COMBINED GROUP CONTRACTING COMPANY (K.S.C.

C)

WPS No : WPS / CGC / 014

WELDING PROCEDURE SPECIFICATION (W.P.S)

Rev. 00

According to ASME IX &ASME B31.3

PROCESS: GTAW + SMAW

SHEET : 1 OF 2
PQR No.: PQR/CGC/014

TYPE: MANUAL

JOINT (QW-402)
Joint Design:
Backing (y/n):
Backing/Retainer Material:
BASE METAL (QW-403)
P-No 1 Gr. No : 1
Type & grade: ASTM A333 Gr6&A106
to type & grade: ASTM A333 Gr6&A106

JOINT DETAILS
See Joint Details
None
Base metal

to
P-No 1 Gr. No : 1
&A420WPL6&A694F52&A234WPB &A105
&A420WPL6&A694F52&A234WPB &A105
Thickness range : 13 mm TO
32 mm for Groove & Unlimited for Fillet (QW-451.4)
Diameter Range : 1 inch To Unlimited
Test Coupon : PIPE ASTM A333Gr6
10 " DIA. &THICKNESS 25.4 mm
(ROOT&HOOT)
GTAW
5.18
ER 70S-3
F6
A1
5 mm
2.4 mm

FILLER METAL (QW-404)

Spec. No (SFA)
AWS No (Class)
F-No
A-No
Deposited weld metal (MAX) :12.7 mm
Filler metal electrode size
Electrode flux type
Tungsten electrode size
Tungsten electrode type

2.4 mm
EW Th 2%

Trade Name

LINCOLN

POSITION (QW-405)
Position(s) of groove :

6G

Welding direction (up/down)

Uphill

Position(s) of fillet :

All

POST WELD HEAT TREATMENT (QW-407)

Heating Rate (C/h):
150 C/HR MAX.
STARTED FROM AMBIENT TEMP
Temperature range (C): 593 C 620 C
Holding time (h): 1.5 HR
Cooling Rate (C/h): 150 C/HR MAX. AIR TO 300 C THEN COOL IN STILL
DOWN TO AMBIENT TEMP.
(TWO CYCLES)

(FILLING) SMAW

(CAP) SMAW

5.1
E7018-1 H4R
F4
A1
3.25 &4 mm
Low hydrogen iron powder

5.1
E7018-1 H4R
F4
A1
3.25 mm
Low hydrogen iron powder
-

LINCOLN

PREHEAT (QW-406)
Preheat temperature (min):

LINCOLN
79 oC

Interpass temperature (max.) : 250 C

Other : preheating is done by heating
torch
GAS (QW-408)
Shielding:
Trailing:
Backing:

Gas(es)
Argon
N.A.
None

% Composition
99.99%
N.A.
N.A.

ELECTRICAL CHARACTERISTICS (QW-409)

Type of current : DC
Polarity :Straight (DCEN) for ROOT and HOOT pass& Reverse (DCEP)-OTHER
Amps/Volts range: see table shown below
TECHNIQUE (QW-410)
String or weave beads:
Orifice or gas cup size:
Initial & interpass cleaning:
Multiple or single electrodes:
Oscillation:

String for ROOT &Weave for Others

N/A
Grinding and/or brushing
Single
N.A.

CGC
QA/QC ENGINEER
DATE

16/11/2011

NAME

AMR ABD EL-AZIZ MOHAMED

SIGNATURE

Multiple or single pass (for side):

Method of back gouging
Peening :
Contact tube to work distance:
Other:

Multipass
N.A.
None
N.A.
N.A.

KOC (CLINT)
APPROVAL

Flow rate (Lliter/min)

15- 25
N.A.
N.A.

COMBINED GROUP CONTRACTING COMPANY (K.S.C.C)

WPS No : WPS / CGC / 014

WELDING PROCEDURE SPECIFICATION (W.P.S)

Rev. 00

According to ASME IX &ASME B31.3

PROCESS: GTAW + SMAW

Sheet : 2 OF 2
PQR No.: PQR/CGC/014

TYPE: MANUAL

ELECTRICAL CHARACTERISTICS
LAYER No. /
Weld Pass No.

