30.

0 KTPA Zn ALLOYS PLANT AT SINDESAR

KALAN,
DIST. RAJSAMAND, RAJASTHAN
PMC: MECON TITLE : ITP FOR EQUIPMENT ERECTION -STATIC
LIMITED,
BANGALORE DOC NO.: HZA–1010–MC–Q–M–ITP-002 Rev - A 20 MAY 22

INSPECTION & TEST PLAN FOR EQUIPMENT ERECTION

(STATIC)

Rev Issue Pages Revision Prepare Chec Approved

Date Description d By k
ISSUED FOR
A 20/05/2022 MA NR PBG
REVIEW

 Entire Specification SPECIFICATION ISSUED FOR:

Issued this Revision  In-house Review  Purchase
 Revised Pages Only  Client Approval  Construction
Issued this Revision  Enquiry

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 30.0 KTPA Zn ALLOYS PLANT AT SINDESAR
KALAN,
DIST. RAJSAMAND, RAJASTHAN
PMC: MECON TITLE : ITP FOR EQUIPMENT ERECTION -STATIC
LIMITED,
BANGALORE DOC NO.: HZA–1010–MC–Q–M–ITP-002 Rev - A 20 MAY 22

LEGEND

HP - Hold Point.

A point which required witnessing/ inspection/verification and acceptance by Client/PMC

before any further processing is permitted.
OCCPL shall not process the activity/item beyond a Hold Point without written approval by
Client/PMC expected where prior written permission for further processing is available.

W- Witness Point.
An activity which required witnessing/inspection/verification by Client/PMC when the activity is
performed.
After proper notification has been provided (notification modalities and period shall be finalized
beforehand), the contractor is not obliged to hold further processing if Client/PMC is not
available to witness the activity or does not provide comments before the date notified. Basis of
acceptance shall be as per relevant technical specification.
Rw - Review of documentation
S- Surveillance Inspection by Client/PMC.
Monitoring or making observation to verify whether or not material / item or services confirming
to specified requirements. Surveillance activities may include audit, inspections, witness of
testing, review of quality documentation & records, personnel qualifications, etc.
WC 100% Examination by OCCPL
A- For Approval
IFCD -Issued for Construction Drawing
N/A - Not Applicable
REP - Report

2 OF 5
 30.0 KTPA Zn ALLOYS PLANT AT SINDESAR
KALAN,
DIST. RAJSAMAND, RAJASTHAN
PMC: MECON TITLE : ITP FOR EQUIPMENT ERECTION -STATIC
LIMITED,
BANGALORE DOC NO.: HZA–1010–MC–Q–M–ITP-002 Rev - A 20 MAY 22

ABBREVIATIONS

AFC - Approved For Construction

GAD -General Arrangement Drawings
A/G - Above Ground
NDT - Non Destructive Testing
PMI - Positive Material Identification
WPS - Welding Procedure Specification
PQR - Procedure Qualification Record
WQT - Welder Qualification Test
MPT - Magnetic Particle Test
DPT - Dye Penetration Test
UT - Ultrasonic Test
RT - Radiography Test

3 OF 5
 30.0 KTPA Zn ALLOYS PLANT AT SINDESAR
KALAN,
DIST. RAJSAMAND, RAJASTHAN
PMC: MECON TITLE : ITP FOR EQUIPMENT ERECTION -STATIC
LIMITED,
BANGALORE DOC NO.: HZA–1010–MC–Q–M–ITP-002 Rev - A 20 MAY 22

Sl PMC/
Activity OCCPL CLIENT Records to be
.
Submitted
N EQUIPMENT ERECTION (STATIC)
1. BEFORE ERECTION
a. Review of foundation acceptance report WC Rw REP
b. Incoming Material Contractor to check
e) Owner’s supply all free issue
materials and
f) Contractors supply maintain
WC records of REP
c. Readiness for erection
i) Centre line marking on equipment WC -- REP
and foundation
ii) Level of foundation (shims/ packing WC -- REP
with marking to be prepared &
kept ready)
iii) Correctness of no. & size of WC -- REP
Foundation bolts
iv) Hole dia and no. of holes in base/ WC -- REP
structure of equipment columns
v) Matching equipment base bolt holes WC -- REP
with actual foundation bolt layout
vi) Marking orientation WC -- REP

vii) Checking the threads of bolts & nuts WC -- REP

viii) Chipping & roughening of WC -- REP

foundation
d. Outside cleaning, coating/wrapping, WC W
painting (for underground equipment only)
2. ERECTION SCHEMES FOR
CRITICAL EQPTS
a.Review of rigging procedure WC
3. SAFETY TEST
a .Load test of cranes, lifting beams, WC Rw
slings and
shackles, length and dia. of sling &
4. condition of
DURING wire rope by competent
ERECTION
a. Orientation to be checked WC --
b. Placement of packing as per AFC drg WC --
c. Placement of Main & trailing crane as WC --
per approved rigging procedure
d. Orientation of equipment as per AFC WC --
drg

4 OF 5
 30.0 KTPA Zn ALLOYS PLANT AT SINDESAR
KALAN,
DIST. RAJSAMAND, RAJASTHAN
PMC: MECON TITLE : ITP FOR EQUIPMENT ERECTION -STATIC
LIMITED,
BANGALORE DOC NO.: HZA–1010–MC–Q–M–ITP-002 Rev - A 20 MAY 22

Sl. PMC/
No Activity OCCPL CLIENT Records to be Submitted
5. AFTER ERECTION
a. Tightening of Bolts and Providing WC --
washers
b. Leveling and Alignment of equipments WC W
c. Corresponding requirement elevation & WC --
distance between nozzles in special
d. cases
Cleaning of Sleeves before grouting WC --
e. Grouting WC --
i) Acceptance of Specified grouting WC Rw
materials
ii) Placement of grouting WC --
iii) Curing of grout WC --
f. Final tightening of bolts WC --
6. PACKED EQUIPMENTS
1. Before Installation
a. Identify the material, WC --
check thickness,
dimensions, no. and angle
of fingers
2. During of packing rings
Installation
a. Degreasing and cleaning of packing WC --
material
b. Check packing support plate WC --
c. Check for stacked or dumped WC --
packing as per
specifications
d. Check for nesting WC --
e. Check that packings are touching WC --
bed limiter
INSPECTION & TEST
DOCUMENTS
Review Test and Inspection Documents WC Rw

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