TITTLE:

FABRICATION SPOOL PROCEDURE

LINE NO:400-WT-4820-70524-1S105DC-N

CLIENT:
UTILITIES FACILITIES (UF)

DOCUMENT ISSUES RECORD

0 1/10/2019 Issued for Approval

Prepared Reviewed Reviewed Endorsed Approved

by by by by by
Rev Issue Date Description
CONTRACTOR OWNER

Controlled document: No part of this document may be printed or reproduced for external
purposes without the written permission of the management appointee of Science-Tech
Solutions Sdn Bhd
 TABLE OF CONTENT

1.0 PURPOSE 1

2.0 SCOPE 1

4.0 APPLICABLE CODES & STANDARD 1

5.0 CONSUMABLE 1

6.0 WELDING PROCEDURE SPECFICATION (WPS) 1

5.0 PREPARATION WORK 1

6.0 SAFETY 2

7.0 WORKFLOW 2

8.0 ACCEPTANCE CRITERIA 3

8.0 ATTACHMENT 3

a. Weld Map

b. WPS

c. Welder Qualification Record

d. Welding Inspection Control Sheet (WICS)

Purpose

A. This procedure provides guideline for execution leaking at the pipe section near
to its reinforcement pad.

B. The welding connection in accordance with client’s requirement..The welding

works sequence shall approved by client.

C. This procedure is only relevant to Stainless Steel (P-No. 8 material)

2 Scope

The welding repair using by grinding stainless steel specification and used by GTAW
welding process at

LINE NO:400-WT-4820-70524-1S105DC-N

3 Applicable Code Reference

The following documents / references out lines the inspection requirements for piping
and shall be implemented as applicable to the project work:

A. ASME B31.3 - Process Piping

B. PTS 15.12.01 - Welding for Chemical, Oil, and Gas Industries

C. ASME VIII Div. -1UW-42, “ Surface weld metal build-up”/UW-38,

“Repair at weld defect”

D. ASME B31.3 -Process Piping

E. ASME Section IX -Qualification Standard for Welding, Brazing, and

Fusing Procedures

F. ASME Code Section V -Nondestructive Examination

4 Consumable

Brand :TG-S316

Size :2.4

SFA No :A5.9

AWS Class :ER316

5 Welding Procedure Specification (WPS)

WPS No :STS/WPS/(M)/010

PQR No :STS/PQR/010

Process :GTAW/SMAW

6 Material

EFW 316L Stainless Steel A358 -16”Sch 10S (OD 406.4mm x 4.78t)

7 Preparation of work

a. Submit Welding Inspection Control Sheet (WICS) together with WPS,WQT &
Specific Repair Procedure to PRPC UF for review and approval.Welding work shall
be performed as per approved WPS by qualified welder and shall be monitored by
supervisor (before, during and after).

b. Prior to start work, all required permit shall be applied and all piping/line that
connect to the equipment shall be suitably blank-off, isolated by spades, reverse
spectacle blind,ventilation and etc

c. The equipment to be inspected should be cleaned to remove any dirt, grease, oil
etc.

d. CLIENT representative shall identify any abnormalities will conduct a visual

inspection and mark the area to be repaired.

e. Grinding Disc / wire brush must be a suitable type to the material of equipment
repair.( segregation on storage of stainless steel wire brush and disc )

f. CLIENT representative shall be notified to conduct visual inspections in order to

identify the defect is satisfactory removed up to standard requirement.

g. All repair activities see attachment for reference.

 h. 1st Stage - Make a bevel in the leaking area using by power tool

i. 2nd Stage - Cleanness weld area to remove dust or etc

j. 3rd Stage - weld up to 3mm or 2 layers and apply the DPI on the weld surface to
ensure there is no defect on the weld surface and continue welding up to 6mm or
3 layer for completed weld.

k. After welding completed apply the DPI for The welded surface shall be dressed
smoothly by grinding. CLIENT representative shall witness and review MPT/DPT
activity to confirm that there are no other defects present at equipment repaired.

8 Safety

a. All condition must comply with Permit to Work (PTW).

b. All conditions stated in the Job Safety Analysis (JSA) must be followed.
c. All personnel working on the job site shall be informed of the safety awareness
by attending the safety induction conducted by client representative prior to
commencing work.
d. Full PPE and fire watcher is required to ensure personnel safety whilst working at
site.

9 Work flow
10 Acceptance Criteria

a. Visual inspection and evaluation shall be as UW-42 or UW-38 (ASME Section VIII,
Div.
b. Dye Penetration Testing Appendix 8. (ASME Section VIII, Div.)

11 Attachment

a. Welding Procedure Specification

b. Sketch
c. Welder Qualification Record
d. Welding Inspection Control Sheet (WICS)