Petrobras FPSO Carioca MV30: Inspection and Test Plan (Pump & Package) For PBA-1135 A/B

Petrobras
FPSO Carioca MV30

Title: Inspection and Test Plan (Pump & Package) for PBA-1135 A/B
MODEC Doc. Ref. No: 0478-94-9910-Q03-0025-001
Supplier Document Number: PIP1003138780170-01
Rev Number Date Supplier Approval Signature
B 09/AGO/2018 Juarez Paulino
0 19/NOV/2018 Juarez Paulino
1 20/MAR/2019 Juarez Paulino
Submitted For : Supplier Name

REVIEW AS S UPPLIED INFO
FOR INFORMATION Sulzer Brasil S/A

Review does not constitute acceptance of Design Details, Package Description
Calculations, Test Methods or Materials developed or
selected by Supplier, nor does it relieve Supplier from
full compliance with contractual or other obligations.
1. Accepted API Centrifugal Pump Package
2. Accepted. Proceed with Work And Incorporate

Comments and Resubmit
TAG Numbers Model Type Number
3. Not Accepted. Work May Not Proceed. Revise and PBA-1135 A BBS-sc 8x12x27F
Resubmit PBA-1135 B BBS-sc 8x12x27F
4. For Information Only
Commodity Code. PO Number NO. OF PAGES
Name/Signature Date 0478-94-9910 4500024248 1 of 11
SULZER CONFIDENTIAL
SAP doc No. 100313878-0170 / 0180 Technical Quality Sulzer Pumps Project No. Q100313878-0170 / 0180
Customer MODEC Issued by (Name/LE) J. Paulino / SBR
Sulzer P.O. No. 4500024248  Standard Quality Plan Released by (Name/LE) S. Boutin / SBR
TAG No. PBA-1135A/B  Special Quality Plan Rev. 02 Date Mar/20/2019 Page 2 of 11
Project /Site: Petrobras FPSO Sepia MV30 Market / Business Segment(s) Pump Type(s) Pressure Retaining Material
Oil & Gas BBS-sc 8x12x27F Class D1
Note: This template defines the minimum inspection requirements API610 11th Edition / ISO13709-2 Class I + MODEC Requirements
Inspectorate
Standard Rev.
Product Type of No. of
Task /
Control/Test Operation Form / Specification / Acceptance Criteria Document / Document/ Remarks
Supplier
MODEC
Item No.
Sulzer
Mat. Status Record Record
ABS
Pre-Inspection Meeting H H W H
1.0 Pump
1.1 Case C
Cross Section Drawing / MODEC Specification
Material Requirements AC C R R R 3
0478-MI20-00S1-0110-001
PMI – Positive Material Identification AC TP-0010 / MODEC Specification C R W R 6
 Sample Casting – Applicable
NDT Procedure 0478-94-9910-C10-0001-001 /
VI – 100% Surface RM C R R R 6
MSS-SP55
NDT Procedure 0478-94-9910-C10-0001-001 /
PT or MT– 100% accessible surface RM C R R R 6
ASME VIII Div.1, App.7
NDT Procedure 0478-94-9910-C10-0001-001 /
RT – 100% accessible surface RM C R R R 6
 Production Casting
NDT Procedure 0478-94-9910-C10-0001-001 /
MSS-SP55
NDT Procedure 0478-94-9910-C10-0001-001 /
NDT Procedure 0478-94-9910-C10-0001-001 /
RT – Critical Areas RM C R R R 6
NDT Procedure 0478-94-9910-C10-0001-001 /
VI – Machined Surfaces / Dimensional FM - - - - 7
Machine drawing
NDT Procedure 0478-94-9910-C10-0001-001 /
PT or MT– Critical Areas FM C R R R 6
Inspectorate (see Note A) Product Form Material Status Type of Document/Record

H Hold Point B Bar AC As Cast 1 EN 10204 – 2.1 5 CE-Declaration/Marking
W Witness C Casting AF As Forged 2 EN 10204 – 2.2 6 With Report
R Document Review F Forging FM Finish Machined 3 EN 10204 – 3.1 7 Without Report
A Approve P Plate RM Raw Material 4 EN 10204 – 3.2 ST Product Marking
M Monitor
C Carried out
Revision: 2 Date: March, 2019 Amendment: ABS Comments – Task 2.0 Doc No: ---
SULZER CONFIDENTIAL
Inspectorate
Standard Rev.
Task /
Supplier
MODEC
Item No.
Sulzer
ABS
Weld Repair (if applicable) RM / FM ASME IX, See Task 3.0
Hydrostatic Test Procedure 0478-94-9910-
Hydrostatic test FM - C W H 6 Duration 60 min.
G22-0001-001 / No Leaks
1.2 Casing Cover C