Deposited
Weld Metal

FILLER METAL
PROCESS

CURRENT

CLASSIFICATION

SIZE
(mm)

TYPE

AMPERES

VOLTS

TRAVEL
SPEED

MAX. HEAT INPUT

(cm/min)

1st/1st

ROOT

GMAW

ER 70S-3

2.4

DCEN

138 -140

9 - 10

7.0

1.2 KJ/mm

2 /2

nd

HOOT

GMAW

ER 70S-3

3 /3

10.5

1.14 KJ/mm

4 /4

E7018-1 H4R
E7018-1 H4R

9 - 10
22 -25

th

SMAW
SMAW

141 -142
79 - 80

th

FILLING
FILLING

DCEN
DCEP

0.852 KJ/mm

rd

2.4
2.5

10.0

rd

3.2

DCEP

118 - 120

22 -26

10.0

1.8 KJ/mm

th

4 /5

th

FILLING

SMAW

E7018-1 H4R

3.2

DCEP

124 - 126

22 -26

10.7

1.8 KJ/mm

th

5 /6

th

FILLING

SMAW

E7018-1 H4R

3.2

DCEP

124 -126

22 -26

10.7

1.9 KJ/mm

th

5 /7

th

FILLING

SMAW

E7018-1 H4R

3.2

DCEP

128 - 130

22 -26

10.9

1.86 KJ/mm

th

5 /8

th

FILLING

SMAW

E7018-1 H4R

3.2

DCEP

127 - 129

22 -27

10.8

1.9 KJ/mm

6 /9

th

E7018-1 H4R

3.2

DCEP

128 - 130

20 -26

15.6

1.3 KJ/mm

6 /10

FILLING
FILLING

SMAW

th

SMAW

E7018-1 H4R

3.2

DCEP

126 - 128

20 -26

15.5

1.3 KJ/mm

6 /11

th

FILLING

SMAW

E7018-1 H4R

3.2

DCEP

126 - 128

20 -26

15.5

1.28 KJ/mm

6 /12

th

FILLING

SMAW

E7018-1 H4R

3.2

DCEP

128 - 130

20 -26

15.5

1.3 KJ/mm

th

nd

th

th
th
th

FILLING

SMAW

E7018-1 H4R

3.2

DCEP

128 - 130

20 -26

15.3

1.3 KJ/mm

7 /14

th

FILLING

SMAW

E7018-1 H4R

3.2

DCEP

128 - 130

20 -26

15.4

1.3 KJ/mm

7 /15

th

FILLING

SMAW

E7018-1 H4R

3.2

DCEP

128 - 130

20 -26

15.0

1.4 KJ/mm

7 /16

th

FILLING

SMAW

E7018-1 H4R

3.2

DCEP

128 - 130

20 -26

15.2

1.4 KJ/mm

8 /17

th

CAP

SMAW

E7018-1 H4R

2.5

DCEP

79 - 80

19-24

13.5

0.85 KJ/mm

8 /18

th

CAP

SMAW

E7018-1 H4R

2.5

DCEP

79 - 80

19-24

14.0

0.82 KJ/mm

8 /19

th

CAP

SMAW

E7018-1 H4R

2.5

DCEP

79 - 80

19-24

14.5

0.80 KJ/mm

8 /20

th

CAP

SMAW

E7018-1 H4R

2.5

DCEP

79 - 80

19-24

14.7

0.78 KJ/mm

8 /21

th

CAP

SMAW

E7018-1 H4R

2.5

DCEP

79 - 80

19-24

14.0

0.85 KJ/mm

7 /13
th

th
th
th
th
th
th
th
th

CGC
QA/QC ENGINEER
DATE

16/11/2011

NAME

AMR ABD EL-AZIZ MOHAMED

SIGNATURE

KOC (CLINT)
APPROVAL