ENMAS EPC POWER PROJECTS LIMITED

CHENNAI - 600 008, INDIA.

QUALITY ASSURANCE PLAN

CUSTOMER : JEFFERSON ENTERPRISE ENERGY LLC., USA. JOB NO. : HC01S1
PROJECT : JEE PULP MILL COMPLEX & POWER PLANT UPGRADE, LUFKIN, USA. QAP NO. : EEPC/HC01S1/QAC/IC/0004
CONSULTANT : ---- REV. NO. : 04
COMPONENT : PIPINGS DATE : 05.05.2022
MANUFACTURER : M/s ROCKFORT METAL INDUSTRIES

REV. DATE DESCRIPTION REVISED BY PREPARED REVIEWED APPROVED

01 02.08.2022 PAINT SPECIFICATION UPDATED JPR NAME M.VENUGOPAL J.PAVUL RAJ B.K.SAHU
02 03.08.2022 SURFACE PREPARATION UPDATED JPR
SIGNATURE
03 25.08.2022 SL. No. 3.6.1, 3.6.2, 3.7.1 & 3.7.2 UPDATED JPR
04 10.10.2022 SL. No. 3.6.2 UPDATED JPR
DATE

ABBREVIATIONS:-
1 MANUFACTURER MFR MANUFACTURER
2 ENMAS EPC MT MAGNETIC PARTICAL TEST
3 THIRD PARTY/CUSTOMER MVR MATERIAL VERIFICATION REPORT
ASME AMERICAN SOCIETY OF MECHANICAL ENGINEERS NDT NON DESTRUCTIVE TEST
AI/IA AUTHORSISED INSPECTOR/INSPECTING AUTHORITY P PERFORM
AWS AMERICAN WELDING SOCIETY PO PURCHASE ORDER
CC COMPLIANCE CERTIFICATE PMI POSITIVE MATERIAL TESTING
DC DELIVERY CHALLAN PQR PROCEDURE QUALIFICATION RECORD
DFT DRY FILM THICKNESS QAP QUALITY ASSURANCE PLAN
DRG DRAWING R REVIEW
EP EDGE PREPARATION RT RADIOGRAPHY REPORT
FOT FIRST OF TRIAL R/W RANDOM WITNESS
FICN FINAL INSPECTION CLEARANCE NOTE TDC TECHNICAL DELIVERY CONDITION
H HOLD (MANDATORY CLEARANCE WITHOUT WHICH NO FURTHER OPERATION PERMITTED) TC TEST CERTIFICATE
HT HEAT TREATMENT UT ULTRASONIC TEST
HTR HYDRO TEST REPORT W WITNESS (TO BE INFORMED AND FURTHER OPERATION CAN CONTINUE)
IR INSPECTION REPORT WPQ WELDER PERFORMANCE QUALIFICATION
LS&CS LONG SEAM & CIRCULAR SEAM WPS WELDING PERFORMANCE SPECIFICATION
LPT LIQIUID PENTRANT TEST
 TYPE OF CHECK REFERENCE ACCEPTANCE FORMAT INSPECTION BY
SL.NO. OPERATION CHARACTERISTICS
& QUANTUM DOCUMENT NORM OF RECORD 1 2 3
1.0 Material Control
TC verification for
compliance to specification, T.C verification, DC, TC, TDC, ASME Sec Drawings, ASME Sec II
1.1 Raw Material inspection for pressure parts Dimension, Surface Dimension & MVR,TC P H R
II Part A Part A
Condition, Stamping / Visual – 100%
stenciling details
TDC (if any), ASME Sec Drawings, ASME Sec II
1.2 PMI Check (Alloy steel only) Alloy steel Verification Verification-100% PMI Report P W
II Part A Part A
Sizes, Specification & Dimension - 10%,
1.3 Raw Material inspection for Non pressure parts DC, TC if any Drawings MVR,TC P R
Grade Visual - 100%
2.0 Welding Control
Verification of applicable
2.1 Qualification of Welding procedure (WPS / PQR) Verification – 100% Drawings, ASME SEC IX Drawings, ASME SEC IX WPS, PQR P R R
WPS / Qualification
2.2 Review of Welder's certificate Validity check Verification – 100 % ASME SEC IX ASME WELDER TEST CERTIFICATE P R R
3.0 In process Control
3.1 Layout inspection for pipe with elbows Dimensions Dimensions – 100% Drawings Drawing IR P H
Dimension & Visual
3.2 Pipe, Fittings, Stubs, End cover machining Dimensions, Bevel Angle Drawings Drawings --- P --
–100%
3.3 NDT on Forged materials after machining Surface defects PT - 100% Drawings, ASME B31.1 Drawings, ASME Sec V NDT report P W
Fit-up of pipe to elbow, equal tee, unequal tee, Bevel angle, Root gap, Dimension &
3.4 Drawings Drawings IR P R/W R
concentric reducer, half coupling & other fittings Alignment Visual – 100%
Welding of pipe to elbow, equal tee, unequal tee, Weld profile, surface Dimension &
3.5 Drawings Drawings --- P -- R
concentric reducer, half coupling & other fittings defects Visual – 100%
3.6.1 NDT on butt joint (RT / UT) 100% FOR > 50NB
Weld Soundness 10% RT/UT & REMAINING
Drawings, ASME B31.1 Drawings, ASME Sec V NDT report P R R
3.6.2 NDT on butt joint FOR ≤ 50NB (RT / UT / MT / PT) JOINTS 100% MT/PT
04

3.7.1 NDT on branch weld (RT / UT) 100% FOR > 100NB
Weld Soundness Drawings, ASME B31.1 Drawings, ASME Sec V NDT report P R R 03
3.7.2 NDT on branch weld (MT / PT) 100% FOR ≤ 100NB

3.8 NDT on Socket weld Weld Soundness PT - 100% Drawings, ASME B31.1 Drawings, ASME Sec V NDT report P R R

4.0 Visual Inspection P W

5.0 Heat treatment (If required) Time / Temp. HT cycle Review of HT chart Drawings, ASME B31.1 Drawings, ASME B31.1 HT Chart P R
Overall Dimensions, Dimension &
6.0 Final Dimensional Inspection Drawings Drawings IR P H H
Surface Conditions Visual – 100%
Surface Condition & Visual 100 % &
7.0 Surface preparation & painting (Note 01) Drawings, PO Drawings, PO Painting Report P W
painting DFT Check
Review of Previous test
Verification – 100%
8.0 Final Inspection reports & stenciling Drawings, PO Drawings, PO FICN Report P H H
Visual -100 %
details, End cap fixing

Note: 01 PIPING OF WORKING TEMP <400°C - Blasting to SA 2.5 & Inorganic Zinc Rich Silicate - 75 Mic DFT - Grey colour 01

PIPING OF WORKING TEMP >400°C - Surface preparation to St 3 & Two coats of Heat Resistant Silicon Aluminium Paint (Sigmatherm 540) - 40 Mic TOTAL DFT - Aluminium colour 02