Doc. No.

BK91-1310-CPF-000-QAC-ITP-0024

ITP OF WELDING Revision D

Date of Issue 23/08/2022

Page 1 of 26

BLOCK 9 DEVELOPMENT PROJECT PHASE 1

EPCC OF CPF-OIL TREATMENT SYSTEM AND AUXILIARY
SYSTEMS PROJECT

ITP OF WELDING
Document No: BK91-1310-CPF-000-QAC-ITP-0024

minor comments

Re-Issued For
D 23/08/2022 Li Xiaopeng Chen wenliang Huang Jingwei Yang Zhigang
Approval
Re-Issued For
C 03/08/2022 Li Xiaopeng Chen wenliang Huang Jingwei Yang Zhigang
Approval
Re-Issued For
B 06/07/2022 Li Xiaopeng Chen wenliang Huang Jingwei Yang Zhigang
Approval
Issued For
A 29/05/2022 Li Xiaopeng Chen wenliang Huang Jingwei Yang Zhigang
Approval

REV. DESCRIPTION DATE PREP’D CHK’D REV’D APP’D

Template No.: BK91-1000-000-GEN-TMP-0011

Revision: 2
Date: 06.07.2021
 Doc. No. BK91-1310-CPF-000-QAC-ITP-0024

ITP OF WELDING Revision D

Date of Issue 23/08/2022

Page 2 of 26

REV DATE REVISION DETAILS

A 29/05/2022 Issued For approve

B 06/07/2022 Re-Issued For Approval

C 03/08/2022 Re-Issued For Approval

D 23/08/2022 Re-Issued For Approval

Template No.: BK91-1000-000-GEN-TMP-0011

Revision: 2
Date: 06.07.2021

Description of Work: ITP OF Welding
"H" Hold
"W" Witness
"S" Surveillance
"R" Review
"R/A" Review & Approval
"C" Certification
No COMPANY Specification
1 BK91-1101-GEN-999-QAC-SPC-0001
2 BK91-1101-GEN-999-PIP-SPC-0004
3 BK91-1101-GEN-999-PIP-SPC-0006
No COMPANY/CONTRACTOR Procedure
1 ITD-GEN-000-TEC-PCD-0003
2 ITD-GEN-000-QAC-PCD-0001
3 ITD-GEN-000-QAC-PCD-0004
D 4 ITD-GEN-000-QAC-PCD-0012
5 ITD-GEN-000-QAC-PCD-0013
6 ITD-GEN-000-QAC-PCD-0014
7 ITD-GEN-000-QAC-PCD-0016
8 BK91-1310-CPF-000-CNS-CHK-0001
9 BK91-1310-CPF-000-CNS-PCD-0011
10 BK91-1310-CPF-000-CNS-PCD-0012
11 BK91-1310-CPF-000-CNS-PCD-0014
12 BK91-1310-CPF-000-CNS-GDL-0005
13 BK91-1310-CPF-000-CNS-PCD-0059
14 BK91-1310-CPF-000-QAC-PCD-0005
15 BK91-1310-CPF-000-QAC-PCD-0012
ITP OF Welding
Document No: BK91-1310-CPF-000-QAC-ITP-0024_C
CPF-OIL TREATMENT SYSTEM AND
AUXILIARY SYSTEMS PROJECT
A point beyond which work shall not proceed without formal approval by the PMC/COMPANY.
Achievement of “H” points shall be notified to PMC/COMPANY in accordance with the Contractual/Specification requirement.
A point beyond which work "MAY" proceed without formal documented approval by PMC/COMPANY. However, CONTRACTOR shall inspect & record the inspection results.
Achievement of “W” points shall be notified to PMC in accordance with the Contractual/Specification requirement
A point where PMC/COMPANY may carry out surveillance of work in progress and documentation associated on an unscheduled basis, with no notification required by any
party and without amendment to the scheduled production programme.
Inspection records/documents are to be submitted to PMC/COMPANY for review & acceptance.
Where a document and/or record is subject to PMC/COMPANY approval, work shall not proceed until relevant documents are approved.
Specified & appropriate certification documentation is to be included in the MC/PA/Final Dossier.
Document Title
Specification for Quality Assurance
Specification for Piping Fabrication
Specification for Piping Welding
Engineering Management Procedure
Request for Inspection Procedure
Material Receiving Inspection and Transfer Procedure
WELDING CONTROL PROCEDURE
PRELIMINARY WPS & PQR PROCEDURE
Welding Qualification Procedure
Quality Assurance and Control Procedure
Welding and Welding Consumable Control Checklist
Pipeline Line-Up and Welding Procedure
Piping Line-Up and Welding Procedure
Welding repair procedure
Welding guideline
procedure for material receiving, storage, handling & preservation ,Material preservation, Storage, Material Handling
Post weld heat treatment & hardness test procedure
Welder qualification examination procedure
the same comment from previous rev
add
ITD-GEN-000-QAC-PCD-0002
NDT PROCEDURS QAF-009-Rev-B
BK91-1310-CPF-000-QAC-PCD-0004 3 of 26 Date:28.01.2021
 CPF-OIL TREATMENT SYSTEM AND
AUXILIARY SYSTEMS PROJECT

