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AWS D1 .1 /D1 .

1 M:2020

Annex J (Informative)
Sample Welding Forms
This annex is not part of this standard but is included for informational purposes only.

This annex contains example forms for the recording of WPS information procedure qualification test data, qualification
test results, welder qualification, welding operator qualification, and tack welder qualification data required by this code.
Also included are laboratory report forms for recording the results of NDT of welds.
It is recommended that the qualification and NDT information required by this code be recorded on these forms or simi-
lar forms which have been prepared by the user. Variations of these forms to suit the user’s needs are permitted.

J1. Use of Forms


For joint details on the WPS, a sketch or a reference to the applicable prequalified joint detail may be used (e.g., B-U4a).
The WPS forms contain lines for inclusion of information that may not be required by the code; these lines need not be
completed in order to comply with code requirements.

J2. Prequalified WPSs


J2 is sufficient for the purpose of documenting prequalified WPSs.

J3. Example Forms


Examples of completed WPSs and a PQR have been included for informational purposes. Separate forms for WPSs and
PQRs are provided for welding process categories GTAW/SMAW, GMAW/FCAW, and SAW. The names are fictional
and the test data given is not from any actual test and should not be used. The Committee trusts that these examples will
assist code users in producing acceptable documentation.

J4. WPSs Qualified by Testing


The WPS may be qualified by testing in conformance with the provisions of Clause 6. In this case, a supporting PQR is
required in addition to the WPS. For the WPS, state the allowed ranges qualified by testing or state the appropriate toler-
ances on essential variable (e.g., 250 amps ± 10%).
For the PQR, the actual joint details and the values of essential variables used in the testing should be recorded. An exam-
ple of a completed PQR form is provided for guidance in filling out the form. A copy of the Mill Test Report for the
material tested should be attached. Also, Testing Laboratory Data Reports may also be included as backup information or
a PQR Test Result Form similar to the example in this annex may be used. Cross references to the required mechanical
tests as applicable to the WPS being qualified are provided on the form for ready reference. Note that not all tests refer-
enced are required.

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ANNEX J AWS D1 .1 /D1 .1 M:2020

Index of Forms
Form No. Title Page No.
J–1 Procedure Qualification Record (PQR) forms 405
J–2 Welding Procedure Specification (WPS) forms 411
J–3 WPS Qualification Test Record for Electroslag and Electrogas Welding 416
J–4 Welder, Welding Operator, or Tack Welder Performance Qualification Test Record (Single-Process) forms 417
J–5 Welder, Welding Operator, or Tack Welder Performance Qualification Test Record (Multi-Process) forms 419
J–6 Report of Radiographic Examination of Welds 421
J–7 Report of Magnetic-Particle Examination of Welds 422
J–8 Stud Welding Application Qualification Test, Pre-Production Test, PQR, or WQR Form 423

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AWS D1 .1 /D1 .1 M:2020 ANNEX J

Blank Sample PQR Form (GTAW & SMAW – page 1 )


PROCEDURE QUALIFICATION RECORD (PQR)
C o m p an y N am e P Q R N o. R e v. N o. D ate

Type or AWS
BASE METALS Speci fi cati on G rade G rou p N o. Th i ckn ess Si ze (N PS) Sch ed u l e D i am eter

Base M ateri al

Wel d ed To

Backi n g M ateri al

Oth er

JOINT DETAILS JOINT DETAILS (Sketch )


G roove Type

G roove An g le

Root Open i n g

Root Face

Backgouging
M eth od

POSTWELD HEAT TREATMENT


Tem peratu re

Ti m e at Tem peratu re

Oth er

PROCEDURE
Wel d Layer(s)

Wel d Pass(es)

Process
Type ( Manual, Mechanized, etc. )

Position
Verti cal Prog ressi on

Filler Metal (AWS Spec.)


AWS Cl assi fi cati on

D i am eter

M anu factu rer/Trad e N am e

Shielding Gas Com pos. (G TAW)

Fl ow Rate (G TAW)

N ozzl e Si ze (G TAW)

Preheat Temperature
I n terpass Tem peratu re

Electrical Characteristics — — — — — — — —

E l ectrod e Di am eter (G TAW)

Cu rren t Type & Pol ari ty

Am ps

Vol ts

Col d or H ot Wi re Feed (G TAW)

Travel Speed

M axi m u m H eat I n pu t

Technique — — — — — — — —

Stri n g er or Weave

M u l ti or Si n g l e Pass (per si d e)

Osci l l ati on (G TAW M ech . /Au to. )

Traverse Len g th

Traverse Speed

Dwel l Ti m e

Peen i n g

I nterpass Cl ean i n g

Other
Form J -1 (Fron t) (See h ttp: //g o. aws. org /D 1 form s)

405
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ANNEX J AWS D1 .1 /D1 .1 M:2020

Blank Sample PQR Form (GMAW & FCAW – page 1 )


PROCEDURE QUALIFICATION RECORD (PQR)
C o m p an y N am e P Q R N o. R e v. N o. D ate

Type or AWS
BASE METALS Speci fi cati on G rade G rou p N o. Th i ckn ess Si ze (N PS) Sch ed u l e Di am eter

Base M ateri al

Wel d ed To

Backi n g M ateri al

Oth er

JOINT DETAILS JOINT DETAILS (Sketch )


G roove Type

G roove An g le

Root Open i n g

Root Face

Backgouging
M eth od

POSTWELD HEAT TREATMENT


Tem peratu re

Ti m e at Tem peratu re

Oth er

PROCEDURE
Wel d Layer(s)

Wel d Pass(es)

Process
Type (Semiautomatic, Mechanized, etc.)

Position
Verti cal Prog ressi on

Filler Metal (AWS Spec.)


AWS Cl assi fi cati on

Di am eter

M anu factu rer/Trad e N am e

Shielding Gas Com posi ti on

Fl ow Rate

N ozzl e Si ze

Preheat Temperature
I n terpass Tem peratu re

Electrical Characteristics — — — — — — — —

Cu rren t Type & Pol ari ty

Tran sfer M od e (G M AW)

Power Sou rce Type ( cc, cv, etc. )

Am ps

Vol ts

Wi re Feed Speed

Travel Speed

M axi m u m H eat I n pu t

Technique — — — — — — — —

Stri n g er or Weave

M u l ti or Si n g l e Pass (per si d e)

Osci l l ati on (Mechanized/Automatic)

Traverse Len g th

Traverse Speed

Dwel l Ti m e

N u m ber of El ectrodes

Con tact Tu be to Work Di st.

Peen i n g

I n terpass Cl ean i n g

Other
Form J -1 (Fron t) (See h ttp: //g o. aws. org /D 1 form s)

406
Provided by IHS Markit under license with AWS
AWS D1 .1 /D1 .1 M:2020 ANNEX J

Blank Sample PQR Form (SAW – page 1 )


PROCEDURE QUALIFICATION RECORD (PQR)
C o m p an y N am e P Q R N o. R e v. N o. D ate

Type or AWS
BASE METALS Speci fi cati on G rade G rou p N o. Th i ckn ess Si ze (N PS) Sch ed u l e D i am eter

Base M ateri al

Wel d ed To

Backi n g M ateri al

Oth er

JOINT DETAILS JOINT DETAILS (Sketch )


G roove Type

G roove An g le

Root Open i n g

Root Face

Backgouging
M eth od

POSTWELD HEAT TREATMENT


Tem peratu re

Ti m e at Tem peratu re

Oth er

PROCEDURE
Wel d Layer(s)

Wel d Pass(es)

P ro c e s s S AW
Type (Semiautomatic, Mechanized, etc.)

