1+13

UPPER ZAKUM 750

ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 1 of 13

UPPER ZAKUM 750

ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

CONTRACT No. : CT750 UZ110110

PETROFAC JOB No.: PE-103

INSPECTION AND TEST PLAN FOR INSULATION WORK

SUBCON. Document. No.  DES-1358‐ITP‐012  Document Rev.  C 

SUBCON. No.  SUBCON. NAME  SUBCONTRACT TITLE 

04‐001  Descon Engineering  STR,  Mechanical  &  Piping  Works  for  all 

Islands  

REVIEW CODE  1  2  3  4  5 
Legend:
1. Approved; 2. Approved With Comments; 3. Reviewed With Comments, Correct & Re-Submit;
4. Information Only, Review Not Required; 5. Rejected
Name:   Signature: Date: 

By R. Nakkeeran at 10:38 am, Oct 11, 2016

C 02-Oct-2016 ISSUED FOR APPROVAL MAB NA NA

B 10-AUG-2016 COMMENTS INCORPORATED MAB NA SH

A 19-JUL-2016 ISSUED FOR REVIEW MAB NA SH

PROJ.
REV. DATE DESCRIPTION PRPD CHKD APPD
APPD
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 2 of 13

TABULATION OF REVISED SECTIONS / PAGES

REV PAGE DESCRIPTION

A Initial Review

B Comments Incorporated

C Issued for approval

TABULATION OF HOLDS

PAGE / SECTION DESCRIPTION OF HOLD

None
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 3 of 13

TABLE OF CONTENTS 

1. LIST OF VERIFYING DOCUMENTS ……………………………………………………………………………………. 4 

2. DEFINITIONS ………………………………………………………………………………………………………………….. 4 

3. ABBREVIATIONS …………………………………………………………………………………………………………….. 4 

4. REFERENCE DOCUMENTS ………………………………………………………………………………………………. 5 

5. EXECUTION STEP ……………………………………………………………………………………………………………. 6 
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 4 of 13

1. LIST OF VERIFYING DOCUMENTS (ITRS)

P7512-V-0301-X-I Hot Insulation Application Report

ITR Copy not attached
P7512-V-0302A-I Final Insulation Inspection Report

2. DEFINITIONS

PROJECT : UZ 750 Upper Zakum Islands Surface Facilities (EPC - 2)

COMPANY : Zakum Development Company (ZADCO)
CONTRACTOR : Petrofac Emirates & DSME
SUB-CONTRACTOR : Descon Engineering

3. ABBREVATIONS

GA : General Arrangement
CRA : Corrosion resistance alloy
MIR : Material Inspection Report
IFC : Issued For Construction
ITP : Inspection and Test Plan
MOM : Minutes of Meeting
MTC : Material Test Certificate
NCR : Non Conformance Report
NDT : Non Destructive Testing
PO : Purchase Order
QA : Quality Assurance
QC : Quality Control
RFI : Request for Inspection
TPIA : Third Party Inspection Agency
FEDC : Field Engineering & Document Control
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 5 of 13

4. REFERENCE DOCUMENTS

The following documents are used as source of reference and may be read in
conjunction with the procedure.

P7512-TS-2000-Y-0003 Coating and Lining Specification

P7512-TS-2000-W-0002
P7512-TS-2000-Y-0003
P7512-PD-2000-Q-0038
Repeated 2 times?
P7512-04-001-YS-MTS-0001
Thermal and Acoustical Insulation specifications
PED Coating and Lining Specifications
PED Inspection and Test Plan for Hot Insulation
MS for Surface preparation, painting, and Holiday test
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 6 of 13

P1358 for UZ750?

