Itp Transfer Tower - Xls (Bvi Comment)

PAGE
1 OF 11
WI for FIELD INSPECTION & TEST PLAN (F-ITP)

DOC. NO. : WI-T-3122-QAQC-FITP-002
ORIGINATED BY REVIEWED BY APPROVED BY DISTRIBUTION
- SDCC : Original
- All Div. : Copy
- All Dept. : Copy
- Client : Copy
Irvan Meliala M. Pramanta A. Rusdi

QAQC Coordinator SMR Site Manager
ISSUED EFFECTIVE
REV. NO. BRIEF OF REVISION
DATE DATE
0 17-Mar-10 17-Mar-10
PMR-001-Form 01
Page 3 of 52
PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-008

Rev. No. : 0
FIELD INSPECTION & TEST PLAN (F-ITP)
Date :
PROJECT NAME : CFSPP 2x660 MW-TJB U#3, #4 Central Java
OWNER : PT. Central Java Power
CLIENT : Sumitomo Corporation Erection Division (SCED)
TJE JOB NO. : T-3122
DESCRIPTION : STEEL STRUCTURE FABRICATION AND ERECTION (GENERAL)
INSPECTION ACTIVITIES
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or Sub- Owner's Rep /
SCED BVI
CRITERIA Con Engineer
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions Approved General
1.2 All tech. spec., procedures, work instruction shall be clarified, TJE Management System R R/A R/A R/A
Instruction, Technical
Manual M-01, Standard
understood and implemented accordingly Specification &
Operating Procedure, Contract
1.3 Finalise deviation, generate new procedure and work instruction Procedures, drawings,
Agreement, Standard & Code
if required etc.
2.0 FABRICATION
2.1 Material Receiving Inspection & Storaging
2.1.1 Verification document; packing list, mill certificates, etc. if required Material Receiving
2.1.2 Visual (corrosion, damage, bent, etc) & Dimensional check as required Tech. Spec., Drawing, Proc.,
Inspect. Report , OSD W&R SW & R SW & R SW & R
Gen. Instruction
Note : Raise NCR of any Non Comformance (Over, Shortage,
2.1.3 Classification & Storaging Check; identification & color coding Damage) report, NCR
2.2 Welding Qualification
2.2.1 Welding Procedure Specification (WPS) & Qualification (PQR)
Generate new WPS / PQR if required ASME Sec. IX, AWS D1.1 WPS/PQR W&R W&R W&R W&R
2.2.2 Welder Performance Qualification Test WPQTR W&R W&R W&R W&R
2.3 Fabrication
2.3.1 Check dimensional of marking & Identification before cutting Tech. Spec., Drawing, WPS, - SW SW SW SW
Proc., Gen. Instruction,
2.3.2 Dimensional check during and after cutting - SW SW SW SW
Standard & Code
2.3.3 Fit-up and Dimensional Check (incl.squareness, roundness & straightness) Report / Proc. SW & R SW & R SW & R SW & R
2.3.4 Visual & Dimensional Check After Welding AWS D1.1 Visual Report W&R SW & R SW & R SW & R
2.3.5 NDT as per requirements & Specification (if any) AWS D1.1 NDT Report / Proc. W&R SW & R SW & R SW & R
2.4. Final Inspection (Punch List) & Completion document review
2.4.1 Visual check all of parts of assembly and fabrication already
completed as per drawing
2.4.2 All inspections and testing already done as per ITP and all inspection
reports already generated and signed Tech. Spec., Drawing, Proc., Report (Punch List)
Gen. Instruction H H W&R W&R
2.4.3 All fabricated parts shall be identified with clear identification Completion Cert.
