Itp FGP 2

Madina INSPECTION AND TEST PLAN Doc No. MG-QSP-ITP-90024703 REV.
Client: Pearl GTL Clients Ref:MDMSC-CPI-0952A

PROJECT : E-242 VALVE INSTALLATION Scope of Work : E-242 Valve Installation
Characteristic to be
Sl.No Quality Control Activity Controlling documents Acceptance Criteria Verifying Documents Responsibility MG QSGTL Remarks
Verified
Page 1 of 21
Madina INSPECTION AND TEST PLAN Doc No. MG-QSP-ITP-90024703 REV.0

Verified
1.0 Drawings Approved Drawings Issued by QSGTL

2.0 Procedure Review : To Verify base and Filler MADINA/QSGTL MADINA/QSGTL MADINA/QSGTL Supervisor/
(WPS/PQR/WPQR) material and thickness Approved WPS/Welder Approved WPS/Welder Approved WPS/Welder QC Inspector
WPS-78 Range ,preheat and Register/ASME Sec IX Register Register R R
interpass temperature
3.0 Material Control

3.1 Raw material Inspection : To Verify Correct size with Approved Approved Approved Supervisor/QC
QSGTL Free bill of material list and Drawings ,Welding Drawings ,Welding Drawings ,Welding Inspector
Issue Materials condition of Material Consumable Certificates Consumable Certificates Consumable
Welding Consumable Certificates H S
Supplied by Madina -
ER 70S6
4.0 Field Activities

4.1 Cut and removal of As per the approved As per the approved As per the approved As per the approved Fabricator/
Existing 6" ,8"pipe with Drawing. Drawing. Drawing. Drawing. Supervisor
Flange to provide space for H S
Valve Installation
4.2 Bevel Preparation and Bevel Preparation as per As per WPS,DEP As per WPS,DEP As Per WPS Supervisor/QC
Visual check of Existing WPS and absence of any 31.38.01.31-Gen 31.38.01.31-Gen Inspector
Pipe with Flange bevels surface defects during H S
visual check
4.3 Fit up of Pipe with Flange As per the approved ASME B 31.3 List of ASME B 31.3 List of Daily welding report Supervisor/QC
Drawing. Qualified Qualified (Form No. MSF- Inspector
Welders,WPS , Shell DEP Welders,WPS , Shell DEP 178)
31.38.01.31-Gen 31.38.01.31-Gen H S
Page 2 of 21

Verified
4.4 Welding of Pipe with Welding parameters as per List of Qualified List of Qualified Daily welding report Supervisor/QC
Flange WPS,interpass cleaning, Welders,WPS, Welders,WPS, (Form No. MSF- Inspector
Interpass temperature. Shell DEP 31.38.01.31- Shell DEP 31.38.01.31- 178) ,Weld History
Gen,API RP Gen,API RP Sheet H S
582,MG/QSP/MQP-03 582,MG/QSP/MQP-03
4.5 Visual & Dimensional Absence of any surface ASME B 31.3 ASME B 31.3 Daily welding report QC Inspector
Inspection on all defects & Dimension as per Shell DEP 31.38.01.31- Shell DEP 31.38.01.31- MSF-178 H S
completed welds approved Drawing Gen. Gen.
PWHT and Hardness To verify thermocouple B 31.3 , Shell DEP B 31.3 , Shell DEP PWHT/Hardness Report Supervisor/QC
Testing of completed locations,rate of 30.10.16.18-Gen,QIS/ 30.10.16.18-Gen,QIS/ Inspector
welds cooling/rate of heating and NDT/PWHT-01,QIS/NDT/ NDT/PWHT-01,QIS/NDT/
Holding time at HT-01,WPS HT-01,WPS
temperature and hardness H R
values within the Range of
Specification
4.6 ASR RT-100% of all Butt Absence of any defects ASME SEC V ,B 31.3 , ASME SEC V ,B 31.3 , NDT Reports QC Inspector
Weld Joints Shell DEP 31.38.01.31- Shell DEP 31.38.01.31-
Gen,QIS /NDT/RT -01 Gen,QIS /NDT/RT -01 H R
5.0 Pressure Test of Spool.

