Department Document No.

Engineering & Asset SGE/RIL/WO/MECH/0202

Integrity
{put here SGE Company logo}
Author’s Organization Validation : 2 years

Quality, Inspection &

Recertification Expired Date : {23-06-1924}

QALITY ASSURANCE
INSPECTION AND TEST PLAN
PIPING FABRICATION & INSTALLATION

Approval Sheet
Name Title Date Signature
Engineering & Asset Integrity Manager
Head of Facility Engineering
Head of Quallity, Inspection & Re-certification
Lead of Field Engineering

DOCUMENT CLASS: I

Revision Status
Prepare
Rev Issue Date Checked Approved Issue Purpose Owner Signature
d
A dd-mmm- NS AA DM Issue for Review
{SGE LOGO HERE } QAP / ITP - Piping Fabrication and Installation {CLIENT LOGO HERE }

yyyy
dd-mmm-
0 NS AA DM Issue for Approval
yyyy

Review and Endorsement Record

This document has been reviewed and endorsed by:

Name Title Date Signature

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Review and Endorsement Record

Document Number : {put here doc no like SGE/RIL/WO/MECH/0202}

Document Title : ITP Piping Fabrication and Installation

Revision : R0

Page Date Revise Reviewer

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Table of Contents

1. Purpose..........................................................................................................................................................5
2. Scope..............................................................................................................................................................5
3. Reference.......................................................................................................................................................5
4. Definition........................................................................................................................................................5
5. Abbreviation...................................................................................................................................................6
6. Legend............................................................................................................................................................6
7. Appendix........................................................................................................................................................7

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1. Purpose
This inspection and test plan is intended to be used as a guide to control all work
steps in term of and inspection on piping fabrication at workshop and piping
instalation at Company site location. Assure that all inspection is performed
according to the approved documents and for acceptance criteria. Ensure that all
parties involved have clear responsibility for all work steps.

2. Scope
This document covers all works step of inspection and testing on piping fabrication at
workshop and piping installation at Company site location for new piping spool, to
repair the existing piping system in Company facility, performed by Technical
Maintenance (TM) team or Contractor (CTR) at workshop and site location.

The material scope in this ITP covers material carbon steel only.

All specific NDT procedures such as RT Procedure, UT Procedure shall be prepared

by NDT Company and approved by NDT Level III personal.

When any utility engaged with Company Bussines has their own ITP and/or
procedures, it shall be submitted to company for review and approval prior used.

3. Reference
a. ASME B31.3 Process Piping.
b. ASME Code Section II Part A Ferrous Material Specification.
c. ASME Code Section V Nondestructive Testing Qualification.
d. ASME Code Section IX Welding and Welder Qualification.
e. Project Procedures:
i. Insulation Procedure.
ii. Guideline for Lifting/Crane Operation Management System.
iii. General Piping Fabrication and Installation Procedure
iv. Joint Integrity Testing Procedure.
v. Non Conformance Procedure.
vi. Post Weld Heat Treatment Procedure.
vii. General Piping NDT Procedure.
viii. Piping Pressure Testing Procedure.
ix. Company Specification for Protection Coatings.
x. Company Specification for Handhover System & Certification
Manual.
xi. Company Specification for Protective Coating.
xii. WPS/PQR

4. Definition
a. CTR shall mean a Contractor which is awarded the contract by Company.
b. NDT shall mean Non Destructive Testing (RT, UT, MPI, DPT)
c. TM shall mean Technical Maintenance, a department within Company who
responsible for doing maintenance of Company facility.

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5. Abbreviation
a. AFC : Approved for Construction
b. ASME : American Society Mechanical Engineer
c. ASTM : American Standard Testing Material
d. COM : Company’s Commissionning Department
e. CTR : Contractor
f. DPT : Dye Penetrant Testing
g. MPI : Magnetic Particle Identification
h. NACE : National American Corrosion Engineer
i. OPS : Company’s Operation Department
j. PMI : Positive Material Identification
k. PQR : Procedure Qualification Record
l. QA/QC : Company’s Quality Assurance / Quality Control Department
m. RT : Radiography Testing
n. TM : Company’s Technical Maintenance Department
o. UT : Ultrasonic Testing
p. WPS : Welding Procedure Specification

6. Legend
a. H (Hold Point)
Work shall not be proceed without formal notification from the assigned
Quality Representative from Company. A signature signifying involvement of
the assigned Quality representative is required on the referenced Quality
Record

b. W (Witness)
Personnel doing the work shall notify assigned Quality Representative from
Company when the work is to be performed so that witnessing activities could
take place. Work does not stop if signed Quality Representative is not
present. A signature signifying involvement of the assigned quality
representative is required on referenced Qaulity record.

c. M (Monitoring)
Verifying work and testing activities on an ongoing basis as deemed
necessary, also known as patrol inspection or spot check.

d. R (Review)
Review of document such as procedure, drawing inspection and testing
records etc, at a direction of Company.

e. P (Perform)
Perform or provide or prepare or execute the inspection point

f. A (Approved)
Defined as acceptance/approving of an plan or action after review or confirm
documents.

