Procedure Qualification Record (PQR)

Pipeline

Contractor Name: China petroleum pipeline bureau PRID: 1308-01

PQR No PQR-2020288 Date Oct.09.2020 Relevant WPS (s) No : CPP-WPS-PPL-001

Applicable : SMAW(root)+FCAW-
API-1104 Welding Process(es) Type Manual Semi-Automatic
Code/Standard S(others)
PQR Applicable for: Mainline & Tie-In

Detail
Joint Design Single Vee Butt joint

Backing (Yes/No) No

Backing Material (Type) N/A

□ Metal
□ Nonfusing Metal
□ Nonmetallic
□ Other
Base Metal: Base Metal 1 Base Metal 2
Material Specification (Type or Grade) X52NS X52NS
Carbon Content & CEV 0.14 & 0.43 0.14 & 0.43
Test Coupon Thickness (mm) 7.11
Test Coupon Diameter (Inch) 8
Maximum Thickness Per Pass (mm) 3.5

Filler Metal Pre Heat & PWHT

AWS Classification E6010 for root & E71T8-Ni1JH8 for others Pre heat Temperature ≥73℃
Group No 1 & 8 Interpass Temp 73-126℃
F No 3 & 6 PWHT NA
SFA No 5.1 & 5.29 Time lapse between
Manufacturer's completion of root & Hot ≤10min
BOEHLER FOX CEL & HOBART Fabsheild 81 Pass
Name
Weld Technique Cleaning Method
Weld Bead Type Root (Stringer) & Other (Weaving) Joint preparation
Grinding disk / Powered Steel Brush.
No of Per Side Interpass Cleaning No metal removal on base metal

Filler Metal Current Weld Metal Travel Speed Heat Input

Welding Weld
Weld Pass(es) Dia Type Volt Thk
Process(es) Progression Class Amp (mm) (mm/min) Kj/mm
(mm) Polarity
Root SMAW Downhill E6010 3.2 DCEN 58-75 28-34 2-3 155 0.63-0.99

Hot FCAW-S Downhill E71T8-Ni1J H8 2 DCEN 185-215 18-20 2-2.5 225 0.89-1.15

Cap FCAW-S Downhill E71T8-Ni1J H8 2 DCEN 195-225 18-20.5 2.5-3.5 200 1.05-1.39

Contractor Witnessed By
Parameter Recorded By Parameter Reviewed By TPI/PMC

Name

Signature

Date

QAF-016A
Rev-A
Date: 28.09.2020
Welding Procedure Qualification Record 1 of 2
 Non Destructive Test Result
Type of Test Test Result Test Report No Remarks
Visual Inspection Acceptable VE-PQR-2020288
Radiography Acceptable RT-PQR-2020288
Ultrasound N/A N/A
Other N/A N/A

Tensile Test - (Report No: PLS-2009155-HJ)

Specimen Width Thickness Area Ultimate Ultimate
(mmXmm) Character of Failure & Location
No. (mm) (mm) Total Load (N) Unit Stress (Mpa)
ductile fracture
T1 25.18 8.32 25.18×8.32 103930 536 on base material
ductile fracture
T2 25.03 8.62 25.03×8.62 104400 542 on base material

Bend Test - (Report No: PLS-2009155-HJ)

Type & Figure Result

FACE BENT 1 None of crack or any other imperfection

FACE BENT 2 None of crack or any other imperfection
ROOT BENT 1 None of crack or any other imperfection
ROOT BENT 2 None of crack or any other imperfection

Nick Break Test - (Report No: PLS-2009155-HJ)

Specimen Width Thickness Diameter
Notch Each side (mm) Defect & size Results Other
No. (mm) (mm) (Inch)
N1 25 7.11 / Approximately 3mm None Acceptable /
N2 25 7.11 / Approximately 3mm None Acceptable /
Charpy "V" Notch Toughness - (Report No: PLS-2009155-HJ)
Specimen Width Thickness Area Test Temp Impact Values
Character of Failiure & Location
No. (mm) (mm) (width X Thickness ) ˚C (J)
V1-1 10 5 10×5 0 94 WM
V1-2 10 5 10×5 0 93.5 WM
V1-3 10 5 10×5 0 93.5 WM
V2-1 10 5 10×5 0 69.5 HAZ
V2-2 10 5 10×5 0 78.5 HAZ
V2-3 10 5 10×5 0 90 HAZ
V3-1 10 5 10×5 0 115.5 2mm+Base metral
V3-2 10 5 10×5 0 112.5 2mm+Base metral
V3-3 10 5 10×5 0 99.5 2mm+Base metral
V4-1 10 5 10×5 0 83.5 WM
V4-2 10 5 10×5 0 94 WM
V4-3 10 5 10×5 0 83.5 WM
V5-1 10 5 10×5 0 73 HAZ
V5-2 10 5 10×5 0 44.5 HAZ
V5-3 10 5 10×5 0 60 HAZ
V6-1 10 5 10×5 0 107 2mm+Base metral
V6-2 10 5 10×5 0 107 2mm+Base metral
V6-3 10 5 10×5 0 113.5 2mm+Base metral

Type of Test Test Result Test Report No Remarks

Hardness Acceptable PLS-2009155-HJ
HIC XXXXXX XXXXXX
SSC XXXXXX XXXXXX
Other
We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirements of : API
1104 & COMPANY specification No: BK91-1101-GEN-999-PPL-SPC-0017
Contractor
TPI_BV PMC
QA/QC Manager
Name

Signature

Date

QAF-016A
Rev-A
Date: 28.09.2020
Welding Procedure Qualification Record 2 of 2