5.1 Pressure testing of Any Drop in pressure As per Drawing As per Drawing Pressure Test QC Inspector H W/R
completed Spool Shell DEP 31.38.01.31- Shell DEP 31.38.01.31- reports(MSF-44,MSF-
Gen.ASME Gen.ASME 45), Pressure gauge
B31.3,MG/QSP/MQP-01 B31.3,MG/QSP/MQP-01 calibration Report.
6.0 Surface preparation and Painting of welded joints - QSGTL Civil Scope
7.0 Completion of Scope of Work
7.1 Submission of final Dossier All welding,NDT, Contractual Final completion Final completion H R
Testing reports. requirements Reports. Reports.
Page 3 of 21
DOC NO.MG-QSP-ITP-90024703
REV.0
PEARL GTL INSPECTION AND TEST PLAN DATE:20-Jun-11
Work pack No. : 090024703 Drawing /LineNo. : T-4.093.931/25579-06-QSH-RM

Area : FGP Unit-100 Equip.Tag.No : NA
Contract No : MDMSC-CPI-0952A Discipline : MECHANICAL
Scope of Work: E-242 VALVE INSTALLATION
Prepared Reviewed Approved Reviewed & Accepted Reviewed & Accepted

(Madina) (Madina) (Madina) TPI (PEARL GTL)
Sign : Sign : Sign : Sign : Sign :
Name : G.Bargunan Name : Vijai Anand Name : Vijai Anand Name : Name :
Date : Date : Date : Date : Date :
All the identified Madina QC Inspector Authorized Inspector TPI FOR CLIENT
Inspection Sign : Sign : Sign : Sign :
points are Inspected & Name : Name : Name : Name :
accepted by Date : Date : Date : Date :
Hold Point (H) :

Mandatory stage clearance - work may not proceed until inspection activity has been signed off by relevant parties.
Witness Point (W) :

Inspection activity may proceed if inspection parties not available after providing adequate inspection notice
Review (R) : Where Review points are defined as specific stages PEARL GTL will require inspection and test documentation to be
presented for review and endorsement.
Surveillance(S) :
Monitoring of work activities. No report required
Form No:MSF/011 Rev 0 MG-QSP-ITP-90024703 Page 1 of 3

DOC NO.MG-QSP-ITP- 090064057
REV.0
PEARL GTL INSPECTION AND TEST PLAN DATE:27-Nov-11
Work pack No. : 090064057 Drawing /LineNo. : 80-2PO40004-13012-QV-G

Area : FGP Unit-400 String-2 Equip.Tag.No : NA
Scope of Work: Cut and Removal of Existing 3" Elbow and Installation & Testing of New Elbow with Flange

Hold Point (H) :

Witness Point (W) :

Surveillance(S) :

REV.0
Work pack No. : 090064057 Dr 80-2PO40004-13012-QV-G

Area : FGP Unit-400 String-2 Eq NA
Scope of Work: Cut and Removal of Existing 3" Elbow and Installation & Testing of New Elbow with Flange
Sl No Activity Reference Documents Verifying Documents MG QSGTL REMARKS
1 Design: QSGTL Approved Drawing R R
Procedure Review(WPS/PQR/WPQR) Madina /QSGTL Approved Madina/QSGTL Approved

2 R R
WPS- MG/QSP/WPS-20 WPS/Welder Register WPS/Welder Register
Materials:QSGTL Free issue Materials (To verify Correct Approved

Approved Drawings,Welding
3 Size with Bill of Materials list and condition of Materials) Drawings,Welding H S
Consumable Certificate(MTC)
Welding Consumable - ER 347 Consumable Certificate
4 Marking & Cutting of Existing 3" Elbow DEP 31.38.01.31 Para 3.2 As per Approved Drawing H S
Bevel Preparation & Fitup of new Elbow and Flange
Daily Welding Report
5 (FW-01,FW-02,FW-03) DEP 31.38.01.31 Para 3.2/3.3 H S
(MSF-178)
Welding of New 2" Pipe spool/Supports DEP 31.38.01.31 Para Daily Welding Report
6 H S
(FW-01,FW-02,FW-03) 3.2/3.3/MG/QSP/MQP-03 (MSF-178)
7 Visual Inspection of Completed Joints DEP 31.38.01.31 Para 4.2.1/4.2.2 H S
(MSF-178)
QSGTL Scope for
8 100% PT and RT-1 No.Joint of Completed welds DEP 31.38.01.31 Para 4.2.3 NDT Reports W/R
Field NDT
Pressure Test reports

