Professional Documents
Culture Documents
3M:2018
6. Qualification
6.1 Scope
Ss) and welding personnel are
requ irem ents for qual ifica tion testi ng of Welding Procedure Specifications (WP
The
described as follows:
s and welding personnel perform
covers general requirements of both WPS
Part A General Requirements. This part
—
ance requirements.
tion of WPSs by testing.
B WeI din Proc edur e Spec ifica tion (WPS). This part covers the qualifica
Part
required by the code to deter
—
WPS Requirements
essential variables as listed in
WPSs shall be qualified for each change in
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AWS D1.3/D1.3M:2018 PARTB CLAUSE 6. QUALIFICATION
18
AWS D1.3/D1.3M:20
Part B
Welding Procedure Specification (WPS)
. Qualification
.2 Number of Tests, Testing Methods, and Acceptance Standards for WPS Qualification
.2.1 Square-Groove Welds in Butt Joints
.2.1 .1 Qualification Testing. Square-groove weld in butt joints that do not conform with Clause 5.3.1. shall be
qualified in conformance with Table 6.1. Details 6.lA, 6.1B. and 6.1C.
qualification testing of .2.1.2 Test Assemblies and Examination. The test assembly shall conform to the following:
and weldin er nnel erf rin
.
re uirements of both WP (1) Sheet steel shall be welded together as shown in Figure 1. It may be welded from one side or welded from both
— n ral R ir t This art covers eneral sides.
Part A
ance requirements. of WPS b testin
This art covers the ualificatiOn (2) The weld shall be uniform in appearance and shall be free of:
—
Part B W I in Pr deter
tests re uired b the code to (a) cracks
ati n. This art covers the erformaflce ualificatiOn
—
Part C Performance ualifi (b) reinforcement not in conformance with 8.1.1.3
operator’s ability
mine a welder’s or welding
(c) undercut not in conformance with 8.1.1.4
Part A
.
General Requirements (3) The welded test sheets shall be hammered and bent through 1800 (see Figure 1), the bend axis being coincident
with the weld axis. For joints welded from one side only, the root of the weld shall be on the face of the bend.
PQR (4) A weld shall be acceptable if the following criteria are satisfied:
Preparation of a WPS and .
Table 1, except as
be written for each type of weld as shown in (a) No cracks are visually detected after bending, or
Specification (WPS) shall manufacturer or
A Welding Procedure conformance with the provisions of Clause by the
, and shall be qualified in a WPS shall be written. (b) Weld metal cracks are visually detected and:
permitted in Clause (PQR) that records the acal values used to quali
Record of S’L4W electrodes
contractor. A Procedure Qualification PQRs are given in Annex B. Note: Melting rate data (i) The fractured face shows no visually detectable discontinuities (e.g., slag, porosity), and
for WPSs and the WPS and PQR.
suggested, nonmandat0 forms a measure of welding current for
may be used as (ii) The weld size is equal to or greater than the sheet steel thickness
(see CommentalY C-.7..4) A NOTE: Base metal cracks shall be ignored.
Engineer’s Approval approval. The .2.1.3 Qualification Ranges. A change in any one of the essential variables that exceed the limitations of
ws qualification may be accepted with the Engineer’s
of previous to be employed. The requires requalification.
Properly documented evidence evidence of previous qualification of the WPSs that are
documented upon the specific
Engineer may accept properly the Engineer’s responsibility, to be exercised based 6.7.2 HSS Welds
standards is Specifications may,
acceptability of qualification to other .XXX-XX Series on Standard Welding Procedure
or both. AWS B2.1 6.7.2.1 Oualification Testing. WPSs for welding HSS shall be ciualifled by nerforminc and testing a square-groove
structure, or service conditions,
for use in this code. weld in a butt joint on HSS.
in this manner, be accepted
6.7.2.2 HSS Butt Weld Test Assemblies and Examination
6.4 ResponsibilitY test assemblies in (1) Sheet Steel HSS shall be welded together as shown in Figure 6.7. If the WPS requires the face of the weld to be
responsible for inspection and testing of WPS qualification
shall be ground flush the test sample shall be ground flush.
Each manufacturer or contractor
of Clause .
