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Riyadh Metro Project

Package 1

Supplier/Sub-Contractor Name

Arail Construction & Industrial Co. Ltd.

Turnkey Works for Station 1F4TS0

Supplier/Sub-Contractor Number

M-BCW-1F4TS0-GC00-SUB-000001
Document Title
ITP for HVAC Duct works
Document No. M-BMF-1F4TS0-CMAC-ITP-000001

Document Submittal History:


Rev: Rev. Status Date: Prepared by: Checked by: Approved by:

001 Code 1 18/07/2018 Ramy Mohamed Roger Yazbeck Araz Faizy

Issued for 22/09/2019 Ramy Mohamed Roger Yazbeck Araz Faizy


002 Approval

Signatures:

Engineer Review Status Date: 05 October 2019 Name: Raymond JB. Ricasio

1 - Work may proceed

2 - Revise and Resubmit.

Work may Proceed Subject to Resolution of Indicated Comments

3 - Revise and resubmit. Work may Not Proceed

4 – Review Not Required. Work may Proceed

Rejected – Rejected. Work may Not Proceed


RIYADH METRO PROJECT - PACKAGE 1 Title/Description : ITP for Installation of HVAC Duct and Accessories.-1F4 Station ITP No. : M-BMF-1F4TS0-CMAC-ITP-000001
Rev. No. : 2
Issue Date : 22/9/2019
Page : 1 of 2

Unit/Area: 1F4 STATION Discipline: MEP - HVAC Equipment/Tag No.: N/A

CWP No M-BMF-1F4TS0-CMAC-CWP-000001 CWP Title : ITP for Installation of HVAC Duct and Accessories. Location: STATION 1F4

Method of Verification
Inspection/Test Requirements Acceptance criteria Reference Documentation
(see Legend) Demonstrated Evidence Report /
Activity No. Activity Description
SUBCON. Checklist
Test/Inspection Performed Stage/Frequency (Greater or equal to the value) Code/Spec/Etc. BACS RMTC
QC
1.0 Document submittals
Project specification (M-BCW-
Project specification,Method Approved Specificationss,Approved
Before 000000-CMAC-ESP-015815,clause
statement,ITP,Material Method Statement,MAR, Materials Test
1.1 Document review commencement of 2.1 to 2.13,1.6,015820-clause 2.1 to H R R
approvals,Shop drawings,welder Certificate & Compliance Certificate, IFC
work 2.11,015081-clause 2.1 to
certificates(if any) drawings & ITP
2.5,1.3D,015855-clause 2.1 to 2.2)
2.0 Supplied materials inspection
Project specification (M-BCW-
Inspection of supplied key 000000-CMAC-ESP-015815,clause
Visual inspection/Physical First delivery of ZP-W-001 : Material Receiving
2.1 materials based on the Approved MAR/Verify MTC 2.1 to 2.13,1.6,015820-clause 2.1 to H W W
inspection material Checklist,IRF, MIR
specification 2.11,015081-clause 2.1 to
2.5,1.3D,015855-clause 2.1 to 2.2)
Project specification (M-BCW-
Inspection of supplied key 000000-CMAC-ESP-015815,clause
Visual inspection/Physical Succedding delivery ZP-W-001 : Material Receiving
2.2 materials based on the Approved MAR/Verify MTC 2.1 to 2.13,1.6,015820-clause 2.1 to H W S
inspection of material Checklist,IRF
specification 2.11,015081-clause 2.1 to
2.5,1.3D,015855-clause 2.1 to 2.2)
Visual inspection/Physical Every delivery of
2.3 Material Storage and handling Manufacturer recommendation Manufacturer Recommendations I S S
inspection material
3.0 Execuion and installation
Project specification (M-BCW-
As per IFC drawing, Specification and
3.1 Support Instalaltion Visual Inspection Every location 000000-CMAC-ESP-015815,clause I W W ZP-M-001, WIR, IRF
Method Statement,Approved WPS.
1.4-D,E,1.6,3.5-C)

As per IFC drawing, Specification and Project specification (M-BCW-


3.2 Duct Installation Visual Inspection Every location Method Statement. M-BMF-1F4TS0- 000000-CMAC-ESP-015815,clause H W W ZP-M-001,IRF,WIR
CMAC-MST-000001 3.1,3.3-H,L,M,3.6-A,B)

As per IFC drawing, Specification and Project specification (M-BCW-


Duct Accessories & Dampers
3.3 Visual Inspection Every location Method Statement.M-BMF-1F4TS0- 000000-CMAC-ESP-015820,clause H W W ZP-M-002/IRF,WIR
Installation
CMAC-MST-000001 3.1,3.2,3.6C,3.3-A,3.4-A,1.4-A,1.3-E)

As per IFC drawing, Specification and


Approved Method Statement, M-BMF- Project specification (M-BCW-
3.4 Duct Leak Test( If Any) Visual Inspection Every location 1F4TS0-CMAC-MST-000001. The leak 000000-CMAC-ESP-015815,clause H W W ZP-M-003,IRF, WIR
test shall be performed on ducts 3.1-A,B,C,D,E)
constructed to 751 pa or higher.

