PROJECT

P1066
CLIENT: NO.

CONTRACT FOR SITE CIVIL

APPROVED PROJECT CONSTRUCTION AND/OR MECHANICAL
TITLE INSTALLATIONS WORKS IN LEKKI FREE
TRADE ZONE, NIGERIA
PMC:
LOCATION LEKKI FREE TRADE ZONE, NIGERIA

APPROVED DOC NO. P1066-CTD-QAC-ITP-002

INSPECTION & TEST PLAN FOR
DOC TITLE. FABRICATION & ERECTION OF
STRUCTURAL STEEL WORK
CONTRACTOR:
REV. NO: B
NO. OF
1 of 4
SHEETS:

By Rama Rao Putta at 3:39 pm, Sep 09, 2017

By HARIHARANC at 2:35 pm, Sep 09, 2017

DOCUMENT NUMBER: P1066-CTD-QAC-ITP-002

DOCUMENT TITLE: INSPECTION & TEST PLAN FOR FABRICATION
& ERECTION OF STRUCTURAL STEEL WORK

REVISION

B 27-08-17 Revised MRT MKU TRS

A 09-08-17 Initial Issue MRT MKU TRS

Rev No. Date Descriptions Prepared By Reviewed By Approved By

 DANGOTE OIL REFINERY PROJECT, NIGERIA

Project No:- 1066

INSPECTION & TEST PLAN FOR FABRICATION AND ERECTION OF STRUCTURAL STEEL WORKS

Document No: P1066-CTD-QAC-ITP-002 Rev.: B

INSPECTION CODES: CTD: Chemie-Tech , AIA: Authorized Inspection Agency, R: Document / Report Review, S: Surveillance, RR: Random Review, H: Hold Point,
W: Witness Point, P: Prepare/Perform, RA: Review & Approval, RW: Random Witness, I: Inspection/Test, M: Monitor.

INTERVENTION
INSPECTION / TEST Type & Extent
Item Control Activity Reference document Record POINTS
REQUIREMENTS of Check
CTD EIL/Client
1.0 PRE-FABRICATION ACTIVITIES
1.1 Approval of Drawings , Review/Approval of relevant 100% Specification for AFC Drawings/
NDT & Testing drawings & Procedures structural steel A545- Approved P
Procedures if any 6-68-0006,Rev.0/MR/ Procedures RA
Datasheet
1.2 Incoming material Dimensional & Physical 100% PO/ Specification for IRN,IR/MTCs
Inspection verification , documents review structural steel A545- Inspection P R
6-68-0006,Rev.0/MR/ Reports
Datasheet/ AFC
Drawings
1.3 Review of Calibration Calibration check of Manufacturer Manufacturer
of Instruments/testing instruments/testing equipments 100% calibration calibration P R
equipments certificates certificates
1.4 Welding Review of MTCs & test reports 100% Inspection P R
electrodes/filler wire of electrode’s qualification PO, Datasheet reports/MTCs
approval/qualification
1.4 WPS/PQR Review of welding procedures 100% ASME IX/API 650 WPS/PQR P R

1.5 Layout Checking Physical verification, layout AFC Drawings Inspection P S/R
check Reports
2.0 FABRICATION ACTIVITIES

Page 2 of 4
 DANGOTE OIL REFINERY PROJECT, NIGERIA

Project No:- 1066

INSPECTION & TEST PLAN FOR FABRICATION AND ERECTION OF STRUCTURAL STEEL WORKS

Document No: P1066-CTD-QAC-ITP-002 Rev.: B

INSPECTION CODES: CTD: Chemie-Tech , AIA: Authorized Inspection Agency, R: Document / Report Review, S: Surveillance, RR: Random Review, H: Hold Point,
W: Witness Point, P: Prepare/Perform, RA: Review & Approval, RW: Random Witness, I: Inspection/Test, M: Monitor.

INTERVENTION
INSPECTION / TEST Type & Extent
Item Control Activity Reference document Record POINTS
REQUIREMENTS of Check
CTD EIL/Client
2.1 Check straightness & Correctness & dimension check Inspection
non-warping of 100% AFC Drawings reports P S/R
members
2.2 Dimensional & fit-up Correctness & dimension check 100% AFC drawings Inspection P S/R
checks including Reports
provision of slopes for
deflection wherever
required
2.3 Visual Check for Weld soundness 100% API 650/ASME IX Inspection P S/R
welding Reports
2.4 Surface Preparation & Surface preparation &
Painting application of primer, 100% Approved Painting Painitng Reports P S/R
application of specified paint, Procedure
painting thickness
3.0 FIELD ERECTION ACTIVITIES
3.1 Lifting arrangement
including test Review of certificates for lifting 100% Manufacturer’s Certificates of P S/R
certificates of lifting tools & tackles certificates Lifting tool &
Tackles tackles
3.2 Correctness of
Location, Orientation Correctness & Dimensional 100% AFC Drawings - P S
of bracing, Lugs, check
Alignment & levels

Page 3 of 4
 DANGOTE OIL REFINERY PROJECT, NIGERIA

Project No:- 1066

INSPECTION & TEST PLAN FOR FABRICATION AND ERECTION OF STRUCTURAL STEEL WORKS

Document No: P1066-CTD-QAC-ITP-002 Rev.: B

INSPECTION CODES: CTD: Chemie-Tech , AIA: Authorized Inspection Agency, R: Document / Report Review, S: Surveillance, RR: Random Review, H: Hold Point,
W: Witness Point, P: Prepare/Perform, RA: Review & Approval, RW: Random Witness, I: Inspection/Test, M: Monitor.

INTERVENTION
INSPECTION / TEST Type & Extent
Item Control Activity Reference document Record POINTS
REQUIREMENTS of Check
CTD EIL/Client
3.3 Field Welding Visual check for weld soundness 100% ASME IX/API 650 Inspection P S/R
Reports
3.4 Surface Preparation & Surface preparation & Specification for
Painting application of primer, 100% structural steel A545- Painitng Reports P S/R
application of specified paint, 6-68-0006,Rev.0/
painting thickness Approved Painting
Procedure
3.5 Preparation of As built Review/Approval of As built 100% Specification for As built Drawings P A
drawings drawings structural steel A545-
6-68-0006,Rev.0/AFC
Drawings
4.0 FINAL DOCUMENTATION
4.1 Review Test & Review of all relevant AFC Drawings/API MTCs, Inspection
Inspection Documents Documents 100% 650/ Specification for Reports, As-built P H
structural steel A545- drawings
6-68-0006,Rev.0

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