Material Requirements AC C R R R 3
0478-MI20-00S1-0110-001
PMI – Positive Material Identification AC TP-0010 / MODEC Specification C R W R 6
NDT Procedure 0478-94-9910-C10-0001-001 /
MSS-SP55
NDT Procedure 0478-94-9910-C10-0001-001 /
NDT Procedure 0478-94-9910-C10-0001-001 /
RT – 100% accessible surface RM C R R R 6
NDT Procedure 0478-94-9910-C10-0001-001 /
MSS-SP55
NDT Procedure 0478-94-9910-C10-0001-001 /
NDT Procedure 0478-94-9910-C10-0001-001 /
RT – Critical Areas RM C R R R 6
NDT Procedure 0478-94-9910-C10-0001-001 /
Machine drawing
NDT Procedure 0478-94-9910-C10-0001-001 /
PT or MT– Critical Areas FM C R R R 6

M Monitor
C Carried out
SULZER CONFIDENTIAL
Inspectorate
Standard Rev.
Task /
Supplier
MODEC
Item No.
Sulzer
ABS
G22-0001-001 / No Leaks
1.3 Case and Cover Attachment Piping P

Material Requirements RM Cross Section Drawing / Material Standard C R R R 3
PMI – Positive Material Identification TP-0010 / MODEC Specification C R W R
Welding FM ASME IX, See Task 3.0
NDT Procedure 0478-94-9910-C10-0001-001 /
VI - 100% Welds FM - C R R 6
ASME B31.3
NDT Procedure 0478-94-9910-C10-0001-001 /
PT – 100% Welds FM - C R R 6
ASME VIII Div.1, App. 8
NDT Procedure 0478-94-9910-C10-0001-001 /
RT – 100% Welds (BW Joints) FM - C R R 6
ASME B31.3
G22-0001-001 / No Leaks
1.4 Impeller C
Material Requirements AC C R R - 3
0478-MI20-00S1-0110-001
PMI – Positive Material Identification AC TP-0010 / MODEC Specification C R W - 6
NDT Procedure 0478-94-9910-C10-0001-001 /
VI – 100% Surface RM C R R - 6
MSS-SP55

M Monitor
C Carried out
SULZER CONFIDENTIAL
Inspectorate
Standard Rev.
Task /
Supplier
MODEC
Item No.
Sulzer
ABS
NDT Procedure 0478-94-9910-C10-0001-001 /
PT – 100% accessible surface RM C R R - 6
NDT Procedure 0478-94-9910-C10-0001-001 /
RT – 100% accessible surface RM C R R - 6
NDT Procedure 0478-94-9910-C10-0001-001 /
VI - 100% Surface RM C R R - 6
MSS-SP55
NDT Procedure 0478-94-9910-C10-0001-001 /
Machine drawing
Balancing FM ISO1940-1 / G2.5 - C R - 6
1.5 Shaft B
Material Requirements RM C R R - 3
0478-MI20-00S1-0110-001
PMI – Positive Material Identification RM TP-0010 / MODEC Specification C R W - 6
NDT Procedure 0478-94-9910-C10-0001-001 /
VI - Machined Surfaces FM - - - - 7
Machine drawing
1.6 Wear Rings B, C

Material Requirements RM C R R - 3
0478-MI20-00S1-0110-001
NDT Procedure 0478-94-9910-C10-0001-001 /
Machine drawing

M Monitor
C Carried out
SULZER CONFIDENTIAL
Inspectorate
Standard Rev.
Task /
Supplier
MODEC
Item No.
Sulzer
ABS
1.7 Bearing Housing C
Material Requirements AC C R R - 3
0478-MI20-00S1-0110-001
NDT Procedure 0478-94-9910-C10-0001-001 /
VI - 100% Surface RM C R R - 6
MSS-SP55
NDT Procedure 0478-94-9910-C10-0001-001 /
Machine drawing
1.8 Pressure Retaining Fasteners B