QAF Form QAF Form

REQUEST FOR INSPECTION (RFI)-QAF-008 INSPECTION TESTING & MEASURING EQUIPMENT CALIBRATION REGISER-QAF-007
MATERIAL INSPECTION REPORT-QAF-038 MATERIAL INSPECTION CHECK LIST GENERAL-QAF-038B
PROCEDURE QUALIFICTION RECORD (PQR) PIPELINE-QAF-016A WELDING PROCDURE SPECIFICATION (WPS) PIPELINE-QAF-016B
PROCEDURE QUALIFICTION RECORD (PQR) PIPING-QAF-016C WELDING PROCDURE SPECIFICATION (WPS) PIPING-QAF-016D
WELDER PERFORMANCE QUALIFICTION CERTIFICATE-QAF-016E WELDER ID CARD-QAF-016F
WELD VISUAL INSPECTION REPORT-QAF-039 RADIOGRAPHIC INYERPRETATION TEST REPORT-QAF-040
D UITRASONIC TEST REPORT-QAF-041 MAGNETIC PARTICLE TEST REPORT-QAF-042
PENETRANT TEST REPORT-QAF-043 PWHT REPORT-QAF-044
HARDNESS TEST REPORT-QAF-045 Welder Performance Qualification Register QAF-016G

NOTE: These QAF Form shall be used as the starting point. Entries may be revised, added and deleted and approvals adjusted to reflect the needs of the COMPANY

ITP OF Welding QAF-009-Rev-B

Document No: BK91-1310-CPF-000-QAC-ITP-0024_C 4 of 26 Date:28.01.2021
 CPF-OIL TREATMENT SYSTEM AND
AUXILIARY SYSTEMS PROJECT

Inspection Activity and Acceptance Criteria Codes, Standards & Verifying Document Inspection Intervention
No C
Specific Check Point Area Procedures (Inspection Report & Checklist) Contractor PMT/PMC
1 Pre-construction preparation
Technical Document Register Management
1.1 Drawings and Quality documents approval BK91-1101-GEN-999-QAC-SPC-0001 C H R/A
Document Register
Verify the Calibration Status & Validity for the Inspection ITD-GEN-000-QAC-PCD-0002
1.2 QAF-007 & Calibration Certificate C H R/A
& Measuring Equipment BK91-1316-CPF-000-QAC-PCD-0003
2 Material Receiving and Verification
QAF-038
2.1 Receiving Inspection of materials QAF-038B C H H
MR, MTO, Test Report, Batch Certificates
D 2.2 Check the Damage during transportation
QAF-038
C H H
QAF-038B
BK91-1310-CPF-000-CNS-PCD-0059 QAF-038
2.3 Verify the material / Size / Quantity & Physical properties C H H
QAF-038B
QAF-038
2.4 Material protecting from damage C H H
QAF-038B
QAF-038
2.5 Check of material storage condition C H H
QAF-038B

3 PQR & WPS

QAF-016A
3.1 Welding Procedure Qualification Record QAF-016C C H R/A
ITD-GEN-000-QAC-PCD-0014
QAF-016B
3.2 Welding Procedure Specification (WPS) ITD-GEN-000-QAC-PCD-0013 QAF-016D C H R/A
BK91-1310-CPF-000-CNS-PCD-0012
3.3 Welder Performance Qualification test BK91-1310-CPF-000-CNS-PCD-0014 QAF-016E C H W
ASME Sec. IX
3.4 Welder Performance Qualification- ID Card QAF-016F C W R/A

