PROJECT: PROCUREMENT, CONSTRUCTION & COMMISSIONING OF CONTRACT NUMBER: CA/CPD/0265

AUTOMATIC BACKWASH FILTER PACKAGE (1 NOS.) ON 72

INCH SEA WATER SUPPLY LINES AT MAA REFINERY
GS.DOC. NO: VP-226-007-SK-003 REV – A PAGE: 01 OF 04 DATE: 23/Nov/2020
P.O. NO : 226/007/0 ITEM TAG NO : ALL

INSPECTION AND TEST PLAN / NI-AL BRONZE MANUAL VALVES

(Vendor Doc.No#: ITP-01-535)

A 23/NOV/2020 ISSUED FOR APPROVAL J. S. KIM Y. J. HAM N. I. KWON

REV DATE DESCRIPTION PREPARED REVIEWED APPROVED

INSPECTION & TEST PLAN (ITP) FOR NI-AL BRONZE VALVES No: ITP-01-535
CONTRACTOR/SUBCONTRACTOR NAME: Contract/Subcontract No/Title: CA/CPD/0265
KIPIC / United Engineering
PROJECT TITLE: PO. No.: REV: B
PROCUREMENT, CONSTRUCTION & COMMISSIONING OF 226/007/0
AUTOMATIC BACKWASH FILTER PACKAGE (1 NOS.) ON 72
INCH SEA WATER SUPPLY LINES AT MAA REFINERY
WORK AREA/ACTIVITY DESCRIPTION: VENDOR:
KEYSUNG METAL CO.,LTD. KEYSUNG METAL CO.,LTD.

Inspection Points (*)

Applicable
Activity Quality Control Acceptance Criteria/ QC Record
Inspection Activity Procedure/
No: verification activity Specification Manufacturer/Sub-
Engineering GS/TPI KNPC reference
Spec/Drawing Manufac.

Material Inspection
And Test

▪ Chemical Analysis
Material
-Check Chemical
Composition (wt%) Requisition Inspection Certification
ASTM Standard
2 Bronze : Cu, Al, Ni
Piping Material
- EN10204 type 3.1
KNPC Std 50P2 H R R R
: As Per Material Codes - EN10204 type 2.2
Specification
- EN10204. 3.1 For Body,
Bonnet, Disc, Stem

- EN10204 2.2 Certificate

For others.
 ▪ Heat Treatment
- Check Heat Treatment
Result As Per Code

▪ Mechanical Test: Material

Requisition Heat Treatment Report
(Yield Strength, Tensile
ASTM Standard
Strength, Elongation)
3 Piping Material Inspection Certification KNPC Std 92 A1 H R R R
Specification - EN10204 type 3.1 KNPC Std 50P2
As Per Material Standard
- EN10204 type 2.2
- Tensile Test
- EN10204. 3.1 For Body,
Bonnet, Disc, Stem

- EN10204 2.2 Certificate

For others.

NDE Inspection
4 - Surface and Machined Approved Drawing NDE Report KNPC Std 50P2 H R R R
Parts

Visual Inspection
- Harmful Defects
Material MSS-SP-55
5 - Blow Holes
Requisition
Inspection Report
KNPC Std 50P2 H R W R
- Cracks.
- Roughness

Material
▪ Marking Inspection Requisition
- Class, Nominal Size,
6 Material, Heat No. General
Inspection Report MSS-SP-25 H R W R
- Arrow Of Flow Direction Arrangement
Drawing for Valve
 - ASTM B148
▪ PMI Test
C95800
- ASTM B148 C95800
- Material shall be
7 - Body, Bonnet
checked as per
PMI Report ASTM B148 C95800 H R W R
(Check Point : Cu, Ni, Al)
appoved GA
- Disc, Stem (As Review)
Drawing

General ASME B 16.5 , B16.10

▪ Dimension Check
8 Valve ends dimension
Arrangement Inspection Report B 16.25, B16.34 H R W R
Drawing for Valve Approved Drawing
Pressure & Operation
Inspection
(Minimum duration : 60
Approved Drawing
second) Inspection
9 ▪ Shell Test
Approved Drawing
Report
API 598 H R W R
MSS SP-80
▪ Seat Test
(Pneumatic or Hydro Test)
▪ Back Seat Test
Drain and cleaning Inspection
& Packing Inspection
▪ Check Protected From
Damage Export Regulation
▪ Name Plate & Tag Plate Approved packing Approved Packing
10 ▪ Check of identification of Procedure Packing List Procedure H R W R
items. KNPC Std 92 A1 KNPC Std 92 A1
▪Check packing quality.
▪Check of valve draining and
drying.
▪Made in check

Inspection and Test Record Approved ITRB

11 Book index
Approved ITRB index Approved ITRB index H R R R

12 Inspection Release Note ITRB IRN - H H H H

Approved MRB
13 Manufacturing Record Book
index
MRB - H R R R

(*) Inspection Points:

H = “Hold Point”; W = “Witness Point”(10%); M = “Surveillance”; R = “Review”