Material Requirements FM C R R R 3
0478-MI20-00S1-0110-001
1.9 Auxiliary Process Liquid Piping W

Material Requirements RM C R R R 3
0478-MI20-00S1-0110-001
PMI – Positive Material Identification RM TP-0010 / MODEC Specification C R W R 6
Welding FM ASME IX, See Task 3.0
NDT Procedure 0478-94-9910-C10-0001-001 /
VI - 100% Welds FM - C R R 6
ASME B31.3
NDT Procedure 0478-94-9910-C10-0001-001 /
PT – 100% Welds FM - C R R 6
ASME VIII Div.1, App. 8
Hydrostatic test FM - C W W 6 Duration 60 min.
G22-0001-001 / No Leaks

M Monitor
C Carried out
SULZER CONFIDENTIAL
Inspectorate
Standard Rev.
Task /
Supplier
MODEC
Item No.
Sulzer
ABS
1.10 Drain and Vent Valve
Material Requirements RM Project Specification 0478-MI20-00S1-0090 C R R - 3
Internal procedure / According to Project
Examination & Testing C R R - 6
Specification 0478-MI20-00S1-0090 – Item 7.2
2.0 Base plate P

Data Sheet / Material Standard / MODEC
Material Requirements RM C R R H 3 Verify traceability
Specification
Welding FM AWS D1.1, See Task 3.1 H Review WPS / WPQR / WQR
Joint welds preparation (fit up) RM Internal procedure / Machine drawing - - - W 7
VI - Machined Surfaces FM Internal procedure / Machine drawing - - - - 7
VI - 100% Welds FM Supplier Procedure / AWS D1.1 Table 6.1 C R R W 6
MT - Full penetrant welds FM Supplier Procedure / AWS D1.1 Part C C R R W 6
UT – Full penetrant welds FM Supplier Procedure / AWS D1.1 Part C C R R W 6
Painting Check MODEC Specification, See Task 3.2
3.0 Welding per ASME IX

Prior to repair, major welding repair
shall be submitted for MODEC
Weld repair records (for castings) Supplier Procedure C C R - 6
approval.
See note f – Major repair definition

M Monitor
C Carried out
SULZER CONFIDENTIAL
Inspectorate
Standard Rev.
Task /
Supplier
MODEC
Item No.
Sulzer
ABS
Welding map for Auxiliary Process
Supplier Procedure C C R R 6
Liquid Piping
Weld Procedure Specification ASME IX C C R R 6 Note b
Weld Procedure Qualification Record ASME IX C C R R 6 Note b
Welder Qualification Record ASME IX C C R R 6 Note b
3.1 Welding per AWS D1.1

Welding map for joints Supplier Procedure C R R - 6
Weld Procedure Specification AWS D1.1 C R R - 6 Note b
Weld Procedure Qualification Record AWS D1.1 C R R - 6 Note b
Welder Qualification Record AWS D1.1 C R R - 6 Note b
3.2 Painting per MODEC Specification

According to Paint and Surface Preparation
Painting records C C R - 6 Note c
Procedure - 0478-94-9910-G24-0026-001
4.0 Bought Out Items

Mechanical Seal / Supplier Inspection and Test Plan - 0478-94-
4.1
Seal System (Plan 53B) 9910-Q03-0027-001
4.2 Coupling

M Monitor
C Carried out
SULZER CONFIDENTIAL
Inspectorate
Standard Rev.
Task /
Supplier
MODEC
Item No.
Sulzer
ABS
Balance check ISO1940-1 / G1.0 C R R H 6
Supplier Inspection and Test Plan - 0478-94-

4.3 Electrical Motor
9910-Q03-0026-001
4.4 Instrumentation
Calibration certificate Supplier Procedure / Data Sheet C R R - 6
Hazardous area certificate Data Sheet C R R - 6
4.5 Junction Box

Hazardous area certificate C R R - 6
Painting check See Task 3.2 - - - -
5.0 Pump Complete

Wear Rings clearances shall be checked and
5.1 Dimensional Examination FM - C R R 6
recorded.
FAT / Performance / Functional Test
5.2 Performance test - C H H 6
Procedures - 0478-94-9910-G23-0017-001
5.3 Sounds level - C H H 6 Only for information
Procedures - 0478-94-9910-G23-0017-001
5.4 Mechanical run test (4h) - C H H 6
Procedures - 0478-94-9910-G23-0017-001