ITP OF Welding QAF-009-Rev-B

Document No: BK91-1310-CPF-000-QAC-ITP-0024_C 5 of 26 Date:28.01.2021
 CPF-OIL TREATMENT SYSTEM AND
AUXILIARY SYSTEMS PROJECT

Inspection Activity and Acceptance Criteria Codes, Standards & Verifying Document Inspection Intervention
No C
Specific Check Point Area Procedures (Inspection Report & Checklist) Contractor PMT/PMC
4 Welding consumable control
4.1 Welding consumable storgae BK91-1310-CPF-000-CNS-CHK-0001 W S
D ITD-GEN-000-QAC-PCD-0012
4.2 Welding consumable backing and holding BK91-1310-CPF-000-CNS-CHK-0001 W S
BK91-1310-CPF-000-CNS-CHK-0001
4.3 Welding consumable issue record BK91-1310-CPF-000-CNS-CHK-0001 W S

5 Shop Fabrication Welding

5.1 Fit-up & welding inspection QAF-039 C W S

5.2 Final Visual Inspection of welded joint QAF-039 C H W

BK91-1101-GEN-999-PIP-SPC-0004
6 Field Erection Welding BK91-1101-GEN-999-PIP-SPC-0006 QAF-039 C W S
ASME B31.3
6.1 Fit-up & welding inspection QAF-039 C W S

6.2 Final Visual Inspection of welded joint QAF-039 C H W

7 Non-destructive test (NDT)

7.1 RT (Radiography Testing ) QAF-040 C H W

7.2 UT QAF-041 C H W

7.3 MT BK91-1101-GEN-999-PIP-SPC-0006 QAF-042 C H W

BK91-1310-CPF-000-QAC-PCD-0004
7.4 PT ASME Sec.V.341.3.2 QAF-043 C H W

7.5 PWHT QAF-044 C H W

7.6 Hardness Test QAF-045 C H W

ITP OF Welding QAF-009-Rev-B

Document No: BK91-1310-CPF-000-QAC-ITP-0024_C 6 of 26 Date:28.01.2021
 CPF-OIL TREATMENT SYSTEM AND AUXILIARY SYSTEMS
PROJECT
REQUEST FOR INSPECTION (RFI)
PRID No: RFI No:

Project Title: RFI Issued Date & Time:

Contractor: PMC-HQC

Discipline: ITP No: ITP Activity Code & Intervention level:

Description of Inspection:

Does the drawing(s) need to be marked up due to site changes?

(If " Yes ", then the RFI should only be signed once the Inspection Mark-up Drawings have been submitted along with the RFI.)
Yes No

Tick Mark ( √)
Attachments:

The above mentioned activity has been Inspected & Accepted by the Contractor.

Name: Position: Signature Date:

Inspection Date: Inspection Time: Location/Area: Reference Docs / DWGs

PMT/PMC Comments:

RFI Acceptance & Inspection Result

Acceptable Yes No

A Work is not ready at the Inspection time. New RFI shall be issued
Comments Code
B Result of Inspection is not acceptable. New RFI shall be issued

The above mentioned activity has been Inspected by the PMT/PMC

Name: Position: Signature Date:

QAF-008-Rev-B
Request For Inspection 7 of 26 Date:27.06.2022
 Inspection Testing & Measuring Equipment
Calibration Register

Project Title: PRID No:

Current
Calibration Next Due
No Manufacturer Name Model Name Tag/ID. Number Calibrated
Interval Date
Date

Remarks

Contractor Stores In-Charge Contractor QA/QC Engineer Contractor QA/QC Manager

Name

Signature

Date

Inspection Testing Measuring Equipment QAF-007-Rev-B

Calibration Register 8 of 26 Date:27.06.2022
 Material Inspection Report

Project Title: PRID No: Report No: Date:

DWG No: RFI No:

Heat/Cast Test Certificate Inspection Result

No Description Vender/MFG Name Size Qty Remarks
Batch No No & Date Accepted Rejected

Note:

Store In Charge/Procurement Contractor QA/QC PMC/PMT

Name

Signature

Date

QAF-038-Rev-B
Material Inspection Report 9 of 26 Date:27.06.2022
 Material Inspection Check List
General

Project Title: PRID No:

RFI No: DWG No: Checklist No: Date:

No Check Points Description Acceptable Unacceptable N/A Remark

1 Verify relevant documents are available as per the approved material requisition ITPs

2 Verify all Inspection & testing carried out & reports/records are signed off by TPI

Verify whether FAT (where applicable) requirements are complied and relevant reports are
3
signed of by TPI
Verify all the documentation relevant to the materials/equipment, including delivery notes, receipt
4
and with appropriate batch / test certificates.
Verify all materials/equipment correspond with the quantities, material type/grade & size and
5
traceability as reflected on the delivery note & MR.
Verify all materials/equipment for any evidence of damage or deterioration, check all items are
6
properly identified and with adequate protection.
Ensure all materials/equipment are stored as per the manufacturer's recommendation and
7
material handling procedure

Note: Non-conforming and/or damaged materials/equipment observed during receipt inspection shall be clearly marked and quarantined. Contractor Store In charge & QC
personnel shall ensure the materials/equipment are not issued for construction until the disposition.
Comments:

Accepted Accepted with Comment Rejected

* Conditionally accepted items comment(s) shall be resolved within the given time

Contractor Store In Charge Contractor QA/QC PMC/PMT

Name

Signature

Date

Material Inspection Check List QAF-038B-Rev-B

General 10 of 26 Date:27.06.2022
 Procedure Qualification Record (PQR)
Pipeline

Contractor Name: PRID:

PQR No Date Relevant WPS (s) No

Applicable
Welding Process(es) Type Manual
Code/Standard
PQR Applicable for:

Detail
Joint Design

Backing (Yes/No)

Backing Material (Type)

□ Metal
□ Nonfusing Metal
□ Nonmetallic
□ Other
Base Metal: Base Metal 1 Base Metal 2
Material Specification (Type or Grade)
Carbon Content & CEV
Test Coupon Thickness (mm)
Test Coupon Diameter (Inch)
Maximum Thickness Per Pass (mm)

Filler Metal Pre Heat & PWHT

AWS Classification Pre heat Temperature
Group No Interpass Temp
F No PWHT
SFA No Time lapse between completion of
Manufacturer's root & Hot Pass

Weld Technique Cleaning Method

Weld Bead Type Joint preparation

No of Per Side Interpass Cleaning

Filler Metal Current Weld Metal Travel Speed Heat Input

Welding Weld
Weld Pass(es) Dia Type Volt Thk
Process(es) Progression Class Amp (mm) (mm/min) Kj/mm
(mm) Polarity

Contractor Witnessed By
Parameter Recorded By Parameter Reviewed By TPI/PMC

Name

Signature

Date

Procedure Qualification Record (PQR) QAF-016A-Rev-B

Pipeline 11 of 26 Date:27.06.2022
 Non Destructive Test Result
Type of Test Test Result Test Report No Remarks
Visual Inspection
Radiography
Ultrasound
Other

Tensile Test - (Report No: )

Specimen Width Thickness Area Ultimate Ultimate
Character of Failure & Location
No. (mm) (mm) (mm X mm) Total Load (N) Unit Stress (Mpa)

Bend Test - (Report No: )

Type & Figure Result

Nick Break Test - (Report No: )

Specimen Width Thickness Diameter
Notch Each side (mm) Defect & size Results Other
No. (mm) (mm) (Inch)

Charpy "V" Notch Toughness - (Report No: PLS-2009155-HJ)

Specimen Width Thickness Area Test Temp Impact Values
Character of Failiure & Location
No. (mm) (mm) (width X Thickness) ˚C (J)

Type of Test Test Result Test Report No Remarks

Hardness
HIC
SSC
Other
We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirements of : API 1104 & COMPANY
specification No: BK91-1101-GEN-999-PPL-SPC-0017
Contractor
QA/QC Manager
TPI_BV PMC

Name

Signature

Date

Procedure Qualification Record (PQR) QAF-016A-Rev-B

Pipeline 12 of 26 Date:27.06.2022
 Welding Procedure Specification (WPS)
Pipeline

Contractor Name: PRID: Prepared By:

WPS No: Rev No: Date: Supporting PQR(s) No :

Applicable Code/Standard: Welding Process(es): Type(s): Manual Semi-Auto Automatic

30°+ 2.5° Detail

Joint Design
1.6 + 0.8
-0
Backing (Yes/No)

