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Contract No.

: XXXXXXXX
Main Contractor : XXXXX
Project Owner : WMTI
NATURAL GAS TRANSPORTATION DEVELOPMENT PROJECT – SIAK RIAU
Document No. : SIA-03-WMTI-D-QA-PLN-002

INSPECTION TEST PLAN (ITP) at Shop

Discipline Rev. Legend


H : Hold Point A : Approval M : Monitoring
W : 100% Witness R : Review P : Perform / Prepare
PIPING 1 SW : Spot/Random Witness V : Verification I : Information
CON : CONTRACTOR PMC : Project Management Consultan CLIENT : WMTI

RESPONSIBILITY
ACCEPTANCE CRITERIA/
No DESCRIPTION INSPECTION METHODE VERIFYING DOCUMENT REMARK
REFFERENCE DOCUMENT CON WMTI PJIT MIGAS
1.0 Fabrication
1.1 Document Review
a. Drawing and Engineering Document Review Project Specification Approved Drawing P R
b. Inspection and Test Plan Review Project Specification ITP P R
c. Inspection and Test Plan Procedure Review Project Specification Procedure P R
d. Manufacturing Procedure Review Project Specification Procedure P R
e. WPS/PQR Review ASME IX WPS/PQR P R
f. Welder Certificate Review ASME IX Certificate P R
g. NDE Procedure Review ASME V Procedure P R
h. NDE Personal Certificate Review ASNT or Equivalent Certificate P R
i. Painting / Rust Prevention Procedure Review Project Specification Procedure P R
j. Inspection and Test Report/Record Review Project Specification Ins & Test Report P R
k. Material Traceability Review Project Specification Inspection Report P R
1.2 Material Inspection
Chemical Composition and mechanical Properties (spacing ring, sealing
a. Review Project Specification Material & Test Certificate P R
gasket, filling material, pipe pups, etc)
1.3 In Process Inspection
a. Welding Consumable Check Visual Project Specification Inspection Report P R
b. Transforming of Heat Number Visual Project Specification Inspection Report P R
c. Prior to Welding Dimensional Check and Marking Visual As per approved drawing Inspection Report P SW
d. Welding Check Visual Project Specification Inspection Report P R
e. Non Destructive Examination (NDE)
Radiography Test : for all butt welds, using fine grain films, lead s
1). Test ASME V / ASME VIII Test Report P R
screen, a suitable source of radiation
Magnetic Particle Test or Ultrasonic Test : for all welds where it is
2). Test ASME V / ASME VIII Test Report P SW
imposible or impractial to use Radiography Test
3). Dye Penetrant Test for all Machined Surface Test ASME V / ASME VIII Test Report P SW
f. Hydrostatic Test Test Project Specification Test Report P W W
g. Leak Test Test Project Specification Test Report P W
h. Electrical Resistance
1). Electric Resistance Test Project Specification Test Report P SW
2). Voltage Test Test Project Specification Test Report P SW
3). Dielectric Strength Test Test Project Specification Test Report P SW
1.4 Final Inspection
a. Visual, Dimensional and Painting or Protective Coating Visual Project Specification Inspection Report P W
1.5 Shipping Preparation & Documentation
a. Particulars of Name Plate / Identification Visual Project Specification Inspection Report P R
b. Inspection Release Note Review Project Specification Inspection Report P R
Contract No. : XXXXXXXX
Main Contractor : XXXXX
Project Owner : WMTI
NATURAL GAS TRANSPORTATION DEVELOPMENT PROJECT – SIAK RIAU
Document No. : SIA-03-WMTI-D-QA-PLN-002

INSPECTION TEST PLAN (ITP) at Shop

Discipline Rev. Legend


H : Hold Point A : Approval M : Monitoring
W : 100% Witness R : Review P : Perform / Prepare
PIPING 1 SW : Spot/Random Witness V : Verification I : Information
CON : CONTRACTOR PMC : Project Management Consultan CLIENT : WMTI

RESPONSIBILITY
ACCEPTANCE CRITERIA/
No DESCRIPTION INSPECTION METHODE VERIFYING DOCUMENT REMARK
REFFERENCE DOCUMENT CON WMTI PJIT MIGAS
c. Manufacturer's Data Report Review Project Specification Inspection Data Book P R R
e. Protection for transport, cleanliness Visual Project Specification Inspection Report P R