As per IFC drawing, Specification and Project specification (M-BCW-


3.5 Duct Insulation & Cladding Visual Inspection Every location Approved Method Statement. M-BMF- 000000-CMAC-ESP-015081,clause H W W ZP-M-004,IRF,WIR
1F4TS0-CMAC-MST-000001 1.4-D,3.1,3.2,3.3,3.4)

As per IFC drawing, Specification and Project specification (M-BCW-


3.6 Air Terminals and Devices Visual Inspection Every location Approved Method Statement. M-BMF- 000000-CMAC-ESP-015855,clause H W W ZP-M-005,WIR,IRF
1F4TS0-CMAC-MST-000001 3.1,3.2,3.3,3.4,3.5,3.6,3.7)

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RIYADH METRO PROJECT – PACKAGE 01
Inspection Checklist
Electronic documents once printed, are uncontrolled and may become outdated. Refer to Aconex for current version.

TITLE: MATERIAL RECEIVING INSPECTION

DISCIPLINE:  MECHANICAL  ELECTRICAL  PLUMBING  FIRE PROTECTION  OTHERS:


LEVEL OF INSPECTION: HOLD WITNESS REVIEW OTHERS: CHECKLIST NO.: ZP-W-001

WIR NO : INSPECTION TIME: DATE:

AREA/UNIT: WP NO.:

MATERIAL DESCRIPTION :
ITP REF.:

INSPECTION:  FIRST  SECOND  THIRD DRAWING NO.: REV. NO.

ATTACHMENT:  YES  NO DELIVERY NOTE/PO :

ITEM RE-INSP.
Activity YES (√) NO (x) N/A
No. DATE

1
Visually inspect all incoming material /equipment for damage.

2
Verify the Quantity as per delivery note or packing list

3
Verify the Material / Equipment confirmed to specification or approved MAR

4
Verify Shipping documents (check MTC along with material delivery if Applicable)

5
Verify Equipment / Materials are properly protected during transportation

6
Verify the material storage as per project requirement

REMARKS:

REFERENCE DOCUMENTS:

ARAIL BACS-FE BACS-QC


NAME
SIGNATURE

DATE
Attachment 4
INSPECTION REQUEST FORM

Riyadh Metro Project – Package 1

INSPECTION REQUEST FORM


INSPECTION REQUEST No.: REV No: 001 DATE:

CONTRACT No: SUBCONTRACTOR NAME:


AREA: DATE & TIME OF INSPECTION :

REFERENCE DOCUMENT No.:

DRAWING No.:

ITP NO. & ACTIVITY No.:

ITEM TO BE INSPECTED:

LOCATION:

TYPE OF INSPECTION:
Witness Hold

ADDITIONAL INFORMATION/COMMENTS:

REQUESTOR (Print Name):

REQUESTOR (Signature): DATE:

RECEIVED BY (Print Name):

RECEIVED BY (Signature): DATE:

M-BCW-000000-GC00-PRO-000071 Rev 003 Page 13 of 14


© 2013 Saudi Arabian Bechtel Company and Almabani General Contractors and Consolidated Contractors Company WLL

Use, disclosure or reproduction of this information only by permission of the Project Director. All rights reserved
Riyadh Metro Project - Package 1
Work Inspection Request (WIR)

We request your attendance to inspect the following works:


Discipline: Civil Mechanical Electrical Architectural Others:

Level of Inspection: Hold Witness WIR No.: M-BCW-XXXXXX-XXXX-WIR-XXXXXX_RevXXX

Area/Unit: Submited Date:

Location: WP:
Inspection Date and Time: ITP Ref.:
Item to be Inspected: DWG. Ref.:
Attachment: Checklist Survey Data Others:

Inspection status: Ready Cancelled

Description of Inspection:

BACS Quality Control Comments:

BACS Quality Control:


Print Name Contact No. Signature Date

RMTC Comments:

Status: Work May Proceed Work May Proceed as Noted Work May not Proceed

RMTC Representative
Print Name Signature Date
Document No. M-BAC-000000-GQ00-FOR-000002_Rev. 009 M-BCW-000000-GQQC-PRO-000001

Page 1 of 2

© 2013 Saudi Arabian Bechtel Company and Almabani General Contractors and Consolidated Contractors Company WLL
Use, disclosure or reproduction of this information only by permission of the Project Director. All rights reserved.
Page 2 of 2

© 2013 Saudi Arabian Bechtel Company and Almabani General Contractors and Consolidated Contractors Company WLL
Use, disclosure or reproduction of this information only by permission of the Project Director. All rights reserved.
RIYADH METRO PROJECT – PACKAGE 01
Inspection Checklist
Electronic documents once printed, are uncontrolled and may become outdated. Refer to Aconex for current version.