2.4.4 All of NCR or any deviation of contract already closed and documented
2.4.5 Fabrication Completion Cert. of work as per contract shall be provided
Page 4 of 52
Rev. No. : 0
Date :
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT TJE /or Sub- Owner's Rep /
SCED BVI
CRITERIA Con Engineer
2.5 Packaging / shipping
2.5.1 All of packaging shall be done as per packaging procedure
( Material check, edge protection, etc. ) Tech. Spec., Drawing, Proc., Release Cert./
Gen. Instruction W&R W&R W&R SW & R
2.5.2. Delivery transportation planning, schedule, capacity shall be Packing List
done properly as per requirement
3.0 ERECTION
3.1 Material Receiving Inspection Material Receiving
3.1.1 Verification document; packing list, mill certificates, etc. if required Tech. Spec., Drawing, Proc.,
Inspect. Report , OSD W&R SW & R SW & R SW & R
Gen. Instruction, Standard &
3.1.2 Visual (corrosion, damage, bent, etc) & Dimensional check as required (Over, Shortage,
Code
Note : Raise NCR of any Non Comformance Damage) report, NCR
3.2 Foundation Check
3.2.1 Verify civil setting points / datum Foundation Report W&R W SW & R
Tech. Spec. Drawing, Proc.
3.2.2 Chek center line, elevation, anchor bolt location
3.3 Initial Preparation (Before Column Installation)
3.3.1 Check hole diameter of column and leveling of packers /shim plate at
Tech. Spec. Drawing, Survey/Leveling Report W&R W SW & R SW & R
each column location
3.3.2 Welding (if any)
- Welding Procedure Specification (WPS/PQR) WPS/PQR W&R SW & R SW & R SW & R
ASME Sec.IX
- Welder Performance Qualification Test (WPQT) WPQTR W&R SW & R SW & R SW & R
3.4 Erection
3.4.1 Check structure for line, level and dimensional as required Survey / Dimen. Report W&R SW & R SW & R SW & R
Tech. Spec. Drawing,
3.4.2 Welding fit-up - SW - - -
3.4.3 Visual inspection (Before, during,after welding) AWS D1.1 Visual Report W&R SW & R SW & R SW & R
3.4.4 Check of plumbness / verticality Tech. Spec. Drawing, Plumbness/Alignment R. W&R SW & R SW & R SW & R
3.4.5 Bolt Tightening Check AISC Bolt Tigtheining Report W&R SW & R SW & R SW & R
3.4.6 Final Punch List Inspection (Work completion) Punch List W&R W&R W&R SW & R
- All NCR or outstanding work already closed and completed
5.0 FINAL INSPECTION
5.1. Check completion installation all accessories and parts of Eqp as per drawing Doc. No. IM0401-3.4.1-1 (Stacker
5.2 Make sure that all inspection check list or Quality control Reclaimer Erection & Commisioning Punch List H H W&R W&R
activities has been meet with client's specification and requirements Manual/Mechanical),
4.0 DOCUMENTATION
All documents dossier required as per contract shall be collected and submitted
to Client and copy for file All Quality Document as
4.1. All Inspection as per this ITP has been done & the inspection per Contract (Inspection R
R R R
Contract, Tech. Spec., Proc. Reports, RFI, NCR, MDR,
report has already been generated and signed
Punch List, NDT Report,
As built Drawings, Etc.)
Page 5 of 52