DEP 31.38.01.31 Para
9 Hydrotesting of pipe spool (MSF-44,MSF-45,Pressure H W/R
4.4/MG/QSP/MQP-01
Gauge Calibration Report
9 Painting of completed spool(if applicable)

QSGTL Civil Scope

10 As Built Documents and Records Contractual Requirements Final Completion Reports H R

DOC NO.MG-QSP-ITP-90024703
REV.0
PEARL GTL INSPECTION AND TEST PLAN DATE:20-Jun-11
Work pack No. : 090024703 Drawing /LineNo. : T-4.093.931/25579-06-QSH-RM

Scope of Work: Cutting and Removal of Existing 4 "Pipe Spool with Flange Nippolet and Fabrication ,Welding ,Testing and Installation of New 4"Pipe spool with Existing
Flange Nippolet of 0P-0156A/B N2 connection
Hold Point (H) :

Witness Point (W) :

Surveillance(S) :


PROJECT : Repair of Nipple Outlet 0P-0156A/B Scope of Work : Cutting and Removal of Existing 4 "Pipe Spool with Flange Nippolet and Fabrication ,Welding ,Testing and Installation of New 4"Pipe spool with Existing Flange Nippolet of 0P-0156A/B N2 connection.
Verified
Page 9 of 21

Verified
1.0 Design: QSGTL Approved Drawing

2.0 Procedure Review : To Verify base and Filler MADINA/QSGTL MADINA/QSGTL MADINA/QSGTL Supervisor/
(WPS/PQR/WPQR) material and thickness Approved WPD/Welder Approved WPD/Welder Approved WPD/Welder QC Inspector
WPS-78 Range ,preheat and Register/ASME Sec IX Register Register
interpass temperature R R
3.0 Material Control

3.1 Raw material Inspection : To Verify Correct size with Approved Approved Approved Supervisor/QC
QSGTL Free bill of material list and Drawings ,Welding Drawings ,Welding Drawings ,Welding Inspector
Issue Materials condition of Material Consumable Certificates Consumable Certificates Consumable
Welding Consumable Certificates H S
Supplied by Madina -
ER NiCrMo-3
4.0 Fabrication Activity

4.1 Cut and removal of As per the approved As per the approved As per the approved As per the approved Fabricator/
Existing 4 " pipe spool Drawing. Drawing. Drawing. Drawing. Supervisor
with flange nippolet H S
4.2 Bevel Preparation and DP Bevel Preparation as per As per As per DP Reports Supervisor/QC
check of Existing Pipe WPS and absence of any WPS/QIS/NDT/PT-01 WPS/QIS/NDT/PT-01 Inspector
spool bevels and Support surface defects during DP H S
pads check
4.3 Fit up of Pipe and Supports As per the approved ASME B 31.3 List of ASME B 31.3 List of Daily welding report Supervisor/QC
,RF Pads Drawing. Qualified Welders,WPS Qualified Welders,WPS (Form No. MSF- Inspector
178)
H S
Page 10 of 21

Verified
4.4 Welding of Pipe and Welding parameters as per ASME B 31.3 List of ASME B 31.3 List of Daily welding report Supervisor/QC
Supports/RF Pads. WPS,interpass cleaning, Qualified Welders,WPS, Qualified Welders,WPS, (Form No. MSF- Inspector
Interpass temperature. Shell DEP Shell DEP 178)
31.38.01.31-Gen,API RP 31.38.01.31-Gen,API RP H S
582 582
4.5 Visual & Dimensional Absence of any surface ASME B 31.3 ASME B 31.3 Daily welding report QC Inspector
Inspection on all defects & Dimension as per Shell DEP 31.38.01.31- Shell DEP 31.38.01.31- MSF-178 H S
completed welds approved Drawing Gen. Gen.
4.6 RT-100% of all Butt Weld Absence of any defects ASME SEC V ,B 31.3 , ASME SEC V ,B 31.3 , NDT Reports QC Inspector
Joints Shell DEP 31.38.01.31- Shell DEP 31.38.01.31-
PT- 100% of all Gen,QIS NDT procedures Gen,QIS NDT procedures H R
completed welds
5.0 Pressure Test of Spool.

