PROJECT NUMBER: C211034

Client Job Number VPC-C211034

INSPECTION AND TEST PLAN – FILTER SEPARATOR (FS)
Total Sheets 6
Document No. C211034 MO ME ITP 3001

Assam Gas Company Ltd.

Modification And Upgradation Of Two Metering Yards At

NTPS (Namrup) Metering Yard And Moran 'O' Point Metering Yard

A1 22-Apr-22 Issued for Internal Review RKP RZ MC

REV DATE DESCRIPTION PREP CHKD APPR

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 Modification And Upgradation Of Two Metering Yards At
NTPS (Namrup) Metering Yard And Moran 'O' Point Metering Yard

ABBREVIATIONS

CE Carbon Equivalent NPSH Net Positive Suction Head

DFT Dry Film Thicknesssss PO Purchase Order
Petroleum Explosive Safety
DPT Dye Penetrant Testing PESO
Organization
DHT De-hydrogen Heat Treatment PQR Procedure Qualification Record
Electronics Regional Test
ERTL PR Purchase Requisition
Laboratory
FCRI Fluid Control Research Institute PMI Positive Material Identification

HT Heat Treatment RT Radiography Testing

HIC Hydrogen Induced Cracking SSCC Sulphide Stress Corrosion Cracking

ITP Inspection and Test Plan TC Test Certificate

IP Ingress Protection TPI or TPIA Third Party Inspection Agency

IHT Intermediate Heat Treatment UT Ultrasonic Testing

IC Inspection Certificate VDR Vendor Data Requirement

IGC Inter Granular Corrosion WPS Welding Procedure Specification

MRT Mechanical Run Test WPQ Welders Performance Qualification

NDT Non-Destructive Testing MPT / MT Magnetic Particle Testing

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 Modification And Upgradation Of Two Metering Yards At
NTPS (Namrup) Metering Yard And Moran 'O' Point Metering Yard

1.0 SCOPE:
This Inspection and Test Plan covers the minimum testing requirements of FILTER SEPARATOR.

2.0 REFERENCE DOCUMENTS:

PO/PR/ Standards referred there in/ Job specifications /Approved documents.

2.0 INSPECTION AND TEST REQUIREMENTS:

QUANTUM SCOPE OF INSPECTION

SL.
STAGE/ ACTIVITY CHARACTERISTICS OF RECORD
NO. SUB
CHECK SUPPLIER TPIA
SUPPLIER
1.0 Procedures
Hydrostatic Test,
Heat Treatment, 100% Procedure
1.1 Documented Procedures ~ H R
NDT and other Documents
Procedures

Procedure W- New
1.2 WPS, PQR & WPQ Documented Procedures 100% Documents ~ H
R- Existing

2.0 Material Inspection (Raw Material / Bought Out Items)

Plates, Pipes, Tubes,
Chemical, Physical and other Mill Test
Forgings, Fittings,
2.1 properties as per purchase 100% H H R
Fasteners, Gaskets, Certificates
specification
etc.
Welding Chemical and Physical Properties as 100% Batch W R R
2.2
Consumables applicable Certificates
Manufacturer’s
Chemical and Physical Properties as specification /
2.3 Filter Elements 100% H H R
applicable, Arrangement, characteristics Tender
specification
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 Modification And Upgradation Of Two Metering Yards At
NTPS (Namrup) Metering Yard And Moran 'O' Point Metering Yard

QUANTUM SCOPE OF INSPECTION

SL.
STAGE/ ACTIVITY CHARACTERISTICS OF RECORD
NO. SUB
CHECK SUPPLIER TPIA
SUPPLIER
3.0 In-Process Inspection
Material Identification Review of Test Certificates,
for Pressure Material
Markings, Visual and Dimensional 100%
3.1 Parts Clearance ~ H H
inspection, identity co-relation &
(Plates, Pipes, Filter Record
Elements) Transfer of identification marks
Material Identification
for Pressure Material
Parts Review of Test Certificates, 100% Clearance
3.2 ~ H R
(Forgings, Fittings, Markings, identity co-relation
Fasteners, Gaskets, Record
etc.)
Non-Pressure Parts
Material Test
3.3 (Supports, Externals, Review of Test Certificates 100% ~ W R
Certificates
etc.)