Rev. No. : 0
Date :
REFERENCE All Quality Document as
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING
per ContractDOCUMENT
(Inspection TJE /or Sub- Owner's Rep /
SCED BVI
Contract,CRITERIA
Tech. Spec., Proc. Reports, RFI, NCR, MDR, Con Engineer
Punch List, NDT Report,
4.2 All NCR or any deviation of contract already closed and documented
4.3 All drawing changes already updated in As built or mark up drawing
Page 6 of 52

Rev. No. : 0
Date : 6-Mar-10
DESCRIPTION : TRANSFER TOWER INSTALLATION
REFERENCE
ITEM ACTIVITIES DOCUMENTS/ACCEPTANCE VERIFYING DOCUMENT
TJE SCED BVI
CRITERIA
1.0 DOCUMENT REVIEW
1.1 Review all technical specifications, drawing, procedures & work instructions Approved General
1.2 All tech. spec., procedures, work instruction shall be clarified, TJE Management System R R/A W
Instruction, Technical
Manual M-01, Standard
understood and implemented accordingly Specification &
Operating Procedure, Contract
1.3 Finalise deviation, generate new procedure and work instruction Procedures, drawings,
Agreement, Standard & Code
if required etc.
2.0 ERECTION
2.1 Material Receiving Inspection Material Receiving
2.1.1 Verification document; packing list, mill certificates, etc. if required Tech. Spec., Drawing, Proc.,
Inspect. Report , OSD W&R SW & R SW & R
Gen. Instruction, Standard &
2.1.2 Visual (corrosion, damage, bent, etc) & Dimensional check as required (Over, Shortage,
Code
Note : Raise NCR of any Non Comformance Damage) report, NCR
2.2 Foundation Check
2.2.1 Verify civil setting points / datum - R R R
2.2.2 Chek center line, elevation, anchor bolt location A-TT-M-TP6-3522 Inspection Report (F1-10) W&R W&R SW & R
2.3 Initial Preparation (Before Column Installation)
2.3.1 Check hole diameter of column and leveling of packers /shim plate at
A-TT-M-TP6-3522 Inspection Report (F2-2) W&R W&R SW & R
each column location
2.3.2 Welding (if any)
- Welding Procedure Specification (WPS/PQR) WPS/PQR W&R SW & R SW & R
ASME Sec.IX
- Welder Performance Qualification Test (WPQT) WPQTR W&R SW & R SW & R
2.4 Erection
2.4.1 Check structure for line, level and dimensional as required Inspection Report (F2-2) W&R SW & R SW & R
A-TT-M-TP6-3522
2.4.2 Welding fit-up (if any) - SW - -
2.4.3 Visual inspection (Before, during,after welding) (if any) AWS D1.1 Inspection Report (F1-3) W&R SW & R SW & R
2.4.4 Check of plumbness / verticality Inspection Report (F2-1) W&R SW & R SW & R
A-TT-M-TP6-3522
2.4.5 Bolt Tightening Check (bolt pre-installation verification test) Inspection Report (F2-4) W&R SW & R SW & R
3.0 FINAL INSPECTION
3.1. Check completion installation all accessories and parts of Eqp as per drawing
3.2 Make sure that all inspection check list or Quality control A-TT-M-TP6-3522 Punch List H H W&R
activities has been meet with client's specification and requirements
4.0 DOCUMENTATION
All documents dossier required as per contract shall be collected and submitted
to Client and copy for file Contract, Tech. Spec., Proc. All Quality Document as
4.1. All Inspection as per this ITP has been done & the inspection per Contract (Inspection
R R R
Reports, RFI, NCR, MDR,
report has already been generated and signed
A-TT-M-TP6-3522 Punch List, NDT Report,
4.2 All NCR or any deviation of contract already closed and documented
4.3 All drawing changes already updated in As built or mark up drawing
F2-6
FIELD INSPECTION REPORT

Tanjung Jati "B" Coal-Fired 2x660 MW SCED
DIMENSIONAL INSPECTION REPORT (DIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-DIR-204
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 1-Jul-10
SUBJECT : MONORAIL CRANE BEAM REF. DWG NO.: F5585-T0104-12E
AREA : TRANSFER TOWER T-104 PSS NO. : 322
SKETCH
ELEVATION max LINEARITY max

POINT POINT
NO PLAN NO ACTUAL DEV. tolerance NO PLAN NO ACTUAL DEV. tolerance
A 17408 A 17406 -2 A 2250 A 2252 2
B 17408 B 17406 -2 B 2250 B 2252 2
C 17408 C 17407 -1 C 2250 C 2251 1
Notes.
Prepared & Inspected by, Witnessed / Approved by, Witnessed by, Reviewed / Approved by,
PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

F1-3

WELDING INSPECTION REPORT (WIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-041
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 9-Jun-10
SUBJECT : Visual inspection welding REF. DWG NO. : F558S-LOT4-C-CL130105
AREA : Transfer Tower T-103 PSS NO. : 322
Applicable Code :
Welder Result
Line No Joint No Process Thickness Diameter Remarks
Stamp Accepted Rejected
TT-103 FW-01 SCED-011 SMAW 20 MM - ACC

Notes.

F1-10

PLTU 2 BANTEN (2 x 300MW) SCED
FOUNDATION INSPECTION REPORT (FIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-FIR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE :
SUBJECT : REF. DWG NO. :
AREA : PSS NO. :
SKETCH
Notes.

F2-2

ELEVATION INSPECTION REPORT (EIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. :
AREA : PSS NO. :
E L E V A T I O N (mm)
NO. POSITION RESULT
Design Actual Dev. N
1 0
2 0 1 2 3
3 0
8 4
4 0
5
7 6 5
6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Notes.

F2-1

COLUMN - VERTICALITY INSPECTION REPORT (VER)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR- 012
SUBJECT : Verticality Of Column Transfer Tower T107 REF. DWG NO. : F5485-T0107-01 Rev.b
DEVIATION (mm) deviation

NO. POSITION Vertical Degree Center Line RESULT
North South West East e1 e2
1 T7 1A 5 3 ACC
2 T7 1B 5 2 ACC
3 T7 1A 2 3 ACC
4 T7 1B 1 5 ACC
5
Tier 1
6
7
T7-B
T7-A
N North
West East
South
T7-A
T7-A
T7-1T7-1 T7-2
Notes.

F2-4

BOLT TIGHTENING REPORT (BTR)
AREA : PSS NO. :
Inspection Result :
VALUE (NM)
NO STRUCTURAL PART NAME SPEC SIZE METHOD RESULT
PLAN ACT
1 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC


5 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC

33 34
32
31 29 35
30
SKETCH:
36
21 22 23
18 19 20
17
24
16
15 25
26
14
27
2835
77
12 11 10
13
9
4 5
7
6
3 8
2 1
Notes.