M Monitor
C Carried out
SULZER CONFIDENTIAL
Inspectorate
Standard Rev.
Task /
Supplier
MODEC
Item No.
Sulzer
ABS
6.0 Final Inspection
6.1 Overall dimensions & termination General Arrangement - C R R 6
th
6.2 Protection and Preservation Internal Procedure / API610 11 Edition - C R R 6
6.3 Painting check MODEC Specification, See Task 3.2 - - - -
6.4 Data book - C R H 6
Zero Punch List Procedure –
6.5 Inspection Release Certificate - R C - 6
0011-MI60-12P1-1405
6.6 ABS Class Certificate Classification Rules - R R C 6

M Monitor
C Carried out
SULZER CONFIDENTIAL
Remarks:
VI – Visual Inspection / PT – Liquid Penetrant Test / MT – Magnetic Particle Test / UT – Ultrasonic Test / RT – Radiographic Test / TP – Sulzer Test Procedure
Notes, general notes applicable to quality plan

H: Hold Point (Purchaser is notified - hold point)
W: Witness (Purchaser is notified - not hold point)
R: Document Review
A
A: Approve
M: Monitor
C: Carried out by performer of the activity (Next fabrication is only to proceed upon approval of the inspection results by the performer)
Project and/or customer specific notes

a Non-destructive Test – Personnel performing Non-destructive Examinations (NDE) shall be qualified to minimum Level II of ISO9712 standards or SNT-TC1A.
b Welding procedures – All Welding procedures, including those for weld repairs, shall be approved by MODEC.
c Painting test / Painting Procedure – Personnel performing painting inspection shall be qualified by ABRACO or NACE Level II / Painting procedure shall be approval by inspector qualified NACE Level II.
d RT Examination Frequency – Production RT is required only for pressure containing castings, however 100% RT is required for sample casting of each pattern used for pressure containing and impellers.
Sample casting definition: Any of the following events shall require the production of sample casting:
• First use of a pattern;
• First use of a pattern by the foundry;
• A pattern is re-rigged;
e • A new pattern is made;
• A pattern is revised;
• A change of processing (i.e. core making sand control, melt practice);
• Rejection of a sample;
• Upon identification of a recurring defect in a casting released for production.
Major Weld repair definition: Weld repairs shall be considered major in the case of a casting that has leaked on hydrostatic testing or when the depth of the cavity after preparation for repair exceeds 20 % of the
f
actual wall thickness, or 1 in. [25 mm], whichever is smaller, or when the extent of the cavity exceeds approximately 10 in.2 [65 cm2]. All other weld repairs shall be considered minor.

M Monitor
C Carried out
SULZER CONFIDENTIAL

Petrobras FPSO Carioca MV30: Inspection and Test Plan (Pump & Package) For PBA-1135 A/B

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Petrobras FPSO Carioca MV30: Inspection and Test Plan (Pump & Package) For PBA-1135 A/B

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Petrobras

FPSO Carioca MV30

MODEC Doc. Ref. No: 0478-94-9910-Q03-0025-001

Supplier Document Number: PIP1003138780170-01

Rev Number Date Supplier Approval Signature

B 09/AGO/2018 Juarez Paulino

0 19/NOV/2018 Juarez Paulino

1 20/MAR/2019 Juarez Paulino

Submitted For : Supplier Name

FOR INFORMATION Sulzer Brasil S/A

1. Accepted API Centrifugal Pump Package

2. Accepted. Proceed with Work And Incorporate

4. For Information Only

Commodity Code. PO Number NO. OF PAGES

Name/Signature Date 0478-94-9910 4500024248 1 of 11

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

1.2 Casing Cover C

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

1.3 Case and Cover Attachment Piping P

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

1.6 Wear Rings B, C

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

1.8 Pressure Retaining Fasteners B

1.9 Auxiliary Process Liquid Piping W

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

2.0 Base plate P

3.0 Welding per ASME IX

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

3.1 Welding per AWS D1.1

3.2 Painting per MODEC Specification

4.0 Bought Out Items

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

Supplier Inspection and Test Plan - 0478-94-

4.5 Junction Box

5.0 Pump Complete

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

Notes, general notes applicable to quality plan

Project and/or customer specific notes

Inspectorate (see Note A) Product Form Material Status Type of Document/Record

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