5.1 Pressure testing of Any Drop in pressure As per Drawing As per Drawing Pressure Test QC Inspector H W/R
completed Spool at Shell DEP 31.38.01.31- Shell DEP 31.38.01.31- reports(MSF-44,MSF-
33 BarG. Gen.ASME Gen.ASME 45), Pressure gauge
B31.3,MG/QSP/MQP-01 B31.3,MG/QSP/MQP-01 calibration Report.
6.0 Surface preparation and Painting of Spool

6.1 Surface preparation & The Surface roughness As per Drawing, As per Drawing, As per Drawing, Painting H R
Primer coat as per LS1-N profile,abrasive Shell DEP 30.48.00.31- Shell DEP 30.48.00.31- Shell DEP 30.48.00.31- Supervisor/QC
System. types,surface Gen. Gen. Gen. Inspector
cleanliness.Surface
temperature,humidity,Man
ufacture Data sheet.
6.2 Final Coat as per LS1-N Surface As per Drawing, As per Drawing, As per Drawing, Painting H R
System. temperature,humidity, Shell DEP 30.48.00.31- Shell DEP 30.48.00.31- Shell DEP 30.48.00.31- Supervisor/QC
WFT,DFT,Manufacture Data Gen. Gen. Gen. Inspector
sheet.
7.0 Completion of Scope of Work
Page 11 of 21

Verified
7.1 Submission of final Dossier All welding,NDT, Contractual Final completion Final completion H R
Testing reports. requirements Reports. Reports.
Page 12 of 21
REV.0
Work pack No. : 090062918 Drawing /LineNo. : 50-OPO43003-13012-G

Area : FGP Unit-400 String-3 Equip.Tag.No : NA
Scope of Work: Cut and Removal of Existing 2" Pipe spool and Fabrication and Testing of New Spool

Hold Point (H) :

Witness Point (W) :

Surveillance(S) :

REV.0
Work pack No. : 090062918 Dr 50-OPO43003-13012-G

Area : FGP Unit-400 String-3 Eq NA
Scope of Work: Cut and Removal of Existing 2" Pipe spool and Fabrication and Testing of New Spool
Sl No Activity Reference Documents Verifying Documents MG QSGTL REMARKS

Madina/QSGTL
Procedure Review(WPS/PQR/WPQR) Madina /QSGTL Approved
2 Approved WPS/Welder R R
WPS- MG/QSP/WPS-20 WPS/Welder Register
Register
Materials:QSGTL Free issue Materials (To verify Correct Approved
Approved Drawings,Welding
3 Size with Bill of Materials list and condition of Materials) Drawings,Welding H S
Consumable Certificate(MTC)
Welding Consumable - ER 347 Consumable Certificate
As per Approved
4 Marking & Cutting of Existing 2" Pipe spool DEP 31.38.01.31 Para 3.2 H S
Drawing
Bevel Preparation & Fitup of new pipe spool/Supports
5 (FW-01,FW-02,FW- DEP 31.38.01.31 Para 3.2/3.3 H S
(MSF-178)
03,FW-04)
Welding of New 2" Pipe spool/Supports DEP 31.38.01.31 Para Daily Welding Report
6 H S
(FW-01,FW-02,FW-03,FW-04) 3.2/3.3/MG/QSP/MQP-03 (MSF-178)
(MSF-178)
QSGTL Scope for
8 100% PT and RT-1 No.Joint of Completed welds DEP 31.38.01.31 Para 4.2.3 NDT Reports W/R
Field NDT
Pressure Test reports

DEP 31.38.01.31 Para (MSF-44,MSF- Testing to be done
9 Hydrotesting of pipe spool at 5.25 barg H W/R
4.4/MG/QSP/MQP-01 45,Pressure Gauge with DM water
Calibration Report
9 Painting of completed spool(if applicable)