Position
Filler Metal (AWS Spec.)
AWS Cl assi fi cati on

El ectrod e D i am eter

El ectrod e/Fl u x Cl assi fi cati on

M anu factu rer/Trad e N am e

Su ppl em en tal Fi l l er M etal

Preheat Temperature
I n terpass Tem peratu re

Electrical Characteristics — — — — — — — —

Cu rren t Type & Pol ari ty

Am ps

Vol ts

Wi re Feed Speed

Travel Speed

M axi m u m H eat I n pu t

Technique — — — — — — — —

Stri n g er or Weave

M u l ti or Si n g l e Pass (per si d e)

N u m ber of E l ectrod es

Lon g i tu d i n al Spaci n g of Arcs

Lateral Spaci n g of Arcs

An g l e of Paral l el El ectrod es

An g l e of E l ectrod e (M ech . /Au to. )

N orm al To Di recti on of Travel

Osci l l ati on (Mechanized/Automatic)

Traverse Len g th

Traverse Speed

Dwel l Ti m e

Peen i n g

I nterpass Cl ean i n g

Other
Form J -1 (Fron t) (See h ttp: //g o. aws. org /D 1 form s)

407
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ANNEX J AWS D1 .1 /D1 .1 M:2020

Blank Sample PQR Form (Test Results – page 2)


PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS
P Q R N o. R e v. N o.

TE STS

Type of Tests Cl au se/Fi g u re(s) Referen ce Acceptan ce Cri teri a Resu l t Rem arks

Vi s u al I n s p e cti o n 6. 1 0. 1 6. 1 0. 1 Acceptable
R a d i o g ra p h i c E x a m i n a t i o n 6. 1 0. 2. 1 6. 1 0. 2. 2 Acceptable
U l t ra s o n i c Te s t i n g 6. 1 0. 2. 1 6. 1 0. 2. 2

2 Tran sverse Root Ben d s 6. 1 0. 3. 1 /Fi g . 6. 8 6. 1 0. 3. 3

2 Tran sverse Face Ben d s 6. 1 0. 3. 1 /Fi g . 6. 8 6. 1 0. 3. 3

2 Lon g i tu d i n al Root Ben ds 6. 1 0. 3. 1 /Fi g . 6. 8 6. 1 0. 3. 3

2 Lon g i tu d i n al Face Ben ds 6. 1 0. 3. 1 /Fi g . 6. 8 6. 1 0. 3. 3

2 Si d e Ben ds 6. 1 0. 3. 1 /Fi g . 6. 9 6. 1 0. 3. 3

4 Si d e Ben ds 6. 1 0. 3. 1 /Fi g . 6. 9 6. 1 0. 3. 3 Acceptable < 1 /1 6 in Opening


2 Ten si l e Tests 6. 1 0. 3. 1 /Fi g . 6. 1 0 6. 1 0. 3. 5 Acceptable
Al l -Wel d -M etal Ten si on s 6. 1 0. 3. 1 /Fi g s. 6. 1 4 an d 6. 1 8 6. 1 5. 1 . 3(2) Acceptable *See Note
3 M a c ro e t c h 6. 1 0. 4 6. 1 0. 4. 1

4 M a c ro e t c h 6. 1 0. 4 6. 1 0. 4. 1

CVN Tests 6 Part D/Fi g . 6. 28 6. 30 an d Tabl e 6. 1 5

TEN SI LE TE ST DETAI LS

Speci m en U l ti m ate U l ti m ate Type of


N u m ber Wi dth Th i ckn ess Area Ten si l e Load U n i t Stress Fai l u re an d Locati on

TOU G H N ESS TEST DETAI LS

Speci m en N otch Speci m en Test Absorbed Percen t Lateral


N u m ber Locati on Si ze Tem peratu re En erg y Sh ear Expan si on Averag e

CE RTI FI CATI ON

Wel d er’s N am e I D N u m ber Stam p N u m ber Tests Con d u cted by

Laboratory

Test N u m ber

Fi l e N u m ber

We, th e u n d ersi g n ed, cer ti fy th at th e statem en ts i n th i s record are correct an d th at th e test wel d s were prepared , wel d ed , an d tested i n
accord an ce wi th th e req u i rem en ts of Cl au se 6 of AWS D1 . 1 /D1 . 1 M , ( __________ ) Structural Welding Code—Steel .
(year)

Ti tl e

N am e Si g n atu re

Date

Form J -1 (Back)

(See h ttp: //g o. aws. org /D 1 form s)

408

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AWS D1 .1 /D1 .1 M:2020 ANNEX J

Example PQR (GMAW & FCAW – page 1 )


PROCEDURE QUALIFICATION RECORD (PQR)
R ed I n c. 231 0 01 /1 8/20 20

C o m p an y N am e P Q R N o. R e v. N o. D ate

Type or AWS
BASE METALS Speci fi cati on G rade G rou p N o. Th i ckn ess Si ze (N PS) Sch ed u l e D i am eter

Base M ateri al ASTM A1 31 A I 1 in – – –

Wel d ed To ASTM A1 31 A I 1 in – – –

Backi n g M ateri al ASTM A1 31 A I 1 /4 i n

Oth er

JOINT DETAILS JOINT DETAILS (Sketch )


G roove Type Si n g l e V G roove Bu tt J oi n t

G roove An g l e 35° i n cl u ded

Root Open i n g 1 /4 i n

Root Face –

Backgouging N on e

M eth od –

POSTWELD HEAT TREATMENT


Tem peratu re –

Ti m e at Tem peratu re –

Oth er –

PROCEDURE
We l d L ay e r ( s ) – – – – –

We l d P a s s ( e s ) 1 2 –8 9 –1 1 1 2 –1 5 1 6

P ro c e s s F C AW F C AW F C AW F C AW F C AW
Type Sem i - Sem i - Sem i - Sem i - Sem i -
(Semiautomatic, Mechanized, etc.) au tom ati c au tom ati c au tom ati c au tom ati c au tom ati c

Position 4G 4G 4G 4G 4G

Verti cal Prog ressi on – – – – –

Filler Metal (AWS Spec.) A5. 20 A5. 20 A5. 20 A5. 20 A5. 20

AWS Cl assi fi cati on E71 T-1 C E 71 T-1 C E71 T-1 C E71 T-1 C E71 T-1 C

D i am e te r 0. 0 45 i n 0. 0 45 i n 0. 045 i n 0 . 0 45 i n 0. 045 i n

M anu factu rer/Trad e N am e – – – – –

Shielding Gas Com posi ti on 1 00% CO 2 1 0 0% CO 2 1 00% CO 2 1 00% CO 2 1 00 % CO 2

F l o w R ate 4 5 –5 5 c f h 4 5 –5 5 c f h 4 5 –5 5 c f h 4 5 –5 5 c f h 4 5 –5 5 c f h

N o zzl e S i ze #4 #4 #4 #4 #4

Preheat Temperature 75° m i n . 75° m i n . 75° m i n . 75° m i n . 75° m i n .