F2-4

OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-BTR-012
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 04 june 2010
SUBJECT : Inspection of final torqie bolt tightening REF. DWG NO. : F 5585-To103
AREA : Transfer tower T106 PSS NO. : 322
Inspection Result :
VALUE (NM)
PLAN ACT



31 32
30
29 27 33
28 35
SKETCH: 77
34
20 21
17 18 19
16 22
15
23
14
24
13
25
26
12 11 10
9
4 5
7
6
3 8
2 1
Notes:
Every point we check four bolt for test the torqie…!!!

F1-3

SUBJECT : Visual inspection welding REF. DWG NO. : F558S-LOT4-C-CL130105
Applicable Code :
Welder Result

Notes.

F2-1

SUBJECT : Verticality Of Column Transfer Tower T107 REF. DWG NO. : F5485-T0107-01 Rev.b

1 T7 1A 5 3 ACC
2 T7 1B 5 2 ACC
3 T7 2A 2 3 ACC
4 T7 2B 1 5 ACC
5
Tier 1
6
7
T7-B
N North
West East
South
T7-A
T7-1 T7-2
Notes.

F2-4

CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 19 june 2010
SUBJECT : Inspection of final torqie bolt tightening tier-2 REF. DWG NO. : F 5585-T0103-14E
AREA : Transfer tower T103 PSS NO. : 322
Inspection Result :
VALUE (NM)
PLAN ACT



11
10 12
13
9 14
SKETCH: N
8 5
15
4 7
16
6
2
1
Notes:

F2-1

SUBJECT : Verticality Of Column Crusher building Tier-1 REF. DWG NO. : F5585-m0301-14
AREA : CRUSHER BUILDING TIER-1 PSS NO. : 322
DEVIATION (mm)
deviation
1 CH-1A 2 - - 1
2 CH-1B 4 - - 10
3 CH-1C - 1 - 1
4 CH-1D - 3 - 1
5 CH-1E 5 - - 5
6 CH-2A 2 7 - -
Tier 1
7 CH-2B - 5 - -
8 CH-2C - - - 2
9 CH-2D 6 - - -
10 CH-2E 5 3 - -
11 CH-3A 2 - - -
12 CH-3B 2 - 8 -
13 CH-3C 3 - 3 -
14 CH-3D 4 - 3 -
North
15 CH-3E - 1 2 -
CH-E
West East
CH-D N
South
CH-C
CH-B
CH-A
CH-1 CH-2 CH-3

Notes.

F1-3

SUBJECT : Monorail beam crane REF. DWG NO. : 1KV-006-257. REV.E
Applicable Code :
Welder Result

SKETCH:
Notes.

B F2-6

SKETCH
N
V
A A A
###
A A
F E D C B A
A A A A
4 3 2 1
MSL: 19750

POINT POINT
A 19750 A 19750 0 1 4750 A 4751 1
B 19750 B 19741 -9 2 4750 B 4754 4
C 19750 C 19733 -17 3 4750 C 4751 1
D 19750 D 19733 -17 4 4750 D 4751 1
E 19750 E 19739 -11
F 19750 F 19750 0
Notes.

F2-6

SKETCH
N
V
6 5 4 1
A 3 2
MSL+14800
2
0 B
0
0 8 877.5
7 `
7 MSL:+14880
5 C
877.5

POINT POINT
1 14800 1 14796 4 1 2000 1 2010 10
2 14800 2 14787 13 2 2000 2 2009 9
3 14800 3 14789 11 3 2000 3 2007 7
4 14800 4 14785 15 4 2000 4 2005 5
5 14800 5 14792 8 5 2000 5 2000 0
A 6 14800 6 14801 -1 A
Notes.

F2-6

SKETCH
N
V
A MSL+14800
2 4 3 2 1
0 B
0
0 8 877.5
7 `
7 MSL:+14880
5 C
877.5

POINT POINT
1 14880 1 14876 4 1 877.5 1 875.5 -2
2 14880 2 14876 4 2 877.5 2 875.5 -2
3 14880 3 14866 14 3 877.5 3 876.5 -1
4 14880 4 14866 14 4 877.5 4 883 5.5
5 877.5 5 885 7.5
B B
Notes.