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PART B AWS Dl .3/Di .3M:201 8 AWS Dl .3/Di .3M:201 8
CLAUSE 6. QUALIFCATON PARTSB& C CLAUSE 6. QUALIFICATIoN
SMAW Melting Rate. When an SMAW electrode is used to produce a qualified arc seam weld, the melting
rate for the particular electrode classification and diameter shall be measured (see and recorded on the respective Electrodes and Shielding Media. A welder qualified with
an approved electrode and shielding medium
combination shall be considered qualified to weld with any
PQR. for the welding process used in the WPS.
other approved electrode and shielding medium combination
Arc Spot Option. A PQR for a specific arc spot weld WPS shall also qualify an arc seam weld WPS having
Position. A change in the position of welding to one for which
a width equal to the arc spot’s diameter (d). require requalification.
the welder is not already qualified shall
6.7.2 Arc Plug Welds .1.6 Vertical Welding. When welding in the vertical position, a
.2.2.1 Qualification Testing. The following requirements shall be met:
I) requalification.
change in the direction of welding shall require
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AWS D1.3/D1.3M:2018
D1.3/D1.3M:2
AWS 018 CLAUSE 6. QUALIFICATION
PART C
CLAUSE 6. QUALIFICATION
1
0
/D l.1
3M
83
:20
JS
1• n
MloWable Deviatio from WP fo L
S r ower Temperatures Using Annex A, Note 1
2.4.1 Arc Spot Welds. For arc spot welds, WPSs qualif at a ba m
ied se etal temPe Wre of 100°F 38°C or lower s
be permitted at temperatlwes as low as 32°F 0°C by jncreasi
flg the weld time by 20% orby jcrea5ing amperage setti
by 10% from that established and recorded at the tim of qualif
e ication. WPS5 qualified at a base metal temper
100°F 38°C or lower shall be permitted at temper
aes less than 32°F o°C to as low as 0°F —18°C by jucreasing
weld time by 30% or by increasing the amperage sett
ing by 15% from that established and recorded at the tim
qualification. For arc spot welds, a decr
ease in weld time requires requalifitbo
jabr1c°”
1. NOTE: “Calculated Cooling Rates ofArc Spot Wel
ds.”
1.4.2 Arc Seam Welds. For arc seam welds, Ss qualifie at base met tem
d al perae of 100°F 38°C or lower s
be permitted at temperaes as low as 32°F 0°C by decreasi th tr
ng e avel speed by 20% or by jncreasiflg amper
settings by 10% from that established and recorded at the tim of qual
e ificati0 WPSs qualified at base metal temPe
.i Gen’ when: of 100°F 38°C or lower shall be permitted at tempera
Oductbon welding shall not be per 0nu tures less than 32°F 0°C to as low as 0°F —i8°C by ecreasi
eqUate weather prOtect0U is provided the the travel speed by 30% or by jcrea5iflg the amperage settin by 15 fr
Unless g % om that established and recorded at the tim
iS°C1, or qualification.
(1) Ambient air tempet is below 0°F
et or
w exposed to moiSt (e.g., snoW, rain, c), 2.4. Arc Plug Welds. For arc plug welds, WPSS qualified at base metal temper of 100° 38
ae F °C or lower s
(2) When the base metal t0 be elded is
excess 5 kph) be permitted at temperaes as low as 32°F 0°C1 by jcreaSing th w ti
e eld me by 20% or by jncreasiflg amperage setti
(3) ’
0
FCA’ and GTh’ wind in by 10% from that established and recorded at the time of qualific
ati0n. WPSs qualified at base metal temperat1
100°F [38°C or lower shall be permitted at tempera
tures as low as 0°F 18°C by jcreasing the weld time by 30%
by jncreaSiflg the amperage setting by 15% from that establis
hed and recorded at the time of qualification.
1.2 Ireparatbo
NOTE: See comment for further informatio and refere
Base metal shall be su n nce data.
flofl
(2) Q1
Weldm on surf
are eritt
1• AssemblY 0
angt0 provide the most favorable tt to
5 n for melding (see
po
5 Jo in t de ta ils sh al l be
2.3.1 joint Detall Sdi0U positions).
- for definhtiO1 of the we1d’g ought into close contact to facilitate
T he pa ttS to be 1
oined by welding shall be
2.3.2 Close Coflt
fusi01 betWe them. without equ1flng a
ba ck 1i g c o n to AIO 3
ASTM 9 TemP or 4 may be used
7.3.3 l3ack” g. The use of eel st f o
WPS seba m et al q u al ifit 0 h l te st . 0
59
5s
—
Part B
Contractor Responsibility
.3 Inspection of Work
the Inspector
arc spot welds or arc seam welds are being made, (Continued)
.3.1 Requests. At any time, and specifically while current be compared with that established
wire feed speed, or welding
may request that the melting rate of the electrodes, specified, new welds using the correct
the WPS qualification test. If these melting rates are 5% or more below those
in
with the inadequate current.
current shall be made adjacent to those welds made
the requirements of
welder’s work is judged by the Inspector to be below
a.3.2 Work Quality. When the quality of a
required.
this specification, requalification of the welder may be
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