TITLE: DUCT INSTALLATION

DISCIPLINE:  MECHANICAL  ELECTRICAL  PLUMBING  FIRE PROTECTION  OTHERS:


LEVEL OF INSPECTION: HOLD WITNESS REVIEW OTHERS: CHECKLIST NO.: ZP-M-001

IRF NO : INSPECTION TIME: DATE:

AREA/UNIT: WP NO.:

DESCRIPTION :
ITP REF.:

INSPECTION:  FIRST  SECOND  THIRD DRAWING NO.: REV. NO.

ATTACHMENT:  YES  NO DELIVERY NOTE/PO :

ITEM RE-INSP.
Activity YES (√) NO (x) N/A
No. DATE

1 Verify the material approval prior to installation.


2 Verify the Duct route, location and elevation as per approved drawings and
method statement.
3 Verify the Installation of duct hanger and supports.
4 Verify the Duct Work is installed in accordance with approved Drawings and
Specifications
5 Ductwork is undamaged and internal clean
6 Sharp edges chamfered
7 Verify the duct joints sealed properly with gaskets and sealants.
8 Verify Flexible Duct installation as per approved Drawings and Specifications
9 Ductwork identification system installed and correct
10 Verify Ducts shall be isolated from their Air Handling System (Fan, Fan
Coil,AHUs, etc) by Flexible Duct Connectors.

REMARKS:

REFERENCE DOCUMENTS:

ARAIL BACS-C BACS-QC


NAME
SIGNATURE

DATE
RIYADH METRO PROJECT – PACKAGE 01
Inspection Checklist
Electronic documents once printed, are uncontrolled and may become outdated. Refer to Aconex for current version.

TITLE: DUCT ACCESSORIES INSTALLATION

DISCIPLINE:  MECHANICAL  ELECTRICAL  PLUMBING  FIRE PROTECTION  OTHERS:


LEVEL OF INSPECTION: HOLD WITNESS REVIEW OTHERS: CHECKLIST NO.: ZP-M-002

IRF NO : INSPECTION TIME: DATE:

AREA/UNIT: WP NO.:

DESCRIPTION :
ITP REF.:

INSPECTION:  FIRST  SECOND  THIRD DRAWING NO.: REV. NO.

ATTACHMENT:  YES  NO DELIVERY NOTE/PO :

ITEM RE-INSP.
Activity YES (√) NO (x) N/A
No. DATE

1 Verify the material approval prior to installation.


2
Type of Duct Accessories :_______________________________________

3 Verify installation for correct orientation, airflow direction and adequately


supported.
4 Check location of the damper as per approved drawing
5 Check all the motorized dampers are fixed with the actuators as per the
project requirement.
6 Check damper blades moves freely
7 Access doors are on correct location as per approved drawings
8 Verify the installation of sensing devices, detectors(if applicable) as per
approved drawings.
9 Verify the installation as per approved drawings and method statement.

REMARKS:

REFERENCE DOCUMENTS:

ARAIL BACS-C BACS-QC


NAME
SIGNATURE

DATE
RIYADH METRO PROJECT – PACKAGE 01
Inspection Checklist
Electronic documents once printed, are uncontrolled and may become outdated. Refer to Aconex for current version.

TITLE: DUCT LEAK TEST

DISCIPLINE:  MECHANICAL  ELECTRICAL  PLUMBING  FIRE PROTECTION  OTHERS:


LEVEL OF INSPECTION: HOLD WITNESS REVIEW OTHERS: CHECKLIST NO.: ZP-M-003

IRF NO : INSPECTION TIME: DATE:

AREA/UNIT: WP NO.:

DESCRIPTION :
ITP REF.:

INSPECTION:  FIRST  SECOND  THIRD DRAWING NO.: REV. NO.

ATTACHMENT:  YES  NO DELIVERY NOTE/PO :

ITEM RE-INSP.
Activity YES (√) NO (x) N/A
No. DATE

1 Verify the capacity of the light


2 Ensure all openings are closed and light is inside the duct
3 Check all joints for leakage
4 Ensure sealant is applied wherever leakages found
5 Start time of inspection _____________
6 End time of inspection ______________
7 Verify Test performed in accordance with project specifications

REMARKS:

REFERENCE DOCUMENTS:

ARAIL BACS-C BACS-QC


NAME
SIGNATURE

DATE
RIYADH METRO PROJECT – PACKAGE 01
Inspection Checklist
Electronic documents once printed, are uncontrolled and may become outdated. Refer to Aconex for current version.