F2-6

SKETCH
N
V
A MSL+14800
2
0 B
0
0 8 877.5
7 `
7 MSL:+14880
5 C
877.5
4 3 2 1

POINT POINT
1 14880 1 14875 -5 1 877.5 1 874.5 -3
2 14880 2 14869.5 -10.5 2 877.5 2 874.5 -3
3 14880 3 14866 -14 3 877.5 3 874.5 -3
4 14880 4 14864.5 -15.5 4 877.5 4 878.5 1
C C
Notes.

F2-2

ELEVATION INSPECTION REPORT (EIR)
AREA : PSS NO. :
NO.
1 2
4 3
Top Elev. of Padding
ELEVATION ELEVATION
MAX MAX
NO DEV. TOERANCE
NO DEV. TOLERANCE
PLAN ACTUAL PLAN ACTUAL
Notes.

F2-6

SKETCH
N
V
A A
###
A A
D C B A
A A A A
4 3 2 1
MSL: 19750

POINT POINT
A 19750 A 19741 -9 1 4750 A 4751 1
B 19750 B 19738 -12 2 4750 B 4754 4
C 19750 C 19737 -13 3 4750 C 4751 1
D 19750 D 19740 -10 4 4750 D 4751 1
±10MM
Notes.

F2-1

CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 2-Aug-10
SUBJECT : VERTICALITY OF COLUMN TRANSFER TOWER T-107 REF. DWG NO. : F5485-T0107-01 Rev.b
AREA : TRANSFER TOWER T-107 (TIER 2) PSS NO. : 322

1 T7-1A 1 - 5.5 - ACC
2 T7-1B - 6 - 4 ACC
3 T7-2A 6 - 2 - ACC
4 T7-2B 5 - 8 ACC
Tier 1
N
T7-B
North
West East
South
T7-A
T7-1 T7-2
Notes.

F1-3

FIT-UP INSPECTION REPORT (FIR)
OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-FIR-141
SUBJECT : MONO RAIL BEAM CRANE REF. DWG NO.: F5585-T0102-11E2
SKETCH
N
V
B ` DETAIL "A"
POINT JOIN NO
THICKNESS RESULT REMARKS
TF 01 12 mm ACC
A WEB 02 12 mm ACC
BF 03 12 mm ACC
TF 01 12 mm ACC
B WEB 02 12 mm ACC
BF 03 12 mm ACC
Notes.

F2-1

SUBJECT : COLUMN OF STAIR CASE CRUSHER BUILDING REF. DWG NO. : F5485-N0411-02 rev 4
AREA : CRUSHER BUILDING PSS NO. : 322

1 C1-4C 5 - - 1 ACC
2 C1-4D 1 - - 1 ACC
3 C1-5C 6 - 5 - ACC
4 C1-5D - - - - ACC
Tier 1
COAL CRUSHER BUILDING
C1-D
North
West East
South
C1-C
C1-4 C1-5
Notes.

F1-3

WELDING VISUAL INSPECTION REPORT (WIR)
SUBJECT : MONO RAIL BEAM CRANE REF. DWG NO.: F5585-T0102-11E2
SKETCH
V
N
B ` DETAIL "A"
Welder Result
TF-01 SCED-009 SMAW 12 MM - ACC -
A WEB-02 SCED-009 SMAW 12 MM - ACC -
BF-03 SCED-009 SMAW 12 MM - ACC -
TF-01 SCED-009 SMAW 12 MM - ACC -
B WEB-02 SCED-009 SMAW 12 MM - ACC -
BF-03 SCED-009 SMAW 12 MM - ACC -
Notes.

F2-1

SUBJECT : Verticality Of Column Crusher building Tier-2 REF. DWG NO. : F5585-N0411-02 rev. 4
DEVIATION (mm)
deviation
1 CH-1A - - - 3
2 CH-1B - 5 - 5
3 CH-1C - - 5 -
4 CH-1D - 3 4 -
5 CH-1E - 7 - 5.5
6 CH-2A 7 - 4 -
Tier 1
7 CH-2B 5 - 5 -
8 CH-2C 1 - - 1
9 CH-2D - 2 - 4
10 CH-2E - 3 5 -
11 CH-3A - - 5 -
12 CH-3B 3 - - 5
13 CH-3C - - - -
14 CH-3D - 7 1 -
North
15 CH-3E - 5 3 -
CH-E
West East
CH-D N
South
CH-C
CH-B
CH-A
CH-1 CH-2 CH-3

Notes.

F2-1

SUBJECT : COLUMN OF DUST COLLECTION CRUSHER BUILDING REF. DWG NO. : F5485-N0411-05 Rev.4

1 D-J-1-1 5 - 2 - ACC
2 D-J-1-2 - 4 5 - ACC
3 D-J-1-3 1 - - 6 ACC
4 D-J-1-4 - 5 5 - ACC
Tier 1
D-J-1/2 D-J-1/4
North
West East
South
D-J-1/1 D-J-1/3
COAL CRUSHER BUILDING
Notes.