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7. Appendix
No Doc No Description
a. Cutting Report
b. Dimensional Report
c. Flange Joint Report
d. Inspection Release Notice (IRN)
e. Insulation Report
f. Material Certificate Register
g. Material Receiving Report
h. NDT MPI Report
i. NDT RT Report
j. NDT UT Report
k. NDT DPT Report
l. Non Conformance Report
m. Painting Report
n. Pad Pneumatic Report
o. PWHT Report
p. Torque Wrench Report
q. Traceability Report
r. Visual Report
s. Welder Certificate Register
t. Welding Report
u. WPS/PQR Register
v Blasting Report
w AS1 Final Paint Completion
x JI1 Joint Integrity Certificate
y MP1 Piping Completion
z MW1 Welding Completion Summary
aa PL1 Punch List
ab SL1 System Leak Or Service Test

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Legend :
INSPECTION TEST PLAN M : Monitor P : Perform
{put company logo}
PIPING FABRICATION A : Approve R : Review
Doc. No. : {put here doc no} W : Witness H : Hold Point

Level Inspection Remark

No Work Activities Reference Document Verified Documents Acceptance Criteria
CTR QA/QC COM OPS

1 DOCUMENT REVIEW AND APPROVAL

1.1 Shop Drawing  AFC Drawing  Approval Drawing  Isometric Drawing P R/A

 Fabrication Procedure;
1.2 Fabrication Procedure  Fabrication Procedure  Relevant specification P R/A
 Code/Standard
 Piping Pressure Testing
 Piping Pressure Testing  Piping Pressure Testing
1.3 Pressure Testing Procedure Procedure; P R/A
Procedure Procedure
 ASME B31.3 Par.345.1
 ASME B31.3
 ASME Sec IX  ASME Sec. IX, Art-2
1.4 WPS/PQR  WPS/PQR Register P R/A
 Migas Regulation  ASME B31.3, P.328.2
84.K/38/DJM/1998
 ASME B31.3
Welder Performance  ASME Sec IX  Welder Certificate  ASME Sec. IX, Art-3
1.5 P R/A
Qualification Test  Migas Regulation Register  ASME B31.3, P.328.2
84.K/38/DJM/1998
 ASME Section V
 ASME B31.3  Approval General  ASME B31.3; Table
1.6 NDT Procedure P R/A
 General Piping NDT Piping NDT Procedure 341.3.2
Procedure
 ASNT-TC-1A
1.7 NDT Personal Certificate  Personal Certificate  ASME Sec. V, P R/A
 ASME Secton V
 Lifting Operation  Lifting Operation
1.8 Lifting Plan/Procedure P R/A
Management System Management System
 Specification for -  Specification for
1.9 Painting Procedure P R/A
Protection Coatings Protection Coatings

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INSPECTION TEST PLAN M : Monitor P : Perform
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PIPING FABRICATION A : Approve R : Review
Doc. No. : {put here doc no} W : Witness H : Hold Point

Level Inspection Remark

No Work Activities Reference Document Verified Documents Acceptance Criteria
CTR QA/QC COM OPS

1.10 Insulation Procedure Insulation Procedure Approval Procedure Insulation Procedure P R/A

1.11 PWHT Procedure PWHT Procedure Approval Procedure PWHT Procedure P R/A

Non Conformance Non Conformance

1.12 Non Conformance Procedure Approval Procedure P R/A
Procedure Procedure
Pad Pnenumatic Testing Piping Pressure Testing Piping Pressure Testing
1.13 Approval Procedure P R/A
Procedure Procedure Procedure
Handover System & Certification Handover System & Handover System &
1.14 Approval Procedure P R/A
Manual Certification Manual Certification Manual

2 MATERIAL
 Data Sheet;
 Material Certificate
2.1 Review Material Certificate  Material Certificate  Drawing; P R
Register
 ASTM Material.
Material Inspection &  Material Receiving
2.2  Material Specification;  ASME B31.3 Par-323.1 P W
Verification Report