2.0 Pipe
2.1 Carbon Steel Pipe
Material Requisition and
a. Material Specification / Mill Certificate Review Mill Certificate P R
Specification
b. Visual and Dimensional Inspection Visual IFC Drawing Inspection Report P/M SW
c. Identification & Marking Check Visual Material Specification Inspection Report P/M R
2.2 Flexible /Victaulic Pipe
Material Requisition and
a. Material Specification / Mill Certificate Review Mill Certificate P R
Specification
b. Visual and Dimensional Inspection Visual IFC Drawing Inspection Report P/M R
c. Identification & Marking Check Visual Material Specification Inspection Report P/M R

3.0 Valves ( Gate, Check & Ball )


3.1 Gate,Check & Ball
Material Requisition and
a. Material Specification/Mill Certificate Review Mill Certificate P R
Specification
(Body, bonnet/ cover, stem, disc) R
b. WPS & PQR Review ASME IX & API 1104 WPS/PQR P R
c. Material Identification for Alloy (if specified) Test Material Specification Inspection Report P/M R
( Using Checking devices such as Metascope )
d. NDT (if specified) Test ASME V Test Report P/M R
e. Hydrostatic Test for body Test Vendor's Procedure Test Report P/M R/SW
f. Seat Leakage Test
- Low Pressure Closure Test Test Vendor's Procedure Test Report P/M R/SW
- High Pressure Closure Test Test Vendor's Procedure Test Report P/M R/SW
- Back Seat Test Test Vendor's Procedure Test Report P/M R/SW
g. Visual and Dimensional Inspection Visual IFC Drawing Inspection Report P/M R
h. Stem Test (when specified) Test Vendor's Procedure Test Report P/M R
i. Low Temperature Test ( when specified ) Test Vendor's Procedure Test Report P/M R
j. Operation/Function Test Test Vendor's Procedure Test Report P/M R
k. Identification & Marking Check Visual Material Specification Inspection Report P/M R

4.0 Fitting and Flange


Material Requisition and
a. Material Specification / Mill Certificate (press test, mill test, etc) Review Mill Certificate P R
Specification
b. Heat Treatment (if specified) Visual ASME IX & API 1104 Inspection Report P/M R
Contract No. : XXXXXXXX
Main Contractor : XXXXX
Project Owner : WMTI
NATURAL GAS TRANSPORTATION DEVELOPMENT PROJECT – SIAK RIAU
Document No. : SIA-03-WMTI-D-QA-PLN-002

INSPECTION TEST PLAN (ITP) at Shop

Discipline Rev. Legend


H : Hold Point A : Approval M : Monitoring
W : 100% Witness R : Review P : Perform / Prepare
PIPING 1 SW : Spot/Random Witness V : Verification I : Information
CON : CONTRACTOR PMC : Project Management Consultan CLIENT : WMTI

RESPONSIBILITY
ACCEPTANCE CRITERIA/
No DESCRIPTION INSPECTION METHODE VERIFYING DOCUMENT REMARK
REFFERENCE DOCUMENT CON WMTI PJIT MIGAS
c. NDT (if specified) Test ASME V Test Report P/M R
d. Visual and Dimensional Inspection Visual IFC Drawing Inspection Report P/M SW
e. Identification & Marking Check Visual Material Specification Inspection Report P/M R

5.0 Filter
Material Specification / Mill Certification (Body, flange, pipe, bottom Material Requisition and
a. Review Mill Certificate P R
plate screen, bolts and nuts) Specification
b. Material Identification for Alloy Weld Joint Type Test Material Specification Test Report P/M R
c. NDT Test ASME V Test Report P/M R
d. Visual and Dimensional Inspection Visual IFC Drawing Inspection Report P/M SW
e. Hydrotest (if specified) Test Vendor's Procedure Test Report P/M R

6.0 Bolts, Nuts & Gasket


Material Requestion and
a. Material specification / Certificates Material Review Mill Certificate P R
Specification
b. Visual and Dimensional Check Visual Material specification Inspection Report P/M R

7.0 Reporting Review Document Procedure Document Report P R

Prepared By Reviewed/Approved By, Reviewed By, Reviewed/Approved By,


CONTRACTOR WMTI PJIT MIGAS

Name : Date : Name : Date : Name : Date : Name : Date :

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