F2-1


SUBJECT : COLUMN OF TRANSFER TOWER (tier-1) REF. DWG NO. : F5585-T0501-03
AREA : TRANSFER TOWER TT-101 PSS NO. : 322
DEVIATION (mm)
deviation
1 T1-1 A 2 - - 2 ACC
2 T1-1-B - 2 4 - ACC
3 T1-2-A 2 - - - ACC
4 T1-2-B - - - - ACC
Tier 1
T1-2 A
T1-2 B
C-101
T1-1 A
T1-1 B
CENTER CONVERYOR C-102

Notes.

F2-1

CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 10-0CT-2010
SUBJECT : COLUMN OF TRANSFER TOWER (tier-2) REF. DWG NO. : F5585-T0501-03
AREA : TRANSFER TOWER TT-101 PSS NO. : 322

1 T1-1 A 1 - 5 -
2 T1-1-B - 2 - -
3 T1-2-A 5 - 3 -
4 T1-2-B - - 2
Tier 1
T1-2 A
T1-2 B
North
C-101
West East
T1-1 A
T1-1 B
South
CENTER CONVERYOR C-102

Notes.

F2-1

OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR-037
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 7-Oct-10
SUBJECT : Verticality Of Column Crusher building Tier-3 REF. DWG NO. : F5585-M0301-04
DEVIATION (mm)
deviation
1 CH-1A 4 - 2 -
2 CH-1B - 9 - 6
3 CH-1C - 5 3 -
4 CH-1D - 3 - 1
5 CH-1E 9 - - 5
6 CH-2A - 5 - 2
Tier 1
7 CH-2B - 2 - 10
8 CH-2C - - - -
9 CH-2D - 3 - 3
10 CH-2E - 7 - -
11 CH-3A 5 - - -
12 CH-3B - 5 - -
13 CH-3C - 2 - 6
14 CH-3D - 4 - -
North
15 CH-3E 1 - - 4
CH-E
West East
CH-D N
South
CH-C
CH-B
CH-A
CH-1 CH-2 CH-3

Notes.

F2-1

CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 13-Oct-10
SUBJECT : Verticality Of Column Crusher building Tier-4 REF. DWG NO. : F5585-N0411-07
DEVIATION (mm)
deviation
1 CH-1A - 4 7 -
2 CH-1B - 4 8 -
3 CH-1C - - - -
4 CH-1D - 2 2 -
5 CH-1E 10 - - 3
6 CH-2A 1 - 5 -
Tier 1
7 CH-2B - - - -
8 CH-2C - - - -
9 CH-2D - - - -
10 CH-2E 5 - 4 -
11 CH-3A - 2 - 3
12 CH-3B - 3 7 -
13 CH-3C - - - -
14 CH-3D - 2 8 -
North
15 CH-3E - 2 1 -
CH-E
West East
CH-D N
South
CH-C
CH-B
CH-A
CH-1 CH-2 CH-3

Notes.

F2-4

CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 19-OCT-2010
SUBJECT : Inspection of final torqie bolt tightening REF. DWG NO. : F5585-T0501-01 Rev.3
AREA : Transfer tower T-101 (Tier 01-02) PSS NO. : 322
Inspection Result :
VALUE (NM)
PLAN ACT



31 32
30
29 27 33
28 35
SKETCH: 77
34
20 21
17 18 19
16 22
15
23
14
24
13
25
26
12 11 10
9
4 5
7
6
3 8
2 1
Notes:
Every point we check random, carried out four bolt for test the torqie use 400nm…!!!

F2-4

CLIENT : SUMITOMO CORPORATION ERECTION DIVISIO DATE : 25-OCT-2010
SUBJECT : Inspection of final torqie bolt tightening REF. DWG NO. : F5585-T0107-01
AREA : Transfer tower T-107 (Tier-1) PSS NO. : 322
Inspection Result :
VALUE (NM)
PLAN ACT



SKETCH:
20 21
17 18 19
16 22
15
23
14
24
13
25
26
12 11 10
9
4 5
7
6
3 8
2 1
Notes:
Every point we check random, carried out four bolt for test the torqie use 420nm…!!!

F2-1

OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-CVR-
CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 09/NOV/2010
SUBJECT : Collumn of take up tower grafity converyor C-105A REF. DWG NO. :
AREA : CONVERYOR C-105 A (south side) PSS NO. : 322

1
2
3
4
Tier 1
center line C-105 A
North
West East
South
Take up tower grafity
Notes.

