Construction Material

Carbon steel Stainless steel Duplex Steel Super duplex Steel Mild steel
A Plate SA-516M Gr.485 SA-240M TP. 304/304L SA-240M UNS S31803 SA-240M UNS S32750 G3101 SS400
SA-516M Gr.415 SA-240M TP. 316/316L SA-240M UNS S32760 BS4360 Gr. 43A
SA-283M Gr. D

B Flange SA-105M SA-182M F304/304L SA-182M F51 UNS S31803 SA-182M F53 UNS S32750
SA-350M Gr. LF2 Cl. 1 SA-182M F316/316L

C Pipe SA-106M Gr. B SA-312M TP304/304L SA-790M UNS S31803 SA-790M UNS S32750
SA-333M Gr. 6 SA-312M TP316/316L

D Fittings SA-234M Gr. WPB SA-403M WP 304/304L SA-815M UNS S31803 SA-815M UNS S32750
SA-420M Gr. WPL6 SA-403M WP 316/316L

E Stud Bolt SA-193M Gr. B7 SA-193M Gr. B8 SA-453M Gr. 660 BS916
SA-193M Gr. B8M

F Nut SA-194M Gr. 2H SA-194M Gr. 8

SA-194M Gr. 8M

G Gasket SPW SUS304

SPW SUS316
Natural Rubber
Neoprene
Viton
Buna-N
Teflon
NCAF

H Structural SA-36M G3101 SS400

BS4360 Gr. 43A
A) Plate

B) Flange
C) Pipe

D) Fittings
 Job No:
Project:
Inspection and Test Plan Client:
VESSELTECH ENGINEERING SDN. (For ‘U’ code vessel as per ASME Sec. VIII Div. 1) Equipment Title:
BHD.
Serial No.:
Ref Activity/ Quality Control Controlling Spec./ Acceptance Verifying Inspection Involvement
Description Activity Required Standard Proc. Criteria Documents VESB QC AI (ABSC) CLIENT

I Documentation
1 Design Calculation Confirm approval given.
Drawing
2 Welding Procedures Check WPS/ PQR against
corresponding joint
configuration.
Confirm approval given.
3 Welder/ Welding Check welder qualification
Operator for validity and range
qualified.
QCM Sec.3
“Drawing, Design and
Specification Control”
DEP31.22.20.31
“Design & Eng. Practice”
QCM Sec.7
“Welding Control”
QCM Sec.7
“Welding Control”
ASME VIII DIV. 1 Approved document from client. X
Signed off ITP.
ASME Sect. IX Approved document from Client. X
ASME VIII DIV. 1 UW- Signed off ITP.
28.
ASME Sect. IX Welder and Welding Operator X
ASME VIII DIV. 1 UW- Records/ Certificates.
29. Signed off ITP.

II Material Receiving All incoming material shall
be checked against drawing
and P/O for quality,
dimension and
certification.
III Material Check bevel preparations
are as per detail drawing.
Preparation/
Visual check for edge
Prefabrication lamination.
Check heat numbers are
properly transferred priors
to cut plates and pipes.
IV Shells
1 Dished Heads – not Check heads and shell
applicable dimension, circumference
and thickness.
Verify Mill certificates.
Formed head stress relief
(if applicable)
QCM Sec.4.3 ASME Sect. II Part A, Material Traceability Records X
All pressure & non- P/O, ASTM. ASME Sect. (pressure parts) and Material
pressure parts materials VIII Div. 1 Certificates.
shall be supplied with mill
certificates.
QCM Sec.5 ASME VIII DIV. 1 UG-77, Approved drawing. X
“Examination and UG-93 Signed off ITP.
Inspection Program” Detail Drawing
UW-31
QCM Sec.5 “Examination ASME Sec.II PART.A Material Certificates. X
and Inspection Program” UG-81 Sign off ITP
QCP-001 Heat treatment report
“Dimensional and Visual
Inspection Procedure” UT Thickness Measurement
QCP-008 Report

Page 1 of 5
Ref Activity/ Quality Control Controlling Spec./ Acceptance Verifying Inspection Involvement
Description Activity Required Standard Proc. Criteria Documents VESB QC AI (ABSC) CLIENT

2 Shells “Heat treatment UG-80 (Shells) X

Rolled shell and formed Procedure”
dished head to check
thickness using Ultrasonic. UT Procedure for
Thickness Measurement

V Fit-up
1 Fit-up CW-1 X
2 Fit-up CW-2 X

Refer to attached “Weld Joints Inspection Records”

(Page 5 of 5)
3 Fit-up Nozzles to Shell / Check nozzle marking prior Approved Drawings X
Heads to opening.
4 Fit-up Internals Check Element Support UW-37 X
Plate
5 Fit-up legs, supports &. Check dimension. Approved Drawings X
other ext. attachments Check alignment.