I n terpass Tem peratu re 75°–350° 75°–350° 75°–350° 75°–3 50° 75°–350°

Electrical Characteristics — — — — — — — —

Cu rren t Type & Pol ari ty DCE P DCE P DCE P D CE P D CE P

Tran sfer M od e (G M AW) – – – – –

Power Sou rce Type ( cc, cv, etc. ) – – – – –

Am ps 1 80 200 200 200 200

Vo l t s 26 27 27 27 27

Wi re Feed Speed (Am ps) (Am ps) (Am ps) (Am ps) (Am ps)

Tra ve l S p e e d 8 i pm 1 0 i pm 1 1 i pm 9 i pm 1 1 i pm

M axi m u m H eat I n pu t – – – – –

Technique — — — — — — — —

Stri n g er or Weave Stri n g er Stri n g er Stri n g er Stri n g er Stri n g er

M u l ti or Si n g l e Pass (per si d e) M u l ti pass M u l ti pass M u l ti pass M u l ti pass M u l ti pass

Osci l l ati on (Mechanized/Automatic) – – – – –

N u m ber of E l ectrod es 1 1 1 1 1

Con tact Tu be to Work Di st. 3/4–1 i n 3/4–1 i n 3/4–1 i n 3 /4–1 i n 3/4–1 i n

Pe e n i n g N on e N on e N one N on e N one

I n terpass Cl ean i n g Wi re Bru sh Wire Bru sh Wi re Bru sh Wi re Bru sh Wi re Bru sh

Other
Form J -1 (Fron t) (See h ttp: //g o. aws. org /D 1 form s)

409
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ANNEX J AWS D1 .1 /D1 .1 M:2020

Example PQR (GMAW & FCAW – page 2)


PROCEDURE QUALIFICATION RECORD (PQR) TEST RESULTS
231 0
P Q R N o. R e v. N o.

TESTS

Type of Tests Cl au se/Fi g u re(s) Referen ce Acceptan ce Cri teri a Resu l t Rem arks

Vi s u al I n s p e cti o n 6. 1 0. 1 6. 1 0. 1 A c c e p t a bl e

R a d i o g ra p h i c E x a m i n a t i o n 6. 1 0. 2. 1 6. 1 0. 2. 2 Ac c e p t a bl e

U l t r a s o n i c Te s t i n g 6. 1 0. 2. 1 6. 1 0. 2. 2

2 Tran sverse Root Ben d s 6. 1 0. 3. 1 /Fi g . 6. 8 6. 1 0. 3. 3

2 Tran sverse Face Ben d s 6. 1 0. 3. 1 /Fi g . 6. 8 6. 1 0. 3. 3

2 Lon g i tu d i n al Root Ben d s 6. 1 0. 3. 1 /Fi g . 6. 8 6. 1 0. 3. 3

2 Lon g i tu d i n al Face Ben d s 6. 1 0. 3. 1 /Fi g . 6. 8 6. 1 0. 3. 3

2 Si de Ben d s 6. 1 0. 3. 1 /Fi g . 6. 9 6. 1 0. 3. 3

4 Si d e Ben d s 6. 1 0. 3. 1 /Fi g . 6. 9 6. 1 0. 3. 3 Acceptabl e < 1 /1 6 i n Open i n g

2 Ten si l e Tests 6. 1 0. 3. 1 /Fi g . 6. 1 0 6. 1 0. 3. 5 Acceptabl e

Al l -Wel d -M etal Ten si on s 6. 1 0. 3. 1 /Fi g s. 6. 1 4 an d 6. 1 8 6. 1 5. 1 . 3(2) Acceptabl e *See N ote

3 M a cro e t c h 6. 1 0. 4 6. 1 0. 4. 1

4 M a cro e t c h 6. 1 0. 4 6. 1 0. 4. 1

CVN Tests 6 Part D/Fi g 6. 28 6. 30 an d Tabl e 6. 1 4

TEN SI LE TE ST D ETAI LS

Speci m en U l ti m ate U l ti m ate Type of


N u m ber Wi dth Th i ckn ess Area Ten si l e Load U n i t Stress Fai l u re an d Locati on
2
231 -1 0. 75 i n 1 00 i n 0. 75 i n 52 500 l b 70 000 psi Du cti l e/Wel d M etal
2
231 -2 0. 75 i n 1 00 i n 0. 75 i n 52 275 l b 69 700 psi Du cti l e/Wel d M etal

TOU G H N E SS TEST D ETAI LS

Speci m en N otch Speci m en Test Absorbed Percen t Lateral


N u m ber Locati on Si ze Tem peratu re En erg y Sh ear Expan si on Averag e

231 - 7 BM 10 × 10 mm –20°F 1 26 ft· l bf 50% 45 m i l s

231 - 8 BM 10 × 10 mm –20°F 1 24 ft· l bf 50% 45 m i l s

231 - 9 BM 10 × 10 mm –20°F 1 25 ft· l bf 50% 45 m i l s 1 25/50/45

231 -1 0 H AZ 10 × 10 mm –20°F 86 ft· l bf 50% 45 m i l s

231 -1 1 H AZ 10 × 10 mm –20°F 84 ft· l bf 50% 45 m i l s 85 ft· l bf


231 -1 2 H AZ 10 × 10 mm –20°F 85 ft· l bf 50% 45 m i l s 50%
45 m i l s

231 -1 3 WM 10 × 10 mm –20°F 27 ft· l bf 50% 45 m i l s

231 -1 4 WM 10 ×10 mm –20°F 29 ft· l bf 50% 45 m i l s 28 ft· l bf


231 -1 4 WM 10 ×10 mm –20°F 28 ft· l bf 50% 45 m i l s 50%
45 m i l s

CERTI FI CATI ON

Wel d er’s N am e I D N u m ber Stam p N u m ber Tests Con d u cted by

W. T. Wi l l i am s 261 – Laboratory Red I n c. & ABC Testi n g

Test N u m ber PQR 231 (per D. M i l l er)

Fi l e N u m ber Wel d i n g Form s/PQR231 . pdf

We, th e u n d ersi g n ed, cer ti fy th at th e statem en ts i n th i s record are correct an d th at th e test wel d s were prepared , wel d ed, an d tested i n
accord an ce wi th th e req u i rem en ts of Cl au se 6 of AWS D1 . 1 /D1 . 1 M , ( __________ ) Structural Welding Code—Steel .
(year)

Ti tl e

Q. C. M g r.

N am e Si g n atu re

R. M . Bon crack

Date

Form J -1 (Back) 1 2/1 5/2020

(See h ttp: //g o. aws. org /D 1 form s)

41 0

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AWS D1 .1 /D1 .1 M:2020 ANNEX J

Blank Sample WPS Form (GTAW & SMAW)


WELDING PROCEDURE SPECIFICATION (WPS)
C o m p an y N am e W P S N o. R e v. N o. D ate

Au t h o r i z e d b y D ate S u p p o r ti n g P Q R ( s ) C VN R e po r t

Type or AWS BASE METAL


BASE METALS Speci fi cati on G rade G rou p N o. THICKNESS As-Wel ded Wi th PWH T

B a s e M ate ri al C J P G r o o ve W e l d s

We l d e d To C J P G r o o ve w /C V N

B a c ki n g M a t e r i a l P J P G r o o ve W e l d s

Oth er F i l l e t We l d s

DIAMETER

JOINT DETAILS JOINT DETAILS (Sketch )


G roove Type

G roove An g l e

Root Open i n g

Root Face

Backgouging
M eth od

POSTWELD HEAT TREATMENT


Tem peratu re

Ti m e at Tem peratu re

Oth er

PROCEDURE
Wel d Layer(s)

Wel d Pass(es)

Process
Type ( Manual, Mechanized, etc. )

Position
Verti cal Prog ressi on

Filler Metal (AWS Spec.)