F1-3

CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 20-Nov-10
SUBJECT : MONORAIL BEAM CRANE REF. DWG NO.: F5585-T0101-11E-2 Rev.A
SKETCH
V
N
B ` DETAIL "A"
Welder Result
TF-01 SCED-W-081 SMAW 12 MM - ACC -
A WEB-02 SCED-W-081 SMAW 12 MM - ACC -
BF-03 SCED-W-081 SMAW 12 MM - ACC -
TF-01 SCED-W-081 SMAW 12 MM - ACC -
B WEB-02 SCED-W-081 SMAW 12 MM - ACC -
BF-03 SCED-W-081 SMAW 12 MM - ACC -
Notes.

F2-1

CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 1-Dec-2010
SUBJECT : Collumn of take-up tower grafity converyor C-102 A/B REF. DWG NO. : F558S-M0402-28 Rev.3
AREA : CONVERYOR C-102 A/B PSS NO. : 322

NO. COLLUMN NO Vertical Degree Center Line RESULT
1 C4-1 4 - - 8
2 C4-2 - 3 - 9
3 C4-3 3 - - 9
4 C4-4 - 2 - 8
5 C4-5 - 1 - 5
Tier 1
6 C4-6 - 5 - 9
7 C4-7 1 - - 3
8 C4-8 4 - 2 -
N
C4-8 C4-7 C4-4 C4-3
North
West East
C4-6 C4-5 C4-2 C4-1

South
Notes.

F2-1

SUBJECT : Collumn of take up tower grafity converyor C-105B REF. DWG NO. : F558S-M0405-15
AREA : CONVERYOR C-105 B (south side) PSS NO. : 322
VERTICALITY deviation
1 C1 1 3 - -
2 C2 2 - 5 -
3 C3 - 3 - 2
4 C4 - C3
center line C-105C4
B 5 - 6
Tier 1
LEVELING
NO DEV REMARKS
PLAN ACTUAL
1 3650 3650 0
2 3650 3651 1
3 3650 3651 1
West
4 3650 3650 0
North
N
C2 C1 west East
Take up tower grafity
South
Notes.

F2-6

SUBJECT : MONORAIL BEAM CRANE REF. DWG NO.: F558s-T0101-11E-2 Rev.A
SKETCH
V
N
A 2 6 5 4 3 2 1
0
0
0
2
0
0
0 `
B 6 5 4 3 2 1
MSL BOS:+17650
A
1,3
2,4
1,2= EAST
VIEW 'A'
LEVELING LINEARITY max
POINT POINT
NO PLAN ACTUAL DEV. NO PLAN NO ACTUAL DEV. tolerance
1 17650 17564 -86 1 2000 1 2009
2
2 17650 17565 -85 2 2000 2 2007
3 17650 17565 -85 A 3 2000 3 2007
0
A 4 17650 17568 -82 4 2000 4 2007
5 17650 17569 -81
6 17650 17569 -81 1 2000 1 2007
2
2 2000 2 2005
1 17650 17564 -86 3 2000 3 2005
2
2 17650 17564 -86 B 4 2000 4 2003
3 17650 17564 -86
B 4 17650 17565 -85
5 17650 17566 -84
6 17650 17570 -80
Notes.

F1-3

FIT-UP INSPECTION REPORT (FIR)
SUBJECT : MONORAIL BEAM CRANE REF. DWG NO.: F5585-T0101-11E-2 Rev.A
SKETCH
V
N
B ` DETAIL "A"
Welder Result
TF-01 - - 12 MM - ACC - 100% PENETRANT TEST
A WEB-02 - - 12 MM - ACC - 100% PENETRANT TEST
BF-03 - - 12 MM - ACC - 100% PENETRANT TEST
TF-01 - - 12 MM - ACC - 100% PENETRANT TEST
B WEB-02 - - 12 MM - ACC - 100% PENETRANT TEST
BF-03 - - 12 MM - ACC - 100% PENETRANT TEST
Notes.

F2-1


NO. COLLUMN NO Vertical Degree Center Line RESULT
COLLUMN GRAFITY TAKE-UP

1 C4-1 2 - 8 -
2 C4-2 - 3 8 -
3 C4-3 1 - 8 -
4 C4-4 - 6 5 -
5 C4-5 - 6 - 9
6 C4-6 8 - - 7
7 C4-7 1 - 3 -
8 C4-8 - 3 - 5
C4-8 C4-7 C4-4 C4-3
B A
C4-6 C4-5 C4-2 C4-1
Notes.

