PMC: MECON TITLE : ITP FOR FABRICATION AND ERECTION OF STRUCTURAL WORKS

LIMITED,
BANGALORE DOC NO.: HZA–1010–MC–Q–S–ITP-001 Rev - A 21 MAY 22

INSPECTION & TEST PLAN FOR

FABRICATION AND ERECTION OF STRUCTURAL STEEL

WORKS

Rev Issue Pages Revision Prepare Chec Approved

Date Description d By k
ISSUED FOR
A 21/05/2022 MA NR PBG
REVIEW

 Entire Specification SPECIFICATION ISSUED FOR:

Issued this Revision  In-house Review  Purchase
 Revised Pages Only  Client Approval  Construction
Issued this Revision  Enquiry

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PMC: MECON TITLE : ITP FOR FABRICATION AND ERECTION OF STRUCTURAL WORKS
LIMITED,
BANGALORE DOC NO.: HZA–1010–MC–Q–S–ITP-001 Rev - A 21 MAY 22

LEGEND

HP - Hold Point.

A point which required witnessing/ inspection/verification and acceptance by Client

/PMC before any further processing is permitted.
OCCPL shall not process the activity/item beyond a Hold Point without written
approval by Client/PMC expected where prior written permission for further
processing is available.

W- Witness Point.

An activity which required witnessing/inspection/verification by Client/PMC when the

activity is performed.
After proper notification has been provided (notification modalities and period shall be
finalized beforehand), the contractor is not obliged to hold further processing if
Client /PMC is not available to witness the activity or does not provide comments
before the date notified. Basis of acceptance shall be as per relevant technical
specification.

Rw - Review of documentation

S- Surveillance Inspection by Client/PMC.

Monitoring or making observation to verify whether or not material / item or services

confirming to specified requirements. Surveillance activities may include audit,
inspections, witness of testing, review of quality documentation & records, personnel
qualifications, etc.

WC 100% Examination by OCCPL

A- For Approval

IFCD - Issued for Construction Drawing

N/A - Not Applicable

REP - Report

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PMC: MECON TITLE : ITP FOR FABRICATION AND ERECTION OF STRUCTURAL WORKS
LIMITED,
BANGALORE DOC NO.: HZA–1010–MC–Q–S–ITP-001 Rev - A 21 MAY 22

ABBREVIATIONS

AFC - Approved for Construction

GAD -General Arrangement Drawings

A/G - Above Ground

NDT - Non-Destructive Testing

PMI - Positive Material Identification

WPS - Welding Procedure Specification

PQR - Procedure Qualification Record

WQT - Welder Qualification Test

MPT - Magnetic Particle Test

DPT - Dye Penetration Test

UT - Ultrasonic Test

RT - Radiography Test

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 30.0 KTPA Zn ALLOYS PLANT AT SINDESAR
KALAN,
DIST. RAJSAMAND, RAJASTHAN
PMC: MECON TITLE : ITP FOR FABRICATION AND ERECTION OF STRUCTURAL WORKS
LIMITED,
BANGALORE DOC NO.: HZA–1010–MC–M–G–PCP-001 Rev - A 21 MAY 22

S.N Activity PMC/

o OCCPL Records to be Submitted
CLIENT
A PRE – FABRICATION ACTIVITIES
1. a) Review of calibration certificates of instruments/ WC HP Yes/ REP
testing
equipment’s
b) Field calibration, if any WC W Yes
2. Incoming material inspection WC Yes
3. Welding Filler material approval/ qualification
a) Manufacturing test certificates/ documents WC Rw Yes
b) Testing, if any WC W Yes
4. WPS/ PQR WC HP Yes
5. Welders’ performance qualification WC W Yes
6. Layout checking WC - Yes
7. Welding equipment and accessories WC - -
8. Preparation and approval of Fabrication drawings WC Rw Yes
B FABRICATION ACTIVITIES
1 Materials as per design drawing WC Rw REP
2 Check straightness and non-warping of members WC S REP

3 Dimensional and fit-up checks including provision of WC S REP

slopes
4 for deflection
Visual wherever
check for weldingrequired WC S REP
5 Grinding including surface preparation for painting WC S REP
and
application of primer
6 Checking paint as per specs, shelf-life, etc. WC S Yes
B3

7 Application of specified paint, painting thickness, etc. WC S REP

C FIELD ERECTION ACTIVITIES
1 Lifting arrangements including test certificates of WC S/Rw Yes
lifting
2 Correctness of location WC - REP
3 Orientation of bracing, lugs WC - -
4 Alignment & levels WC - REP
5 Field welding (if any) WC S REP
6 Grouting WC S REP
7 Finishing coat of paint, thickness of paint etc. WC S REP
8 Preparation of As-built drawings WC Rw Yes
INSPECTION & TEST DOCUMENTS
Review Test and Inspection Documents WC Rw Yes

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