PT INDO TRANS Document No : 01/ITP/ACT-ITK/22

KONSTRUKSI

INSPECTION TESTING PLAN

ACSET PROJECT : PENSTOCK

INSPECTION AND TEST PLAN

FABRICATION & INSTALLATION
Approval Sheet

Name Title Date Signature

Revision Status
Rev Issue Date Prepared Checked Approved Issue Purpose Owner Signature

0 01 Januari 2022 Issue for Approval

 INSPECTION TEST PLAN
PENSTOCK PIPE FABRICATION AND INSTALATION
Doc. No. : 01/ITP/ACST-ITK/22

No Work Activities Reference Document Verified Documents

1 DOCUMENT REVIEW AND APPROVAL

1.1 Shop Drawing  AFC Drawing  Approval Drawing

1.2 Fabrication Procedure  Fabrication Procedure;  Fabrication Procedure

 Code/Standard
1.3 Hidro Testing Procedure  Hidro Testing Procedure  Hidro Testing Procedure

1.4 WPS/PQR  ASME B31.3  WPS/PQR Register

 ASME Sec IX
1.5 Welder Performance Qualification Test  ASME B31.3  Welder Certificate Register
 ASME Sec IX

1.6 NDT Procedure  ASME Section V  Approval General Piping NDT

 ASME B31.3 Procedure

 

1.9 Painting Procedure  Specification for Protection -

Coatings
1.10 Non Conformance Procedure Non Conformance Procedure Approval Procedure

INSPECTION TEST PLAN
PENSTOCK PIPE FABRICATION AND INSTALATION
Doc. No. : 01/ITP/ACST-ITK/22

No Work Activities Reference Document Verified Documents

2 MATERIAL

2.1 Review Material Certificate  Material Certificate  Material Certificate Register

2.2 Material Inspection & Verification  Material Specification;  Material Receiving Report

3 FABRICATION
3.1 Marking and cutting  AFC Drawing Cutting Report

3.2 Bending or Forming (if any)  AFC Drawing Dimensional Report

 ASME B31.3
3.3 Surface Preparation and Fit-Up  Approved WPS Welding Report
 ASME B31.3
3.4 Check qualified welder / operator  Approved WPS Welding Report
 ASME Sec. IX
4 VISUAL INSPECTION / DIMENSIONAL CHECK

4.1 Weld visual check  Piping Fabrication Visual Report

 ASME B31.3
4.2 Temporary Attachment (tack weld)  Piping Fabrication  Visual Report;
 ASME B31.3  NDT Report
4.3 Identification Weld  Approved Drawing  Traceability Report
 ASME B31.3
INSPECTION TEST PLAN
PENSTOCK PIPE FABRICATION AND INSTALATION
Doc. No. : 01/ITP/ACST-ITK/22

No Work Activities Reference Document Verified Documents

5 NDT

5.1 Ultrasonic Test  UT Procedure;  UT Report

 ASME SEC V
5.2 NDT Clearance  General Piping NDT Procedure  Welding Completion Summary

6 Pressure Testing

6.1 Hydro Testing  Hydro Testing Procedure.  Piping Completion (MP1)

 ASME B31.3

7 PAINTING

7.1 Blasting  Specification for Protection  Blasting Report

Coatings
7.2 Visual inspection of surface preparation  Specification for Protection  Painting Report
Coatings
7.3 Dry film thickness check  Specification for Protection  Painting Report
Coatings  Final Paint Completion (AS1)

8 HANDOVER

8.3 Final Inspection prior delivery/ shipment  Handover System & Certification IRN
Manual
 INSPECTION TEST PLAN PENSTOCK PIPE INSTALAT
Doc. No. : 02/ITP/ACST-ITK/22

No Work Activities Reference Document Verified Documents Acceptance Crite

1 DOCUMENT REVIEW

1.1 Material/Equipment Certificate  Standart Spes

Contract

1.2 Installation Procedure Instalation Methode  Approved Pro

1.3 Hydro Testing Procedure  Piping Pressure Testing  Approved Pro

Procedure  ASME B 31.3
1.4 Drawings AFC Drawings  AFC Drawing

1.5 NDE UT Procedure  Procedure UT  Standart ASM

2 INSTALLATION PROCESS

2.1 Dimensional Check  Erection Drawing  Erection Drawi

 Installation Procedures  Installation Pro
2.2 Welding Joint  AFC Drawing  AFC Drawing
 Welding Standart  ASME Sec. VIII
3 COMMISSIONING AND TESTING