AWS Cl assi fi cati on

D i am eter

M anu factu rer/Trad e N am e

Shielding Gas Com pos. (G TAW)

Fl ow Rate (G TAW)

N ozzl e Si ze (G TAW)

Preheat Temperature
I n terpass Tem peratu re

Electrical Characteristics — — — — — — — —

E l ectrod e Di am eter (G TAW)

Cu rren t Type & Pol ari ty

Am ps

Vol ts

Col d or H ot Wi re Feed (G TAW)

Travel Speed

M axi m u m H eat I n pu t

Technique — — — — — — — —

Stri n g er or Weave

M u l ti or Si n g l e Pass (per si d e)

Osci l l ati on (G TAW M ech . /Au to. )

Traverse Len g th

Traverse Speed

Dwel l Ti m e

Peen i n g

I n terpass Cl ean i n g

Other
Form J -2 (See h ttp: //g o. aws. org /D 1 form s)

411

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ANNEX J AWS D1 .1 /D1 .1 M:2020

Blank Sample WPS Form (GMAW & FCAW)


WELDING PROCEDURE SPECIFICATION (WPS)
C o m p an y N am e W P S N o. R e v. N o. D ate

Au t h o r i z e d b y D ate S u p p o r ti n g P Q R ( s ) C VN R e po r t

Type or AWS BASE METAL


BASE METALS Speci fi cati on G rade G rou p N o. THICKNESS As-Wel ded Wi th PWH T

B a s e M ate ri al C J P G r o o ve W e l d s

We l d e d To C J P G r o o ve w /C V N

B a c ki n g M a t e r i a l P J P G r o o ve W e l d s

Oth er F i l l e t We l d s

DIAMETER

JOINT DETAILS JOINT DETAILS (Sketch )


G roove Type

G roove An g l e

Root Open i n g

Root Face

Backgouging
M eth od

POSTWELD HEAT TREATMENT


Tem peratu re

Ti m e at Tem peratu re

Oth er

PROCEDURE
Wel d Layer(s)

Wel d Pass(es)

Process
Type (Semiautomatic, Mechanized, etc.)

Position
Verti cal Prog ressi on

Filler Metal (AWS Spec.)


AWS Cl assi fi cati on

D i am eter

M anu factu rer/Trad e N am e

Shielding Gas ( Com posi ti on)

Fl ow Rate

N ozzl e Si ze

Preheat Temperature
I n terpass Tem peratu re

Electrical Characteristics — — — — — — — —

Cu rren t Type & Pol ari ty

Tran sfer M od e

Power Sou rce Type ( cc, cv, etc. )

Am ps

Vol ts

Wi re Feed Speed

Travel Speed

M axi m u m H eat I n pu t

Technique — — — — — — — —

Stri n g er or Weave

M u l ti or Si n g l e Pass (per si d e)

Osci l l ati on ( Mechanized/Automatic )

Traverse Len g th

Traverse Speed

D wel l Ti m e

N u m ber of E l ectrod es

Con tact Tu be to Work Di stan ce

Peen i n g

I n terpass Cl ean i n g

Other
Form J -2 (See h ttp: //g o. aws. org /D 1 form s)

41 2

Provided by IHS Markit under license with AWS


AWS D1 .1 /D1 .1 M:2020 ANNEX J

Blank Sample WPS Form (SAW)


WELDING PROCEDURE SPECIFICATION (WPS)
C o m p an y N am e W P S N o. R e v. N o. D ate

Au t h o r i z e d b y D ate S u p p o r ti n g P Q R ( s ) C VN R e po r t

Type or AWS BASE METAL


BASE METALS Speci fi cati on G rade G rou p N o. THICKNESS As-Wel ded Wi th PWH T

B a s e M ate ri al C J P G r o o ve W e l d s

We l d e d To C J P G r o o ve w /C V N

B a c ki n g M a t e r i a l P J P G r o o ve W e l d s

Oth er F i l l e t We l d s

DIAMETER

JOINT DETAILS JOINT DETAILS (Sketch )


G roove Type

G roove An g l e

Root Open i n g

Root Face

Backgouging
M eth od

POSTWELD HEAT TREATMENT


Tem peratu re

Ti m e at Tem peratu re

Oth er

PROCEDURE
Wel d Layer(s)

Wel d Pass(es)

P ro c e s s S AW
Type (Semiautomatic, Mechanized, etc.)

Position
Filler Metal (AWS Spec.)
AWS Cl assi fi cati on

E l ectrod e Di am eter

E l ectrod e/Fl u x Cl assi fi cati on

M anu factu rer/Trad e N am e

Su ppl em en tal Fi l l er M etal

Preheat Temperature
I n terpass Tem peratu re

Electrical Characteristics — — — — — — — —

Cu rren t Type & Pol ari ty

Am ps

Vol ts

Wi re Feed Speed

Travel Speed

M axi m u m H eat I n pu t

Technique — — — — — — — —

Stri n g er or Weave

M u l ti or Si n g l e Pass (per si d e)

N u m ber of El ectrod es

Lon g i tu d i n al Spaci n g of Arcs

Lateral Spaci n g of Arcs

An g l e of Paral l el E l ectrod es

An g l e of El ectrode (M ech . /Au to. )

N orm al To D i recti on of Travel

Osci l l ati on (Mechanized/Automatic)

Traverse Len g th

Traverse Speed

Dwel l Ti m e

Peen i n g

I n terpass Cl ean i n g

Other
Form J -2 (See h ttp: //g o. aws. org /D 1 form s)

41 3

Provided by IHS Markit under license with AWS


ANNEX J AWS D1 .1 /D1 .1 M:2020

Example WPS (Prequalified)


WELDING PROCEDURE SPECIFICATION (WPS)
LE CO W2 0 81 2 01 /03 /2020

C o m p an y N am e W P S N o. R e v. N o . D ate

C. W. Hayes 01 /03/201 5 None (Prequalified) No

Au t h o r i z e d b y D ate S u p p o r ti n g P Q R ( s ) C VN Repor t

Type or AWS BASE METAL


BASE METALS Speci fi cati on G rade G rou p N o. THICKNESS As-Wel ded Wi th PWH T

Base M ateri al ASTM A36 – II CJ P G roove Wel d s > 3/4–2. 5 i n –

Wel d ed To ASTM A36 – II CJ P G roove w/CVN – –

Backi n g M ateri al ASTM A36 – – PJ P G roove Wel d s – –

Oth er F i l l e t We l d s – –

DIAMETER – –

JOINT DETAILS JOINT DETAILS (Sketch )


G roove Type Si n g l e V G roove Bu tt J oi n t

G roove An g l e 20°

Root Open i n g 5/8 i n

Root Face –

Backgouging N on e

M eth od –

POSTWELD HEAT TREATMENT


Tem peratu re N . A.