VI Welding
1 Welding CW-1 X
2 Welding CW-2 X

Refer to attached “Weld Joints Inspection Records”

(Page 5 of 5)
3 Welding Nozzles to X
Shell/Heads
4 Welding Internals X
UW-35 (b)(2)

5 Welding legs & other ext. UW-35 (a), (b) X

attachments
VII Removal of Carry out MT/PT inspection QCM Sec.7.9 “Tack Welds” ASME VIII DIV. 1 Signed off ITP. X
QCP-001 “Procedure for ASME V,
Temporary Welds
Visual Inspection” UW-51

Page 2 of 5
Ref Activity/ Quality Control Controlling Spec./ Acceptance Verifying Inspection Involvement
Description Activity Required Standard Proc. Criteria Documents VESB QC AI (ABSC) CLIENT

VIII Non Destructive Carry out NDE inspection & NDE Procedure ASME VIII DIV. 1 NDE Reports. X
repair ASME V, UW-51 Welding Traceability Record
Examination (NDE)
Carry out UT Lamination ASME VIII DIV.2 RT Films & Report
check on Shell flange & top UT Report
blind flange before & after PT Report
set-on nozzle welding. PMI Report
IX Final Visual and Check all ND, welding QCM Sec. 5 Detail Drawing Dimensional Reports X W
visual check and “Examination & ASME VIII Div.1 Thickness Measurement Report
Dimensional Check
dimensional are accepted Inspection Program” UG-95, UG-96, Roundness Report
prior to hydrotest. QCM Sec. 7 “Welding UG-97, UG-761
Sharp edges grind smooth Control”
Verify nozzle inside edges QCP 001
shall be chamfered or “Dimensional and Visual
rounded. Inspection”
X Repad Test Repads Leak Tested for 15 QCP-005 ASME VIII DIV. 1 Repads Test Report X
psig using soap suds. “Hydrotest Procedure” To be no leakage

XI Hydrostatic Test Check calibration still valid QCP-005 ASME VIII DIV. 1 Hydrostatic Test Records X H
and range of Press Gages & “Hydrotest Procedure” UG-99, UG-102 Equipment Calibration
Recorder. QCM-10 Certificates
Check no leakage or Calibration of Measuring
deformation. and Test Equipment
Blowing dry vessel prior to DEP31.22.20.31 Clause 6.9
internal blasting. “Design & Eng. Practice”
XII Name Plate Check nameplate for QCM Sec.11 Detail Drawing Name plate photocopy or rubbing. X W
accuracy prior to stamping. “Records Retention” ASME VIII Div. 1
UG-116, UG-134
XIII Blasting and Painting Visual Inspection of Blast QCP-011 “Surface Painting Specification Blasting & Painting Report X
Clean Surfaces Preparation and Painting
Visual Inspection of Procedure” Blasting & Painting Report X
Painting DEP30.48.00.31
Thickness Check of Painting “Protective Coating & Painting Report X
Lining”

XIV Manufacturing Data Documentation to be QCM Sec. 11 Approved MDR Index MDR Books X R
checked for completeness “Records Retention”
Report / Book
and clarity.
XV Final Inspection Vessels shall be completely QCM Sec. 5 “Examination Detail Drawing & U1-A Form X
drained and cleaned & Inspection Program” Customer Specification Inspection Release Certificate
XVI Delivery/Shipment All internals if any shall be Purchase Order PO Requirements Sign-off ITP. X
installed and supported;
All flanged surfaces shall be DEP31.22.20.31
provided with suitable “Design & Eng. Practice” Clause 7
covers.

Page 3 of 5
 Weld Joint Inspection Record
REF ACTIVITY/ Inspection Involvement REF ACTIVITY/ Inspection Involvement
DESCRIPTION VESB QC AI (ABSC) CLIENT DESCRIPTION VESB QC AI (ABSC) CLIENT

V.6 FIT-UP NOZZLES TO SHELL OR HEAD
N1 (DN80 SCH 40S0 Cl.300 WNRF) X
N2 (DN80 SCH 40S Cl.300 WNRF)
N3 (DN15 SCH 80 Cl.300 WNRF)
N4A(DN25 SCH 160 CI.300 WNRF)
N4B(DN25 SCH 160 Cl.300 WNRF)
N5 (DN15 SCH 80 Cl.300 WNRF)
VI.6 WELDING NOZZLES TO SHELL OR HEAD
N1 (DN80 SCH 40S0 Cl.300 WNRF) X
X N2 (DN80 SCH 40S Cl.300 WNRF) X
X N3 (DN15 SCH 80 Cl.300 WNRF) X
X N4A(DN25 SCH 160 CI.300 WNRF) X
X N4B(DN25 SCH 160 Cl.300 WNRF) X
X N5 (DN15 SCH 80 Cl.300 WNRF) X

Note V.7 Witness points cover the verification of all nozzle position prior to cutting into shell or heads.
LEGEND:
R: Record review W : Witness H : Hold Point
Client, AI or 3rd party shall review inspection record. Client, AI or 3rd party witness inspection (requires notification). Client, AI or 3rd party requires notification of the inspection/ test timing
SW : Spot Witness However inspection and test is performed as scheduled, and even if the and inspection/ test shall be carried out with client or AI/ 3rd party in
VESB not required notifying client, AI or 3rd party the timing of inspection/ client, AI or 3rd party are not present. attendance.
test. Spot witness may be performed during witness inspection or when S : Surveillance M : Monitor
deemed necessary. A.I : Authorized Inspector (ABS Consulting Sdn. Bhd.) A : Approval
RA: Review & Approve Document

Page 5 of 5
Design Code & parameters :-
1) Design code
2) Construction material (Shell, Head, nozzle neck, flanges, fittings, bolt & nut & etc.)
3) Design pressure (Internal Pressure or external pressure, if any)
4) Design temperature (Design temperature, operating temperature & Minimum design temperature)
5) Degree of Non destructive examination (Radiography, Ultrasonic examination, Magnatic
partical inspection & etc)
6) Corrosion allowance
7) Vessel size & dimensions
8) Head type
9) Schedule of openings (service nozzles, handhole, Manhole & etc)
10) Others