NDT Report /
NDT of weld seam, as applicable 100% ~ W R
RT Films

NDT on knuckle portion after

100% NDT Report ~ W R
forming - inside & outside
Inspection of Formed HT Graph &
3.4 HT (as applicable) 100% ~ W R
Components record

Test coupon, if applicable 100% Test Report ~ W W

Visual & Dimensional Inspection
(Min. Thickness, Profile, Ovality 100% Test Report ~ H W
etc.)

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 Modification And Upgradation Of Two Metering Yards At
NTPS (Namrup) Metering Yard And Moran 'O' Point Metering Yard

QUANTUM SCOPE OF INSPECTION

SL.
STAGE/ ACTIVITY CHARACTERISTICS OF RECORD
NO. SUB
CHECK SUPPLIER TPIA
SUPPLIER
Visual & dimensional, Weld edge,
Inspection
root gap, offset, alignment, 100% ~ W R
Weld Edge & Set up Report
3.5 cleanliness etc.
of pressure parts
Inspection
NDT (as applicable) 100% ~ W R
Report
Visual, Inter-pass temperature, DPT Inspection
100% ~ W R
Intermediate as applicable Report
3.6
Inspection of Welds HT Graph &
Heat Treatment as applicable 100% ~ W R
record
Visual inspection for reinforcement, Inspection
100% ~ W R
Inspection of finished undercuts, surface defects, etc. Report
3.7
welds NDT Report
Non-Destructive Testing 100% ~ W R
/RT Films
Visual and
dimension check
Dimensions, Surface defects, Inspection
3.8 before 100% ~ H R
Completeness of equipment. Report
PWHT (as
applicable)
Pneumatic Test of Inspection
3.9 Leak Test 100% ~ H R
RF Pads Report
Each
component Inspection
3.10 PMI as applicable PMI H W R
& Report
weld
4.0 Final Inspection
Visual & Dimensional Dimensions, Surface defects,
Inspection
4.1 Inspection after Completeness of equipment, 100% ~ H W
Report
PWHT (if applicable) Hardness etc.
Inspection
4.2 Hydrostatic Test Leak Check 100% ~ H W
Report

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 Modification And Upgradation Of Two Metering Yards At
NTPS (Namrup) Metering Yard And Moran 'O' Point Metering Yard

QUANTUM SCOPE OF INSPECTION

SL.
STAGE/ ACTIVITY CHARACTERISTICS OF RECORD
NO. SUB
CHECK SUPPLIER TPIA
SUPPLIER
Visual inspection (after surface
Final painting,
preparation and final painting for Inspection
5.1 Marking etc. (As 100% ~ H R
workmanship, uniformity) DFT Report
applicable)
check
6.0 Documentation & IC
Documentation &
Review of Stage Inspection Reports / Test Manufacturer
6.1 Inspection Certificate 100% ~ H H
Reports & Issue of IC TC & IC
(IC)
Final data
Final Document Compilation of Inspection reports, folder /
6.2 100% ~ H H
submission drawings, etc. as per VDR / PR Completeness
certificate
Legend:
H - Hold (Do not proceed without approval),
P - Perform,
RW - Random Witness (As specified or 10% [min.1 no. of each size and type of Bulk item] ),
R - Review,
W - Witness (Give due notice, work may proceed after scheduled date).

NOTES (As applicable):

1. This document describes the generic test requirements. Any additional test or Inspection scope if specified in contract documents shall also be
applicable (unless otherwise agreed upon).
2. Acceptance Norms for all the activities shall be as per PO/PR/STANDARDS referred there in /Job Specification /Approved Documents.

Name / Sign / Stamp Name / Sign / Stamp Name / Sign / Stamp

Prepared By (Vendor’s QC Dept.) Checked By (Vendor’s QC HOD) Approved By (Client/PMC)

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