Ti m e at Tem peratu re –

Oth er –

PROCEDURE
We l d L ay e r ( s ) Al l

We l d P a s s ( e s ) Al l

P ro c e s s S AW
Type (Semiautomatic, Mechanized, etc.) M ech an i zed

Position F

Filler Metal (AWS Spec.) A5. 1 7

AWS Cl assi fi cati on EM 1 2K

El ectrod e Di am eter 5/32 i n

El ectrod e/Fl u x Cl assi fi cati on F7A2-EM 1 2K

M anu factu rer/Trad e N am e (Fl u x XYZ)

Su ppl em en tal Fi l l er M etal –

Preheat Temperature 1 50°F m i n .

I n terpass Tem peratu re 500°F m ax.

Electrical Characteristics — — — — — — — —

Cu rren t Type & Pol ari ty D CEP

Am ps 5 0 0 –6 0 0

Vo l t s 2 6 –3 0

Wi re Fe e d S p e e d –

Tra ve l S p e e d 2 0 –2 5 i p m

M axi m u m H eat I n pu t –

Technique — — — — — — — —

Stri n g er or Weave Stri n g er

M u l ti or Si n g l e Pass (per si d e) M u l ti pass

N u m ber of E l ectrod es 1

Lon g i tu d i n al Spaci n g of Arcs –

Lateral Spaci n g of Arcs –

An g l e of Paral l el El ectrodes –

An g l e of El ectrod e (M ech . /Au to. ) 5° ± 2°

N orm al To Di recti on of Travel 90° ± 2°

Osci l l ati on (Mechanized/Automatic) N on e

Tr a ve r s e L e n g t h –

Tr a ve r s e S p e e d –

D we l l T i m e –

Pe e n i n g N on e

I n terpass Cl ean i n g Sl ag Rem oved

Other –

Form J -2 (See h ttp: //g o. aws. org /D 1 form s)

41 4

Provided by IHS Markit under license with AWS


AWS D1 .1 /D1 .1 M:2020 ANNEX J

Example WPS (Single-Process)


WELDING PROCEDURE SPECIFICATION (WPS)
R E D I n c. 201 0 0 1 2/01 /2020

C o m p an y N am e W P S N o. R e v. N o . D ate

J. Jones 1 2/01 /201 5 231 No

Au t h o r i z e d b y D ate S u p p o r ti n g P Q R ( s ) C VN Repor t

Type or AWS BASE METAL


BASE METALS Speci fi cati on G rade G rou p N o. THICKNESS As-Wel ded Wi th PWH T

Base M ateri al ASTM A1 31 A I CJ P G roove Wel ds 3/4–1 -1 /2 i n –

Wel d ed To ASTM A1 31 A I CJ P G roove w/CVN – –

Backi n g M ateri al ASTM A1 31 A I PJ P G roove Wel d s – –

Oth er F i l l e t We l d s – –

DIAMETER – –

JOINT DETAILS JOINT DETAILS (Sketch )


G roove Type Si n g l e V G roove Bu tt J oi n t

G roove An g l e 35° i n cl u d ed

Root Open i n g 1 /4 i n

Root Face –

Backgouging N on e

M eth od –

POSTWELD HEAT TREATMENT


Tem peratu re N on e

Ti m e at Tem peratu re –

Oth er –

PROCEDURE
We l d L ay e r ( s ) Al l

We l d P a s s ( e s ) Al l

P ro c e s s F C AW
Type (Semiautomatic, Mechanized, etc.) Sem i au to

Position OH

Verti cal Prog ressi on –

Filler Metal (AWS Spec.) A5. 20

AWS Cl assi fi cati on E 71 T-1 C

D i am e te r 0 . 0 45 i n

M anu factu rer/Trad e N am e –

Shielding Gas (Com posi ti on ) 1 00% CO 2

F l o w R ate 4 5 –5 5 c f h

N o zz l e Si ze #4

Preheat Temperature 60° m i n .

I n terpass Tem peratu re 60°–350°

Electrical Characteristics —

Cu rren t Type & Pol ari ty D CE P

Tra n s fe r M o d e –

Power Sou rce Type ( cc, cv, etc. ) CV

Am ps 1 8 0 –2 2 0

Vo l t s 2 5 –2 6

Wi re Feed Speed (Am ps)

Tr ave l S p e e d 8 –1 2 i p m

M axi m u m H eat I n pu t –

Technique —

Stri n g er or Weave Stri n g er

M u l ti or Si n g l e Pass (per si d e) M u l ti pass

Osci l l ati on ( Mechanized, Automatic ) –

N u m ber of E l ectrod es 1

Con tact Tu be to Work Di st. 1 /2–1 i n

Pe e n i n g N on e

I n terpass Cl ean i n g Wi re Bru sh

Other –

Form J -2 (See h ttp: //g o. aws. org /D 1 form s)

41 5

Provided by IHS Markit under license with AWS


ANNEX J AWS D1 .1 /D1 .1 M:2020

WPS QUALIFICATION TEST RECORD FOR


ELECTROSLAG AND ELECTROGAS WELDING

PROCEDURE SPECIFICATION TEST RESULTS


M ateri al speci fi cati on ___________________________ Reduced-section tensile test
Wel d i n g process _______________________________
Ten si l e stren g th , psi
Posi ti on of wel di n g _____________________________
1 . ___________________________________________
Fi l l er m etal speci fi cati on _________________________
2. ___________________________________________
Fi l l er m etal cl assi fi cati o n _________________________

Fi l l er m etal ___________________________________

Fl u x _________________________________________

Sh i el d i n g g as ___________ Fl ow rate _____________ All-weld-metal tension test


G as dew poi n t _________________________________
Ten si l e stren g th , psi _____________________________
Th i ckn ess ran g e th i s test q u al i fi es _________________
Yi el d poi n t/stren g th , psi __________________________
Si n g l e or m u l ti pl e pass __________________________
El on g ati on i n 2 i n , % ____________________________
Si n g l e or m u l ti pl e arc____________________________

Wel d i n g cu rren t ________________________________

Preh eat tem peratu re ____________________________

Posth eat tem peratu re ___________________________ Side-bend tests


Wel d er’s n am e ________________________________
1 . ____________________ 3. ___________________
G u i d e tu be fl ex ________________________________
2. ____________________ 4. ___________________
G u i d e tu be com posi ti on _________________________

G u i d e tu be di am eter ____________________________

Verti cal ri se speed ______________________________

Traverse l en g th ________________________________ Radiographic-ultrasonic examination


