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WELDING AND

WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

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BLOCK 9 DEVELOPMENT PROJECT PHASE 1


EPCC OF CPF- OIL TREATMENT SYSTEM AND
AUXILIARY SYSTEMS PROJECT

WELDING AND WELDING CONSUMABLE


CONTROL CHECKLIST
Document No: BK91-1310-CPF-000-CNS-CHK-0001

12/10/2022

ISSUED FOR
0 22-09-2022 Li Liang Zhang Xiyong Xu shiyong Zeng Liang
CONSTRUCTION

REV. DESCRIPTION DATE PREP’D CHK’D REV’D APP’D

Template No.: BK91-1000-000-GEN-TMP-0011


Revision: 2
Date: 06.07.2021
WELDING AND
WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

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REV DATE REVISION DETAILS

0 22/09/2022 Issued for Construction

Template No.: BK91-1000-000-GEN-TMP-0011


Revision: 2
Date: 06.07.2021
WELDING AND
WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

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Contents
1.0 Scope ...................................................................................................................................... 4

2.0 Abbreviations/definitions ..................................................................................................... 4

3.0 References ............................................................................................................................. 5

4.0 Role and Responsibilities .................................................................................................... 5

5.0 Attachments ...........................................................................................................................6

5.1 Attachment 1: Welding Material Inspection Report ................................................................ 7


5.2 Attachment 2: Welding Material Request Form ......................................................................8
5.3 Attachment 3: Table for Drying Condition ...............................................................................9
5.4 Attachment 4: Daily Drying & Holding Control Sheet ........................................................... 10
5.5 Attachment 5: Welding Material Issue and Return Status ....................................................11

Template No.: BK91-1000-000-GEN-TMP-0011


Revision: 2
Date: 06.07.2021
WELDING AND
WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

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1.0 Scope
This checklist describes general requirements for the control of pipe and pipeline welding
materials such as welding electrodes, welding rods, welding consumables to be used for
EPCC OF CPF- OIL TREATMENT SYSTEM AND AUXILIARY SYSTEMS PROJECT.
Quality control activities of the subcontractors should be performed in accordance with this
CHECKLIST.

2.0 Abbreviations/definitions

COMPANY: Kuwait Energy Basra Limited (KEBL)

China Huanqiu Contracting & Engineering


PMC:
Co., Ltd. (HQC)

PMT Project Management Team

Consortium of China CAMC Engineering Co.,


CONTRACTOR: Ltd (CAMCE) and CNOOC Petrochemical
Engineering Co., Ltd (CNOOCPEC)

HSE: Health Safety & Environment

QA/QC: Quality Assurance/Quality Control

Quality Control Inspector of contractor and her


QCI:
sub

Assigned person who has sufficient knowledge


WELDING
of welding materials, WPS, base materials and
FOREMAN:
ISO drawings.

WPS: Welding Procedure Specification

WELDING
Assigned person who is fully responsible for
MATERIAL
welding material control of the Subcontractors.
CONTROLLER:

Template No.: BK91-1000-000-GEN-TMP-0011


Revision: 2
Date: 06.07.2021
WELDING AND
WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

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CONTROL Date of Issue 22/09/2022

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3.0 References

ASME Section II Specification for Welding Rods, Electrodes , and


Part C Filler Metals

ASME Section IX Welding and Brazing Qualifications

ASME B31.3 Process Piping

Pipeline Transportation Systems for Liquids and


ASME 31.4
Slurries

API 650 Welded Steel Tanks for Oil Storage

4.0 Role and Responsibilities


 Construction Superintendent and the Subcontractors
 The Construction Superintendent and the Subcontractors shall be responsible for
using the type, classification, size of welding filler materials specified in the applicable
WPS.
 Subcontractor
 The Subcontractor shall request Field QA/QC of PMC to perform receiving inspection
of welding materials with “Welding Material Inspection Report”.(Attachment 1)
 The Subcontractor has the overall responsibilities for the control of his Welding
Material Control Room
 The Subcontractor shall assign the Welding Material Controller to control the welding
materials. The Subcontractor is directly responsible for the Implementation of all
activities related to the storage and control of welding materials.
 QCI
 The QCI shall perform the receiving inspection of all welding materials to be used for
the Project materials.
 The QCI shall check and sign on the “Daily Drying & Holding Control Sheet”
(Attachment 4) in this checklist to verify the storage conditions and control system of
welding materials on a daily basis.
 Material Controller
 Prior to issuance of welding materials, the Welding Material Controller shall check the
“Welding Material Request Form” (WMRF) (Attachment 2) in this checklist.
 Welder

Template No.: BK91-1000-000-GEN-TMP-0011


Revision: 2
Date: 06.07.2021
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WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

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 The welder should carry with him WMRF all the time during welding works and return it
after completion of welding works at same day to the Welding Material Controller.

5.0 Attachments
 Attachment 1: Welding Material Inspection Report
 Attachment 2: Welding Material Request Form
 Attachment 3: Table for Drying Condition
 Attachment 4: Daily Drying & Holding Control Sheet
 Attachment 5: Welding Material Issue and Return Status

Template No.: BK91-1000-000-GEN-TMP-0011


Revision: 2
Date: 06.07.2021
WELDING AND
WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

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5.1 Attachment 1: Welding Material Inspection Report

Template No.: BK91-1000-000-GEN-TMP-0011


Revision: 2
Date: 06.07.2021
WELDING AND
WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

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5.2 Attachment 2: Welding Material Request Form

Template No.: BK91-1000-000-GEN-TMP-0011


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Date: 06.07.2021
WELDING AND
WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

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5.3 Attachment 3: Table for Drying Condition

Note:
 This drying condition of the table is recommend.
 All the drying condition shall conform to the description of Manufacturer of welding electrode

Template No.: BK91-1000-000-GEN-TMP-0011


Revision: 2
Date: 06.07.2021
WELDING AND
WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

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CONTROL Date of Issue 22/09/2022

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5.4 Attachment 4: Daily Drying & Holding Control Sheet

Template No.: BK91-1000-000-GEN-TMP-0011


Revision: 2
Date: 06.07.2021
WELDING AND
WELDING Doc. No. BK91-1310-CPF-000-CNS-CHK-0001

CONSUMABLE Revision 0

CONTROL Date of Issue 22/09/2022

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5.5 Attachment 5: Welding Material Issue and Return Status

Template No.: BK91-1000-000-GEN-TMP-0011


Revision: 2
Date: 06.07.2021

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