MANUFACTURING QUALITY PLAN QP. No.

: PNB/BHEL /147
Vendor's Name & Address: Customer: BHARAT HEAVY ELECTRICALS Rev.: 0 Date: 21.09.2020
M/S. PIONEER NUTS & BOLTS BHEL P.O. No: WR/NTPRT/20069
LIMITED
PVT. LTD P.O. Date: 15.09.2020
Project: 3X800 MW, PVUNL Patratu project
Spec: Dim As Per PO Attached & HSFG
Product: HSFG Bolt grade 10S with 1 heavy Page 1 of 4
as per IS 3757, heavy hex nut as per IS 6623
bolts
hex nut grade 10S and 2 hardened & and washers as per IS 6649 type-A
tempered washers
AGENCY
QUANTU
SL TYPE OF REFERENCE ACCEPTAN FORMAT OF *
COMPONENTS CHARACTERISTICS CLASS M OF REMARKS
NO CHECK DOCUMENT CE NORMS RECORD D P W V
CHECK

1.0 RAW MATERIALS & BOUGHT OUT ITEMS

Chemical properties As per Std./ As per Std./
One
check on receipt of PO/ PO/ MTC/ Insp.
1.1 Raw material Major Chemical sample/ 2 - 1
raw material at TDC:5:211 TDC:5:211 Report
Heat
supplier works Rev.02 Rev.02
2.0 INPROCESS INSPECTION

Cutting & ,, A/F, A/C, As per As per PO., As per PO.,

2.1 Thickness Insp. Report 2 - 1
Forging Height IS:2500-1/ Std., Drg Std., Drg

As per Std./ As per Std./

Heat Temp "IS:1367 part- IS:1367 part- -
Hardening & , soaking time, HT Charts/ 4 2 1
2.2 Treatment -Do- 3/6, IS:6649/ 3/6, IS:6649/
Tempering ROH,ROC Reports
If applicable TDC:5:211 TDC:5:211
medium etc
Rev.02 Rev.02

Threading & , As per PO., As per PO., Insp.

2.3 Thread check Thread Check -Do- -4 2 1
machining Std., Drg Std.,Drg Reports

N-1)-r/N1)62- : 5'
5' 2
2"I Rev' 2- 20) 0 / 2_0 / 4- (73 e,-(-c_ Al

PREPARED BY APPROVED BY APPROVED BY

LEGEND:
P: Perform, W: Witness, V: Verification. Under the Columns P W & V: vendor to indicate, 4 --r'
1: BHEL /BHEL nominated Inspection Agency, 2: Vendor, 3: Sub-Vendor, 4: BHEL's rt
,• .-;
-
1.) (').lc, .2.0 2.-0
Customer / Consultant as appropriate against each component /characteristic. o .10 BHEL QA SIGNATURE & STAMP CUS MER' SIGNATURE & STAMP
*For items markedV(Tick) under column 'D', Test Certificates shall be submitted to BHEL for al ./
records. PREPARED BY: MR.SUKHJITSINGH

VENDOR'S SIGNATURE & STAMP

 MANUFACTURING QUALITY PLAN QP. No.: PNB/BHEL /147
Vendor's Name & Address: Customer: BHARAT HEAVY ELECTRICALS Rev.: 0 Date: 21.09.2020
BHEL P.O. No: WR/NTPRT/20069
M/S. PIONEER NUTS & BOLTS LIMITED P.O. Date: 15.09.2020
PVT. LTD Project: 3X800 MW, PVUNL Patratu project Spec: Dim As Per PO Attached & HSFG bolts
Product: HSFG Bolt grade 10S with 1 heavy as per IS 3757, heavy hex nut as per IS 6623 Page 2 of 4
hex nut grade 10S and 2 hardened & and washers as per IS 6649 type-A
tempered washers
AGENCY
QUANTU FORMAT OF *
SL TYPE OF REFERENCE ACCEPTAN REMARKS
COMPONENTS CHARACTERISTICS CLASS M OF RECORD D P W V
NO CHECK DOCUMENT CE NORMS
CHECK

MPI-Linear
MN test indications
like cracks, -
NDE for surface ASTM E 709
folds & other 2 1 For Bolt
2.4 Integrity after MPI or ISO 6157 MPI report
injurious
machining Part 3
defects are
not
acceptable
1.Wedge load
,, test 2. Proof
Load test,
3 .Decarburizatio
Mechanical n test, 4. Torque Sample IS:1367 Part-
IS:1367 Part-3 3/
Testing for Bolt test, 5. Hardness size as per Test Report Ni 2 1 .. For Bolt
2.5 Mechanical Properties / TDC:5:211
on Heat treated test, 6. Micro TDC:5:211 TDC:5:211
Rev.02
finished product Examination for Rev.02 Rev.02
Surface
Integrity-Laps at
threaded region

Hardness, Proof TDC:5:211 TDC:5:211

load test Sample Rev.02 Rev.02
Hardness test,
Proof Load Test size as per Test Report -4 2 1 - For NUT
2.6 TDC:5:211
on Heat treated
finished product Rev.02

PREPARED BY APPROVED BY APPROVED BY

LEGEND: fl
P: Perform, W: Witness, V: Verification. Under the Columns P W & V: vendor to indicate, NI.
1: BHEL /BHEL nominated Inspection Agency, 2: Vendor, 3: Sub-Vendor, 4: BHEL's
Customer / Consultant as appropriate against each component /characterisfic. BHEL QA SIGNATURE & STAMP CUST R' IGNATURE & STAMP
i TA
*For items markedl(Tick) under column 'D', Test Certificates shall be submitted to BHEL for
records. PREPARED BY: MR.SUKHJITSINGH