Traverse speed ________________________________
RT report n o. __________________________________
Dwel l ________________________________________
U T report n o. __________________________________
Type of m ol di n g sh oe ___________________________

VISUAL INSPECTION (Table 8.1 , Cyclically loaded


limitations) Impact tests
Appearan ce ___________________________________ Si ze of speci m en ________ Test tem p _____________

U n d ercu t _____________________________________ ft· l bf: 1 . ______ 2. _______ 3. _______ 4. _______

Pi pi n g porosi ty ________________________________ 5. _______ 6. ________ Avg . ___________________

Test d ate _____________________________________ H i g h _________________ Low ___________________

Wi tn essed by__________________________________ Laboratory test n o. ______________________________

WELDING PROCEDURE
Wel d i n g Cu rren t
Pass El ectrode

N o. Si ze Am peres Vol ts J oi n t Detai l

We, th e u ndersig ned, certify that the statements i n th is record are correct and that th e test welds were prepared, welded, and
tested in conformance with the requirements of Clause 6 of AWS D1 . 1 /D1 . 1 M, ( __________ ) Structural Welding Code—Steel.
(year)

Proced u re n o. _________________________________ M an u factu rer or Con tractor _______________________

Revi si on n o. ___________________________________ Au th ori zed by __________________________________

Form J -3 Date _________________________________________

(See h ttp: //g o. aws. org /D 1 form s)

41 6

Provided by IHS Markit under license with AWS


AWS D1 .1 /D1 .1 M:2020 ANNEX J

Sample Welder Qualification Blank Form (Single-Process)


WELDER, WELDING OPERATOR, OR TACK WELDER
PERFORMANCE QUALIFICATION TEST RECORD
N am e Test Date Rev.

OPTIONAL
I D N u m ber Record N o.

Stam p N o.
PHOTO ID Std. Test N o.

Com pany WPS N o.

Di vi si on Qu al i fi ed To

Type or AWS
BASE METALS Speci fi cati on G rade G rou p N o. Si ze (N PS) Sch ed u l e Th i ckn ess Di am eter

Base M ateri al

Wel d ed To

VARIABLES Actu al Val u es RAN G E QUALI FI E D

Type of Wel d J oi n t

Base M etal

G roove Fi l l et G roove Fi l l et

Pl ate Th i ckn ess

Pi pe/Tu be Th i ckn ess

Pi pe Di am eter

Welding Process
Type (Manual, Semiautomatic,
Mechanized, Automatic)

Backi n g

Filler Metal (AWS Spec.)


AWS Cl assi fi cati on

F-N u m ber

Position
G roove – Pl ate & Pi pe ≥ 24 i n

G roove – Pi pe < 24 i n

Fi l l et – Pl ate & Pi pe ≥ 24 i n

Fi l l et – Pi pe < 24 i n

Prog ressi on

G M AW Tran sfer M od e

Si n g l e or M u l ti pl e El ectrodes

G as/Fl u x Type

TE ST RE SU LTS

Acceptan ce
Type of Test Cri teri a Resu l ts Rem arks

CERTI FI CATI ON

Test Con d u cted by

Laboratory

Test N u m ber

Fi l e N u m ber

We, th e u n d ersi g n ed, cer ti fy th at th e statem en ts i n th i s record are correct an d th at th e test wel d s were prepared , wel d ed, an d tested i n
accord an ce wi th th e req u i rem en ts of Cl au se 6 of AWS D1 . 1 /D1 . 1 M (_______) Structural Welding Code—Steel.
(year)

M an u factu rer or Con tractor _________________________ Au th ori zed by ___________________________________

Date _________________________________________

Form J -4 (See h ttp: //g o. aws. org /D 1 form s)

41 7

Provided by IHS Markit under license with AWS


ANNEX J AWS D1 .1 /D1 .1 M:2020

Example Welder Qualification (Single-Process)


WELDER, WELDING OPERATOR, OR TACK WELDER
PERFORMANCE QUALIFICATION TEST RECORD
N am e Z. W. El der Test Date 1 2/1 2/2020 Rev.

OPTIONAL
I D N u m ber 00-001 -ZWE Record N o. WPQ-001 0

Stam p N o. ZWE -1
PHOTO ID Std . Test N o. ST-001 0

Com pany RED I n c. WPS N o. WPS-001 0

Di vi si on – Qu al i fi ed To AWS D 1 . 1

Type or AWS
BASE METALS Speci fi cati on G rade G rou p N o. Si ze (N PS) Sch ed u l e Th i ckn ess Di am eter

Base M ateri al ASTM A36 U N S K02600 I – – 3/8 i n –

Wel d ed To ASTM A36 U N S K0260 0 I – – 3/8 i n –

VARIABLES Actu al Val u es RAN G E QUALI FI E D

G roove, Fi l l et, Pl u g , an d Sl ot Wel d s


Type of Wel d J oi n t Pl ate – G roove (Fi g . 6. 20) wi th Backi n g
(T-, Y-, K-G ro ove PJ P on l y)

B a s e M e t al G r o u p I t o G ro u p I Any AWS D1 . 1 Qu al i fi ed Base M etal

G roove Fi l l et G roove Fi l l et

P l a t e T h i ckn e s s 3 /8 i n – 1 /8 i n – 3/4 i n 1 /8 i n m i n .

P i p e /Tu b e T h i c kn e s s – – 1 /8 i n – 3/4 i n U n l i m i ted

P i p e D i am e te r – – 24 i n m i n . U n l i m i ted

We l d i n g P ro c e s s G M AW GMAW
Type (Manual, Semiautomatic,
Sem i au tom ati c Sem i au tom ati c, M ech an i zed , Au tom ati c
Mechanized, Automatic)

B a c ki n g Wi th Wi th (i n cl . Backg ou g i n g an d Backwel d i n g )

Filler Metal (AWS Spec.) A5. 1 8 A5. xx

AW S C l a s s i f i c a t i o n E R70S-6 Al l

F-N u m ber – –

Position 2G , 3G , an d 4G

G roove – Pl ate an d Pi pe ≥ 24 in Al l

G roove – Pi pe < 24 i n –

Fi l l et – Pl ate an d Pi pe ≥ 24 i n Al l

Fi l l et – Pi pe < 24 i n Al l

P ro g re s s i o n Ve r t i c a l U p Ver ti cal U p

G M AW Tra n s fe r M o d e G l o bu l a r Spray, Pu l sed, G l obu l ar

S i n g l e o r M u l t i p l e E l e c t ro d e s Si n g l e Si n g l e

G a s /F l u x Ty p e A5 . 3 2 S G - C A5. xx Approved

TE ST RE SU LTS

Acceptan ce
Type of Test Cri teri a Resu l ts Rem arks

Vi su al E xam i n ati on per 6. 1 0. 1 6. 1 0. 1 Ac c e p t a bl e –

E ach Posi ti on : 1 Root Ben d per 6. 1 0. 3. 1 an d Fi g . 6. 8 6. 1 0. 3. 3 Acceptabl e –

E ach Posi ti on : 1 Face Ben d per 6. 1 0. 3. 1 an d Fi g . 6. 8 6. 1 0. 3. 3 Acceptabl e 3G : Sm al l (<1 /1 6 i n ) Open i n g