3 FABRICATION

3.1 Marking and cutting  AFC Drawing Cutting Report AFC Drawing, P M

 AFC Drawing  AFC Drawing,

3.2 Bending or Forming (if any) Dimensional Report P M
 ASME B31.3  ASME B31.3 Par.332.1
 Approved WPS  Approved WPS;
3.3 Surface Preparation and Fit-Up Welding Report P M
 ASME B31.3  ASME B31.3,Par.328.4

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Level Inspection Remark

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CTR QA/QC COM OPS

 Approved WPS  Approved WPS;

3.4 Check qualified welder / operator Welding Report P M
 ASME Sec. IX  ASME Sec IX, Artikel-3
 Approved WPS  Approved WPS;
3.5 Pre-heating / interpass temp. Welding Report P M
 ASME B31.3  ASME B31.3, T.330.1.1
Welding position / Parameter  Approved WPS  Approved WPS;
3.6 Welding Report P M
Check  ASME B31.3  ASMEB31.3,Par.330.1
4 VISUAL INSPECTION / DIMENSIONAL CHECK

 Piping Fabrication
4.1 Weld visual check Visual Report  ASME B31.3 T.341.3.2 P W
 ASME B31.3
Temporary Attachment (tack  Piping Fabrication  Visual Report;
4.2  ASME B31.3 T.341.3.2 P W
weld)  ASME B31.3  NDT Report
 Approved Drawing
4.3 Identification Weld  Traceability Report  ASME B31.3 T.341.3.2 P W
 ASME B31.3
PWHT, include hardness test, (if  PWHT Procedure  PWHT Procedure
4.4  PWHT Report P W
any)  ASME B31.3  ASME B31.3 Par.331.1
5 NDT
 RT Procedure;
5.1 Radiography Test  NDT Requirement Proc  RT Report  ASME B31.3, T.341.3.2 P W
 ASME Sec V Article 2
 DPT Procedure Agency
5.2 Dye Penetrant Test  NDT Requirement Proc  DPT Report  ASME B31.3, T.341.3.2 P W
 ASME Sec V Article 6
 MPI Procedure Agency:
5.3 Magnetic Particle Test (if any)  MPI Report  ASME B31.3, T.341.3.2 P W
 NDT Requirement Proc

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PIPING FABRICATION A : Approve R : Review
Doc. No. : {put here doc no} W : Witness H : Hold Point

Level Inspection Remark

No Work Activities Reference Document Verified Documents Acceptance Criteria
CTR QA/QC COM OPS

 ASME Sec V Article 7

 UT Procedure Agency:
5.4 Ultrasonic Test (if any)  NDT Requirement Proc  UT Report  ASME B31.3, T.341.3.2 P W
 ASME Sec V Article 5
 General Piping NDT  Welding Completion  General Piping NDT
5.5 NDT Clearance P R
Procedure Summary (MW1) Procedure

6 Pressure Testing
 Piping Pressure Testing  Piping Pressure Testing
 Piping Completion
6.1 Hydro Pressure Testing Procedure. Procedure P H
(MP1)
 ASME B31.3  ASME B31.3 Par.345.4
 Piping Pressure Testing  Piping Pressure testing
 Piping Completion
6.2 Pneumatic Pressure Testing Procedure Procedure P H
(MP1)
 ASME B31.3  ASME B31.3 Par.345.5
 Piping Pressure Testing  Piping Pressure Testing
6.3 Pad Pneumatic Testing  Pad Pneumatic Report P H
Procedure Procedure;

7 PAINTING

 Specification for  Specification for

7.1 Blasting  Blasting Report P W
Protection Coatings Protection Coatings
Visual inspection of surface  Specification for  Specification for
7.2  Painting Report P W
preparation Protection Coatings Protection Coatings
 Painting Report
 Specification for  Specification for
7.3 Dry film thickness check  Final Paint Completion P W
Protection Coatings Protection Coatings
(AS1)
Adhesion Test (Cross Cut and/or  Specification for  Painting Report  Specification for
7.4 P W
Pull Test) Protection Coatings  Final Paint Completion Protection Coatings
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Level Inspection Remark

