REVISION

Revision Status Description

A PREL/FINAL FIRST ISSUE

Drawn by Checked by Agreed by

Name / Date Name / Date Name / Date
MM 2018/02/23 MM 2018/02/23 RB 2018/02/23
Creation of document : 2018/02/23 Page 01 of 5

QUALITY ASSURANCE PLAN (QAP)

FOR INSULATORS,CLAMP CONNECTORS

Document number: R U C P 2 H I B 0 0 0 D O C E H T L M Q 1 3 1 7 A
Internal Document number: QC2-HI-1317
Transmitter : Contractor/CP2 Type of Document: MQ

CONTRACTOR: CONSULANT:
 MODIFICATIONS TABLE

REV Drawn By Checked By Agreed By DATE MODIFICATIONS STATUS

A M. Mishra M.Mishra R. Bhargava 23.02.2018 First Issue For Approval

 Quality Assurance plan (QAP) for Insulators,
Clamp connectors

Plant REGIONAL RUSUMO FALLS HYDROELECTRIC PROJECT

Customer NELSAP
Object INSULATORS,CLAMP CONNECTORS
Notice of acceptance Minimum 15 days
test
Contractual language English

Abbreviations:-

Sr. No Abbreviation Description

01 TC Test Certificate
02 CWP Customer Witness Point
03 IR Inspection Report,
04 JIR Joint Inspection Report
05 V Vendor Or Sub Vendor
06 Client End customer/ End Customer Representative
07 HIN Andritz Hydro representative

Client NELSAP Prep. MM

Plant Rusumo Falls Chk. MM
Project
C-90-826037 Appr. RB
Nº
RU-CP2-HIB-000-DOC-
Index A DOC Nº
EHTL-MQ-1317
HIB

Date 18/02/23 Internal

QC2-HI-1317
Page 3 of page 5 Nº
 Quality Assurance Plan (QAP) for Insulators,Clamp Connectors
SR. ITEM /COMPONENTS NATURE OF QUANTUM REFERENCE / ACCEPTANCE RECORD INSPECTION AGENCY REMARKS
NO. AND CHARACTERISTICS CHECKS OF CHECKS DOCUMENTS / NORMS FORMAT Perform Witness Verify

A FINAL STAGE TEST ON POST INSULATOR

1 ROUTINE TEST
Visual As per IEC IEC 60168 / Approved TC V Client
1.1 Routine visual inspection
documents & HIN
Mechanical As per IEC IEC 60168 / Approved TC V Client
1.2 Routine mechanical test
documents & HIN
II ACCEPTANCE/SAMPLE TEST
Verification of the dimen- Measure- As per IEC IEC 60168 / Approved JIR V HIN Client
2.1
sion ment documents
Temperature As per IEC IEC 60168 / Approved JIR V HIN Client
2.2 Temperature Cycle test
cycle test documents
Mechanical failing load Mechanical As per IEC IEC 60168 / Approved JIR V HIN Client
2.3
test documents
As per IEC IEC 60168 / Approved JIR V HIN Client
2.4 Porosity Test Porosity test
documents
Galvanization Test Galvanizing As per IEC IEC 60168 / Approved JIR V HIN Client
2.5
(if applicable) test documents
B FINAL STAGE TEST ON DISC INSULATORS
1 ROUTINE TEST
As per IEC IEC 60383 / Approved TC V Client
1.1 Visual inspection Visual
documents & HIN
As per IEC IEC 60383 / Approved TC V Client
1.2 Mechanical routine test Mechanical
documents & HIN
As per IEC IEC 60383 / Approved TC V Client
1.3 Electrical routine test Electrical
documents & HIN
II ACCEPTANCE/SAMPLE TEST
Verification of Measure- As per IEC JIR V HIN Client
2.1 As per approved drawings
dimensions ment
As per IEC IEC 60383 / Approved JIR V HIN Client
2.2 Temperature cycle tests Mechanical
documents
Mechanical performance As per IEC IEC 60383 / Approved JIR V HIN Client
2.3 Mechanical documents
test

Client NELSAP Prep. MM

Plant Rusumo Falls Chk. MM
Project Nº C-90-826037 Appr. RB
Index A DOC Nº RU-CP2-HIB-000-DOC-EHTL-MQ-1317
HIB

Date 18/02/23
Internal Nº QC2-HI-1317
Page 4 of page 5
 Quality Assurance Plan (QAP) for Insulators,Clamp Connectors
SR. ITEM /COMPONENTS NATURE OF QUANTUM REFERENCE / ACCEPTANCE RECORD INSPECTION AGENCY REMARKS
NO. AND CHARACTERISTICS CHECKS OF CHECKS DOCUMENTS / NORMS FORMAT Perform Witness Verify

Electromechanical load Electro/ As per IEC IEC 60383 / Approved docu- JIR V HIN Client
2.4
test mechanical ments
2.5 Puncture test As per IEC IEC 60383 / Approved docu- JIR V HIN Client
Electrical
(if applicable) ments
2.6 Porosity test As per IEC IEC 60383 / Approved docu- JIR V HIN Client
Mechanical
(if applicable) ments
2.7 As per IEC IEC 60383 / Approved docu- JIR V HIN Client
Galvanizing test Galvanizing
ments
2.8 As per IEC IEC 60383 / Approved docu- JIR V HIN Client
Test as locking system Mechanical
ments
C FINAL STAGE TEST ON CLAMP AND CONNECTORS
1 ROUTINE TEST
Physical examination Visual As per Approved drawings, TC V Client
1.1 standard BS :159/IS 5561 & HIN
Verifications of Measurement As per Approved drawings, TC V Client
1.2
dimensions standard BS :159/IS 5561 & HIN
Proof load test Mechanical As per Approved drawings, TC V Client
1.3
standard BS :159/IS 5561 & HIN

Client NELSAP Prep. MM

Plant Rusumo Falls Chk. MM
Project Nº C-90-826037 Appr. RB
Index A DOC Nº RU-CP2-HIB-000-DOC-EHTL-MQ-1317
HIB

Date 18/02/23
Internal Nº QC2-HI-1317
Page 5 of page 5