3.1 Joint Inspection  AFC Drawing  Joint Integrity Certificate (JI1) AFC Drawing

3.2 Re – Instatement  Joint Integrity Testing Procedure  Drawing/Instal

INSPECTION TEST PLAN PENSTOCK PIPE INSTALAT

Doc. No. : 02/ITP/ACST-ITK/22

No Work Activities Reference Document Verified Documents Acceptance Crite

 Installation Procedure

4 PAINTING

4.1 Cleaning Power tools (SP – 3)  Specification for Protection  Specification fo

Coatings Coatings
4.2 Finish Painting  Painting Procedure  Specification fo
Coatings

5 HANDOVER

6.1 NCR (Non Conformance Report) Non Conformance Procedure NCR NCR Close

6.2 Handover Process  Repair Record Document Repair Dosier  Approved Repa
Procedure
o : 01/ITP/ACT-ITK/22

PENSTOCK

Signature

Owner Signature
 Legend :
ST PLAN M : Monitor P : Perform
ON AND INSTALATION A : Approve R : Review
ST-ITK/22 W : Witness H : Hold Point

Level Inspection Remark

Acceptance Criteria
ITK QA/QC ACSET

 Shop Drawing P R/A

 Relevant specification P R/A

 Hidro Testing Procedure; P R/A

 ASME B31.3 Par.345.1
 ASME Sec. IX, Art-2 P R/A
 ASME B31.3, P.328.2
 ASME Sec. IX, Art-3 P R/A
 ASME B31.3, P.328.2

 ASME B31.3; Table 341.3.2 P R/A

 Specification for Protection P R/A

Coatings
Non Conformance Procedure P R/A

Legend :
ST PLAN M : Monitor P : Perform
ON AND INSTALATION A : Approve R : Review
ST-ITK/22 W : Witness H : Hold Point

Level Inspection Remark

Acceptance Criteria
ITK QA/QC ACSET

 Data Sheet; P R
 Drawing;
 ASTM Material.
 ASME B31.3 Par-323.1 P W
 AFC Drawing, P M

 AFC Drawing, P M
 ASME B31.3 Par.332.1
 Approved WPS; P M
 ASME B31.3,Par.328.4
 Approved WPS; P M
 ASME Sec IX, Artikel-3

 ASME B31.3 T.341.3.2 P W

 ASME B31.3 T.341.3.2 P W

 ASME B31.3 T.341.3.2 P W

Legend :
ST PLAN M : Monitor P : Perform
ON AND INSTALATION A : Approve R : Review
ST-ITK/22 W : Witness H : Hold Point

Level Inspection Remark

Acceptance Criteria
ITK QA/QC ACSET

 ASME B31.3, T.341.3.2 P W

 General Piping NDT Procedure P R

 Piping Pressure Testing P H

Procedure
 ASME B31.3 Par.345.4

 Specification for Protection P W

Coatings
 Specification for Protection P W
Coatings
 Specification for Protection P W
Coatings

 Complete Testing Report P A

 Legend :
TOCK PIPE INSTALATION M : Monitor P : Perform
ST-ITK/22 A : Approve R : Review
W : Witness H : Hold Point

Level Inspection

Acceptance Criteria ITK ACSET OPS

Remark

 Standart Spesification As per P R - -

Contract

 Approved Procedure P R R R

 Approved Procedure P R R R
 ASME B 31.3
 AFC Drawing P R R R

 Standart ASME Sec V P R R R

 Erection Drawing P W - -
 Installation Procedures
 AFC Drawing P W R -
 ASME Sec. VIII

AFC Drawing P W W W

 Drawing/Installation Procedures P W W W

Legend :
TOCK PIPE INSTALATION M : Monitor P : Perform
ST-ITK/22 A : Approve R : Review
W : Witness H : Hold Point

Level Inspection

Acceptance Criteria ITK ACSET OPS

Remark

 Specification for Protection P M R R

Coatings
 Specification for Protection P M R R
Coatings

NCR Close P A R R

 Approved Repair Dossier P R/A A A