DAYANG ENTERPRISE SDN. BHD.

( 61505-V )

INSPECTION AND TEST PLAN (PIPING)

PROJECT : WO# : AREA :

ACTIVITY ACTIVITY INSPECTION METHODS VERIFYING DOCUMENT ACCEPTANCE CRITERIA CONTROL POINT
ITEM INSPECTOR CLIENT
1.0 MATERIAL RECEIVING INSPECTION
1.1 Piping material • Check material against COG • LIM-PRO-003 (Material • PO H H/W
• Dimension Check against Control Procedure) • DO
AFC Drawings • COG • Mill certificate
• Check rating, type & size • AFC Drawings
against AFC drawings • Workpack
• Check physical condition
2.0 WPS AND WQT
2.1 WPS • Approved WPS and PQR • ASME IX • WPS and WQT record H W
(DE/WPS/001) • ASME B31.3
• PTS 31.38.01.31 (Shop and
Field Fabrication of Piping)
2.2 Welder Qualification • Welder ID • WQT • WQT record H H/R
• Welder performance summary record
• WQT • WQT • WQT and performance record H H/R
• ASME IX
• ASME B31.3
• Welder revalidation update • Revalidation date record • Revalidation date record H R
2.3 Consumable Control • Welding rods as per approved • QA-WI-013 (Fabrication • Approved WPS and PQR I R
WPS and Welding Consumable
• Check packing upon receipt Control Procedure)
• Check storage condition • Manufacturer instruction /
• Check batch no. during recommendation
issuance
• Backing & Holding (SMAW)
3.0 DEMOLITION WORK
3.1 Cutting/ removal of 1 ½ “ • Visual inspection • Approved work procedure • Cutting edge properly flush grinded H R
nipolet flange • Check the cutting edge
4.0 FABRICATION AND INSTALLATION
4.1 Material Verification • Check material grade, size, • QA-WI-013: Fabrication • AFC Drawing H R
heat no and Welding Consumable • Mill certificate I R
• Piece mark transfer of heat no Control Procedure) • Cutting plan H R/I
and record
 DAYANG ENTERPRISE SDN. BHD.
( 61505-V )

INSPECTION AND TEST PLAN (PIPING)

PROJECT : WO# : AREA :

ACTIVITY ACTIVITY INSPECTION METHODS VERIFYING DOCUMENT ACCEPTANCE CRITERIA CONTROL POINT
ITEM INSPECTOR CLIENT
4.2 Fit up Inspection • Marking of welds • Approved WPS • AFC drawings H R/ I
• Check dimension against AFC • AFC Drawings • Cutting plans: I R
drawing • Cutting Plans 1. Marking of welds, joint nos, welder ID, H R/ I
• Check joint nos • QA-WI-013: Fabrication visual, NDT etc
• Check alignment & edge and Welding Consumable
preparation Control Procedure)
4.3 Welding Process • Check correct WPS • ASME IX • Approved WPS I R
• Check welding parameters • ASME B31.3
• Check welding rod used
• Check flux/ gas shield
• Visual check on rooted fill
• Preheat/ interpass temperature
• Check electrode log book
4.4 Welding Completion • Final visual check • NDT procedure • NDT report H R/ I
• MPI and UT • As built drawing • Welder performance report
• PWHT (if any) • ASME IX H H/R
• Mark out as built drawing • ASME B31.3 H R
• Welders performance
4.5 Weld Repair • Internal defect repair • ASME IX • WPS/PQR I R
• Visual inspection on repair • ASME B31.3 • NDT Report I H/R
welds • NDT Procedure I R
• MPI and UT on repair areas
5.0 HYDROTEST
5.1 Hydrostatic Leak Test • Check line size and package • QA-WI-012: Hydrotest • ISO drawing/ Hydropack H R
correct Procedure
• Check material, flange rating • Client Specification H R
correct
• Check hydrostatic equipment H R
acceptable
• Check certificate or pressure H H/R
gauge valid
• Check test fluid available H R
• Check test pressure correct
H R
• Check ambient temperature
acceptable
H R
• Check line drain after test
H R/ I
• Check holding time correct
 DAYANG ENTERPRISE SDN. BHD.
( 61505-V )

INSPECTION AND TEST PLAN (PIPING)

PROJECT : WO# : AREA :

ACTIVITY ACTIVITY INSPECTION METHODS VERIFYING DOCUMENT ACCEPTANCE CRITERIA CONTROL POINT
ITEM INSPECTOR CLIENT
6.0 BLASTING AND PAINTING
Refer ITP for Power Tool Cleaning and Painting
7.0 FINAL CHECK
• Check Cleanliness • LIM-PRO-003 (Material H W/R
7.1 Ship loose Spools • Check Preservation Control Procedure)
• Packing
• Check Dimension and marked H R
7.2 Red Line Marking • AFC Drawings
on the drawing

LEGEND

H (Hold): No further work progress until the activity is verified and approval given by QAQC Department and/or Client.
I (Inspect): Verification inspection or test activity. Carried out by Operation Team or Quality Department.
R (Review): Verification of documentation, carried out after activity is done.
W (Witness): Notice to be given before activity takes place for Client or QAQC Department to witness. Activity continues if inspector or client representative not present as scheduled.
PREPARED BY AGREED BY ACCEPTED BY

NAME : ALIZZAWATI BT MOHAMAD SAPA NAME : IR YEM MOHAMAD SHARIF NAME :

POSITION : QAQC ENGINEER POSITION : PROJECT MANAGER POSITION : JX NIPPON TECHNICAL AUTHORITY
DATE : DATE : DATE :