Backing Material (Type) T

□ Metal
□ Nonfusing Metal 1.6 ±0.8
□ Non-metallic 2.4 + 0.8
□ Other

Base Metal: Base Metal 1 Base Metal 2

Material Specification (Type or Grade)

Thickness Range (mm)

Diameter (Inch)

Filler Metal Pre Heat & PWHT

AWS Classification Pre heat Temperature

Group No Interpass Temperature

F No PWHT

SFA No
Time lapse between completion
Manufacturer's Name of root & Hot Pass
& Trade name
Type & Removal of Line Up Clamp Cleaning Method

Type Joint preparation

Removal Interpass Cleaning

Heat Input
Welding Weld Filler Metal Current Travel Speed
Weld Pass(es) Type Volt Range
Process Progression Class Dia Amp Range (mm/min) Kj/mm
Polarity

Root

Hot

Subsequent

Cap
Note:

Contractor
Contractor Welding Inspector PMC
QA/QC Manager

Name

Signature

Date

QAF-016B
Welding Procedure Specification (WPS) Rev-A
Pipeline 13 of 26 Date: 28.09.2020
 Procedure Qualification Record (PQR)
Piping

Contractor Name: PRID:

PQR No Date Relevant WPS (s) No

Applicable
Welding Process(es) Type Manual Semi-Automatic
Code/Standard
Detail
Joints (QW-402:

Joint Design

Backing (Yes/No)

Backing Material (Type)

Base Metal (QW-403): Base Metal-1 Base Metal-2 PWHT (QW-407):

Material Specification (Type or Grade) Temperature

P-No & Group No Time

Test Coupon Thickness (mm) Electrical Characteristics QW-409):

Test Coupon Diameter (Inch) Current Type

Filler Metal (QW-404): Polarity

SFA No Amp (A)

AWS Classification Volts (V)

F No & A-No Tungsten Type & Size

MFG Name
& Trade name
Weld Technique (QW-410)

Position (QW-405): Travel Speed

Groove Butt Weld String or Weave Bead

Passes Per Side

Preheat (QW-406): Joint preparation

Pre heat Temperature (℃) Interpass Cleaning

Max Interpass Temp (℃)

Welding Filler Metal Current Interpass Travel Speed Heat Input

Weld Pass(es) Volt Temp
Process(es) Dia Type (℃)
Class Amp (mm/min) Kj/mm
(mm) Polarity
Root

Hot

Subsequent

Cap

Contractor Witnessed By
Parameter Recorded By Parameter Reviewed By TPI/PMC

Name

Signature

Date

QAF-016C
Rev-A
Welding Procedure Qualification Record 14 of 26 Date: 28.09.2020
 Non Destructive Test Result
Type of Test Test Result Test Report No Remarks
Visual Inspection
Radiography
Ultrasound
Other

Tensile Test - (Report No: PLS-2009157-HJ)

Specimen Width Thickness Area Ultimate Ultimate
Character of Failure & Location
No. (mm) (mm) (mmXmm) Total Load (N) Unit Stress (Mpa)

T1
T2

Bend Test - (Report No: PLS-2009157-HJ)

Type & Figure Result

Nick Break Test - (Report No: N/A)

Specimen Width Thickness Diameter
Notch Each side (mm) Defect & size Results Other
No. (mm) (mm) (Inch)

Charpy "V" Notch Toughness - (Report No: PLS-2009157-HJ)

Specimen Width Thickness Area Test Temp Impact Values
Character of Failiure & Location
No. (mm) (mm) (width X Thickness) ˚C (J)

Type of Test Test Result Test Report No Remarks

Hardness
HIC
SSC
Other
We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirements of : ASME-Sec-IX & COMPANY
specification No: BK91-1101-GEN-999-PIP-SPC-0006
Contractor
TPI_BV PMC
QA/QC Manager

Name

Signature

Date

QAF-016C
Rev-A
Welding Procedure Qualification Record 15 of 26 Date: 28.09.2020
 Welding Procedure Specification (WPS)
Piping

Contractor Name: PRID: Prepared By:

WPS No: Rev No: Date: Supporting PQR(s) No :

Applicable Code/Standard: Welding Process(es): Type(s): Manual Semi-Auto Automatic

Detail
Joints (QW-402: 30°+ 2.5°
1.6 + 0.8
Joint Design

Backing (Yes/No)
2.4 + 0.8 1.6±0.8
Unit: mm
Backing Material (Type)
Base Metal (QW-403): PWHT (QW-407):

