Quality Assurance and Control

KIRLOSKAR PNEUMATIC CO. LTD.

A Kirloskar Group Company

INSPECTION TEST PLAN

Electric Motor Driven Hydraulic Booster compressor package

CUSTOMER.........................................: M/s. Hindustan Petroleum Corporation Limited.
PO NO….............................................: LAB/3517868/02, Dated : 24th Nov 2023.
QAP No......................................………. : PGS/B6019/ITP Rev.0
KPCL Proj no.............................…….: B6019
QUANTITY.......................................... : 14 Nos
A
C ( 1 ) INSPECTION - BY CUSTOMER / CONSULTANT / THIRD PARTY
T
I ( 2 ) CERTIFICATES / DOCUMENTS REVIEW-BY CUSTOMER / CONSULTANT / THIRD PARTY
V
I
( 3 ) INSPECTION - BY KPCL
T
Y
( 4 ) CERTIFICATES / DOCUMENTS TO BE SUBMITTED BY KPCL / SUB-VENDOR
1 HYDRAULIC INTENSIFIER
1.1 -- R R Y Material test certificate/COC as per manufacturers standard
1.2 -- R R Y Nitrogen Gas Test certificate/Report of cylinders
2 MOTOR
2.1 -- R R Y Routine test certificate
3 OIL HEAT EXCHANGER
3.1 -- R R Y Material test certificate as per manufacturers standard
3.2 -- R R Y Dimensional and visual inspection report as per drawing
3.3 -- R R Y Hydrostatic test of oil exchanger
3.4 -- R R Y Final Painting Report
4 CONTROL PANEL
4.1 -- R R Y Inspection report / Test certificate
5 CO2 FLOODING SYSTEM
5.1 -- R R Y Hydrotest reports for cylinders
6 INSTRUMENTATION
Calibrations/functional test certificates/COC :- Pressure transmitter, Pressure gauge, Temperature Element, Temperature Gauges, Gas
6.1 -- R R Y
detector, Flame detector, Mass flow meter ,SRV . (Statutory certificates as applicable i.e.DGMS/CCOE/CMRI/ATEX as applicable/available)
7 PACKAGING AT KPCL WORKS
7.1 --- R W Y Assembly check as per P& ID for component being assembled at KPCL shop
7.2 W --- W Y Mechanical string test of package at KPCL shop For 1 Hour
8 W --- W Y FIELD TRIAL/ PACKAGE PERFORMANCE TEST AT SITE AT GUARANTEED PARAMETERS
LEGENDS : W = WITNESS, R = REVIEW OF DOCUMENTS, Y = DOC. SUBMISSION BY KPCL / SUB-VENDOR

Prepared By APPROVED BY
M/S KIRLOSKAR PNEUMATIC CO. LTD

-Inspecvtion test plan shall be as per Typecical QAP mentioned in

Technical volume II.

F/PRJ/QAD/05 Rev.no.o
Inspection Test plan B6019 Date 25/01/18:Format