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CTR QA/QC COM OPS

(AS1)
8 COATING & WRAPPING

 Specification for  Specification for

8.1 Blasting  Blasting Report P W
Protection Coatings Protection Coatings
Visual inspection of surface  Specification for  Specification for
8.2  Report P W
preparation Protection Coatings Protection Coatings
 Specification for  Report  Specification for
8.3 Coating thickness check P W
Protection Coatings  Final Completion Protection Coatings
Adhesion Test (Cross Cut and/or  Specification for  Coating Report  Specification for
8.4 P W
Pull Test) Protection Coatings  Final Completion Protection Coatings

8 HANDOVER

Non Conformance
8.1 NCR (Non Conformance Report) NCR NCR Close P A
Procedure

8.2 Punch List Fabrication Procedure Punc List (PL1) Punch List Close P A

Final Inspection prior delivery/  Handover System &

8.3
shipment Certification Manual
IRN  Complete Testing Report P A

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PIPING INSTALLATION A : Approve R : Review
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Level Inspection
No Work Activities Reference Document Verified Documents Acceptance Criteria Remark
CTR QA/QC COM OPS

1 DOCUMENT REVIEW

Material/Equipment
1.1 Certificates Certificate  Certificates P R - -
Certificate/Calibration

1.2 Installation Procedure Installation Procedure Approval Procedure  Approved Procedure P R R R

 Piping Pressure Testing  Approved Procedure

1.3 Pressure Testing Procedure Approval Procedure P R R R
Procedure  ASME B 31.3
1.4 Drawings AFC Drawings Approval Drawing  AFC Drawing P R R R

 Joint Integrity Testing  Joint Integrity Testing

1.5 Joint Integrity Testing Procedure Approval Procedure P R R R
Procedure Procedure
1.6 Insulation Procedure Insulation Procedure Approval Procedure Insulation Procedure P R R R

 Handover System &  Handover System &

1.7 Handover Certificate Package Approval Procedure P R R R
Certification Manual Certification Manual
Procedure
2 INSTALLATION PROCESS

Visual Dimensional Alignment  AFC Drawing  AFC Drawing/

2.1  Visual Report P W - -
Spool Check  Installation Procedures  Installation Procedures
 Joint Integrity Testing  Joint Intergrity Testing
 Flange Joint Report
2.2 Bolting Check for flange connection Procedue Procedue P W R -
 Torque Wrench Report
 ASME B31.3  ASME B 31.3

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PIPING INSTALLATION A : Approve R : Review
Doc. No. : {put here doc no} W : Witness H : Hold Point

Level Inspection
No Work Activities Reference Document Verified Documents Acceptance Criteria Remark
CTR QA/QC COM OPS

3 COMMISSIONING AND TESTING

 Joint Integrity Certificate

3.1 Joint Inspection  AFC Drawing AFC Drawing P W W W
(JI1)
 Joint Integrity Testing
 Drawing/Installation
3.2 Re – Instatement Procedure Visual Report P W W W
Procedures
 Installation Procedure
 Joint Integrity Testing  System Leak or Service  Joint Integrity Testing
3.3 Leak test P W W R
Procedure Test (SL1) Procedure
 Joint Integrity Testing  Joint Integrity Certificate  Joint Integrity Testing
3.4 Service test P W W R
Procedure (JI1) Procedure
4 PAINTING
 Painting Report
 Specification for  Specification for
4.1 Cleaning Power tools (SP – 6)  Final Paint Completion P M R R
Protection Coatings Protection Coatings
(AS1)
 Painting Report
 Specification for  Specification for
4.2 Painting/Touch Up Painting  Final Paint Completion P M R R
Protection Coatings Protection Coatings
(AS1)
5 INSULATION
Aplication of Insulation
 Insulation Procedure  Insulation Procedure
5.1 (Basic Application and Beizona Insulation Report P M R R
 NACE  NACE
Application)
Final check
 Insulation Procedure  Insulation Procedure
5.2 (thickness, cover/clamp, condition Insulation Report P W R R
 NACE  NACE
after installation)

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PIPING INSTALLATION A : Approve R : Review
Doc. No. : {put here doc no} W : Witness H : Hold Point

Level Inspection
No Work Activities Reference Document Verified Documents Acceptance Criteria Remark
CTR QA/QC COM OPS

6 HANDOVER
Non Conformance
6.1 NCR (Non Conformance Report) NCR NCR Close P A R R
Procedure

6.2 Punch List  Installation Procedure. Punch List (PL1) Punch List Closed P W W R

 Repair Record Document  Approved As Built

6.3 As Built Drawing & Dossier As built Drawing P R/A A A
Procedure Drawing
 Repair Record Document
6.4 Handover Process Repair Dosier  Approved Repair Dossier P R/A A A
Procedure

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