Material Specification (Type or Grade) Temperature (℃)

P-No & Group No Time

Thickness Range (mm): Electrical Characteristics QW-409): GTAW SMAW

Pipe Range (Inch): Current Type

Filler Metal (QW-404): Root Pass Hot Pass Subsequent Pass Amp (A)

SFA No Volts (V)

AWS Classification Tungsten Type

F No & A-No Size (mm)

MFG Name
& Trade name
Weld Technique (QW-410)

Position (QW-405): String or Weave Bead

Groove Butt Weld GTAW Gas cup size (mm)

Welding Progress (up/down) Passes Per Side

Preheat (QW-406): Joint preparation

Pre heat Temperature (℃) Min Interpass Cleaning
Interpass Temp (℃) Max

Note:

Filler Metal Current Interpass Travel Speed Heat Input

Welding
Weld Pass(es) Dia Type Volt Temp
Process(es) Class Amp (℃) (mm/min) Kj/mm
(mm) Polarity
Root

Hot

Subsequent

Cap
We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirements of : ASME-Sec-IX & COMPANY
specification No: BK91-1101-GEN-999-PIP-SPC-0006
Contractor
QA/QC Manager
TPI_BV PMC

Name

Signature

Date

QAF-016D Rev-A
Welding Procedure Specification Pipeline 16 of 26 Date: 28.09.2020
 Welder Performance Qualification Certificate

Welder Name & : Test Coupon/

WPS Followed: Test Date:
ID Production joint

Applicable Code/Standand :

Welding Process(es) used : Type

Photo
Base material(s) welded : Thickness

Joint Design

Backing (metal and/or weld metal,etc.)

P-No to P-No

Plate Pipe

Filler metal specification (SFA):

Filler metal F-No.

Deposit thickness for each process

Weld depoist thickness for each welding process

Process 1 3 Layers minimum Yes No

Process 2 3 Layers minimum Yes No

Welding Position (6G, 5G, etc.)

Progression (Uphill / Downhill)

Backing gas for GTAW, PAW, or GTAW

GMAW transfer mode

Welding current type / polarity

Test Result
Type of Test Test Result Test Report No Remarks
Visual Inspection
Radiography
Nick Break
Bend Test
Fracture Test (Fillet Weld)

We certify that the statements in this record are correct and that the test coupons were prepared, welded and tested in accordance with the requirements of : ASME SEC IX & COMPANY Specification No: BK91-1101-GEN-999-P-SPC-
00

Contractor Welding Inspector Contractor QA/QC Manager PMC/PMT

Name

Signature

Date

QAF-016E Rev-A
Welder Performance Qualification Certificate 17 of 26 Date: 28.09.2020
 Welder Performance Qualification Register

Qualified Range
Welding Process (es)
No Name Welder No F Number Qualified Weld Thk (mm) Minimum Test Date Remark
P Number Backing Position
1 2 1 2 1 2 OD (MM)

Contractor PMC PMT

Name

Signature

Date

QAF-No-016G
Rev -B
Welder Performance Qualification Register 18 of 26 Date: 8.09.2020
 Qualification Range
Block9 Surface Facility
Photo Pipe Size (Inch) :
Welder ID Card
Thickness Range (mm) :

Name : Base Metal :

Welder No : Filler Metal Root (F No) Other (F No)

Contractor : Welding Process & Progression Root Other

Position
Approved By (PMC)
Name/Signature/Date Valid up to: Welder qualification may be revoked, if weld quality found
Code : unsatisfactory at any time

QAF-016F Rev-A
Welder ID card 19 of 26 Date: 28.09.2020
 Weld Visual Inspection Report

Project Title: PRID: Report No:

Base Metal-1 Base Metal-2 Welder Identification

Size Thk. Weld Welding Visual
No ISO Drawing no Joint No Process
WPS No. Root & Hot Filling Capping Welding Date Remarks
(Inch) (mm) Item Spec Heat no Item Spec Heat no Type Inspection
L R L R L R

10

11

12

13

14

15
Note:
Legends : BW : Butt Weld BC: Branch Connection SCW: Socket Weld FW: Fillet Weld

Contractor Construction Contractor QA/QC PMC/PMT

Name

Signature

Date

QAF-039-Rev -C
Weld Visual Inspection Report 20 of 26 Date: 27.06.2022
 Radiographic Interpretation Report