F2-1

CLIENT : SUMITOMO CORPORATION ERECTION DIVISION DATE : 5-Jan-11
SUBJECT : VERTICALITY OF COLUMN TRANSFER TOWER T-109 REF. DWG NO. : F5585-T0109-15E-1
AREA : TRANSFER TOWER T-109 (TIER-5) PSS NO. : 322

1 T9-1A 3 - - 3 ACC
2 T9-1B 9 - 9 - ACC
3 T9-2A - 3 - 6 ACC
4 T9-2B - 3 2 - ACC
Tier 5
N
North
T9-B
West
South
T9-A
T9-1 T9-2
Notes. Total lenght of collumn from bottom to top of tier-5 is 40.0000

F2-1

OWNER : PT. CENTRAL JAVA POWER REPORT NO. : R-EQU-WIR-
LINE NO JOIN NO WELDER STAMP THICKNES PROCES RESULT REMARKS

JOINT-01 SCED-W- 12mm SMAW ACC
A
B
JT-08 JT-07 JT-04 JT-03
VIEW "A"
B A
West
JT-06 JT-05 JT-02 JT-01
South North
East
16
DETAIL "A"
Notes.

Tanjung Jati "B" Coal-Fired 2x660 MW
SCED
MAGNETIC PARTICLE EXAMINATION REPORT (MT)
OWNER : PT.CENTRAL JAVA POWER REPORT NO. : R-EQU-MT-016
SUBJECT : TAKE-UP TOWER GRAFITY REF. DWG NO. : F558S-M0401-04 Rev.6
EQUIPMENT PARTICLES
Brand name : COUNTER PROBE YOKE Brand name : MAGNAFLUX

Serial number : 5602 WET √ DRY
Leg. Specing Utilized : 6 Batch No. : 090602 BBE
Current : 1.8 amps AC √ DC Color : BLACK
Acceptance Standard : AWS D1.1 Component Temperature : AMBIENT
EXAMINATION WELD/AREA: WELDING JOINT COLLUMN TO EMBEDED PLAT
PART/WELDING JOINT NO. DESCRIPTION/REMARKS ACCEPTED REJECTED

JOINT-01 A √ -
JOINT-02 A √ -
JOINT-03 A √ -
JOINT-04 A 100% MT FOR FILLET √ -
JOINT-05 B WELDING √ -
JOINT-06 B √ -
JOINT-07 B √ -
JOINT-08 B √ -
NOTE: "A" FOR CONVERYOR C-101 A & "B" FOR CONVERYOR C-101 B
SKETCH :
JT-08 JT-07 JT-04 JT-03
VIEW "A"
B A
16
JT-06 JT-05 JT-02 JT-01 DETAIL "A"
Examiner & Inspected by, Witnessed / Approved by, Witnessed / Approved by, Reviewed / Approved by,

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PAGE

WI for FIELD INSPECTION & TEST PLAN (F-ITP)

ORIGINATED BY REVIEWED BY APPROVED BY DISTRIBUTION

- All Div. : Copy

- All Dept. : Copy

Irvan Meliala M. Pramanta A. Rusdi

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-008

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-008

PT.TRUBA JAYA ENGINEERING ITP NO. : I-T-3122-QAQC-005

FIELD INSPECTION REPORT

ELEVATION max LINEARITY max

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

TT-103 FW-01 SCED-011 SMAW 20 MM - ACC

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

DEVIATION (mm) deviation

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

1 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC

3 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC

4 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC

7 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

1 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC

3 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC

4 MAIN BRACING 10'9 M 20 400 NM 450 NM TORQIE ACC

7 MAIN STRUCTUR 10'9 M 20 400 NM 450 NM TORQIE ACC

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

TT-103 FW-01 SCED-011 SMAW 20 MM - ACC

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

DEVIATION (mm) deviation

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

1 MAIN BRACING 10'9 M 20 450 NM 450 NM TORQIE ACC

3 MAIN BRACING 10'9 M 20 450 NM 450 NM TORQIE ACC

7 MAIN STRUCTUR 10'9 M 20 450 NM 450 NM TORQIE ACC

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

CH-1 CH-2 CH-3

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

TT-103 FW-01 SCED-011 SMAW 11 MM - ACC

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

ELEVATION max LINEARITY max

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

ELEVATION max LINEARITY max

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

ELEVATION max LINEARITY max

PT. Truba Jaya Engineering SCED BVI Owner's / Engineer

FIELD INSPECTION REPORT

ELEVATION max LINEARITY max