629167 2.083
98% 98%
2.13 2.13

m 160.22
eld metal (kg) 340.55953113 340.6