CERTI FI CATI ON

Test Con d u cted by

Laboratory Wel d i n g Form s Lab

Test N u m ber Fi cti ti ou s Test XYZ

Fi l e N u m ber Wel d i n g Form s/Sam pl e-WPQ-for-G M AW. pd f

We, th e u n d ersi g n ed, cer ti fy th at th e statem en ts i n th i s record are correct an d th at th e test wel d s were prepared , wel d ed, an d tested i n
accord an ce wi th th e req u i rem en ts of Cl au se 6 of AWS D1 . 1 /D1 . 1 M (_______) Structural Welding Code—Steel.
(year)

M an u factu rer or Con tractor _________________________


Red Inc. E. M. Ployee (Q.C. Mgr.)
Au th ori zed by ___________________________________

Date _________________________________________
1 2/1 2/2020
Form J -4 (See h ttp: //g o. aws. org /D 1 form s)

41 8

Provided by IHS Markit under license with AWS


AWS D1 .1 /D1 .1 M:2020 ANNEX J

Sample Welder Qualification Blank Form (Multi-Process)


WELDER, WELDING OPERATOR, OR TACK WELDER
PERFORMANCE QUALIFICATION TEST RECORD
N am e Test Date Rev.

OPTIONAL
I D N u m ber Record N o.

Stam p N o.
PHOTO ID Std . Test N o.

Com pany WPS N o.

Di vi si on Qu al i fi ed To

Type or AWS
BASE METALS Speci fi cati on G rade G rou p N o. Si ze (N PS) Sch ed u l e Th i ckn ess D i am eter

Base M ateri al

Wel d ed To

VARIABLES Actu al Val u es RAN G E QUALI FI ED

Type of Wel d J oi n t

Base M etal

G roove Fi l l et G roove Fi l l et

Pl ate Th i ckn ess

Pi pe/Tu be Th i ckn ess

Pi pe Di am eter

Welding Process
Type (Manual, Semiautomatic,
Mechanized, Automatic)

Backi n g

Filler Metal (AWS Spec.)


AWS Cl assi fi cati on

F-N u m ber

Position
G roove – Pl ate an d Pi pe ≥ 24 i n

G roove – Pi pe < 24 i n

Fi l l et – Pl ate an d Pi pe ≥ 24 in

Fi l l et – Pi pe < 24 i n

Prog ressi on

G M AW Tran sfer M ode

Si n g l e or M u l ti pl e E l ectrod es

G as/Fl u x Type

TEST RESU LTS

Acceptan ce
Type of Test Cri teri a Resu l ts Rem arks

CE RTI FI CATI ON

Test Con d u cted by

Laboratory

Test N u m ber

Fi l e N u m ber

We, th e u n d ersi g n ed, cer ti fy th at th e statem en ts i n th i s record are correct an d th at th e test wel d s were prepared , wel d ed , an d tested i n
accord an ce wi th th e req u i rem en ts of Cl au se 6 of AWS D1 . 1 /D1 . 1 M (_______) Structural Welding Code—Steel.
(year)

M an u factu rer or Con tractor _________________________ Au th ori zed by ___________________________________

Date _________________________________________

Form J -5 (See h ttp: //g o. aws. org /D 1 form s)

41 9

Provided by IHS Markit under license with AWS


ANNEX J AWS D1 .1 /D1 .1 M:2020

Example Welder Qualification (Multi-Process)


WELDER, WELDING OPERATOR, OR TACK WELDER
PERFORMANCE QUALIFICATION TEST RECORD
N am e Z. W. El d er Test Date 1 2/1 2/2020 Rev.

OPTIONAL
I D N u m ber 00-001 -ZWE Record N o. WPQ-003 0

Stam p N o. ZWE-01
PHOTO ID Std . Test N o. ST-003 0

Com pany RE D I n c. WPS N o. WPS-003 0

Di vi si on – Qu al i fi ed To AWS D1 . 1

Type or AWS
BASE METALS Speci fi cati on G rade G rou p N o. Si ze (N PS) Sch ed u l e Th i ckn ess Di am eter

Base M ateri al ASTM A36 U N S K0260 0 II – – 1 in –

Wel d ed To ASTM A36 U N S K02600 II – – 1 in –

VARIABLES Actu al Val u es RAN G E QUALI FI E D

G roove, Fi l l et, Pl u g , an d Sl ot Wel d s


Type of Wel d J oi n t Pl ate – G roove (Fi g . 6. 20) wi th Backi n g
(T-, Y-, K-G ro ove PJ P on l y)

B as e M e tal G ro u p I I t o G ro u p I I Any AWS D1 . 1 Qu al i fi ed Base M etal

G roove Fi l l et G roove Fi l l et

P l a t e T h i ckn e s s 1 in – 1 /8 i n m i n . 1 /8 i n m i n .

P i p e /Tu b e T h i c kn e s s – – 1 /8 i n m i n . U n l i m i ted

P i p e D i am e te r – – 24 i n m i n . U n l i m i ted

We l d i n g P ro c e s s G TAW S M AW F C AW GTAW SMAW FCAW


Type (Manual, Semiautomatic, M an /M ech / Sem i /M ech /
M an u al M anu al Sem i au to M an u al
Mechanized, Automatic) Au to Au to

B a c ki n g Wi t h Wi th Wi th Wi th Wi th Wi th

Filler Metal (AWS Spec.) A5. 1 8 A5. 1 A5. 20 A5. xx A5. xx A5. xx

AWS Cl assi fi cati on ER70S-2 E701 8 E 70T-6 Al l Al l Al l

F-N u m ber – 4 – – 1 th ru 4 –

Position 1G 1G 1G

G roove – Pl ate an d Pi pe ≥ 24 in F F F

G roove – Pi pe < 24 i n – – –

Fi l l et – Pl ate an d Pi pe ≥ 24 i n F, H F, H F, H

Fi l l et – Pi pe < 24 i n F, H F, H F, H

P ro g r e s s i o n – – – – – –

G M AW Tran sfer M od e – – – – – –

Si n g l e or M u l ti pl e El ectrod es Si n g l e – Si n g l e Si n g l e – Si n g l e

A5. xx A5. xx
G a s /F l u x Ty p e A5 . 3 2 S G - A – N one –
Approved Approved

TEST RE SU LTS

Acceptan ce
Type of Test Cri teri a Resu l ts Rem arks

Vi su al E xam i n ati on per 6. 1 0. 1 6. 1 0. 1 Acce ptabl e –

2 Tra n s ve r s e S i d e B e n d s p e r 6. 1 0. 3. 1 a n d F i g . 6 . 9 6. 1 0. 3. 3 Acc e p ta bl e –

CERTI FI CATI ON

Test Con d u cted by

Laboratory Wel d i n g Form s Lab

Test N u m ber Fi cti ti ou s Test XYZ

Fi l e N u m ber Wel d i n g Form s/Sam pl e-WPQ-for-G TAW-SM AW-FCAW. pd f

We, th e u n d ersi g n ed, cer ti fy th at th e statem en ts i n th i s record are correct an d th at th e test wel d s were prepared , wel d ed, an d tested i n
con form an ce wi th th e req u i rem en ts of Cl au se 6 of AWS D1 . 1 /D1 . 1 M (_______) Structural Welding Code—Steel .
(year)