QSGTL Civil Scope

10 As Built Documents and Records Contractual Requirements Final Completion Reports H R

REV.0
PEARL GTL INSPECTION AND TEST PLAN DATE:27-Sep-11
Work pack No. : 090035074 Drawing /LineNo. 25-OSO-30451-1101-G

Area : FGP Unit-300 Equip.Tag.No NA
Scope of Work: Destruct Existing 1" SW Equal Tee and Welding of 1" new butt weld tee on steam leak location near OT-0300A West side
Sl No Activity Reference Documents MG QSGTL REMARKS
Procedure Review(WPS/PQR/WPQR)
2 Madina /QSGTL Approved WPS/Welder Register R R
WPS- 91
Materials:QSGTL Free issue Materials (To verify Correct

Approved Drawings,Welding Consumable
3 Size with Bill of Materials list and condition of Materials) H S
Certificate(MTC)
Welding Consumable - ER 70S6
4 Marking & Cutting of Existing 1" SW Equal Tee DEP 31.38.01.31 Para 3.2 H S
Bevel Preparation & Fitup

5 DEP 31.38.01.31 Para 3.2/3.3 H S
(FW-01,FW-02,FW-03)
Welding of Butt Joints
6 DEP 31.38.01.31 Para 3.2/3.3 H S
(FW-01,FW-02,FW-03)
8 Service Test DEP 31.38.01.31 Para 4.4 H W/R
9 Painting & Insulation

QSGTL Civil Scope
10 As Built Documents and Records H R

REV.0
PEARL GTL INSPECTION AND TEST PLAN DATE:27-SEP-11
Work pack No. : 090034739 Drawing /LineNo. 20-ISO-10844-11011-G

Scope of Work: Repair Weld Leak on 3/4" Steam Line 20-OSO-10844-11011-G at Common Pipe Rack Near UNIT -600(OSBL)
WPS- 91

Certificate(MTC)
4 Marking & Cutting of Existing 3/4" SW Coupling DEP 31.38.01.31 Para 3.2 H S
5 Fitup of New 3/4" coupling with pupe DEP 31.38.01.31 Para 3.2/3.3 H S
Welding of New 3/4" SW Coupling with Pipe

6 DEP 31.38.01.31 Para 3.2/3.3 H S

QSGTL Civil Scope

REV.0
Work pack No. : 090035074 Drawing /LineNo. : 25-OSO-30451-1101-G

Scope of Work: Destruct Existing 1" SW Equal Tee and Welding of 1" new butt weld tee on steam leak location near OT-0300A West side

Hold Point (H) :

Witness Point (W) :

Surveillance(S) :

REV.0
Work pack No. : 090037135 Drawing /LineNo. 40-ISO-20462-20542-11261-H1

Scope of Work: Destruct 11/2" Elbow with Pinhole Leak and Weld New 11/2 " Sch 80 Elbow on Line 40-ISO-20542-11261-H1
1 Design: QSGTL Approved Drawing H R
WPS- 91

Certificate(MTC)
4 Marking & Cutting of Existing 11/2" Elbow DEP 31.38.01.31 Para 3.2 H S
Fitup of New 11/2" Elbow with Pipe

5 DEP 31.38.01.31 Para 3.2/3.3 H S
FW-01 FW-02
Welding of New 11/2" Elbow with Pipe
6 DEP 31.38.01.31 Para 3.2/3.3 H S
FW-01 FW-02
8 Radiography testing of completed joints (FW-01,FW-02) DEP 31.38.01.31 Para 4.2.3 QSGTL Scope for Field
NDT

QSGTL Civil Scope

REV.0
Work pack No. : 090037135 Drawing /LineNo. : 40-ISO-20462-20542-11261-H1

Scope of Work: Destruct 11/2" Elbow with Pinhole Leak and Weld New 11/2 " Sch 80 Elbow on Line 40-ISO-20542-11261-H1

Hold Point (H) :

Witness Point (W) :

Surveillance(S) :

REV.0
Work pack No. : 090034739 Drawing /LineNo. : 20-OSO-10844-1101-G

Scope of Work: Repair Weld Leak on 3/4" Steam Line 20-OSO-10844-11011-G at Common Pipe Rack Near UNIT -600(OSBL)

Hold Point (H) :

Witness Point (W) :

Surveillance(S) :

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Madina INSPECTION AND TEST PLAN Doc No. MG-QSP-ITP-90024703 REV.