TITLE: DUCT INSULATION AND CLADDING

DISCIPLINE:  MECHANICAL  ELECTRICAL  PLUMBING  FIRE PROTECTION  OTHERS:


LEVEL OF INSPECTION: HOLD WITNESS REVIEW OTHERS: CHECKLIST NO.: ZP-M-004

IRF NO : INSPECTION TIME: DATE:

AREA/UNIT: WP NO.:

DESCRIPTION :
ITP REF.:

INSPECTION:  FIRST  SECOND  THIRD DRAWING NO.: REV. NO.

ATTACHMENT:  YES  NO DELIVERY NOTE/PO :

ITEM RE-INSP.
Activity YES (√) NO (x) N/A
No. DATE

1 Examine substrates and conditions for compliance with requirements for


installation and other conditions affecting performance of insulation
application.
2 Verify the material approval prior to installation.
3 Duct work surface has been clean & dry to release for Insulation
4 Verify Duct insulation thickness.
5 Verify mechanical fasteners, adhesive, tape shall be used as per
drawings/specifications in the installation of duct insulation.
6 Check proper uniformity of insulation on Duct
7 Insulation vapor barrier joint must be seal with proper tape.
8 Verify Cloth jacketing / cladding is applied as per drawing and project
specification.
9 Verify cladding material, thickness is in accordance with specification
10 Weld spatter, sharp corner properly ground / buffed and removed.
11 Appearance should be smooth, straight and even.

REMARKS:

REFERENCE DOCUMENTS:

ARAIL BACS-C BACS-QC


NAME
SIGNATURE

DATE
RIYADH METRO PROJECT – PACKAGE 01
Inspection Checklist
Electronic documents once printed, are uncontrolled and may become outdated. Refer to Aconex for current version.

TITLE: AIR TERMINALS AND DEVICES INSTALLATION

DISCIPLINE:  MECHANICAL  ELECTRICAL  PLUMBING  FIRE PROTECTION  OTHERS:


LEVEL OF INSPECTION: HOLD WITNESS REVIEW OTHERS: CHECKLIST NO.: ZP-M-005

IRF NO : INSPECTION TIME: DATE:

AREA/UNIT: WP NO.:

DESCRIPTION :
ITP REF.:

INSPECTION:  FIRST  SECOND  THIRD DRAWING NO.: REV. NO.

ATTACHMENT:  YES  NO DELIVERY NOTE/PO :

ITEM RE-INSP.
Activity YES (√) NO (x) N/A
No. DATE

1 Type of air terminals :_________________________________________


2 Verify installation for correct orientation, airflow direction and adequately
supported.
3 verify the installation of air terminals as per drawings
4 Verify air terminals devices shall not be installed directly on the main ducts
5 Verify Connection to ductwork system secure and joints sealed and
Airtight .

REMARKS:

REFERENCE DOCUMENTS:

ARAIL BACS-C BACS-QC


NAME
SIGNATURE

DATE
RIYADH METRO PROJECT – PACKAGE 01
Inspection Checklist
Electronic documents once printed, are uncontrolled and may become outdated. Refer to Aconex for current version.

TITLE: FINAL INSPECTION FOR HVAC DUCT AND ACCESSORIES INSTALLATION

DISCIPLINE:  MECHANICAL  ELECTRICAL  PLUMBING  FIRE PROTECTION  OTHERS:


LEVEL OF INSPECTION: HOLD WITNESS REVIEW OTHERS: CHECKLIST NO.: ZP-M-006

IRF NO : INSPECTION TIME: DATE:

AREA/UNIT: WP NO.:

DESCRIPTION :
ITP REF.:

INSPECTION:  FIRST  SECOND  THIRD DRAWING NO.: REV. NO.

ATTACHMENT:  YES  NO DELIVERY NOTE/PO :

ITEM RE-INSP.
Activity YES (√) NO (x) N/A
No. DATE

1
Check the Duct installation and insulation is completed as per IFC

2
Verify All required inspection activities are completed and documented

3
All penetrations and openings closed and sealed with approved material-if applicable

4
Verify Mechanical Identification as per project specification

5
Verify labelling and identification of access doors as per schedule.

6 Verify all ductworks have been pressurized to normal operating pressure to achieve
minimum audible leakage

7
Verify system is ready for commissioning.

REMARKS:

REFERENCE DOCUMENTS:

ARAIL BACS-C BACS-QC


NAME
SIGNATURE

DATE

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