Project Title: PRID:

Radiographic Data

Location: Reference Procedure: Report No:

Material Thk Pipe Diameter (inch) :
Material Spec; Inspection Code: Welding Process(es): Technique:
(mm): Plate :
Screen Thk
Film Type; Film Size: Film Density: IQI Type: Sensitivity:
(mm):
Source Type:
Exposure Time: SFD/FSS: Drawing/Line No: Date:
/Curies:
Weld joint details Type of Weld Defects RESULT
No.
Weld No Welder No-L Welder No-R Film No. Crack
Incomplete Incomplete Slag
Porosity Concavity
Crater Burn
Undercut
No Significant Accept Reject
Penetration Fusion Inclusion Crack Through Defect REMARKS

Third Party NDT Contractor Contractor QA/QC PMC/PMT

Name

Signature

Date

QAF-040-Rev -C
Radiographic Interpretation Report 21 of 26 Date: 27.06.2022
 Ultrasonic Test Report

Project Title: PRID No:

Report No: RFI No: DWG/Line No: Date:

Thickness
Job condition Material Size (inch)
(mm)
Frequency
Inspection code UT-Technique Detecting Method
(MHz)
Probe Angle Contact technique
Instrument Type Probe Type
(deg) both side for
Calibration Valid
Calibration block Couplant Instrument Calibration ID
Date
Result
No Joint No. Detection Length Indication Location Indication Type Remark
Accepted / Rejected

Third Party NDT Contractor Contractor QA/QC PMC/PMT

Name

Signature

Date

QAF-041-Rev -C
Ultrasonic Test Report 22 of 26 Date: 27.06.2022
 Magnetic Particle Test Report

Project Title: PRID No:

Report No: RFI No: DWG/Line No: Date:

Plate or Pipe & Thickness

Job condition As welded API 5L X52 Size (inch) 8 6.35
Material (mm)
API-1104 Inspection Medium (Wet /
Inspection code MT-Technique AC / DC
(clause No:) Dry)
Calibration Valid
Pie Gauge Available Equipment Type Equipment Calibration ID
Date
Result
No Joint No. Indication Length Indication Location Indication Type Remark
Accepted / Rejected

Third Party NDT Contractor Contractor QA/QC PMC/PMT

Name

Signature

Date

QAF-042-Rev -C
Magnetic Particle Test Report 23 of 26 Date: 27.06.2022
 Penetrant Test Report

Project Title: PRID No:

Report No: RFI No: DWG/Line No: Date:

Plate or Pipe & Thickness

Job condition As welded API 5L X52 Size (inch) 8 6.35
Material (mm)
API-1104 Dwell time Interpretation time
Inspection code PT-Technique
(clause No:) (miniutes) max (mininuted)
Result
No Joint No. Detection Length Indication Location Indication Type Remark
Accepted / Rejected

Third Party NDT Contractor Contractor QA/QC PMC/PMT

Name

Signature

Date

QAF-043-Rev -C
Penetrant Test Report 24 of 26 Date: 27.06.2022
 PWHT Report

Project Title: PRID No:

Report No: RFI No: DWG/Line No: Date:

Plate or Pipe & Thickness

Job condition As welded API 5L X52 Size (inch) 8 6.35
Material (mm)
API-1104
Inspection code WPS No PWHT Method Equipment type
(clause No:)
Calibration Valid
Equipment Type Heating Range Equipment Calibration ID
Date
Heating Rate Cooling Rate (⁰C) Holding
Holding Time (h)
(⁰C/h) (⁰C/h) Temperature
Hardness Valule (V
Result
No Joint No. Remark
Accepted / Rejected
Base Metal Weld HAZ

Contractor Construction Contractor QA/QC PMC/PMT

Name

Signature

Date

QAF-044-Rev -C
PWHT Report 25 of 26 Date: 27.06.2022
 Hardness Test Report

Project Title: PRID No:

Report No: RFI No: DWG/Line No:

Equipment Type & ID: Refereance Standard: Material: Date:

Thk HAZ-L Weld HAZ-R

No Joint No Size Result
(mm) Required Actual Required Actual Required Actual

Contractor Construction Contractor QA/QC PMC/PMT

Name

Signature

Date

QAF-045-Rev -C
Hardness Test Report 26 of 26 Date: 27.06.2022