Client: Pearl GTL Clients Ref:MDMSC-CPI-0952A

Client: Pearl GTL Clients Ref:MDMSC-CPI-0952A

1.0 Drawings Approved Drawings Issued by QSGTL

3.0 Material Control

4.0 Field Activities

Client: Pearl GTL Clients Ref:MDMSC-CPI-0952A

5.0 Pressure Test of Spool.

Work pack No. : 090024703 Drawing /LineNo. : T-4.093.931/25579-06-QSH-RM

Scope of Work: E-242 VALVE INSTALLATION

Prepared Reviewed Approved Reviewed & Accepted Reviewed & Accepted

Hold Point (H) :

Witness Point (W) :

Form No:MSF/011 Rev 0 MG-QSP-ITP-90024703 Page 1 of 3

Work pack No. : 090064057 Drawing /LineNo. : 80-2PO40004-13012-QV-G

Prepared Reviewed Approved Reviewed & Accepted Reviewed & Accepted

Hold Point (H) :

Witness Point (W) :

Form No:MSF/011 Rev 0 MG-QSP-ITP-90064057 Page 1 of 2

Work pack No. : 090064057 Dr 80-2PO40004-13012-QV-G

Sl No Activity Reference Documents Verifying Documents MG QSGTL REMARKS

1 Design: QSGTL Approved Drawing R R

Procedure Review(WPS/PQR/WPQR) Madina /QSGTL Approved Madina/QSGTL Approved

Materials:QSGTL Free issue Materials (To verify Correct Approved

Pressure Test reports

9 Painting of completed spool(if applicable)

Form No:MSF/011 Rev 0 MG-QSP-ITP-090064057 Page 2 of 2

Form No:MSF/011 Rev 0 MG-QSP-ITP-090064057 Page 2 of 2

Work pack No. : 090024703 Drawing /LineNo. : T-4.093.931/25579-06-QSH-RM

Hold Point (H) :

Witness Point (W) :

Form No:MSF/011 Rev 0 MG-QSP-ITP-90024703 Page 1 of 3

Client: Pearl GTL Clients Ref:MDMSC-CPI-0952A

Client: Pearl GTL Clients Ref:MDMSC-CPI-0952A

1.0 Design: QSGTL Approved Drawing

3.0 Material Control

4.0 Fabrication Activity

Client: Pearl GTL Clients Ref:MDMSC-CPI-0952A

5.0 Pressure Test of Spool.

6.0 Surface preparation and Painting of Spool

7.0 Completion of Scope of Work

Client: Pearl GTL Clients Ref:MDMSC-CPI-0952A

Work pack No. : 090062918 Drawing /LineNo. : 50-OPO43003-13012-G

Prepared Reviewed Approved Reviewed & Accepted Reviewed & Accepted

Hold Point (H) :

Witness Point (W) :

Form No:MSF/011 Rev 0 MG-QSP-ITP-090062918 Page 1 of 2

Work pack No. : 090062918 Dr 50-OPO43003-13012-G

Sl No Activity Reference Documents Verifying Documents MG QSGTL REMARKS

1 Design: QSGTL Approved Drawing R R

Pressure Test reports

9 Painting of completed spool(if applicable)

Form No:MSF/011 Rev 0 MG-QSP-ITP-090062918 Page 2 of 2

Form No:MSF/011 Rev 0 MG-QSP-ITP-090062918 Page 2 of 2

Work pack No. : 090035074 Drawing /LineNo. 25-OSO-30451-1101-G

Sl No Activity Reference Documents MG QSGTL REMARKS

1 Design: QSGTL Approved Drawing R R

Materials:QSGTL Free issue Materials (To verify Correct

Bevel Preparation & Fitup

7 Visual Inspection of Completed Joints DEP 31.38.01.31 Para 4.2.1/4.2.2 H S

8 Service Test DEP 31.38.01.31 Para 4.4 H W/R

9 Painting & Insulation

10 As Built Documents and Records H R