VENDOR'S SIGNATURE & STAMP

 MANUFACTURING QUALITY PLAN QP. No.: PNB/BHEL /147
Vendor's Name & Address: Customer: BHARAT HEAVY ELECTRICALS Rev.: 0 Date: 21.09.2020
M/S. PIONEER NUTS & BOLTS BHEL P.O. No: WR/NTPRT/20069
LIMITED
PVT. LTD P.O. Date: 15.09.2020
Project: 3X800 MW, PVUNL Patratu project
Spec: Dim As Per PO Attached & HSFG
Product: HSFG Bolt grade 10S with 1 heavy Pa ge 3 of 4
as per IS 3757, heavy hex nut as per IS6623
bolts
hex nut grade 10S and 2 hardened & and washers as per IS 6649 type-A
tempered washers
AGENCY
OUANTU
SL TYPE OF - REFERENCE ACCEPTAN FORMAT OF *
COMPONENTS CHARACTERISTICS CLASS M OF REMARKS
NO CHECK DOCUMENT CE NORMS RECORD D P W V
CHECK

Major Linear
indications
Sample like cracks,
NDE for surface TDC:5:211
size as per folds & other For NUT
2.7 Integrity Before NDE Rev.02/IS Insp. report Ai 2
TDC:5:211 injurious
coating 1367 Part 10
Rev.02 defects are
not
acceptable
For
Sample
acceptance
size as per IS -N) 1 - Washer
2.8 Hardness Test Mechanical Major Hardness test value refer Test report 2
TDC:5:211 1586(Latest)
TDC:5:211
Rev.02
Rev.02

Table2 of
IS:1367 Part-
3,Table 4 of IS IS ,
One Pc Per MTC/Ins .4 2 _ .1
2.9 Product analysis Chemical properties Major Chemical % 1367 Part 6, IS TDC:5:211
Heat/ Lot Reports
1570 Part 2/, Rev.02,P0
TDC:5:211
Rev.02

PREPARED BY APPROVED BY APPROVED BY

'‘,
LEGEND:
P: Perform, W: Witness, V: Verification. Under the Columns P W & V: vendor to indicate,
1: BHEL /BHEL nominated Inspection Agency, 2: Vendor, 3: Sub-Vendor, 4: BHEL's l' ' if 4
Customer / Consultant as appropriate against each component /characteristic. BHEL QA SIGNATURE & STAMP CUS MER'S GNATURE & STAMP
*For items markedi(Tick) under column 'D', Test Certificates shall be submitted to BHEL for
records. PREPARED BY: MR.SUKHIITSINGH

VENDOR'S SIGNATURE & STAMP

 MANUFACTURING QUALITY PLAN QP. No.: PNB/BHEL /147
Vendor's Name & Address: Customer: BHARAT HEAVY ELECTRICALS Rev.: 0 Date: 21.09.2020
M/S. PIONEER NUTS & BOLTS BHEL P.O. No: WR/NTPRT/20069
LIMITED
PVT. LTD P.O. Date: 15.09.2020
Project: 3X800 MW, PVUNL Patratu project
Spec: Dim As Per PO Attached & HSFG bolts
Product: HSFG Bolt grade 10S with 1 heavy Page 4 of 4
as per IS 3757, heavy hex nut as per IS 6623
hex nut grade 10S and 2 hardened &
and washers as per IS 6649 type-A
tempered washers
AGENCY
QUANTU
SL TYPE OF REFERENCE ACCEPTAN FORMAT OF *
COMPONENTS CHARACTERISTICS CLASS M OF REMARKS
NO CHECK DOCUMENT CE NORMS RECORD D P W V
CHECK

3.0 FINAL INSPECTION

Sample
Visual & Visual & Dimensional
size as per As per PO., As per PO.,
3.1 Dimensional Check, Marking, Major Dimensions Inspection i\i 2 1 -
TDC:5:211 Std., Drg Std.,/ Drg
Inspection Thread Fitment Report
Rev.02

SURFACE PREPARATION &

4.0
PAINTING
Conf with
Sample Inspection
Matl. Spec/ PO/ Project
4.1 Finish Black Oxide " Visual size as per Report iNi 2 1 -
Proj Spec. Spec/Material
TDC:5:211
Spec.,
Rev.02
5.0 PRESERVATION & PACKING
Packing, Refer TDC:5:211 .. 100%
5.1 Visual - - IRN/IC 2 - 1
marking Rev.02 clause 6.0
Inspection &
6.0 Refer TDC:5:211 Rev.02 clause 7.0
Certification
Notes: I) Drawing / Data Sheet / Specification shall prevail over Quality Plan in case of any contradiction.
2) Latest revision of Drawing / Specification shall be applicable.
3) Marking on HSFG BOLTS: TUFF 10.9S, HEAVY HEX NUTS: TUFF 10S & WASHER: TUFF
4) Raw material testing/ finished product testing shall be done at NABL LAB/Supplier own lab

PREPARED BY APPROVED BY APPROVED BY

LEGEND: (
P: Perform, W: Witness, V: Verification. Under the Columns P W & V: vendor to indicate,
t• '
1: BHEL /BHEL nominated Inspection Agency, 2: Vendor, 3: Sub-Vendor, 4: BHEL's .f
Customer / Consultant as appropriate against each component /characteristic. ., BHEL CA 1IG
NATURE
1-----V'& STAMP CUSTO R'S S TURE & STAMP
*For items marked/(Tick) under column 'D', Test Certificates shall be submitted to BHEL for
records. PREPARED BY: MR.WKIDIT SINGH

VENDOR'S SIGNATURE & STAMP