M an u factu rer or Con tractor _________________________ Red Inc. E. M. Ployee (Q.C. Mgr.)
Au th ori zed by ___________________________________

Date _________________________________________ 1 2/1 2/2020


Form J -5 (See h ttp: //g o. aws. org /D 1 form s)

420
Provided by IHS Markit under license with AWS
AWS D1 .1 /D1 .1 M:2020 ANNEX J

REPORT OF RADIOGRAPHIC EXAMINATION OF WELDS


Project ___________________________________________________ _____________________________________ _

Qu al i ty requ i rem en ts—secti on n o. ___________________________________________________ _________________

Reported to ___________________________________________________ __________________________________ _

WELD LOCATION AND IDENTIFICATION SKETCH


Technique
Sou rce ________________________________

Fi l m to sou rce __________________________

Exposu re ti m e __________________________

Screen s _______________________________

Fi l m type ______________________________

(Descri be l en g th , wi d th , an d th i ckn ess of al l j oi n ts rad i og raph ed )

I n terpretati on Repai rs

Date Wel d i d en ti fi cati on Area Accept. Rej ect Accept. Rej ect Rem arks

We, the un dersig ned, certify that th e statements in th is record are correct an d that the test wel ds were prepared an d tested in
conformance with the requirements of AWS D1 . 1 /D1 . 1 M, ( __________ ) Structural Welding Code—Steel.
(year)

Radi og raph er(s) _______________________________ M an u factu rer or Con tractor _______________________

I n terpreter ____________________________________ Au th ori zed by __________________________________

Test date _____________________________________ Date _________________________________________

Form J -6 (See h ttp: //g o. aws. org /D 1 form s)

421

Provided by IHS Markit under license with AWS


ANNEX J AWS D1 .1 /D1 .1 M:2020

REPORT OF MAGNETIC-PARTICLE EXAMINATION OF WELDS


Project ___________________________________________________ _____________________________________ _

Qu al i ty req u i rem en ts—Secti on N o. ___________________________________________________ _________________

Repor ted to ___________________________________________________ __________________________________ _

WELD LOCATION AND IDENTIFICATION SKETCH

Qu an ti ty: __________ Total Accepted : __________ Total Rej ected : __________

Area Exam i n ed I n terpretati on Repai rs

Date Wel d i d en ti fi cati o n En ti re Speci fi c Accept. Rej ect Accept. Rej ect Rem arks

PRE-EXAMINATION
Su rface Preparati on : ___________________________________________________ ____________________________

EQUIPMENT
I n stru m en t M ake: ______________________________ M od el : _______________ S. N o. : _______________

METHOD OF INSPECTION
D ry Wet Vi si bl e Fl u orescen t

H ow M edi a Appl i ed : ___________________________________________________ ______________

Resi d u al Con ti n u ou s Tru e-Con ti nu ou s

AC DC H al f-Wave

Prod s Yoke Cabl e Wrap Oth er _______________________________

Di recti on for Fi el d : Ci rcu l ar Lon g i tu di n al

Stren g th of Fi el d: _____________________________________________ _____________________________________

(Am pere tu rn s, fi el d d en si ty, m ag n eti zi n g force, n u m ber, an d d u rati on of force appl i cati on . )

POST EXAMINATION
Dem ag n eti zi n g Tech n i q u e (i f req u i red ) : ___________________________________________________ _____________

Cl ean i n g (i f req u i red ) : ___________________________ M arki n g M eth od : _______________________________

We, the undersigned, certi fy th at the statements in this record are correct and th at th e test welds were prepared and tested in
conformance with the requirements of AWS D1 . 1 /D1 . 1 M, ( __________ ) Structural Welding Code—Steel.
(year)

I n spector _____________________________________ M an u factu rer or Con tractor _______________________

Level ________________________________________ Au th orized By __________________________________

Test Date _____________________________________ Date _________________________________________

Form J -7 (See h ttp: //g o. aws. org /D 1 form s)

422
Provided by IHS Markit under license with AWS
AWS D1 .1 /D1 .1 M:2020 ANNEX J

STUD WELDING APPLICATION QUALIFICATION TEST DATA FORM PER SUBCLAUSE 9.6 Yes
PRE-PRODUCTION TEST PER SUBCLAUSE 9.7.1 (WPS) Yes
OR PROCEDURE QUALIFICATION RECORD (PQR) Yes
OR WELDER QUALIFICATION RECORD (WQR) Yes
Com pan y n am e ________________________________

Operator n am e ________________________________

Test n u m ber __________________________________

Wel d stu d m ateri al _____________________________

Wel d stu d si ze an d PN #/M an u factu re r ______________

Base Material Stud Base Sketch/Application Detail


Speci fi cati on __________________________________

Al l oy an d tem per _______________________________

Su rface con d i ti on HR CR

Coati n g ______________________________________

Cl ean i n g m eth od _______________________________

D ecki n g g ag e _________________________________

Shape of Base Material


Fl at Rou n d Tu be

An g l e I n si d e Ou tsi d e I n si d e rad i u s

Th i ckn ess ____________________________________

Ferrule
Par t N o. /M an u factu rer ___________________________

Ferru l e d escri pti on _____________________________

Equipment Data
Application Settings, Current, and Time Settings
M ake __________________ M od el _______________

Stu d g u n : M ake ____________ M od el ____________

Wel d ti m e (secon d s) ____________________________

Cu rren t (am perag e) _____________________________

Po l ari ty: D CEN _____________ D CEP ____________

Li ft __________________________________________

Pl u n g e (protru si on ) _____________________________

Wel d cabl e si ze __________ Len g th _______________

N u m ber of g rou n d s (workpi ece l ead s) ______________

Welding Position
Fl at (D own h an d ) H ori zo n tal (Si d e h an d ) An g u l ar—d eg rees from n o rm al Overh ead

Shielding Gas
Sh i el d i n g g as(es) /Com posi ti on ____________________

Fl ow rate _____________________________________

WELD TEST RESULTS


S tu d N o. Vi su al Acceptan ce Opti on #1 Ben d Test Opti on #2 Ten si on Test Opti on #3 Torq u e Test*

10

*N ote: Torqu e test opti on al for th readed fasten ers on l y.

M ech an i cal tests con d u cted by _______________________________________________ D ate _________________


(Com pan y)

We, th e u n dersi g n ed, cer ti fy th at th e statem en ts i n th i s record are correct an d th at th e test wel ds were prepared, wel ded, an d
tested in conform ance with the requ irem ents of Clause 9 of AWS D1 . 1 /D1 . 1 M, ( __________ ) Structural Welding Code—Steel.
(year)

Si g n ed by ____________________________________ Ti tl e _________________ D ate _________________


(Con tractor/Appl i cator/Oth er)

Form J -8 Com pan y _____________________________________

(See h ttp: //g o. aws. org /D 1 form s)

423
Provi ded by IHS Markit under license with AWS
AWS D1 .1 /D1 .1 M:2020

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