DESCON Document No: P1358-ITP-012 Revision: C Date:02-Oct-2016
Project Title:Upper Zakum-Islands Surface Facilities Project-EPC-2
Project / Order No:P7512 Sub-order / Sub-contract No:TBA Requisition No:TBA
Activity / Item Covered: INSPECTION AND TEST PLAN FOR INSULATION WORK Tag No(s):TBA

Vendor / Contractor name:Consortium of Petrofac Emirates LLC and Daewoo Shipbuilding and Marine Engineering H : Hold Point
Co. Ltd. (*) QC
Sub- Vendor / Sub-Contractor name:Descon Engineering SURVEILLANCE W : Witness Inspection
POINTS
Vendor / Contractor QA/QC Manager:Nadir Abbas S : Operation Surveillance

QC Responsible on the implementation of this ITP: QC Team A : Approval Required

R : Review of Documentation

EXECUTION STEP

Verifying Person SURVEILLANCE POINTS (*) Accept

Quality Control Reference Characteristics to be verified/ Contractor QC Comment
Item Acceptance Criteria document/ responsible for ance
Activity document frequency Procedure (s)
Record the inspection DES PED TPIA ZADCO Status

Review & Verification   of 
Project 
validity of Calibration Certificate 
Specifications  MS For
Control  of  with reference to instrument  In accordance with   Valid calibration  Insulation 
P7512‐TS‐2000‐ Insulation Work
Inspection test   serial number / identification  approved calibration of  certificate  Supervisor 
1 W‐0002,   H A R
and  measuring  number.  measurement and  test   Good  working Piping/Insulation 
equipment  clause 18.4
Manufacturer’s  equipment procedure 
P7512-04-001- condition Inspector 
Verify Condition of test  YS-MTS-0002
data sheet
equipment 

Remove TPI column if not

applicable (Typ)
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 7 of 13

Person SURVEILLANCE POINTS (*) Accept

Quality Control Reference Characteristics to be verified/ Contractor QC Verifying Comment
Item Acceptance Criteria responsible for ance
Activity document frequency Procedure document/Record (s)
the inspection DES PED TPIA ZADCO Status

 Company 
specification 
 Approved 
Z0‐TS‐Y‐03010 
QCP/Hot, Cold & 
& Z0‐TS‐Y‐  Insulation Drawings. 
PP Insulation 
03020    Manufacturer's Compatibility   Documents shall be    Document 
Approval  of  application   Piping/Insulati
2  Project  Certificates and Application  approved for  control and  H A R
documents  manual  on Inspector 
Specifications  Procedure from  construction or  approval 
 MS For Insulation 
P7512‐TS‐ Manufacturer  implementation  procedure 
Work 
2000‐W‐0002,  
 Insulation 
clause 18.2 Insulation  P7512‐04‐001‐
YS‐MTS‐0002 
Manufacturer’ Applicator
s Documents  Qualification
Records
 Company 
specification 
Z0‐TS‐Y‐03010   Correct Type and Brand 
& Z0‐TS‐Y‐ Name. 
 MS For Insulation   MAR for 
Approval of  03020    Density as Specified.   Piping/Insulati
3  Conformance to  Work  Insulation  H A A
Insulation Material   Project   Product Batch number.  on Inspector 
Requirements   P7512‐04‐001‐ Material. 
Specifications   Material Certificate. 
YS‐MTS‐0002 
P7512‐TS‐  Shelf Life. 
2000‐W‐0002,  
 Manufacturer’
s data sheet 
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 8 of 13

Quality Control Reference Characteristics to be verified/ Contractor QC Verifying Person SURVEILLANCE POINTS (*) Accept Comment
Item Acceptance Criteria
Activity document frequency Procedure document/Record responsible for ance (s)
DES PED TPIA ZADCO
the inspection Status

 Comply with 
Material Receiving   MAR for   MS for insulation   Piping/Insulati
3.1 Manufacturer’s Data   Material test  H W S
Inspection  Insulation   Material Test Certificates  work and P7512‐ on Inspector 
Sheet and Project  certificate 
material  TS‐2000‐W‐0002  W
Specifications 
clause 18.1.1

 Storage Condition as   Company 
Stipulated by the Insulation   Comply with  specification   Insulation 
 MS For Insulation 
Storage of   Product Data  Material Manufacture is  manufacturer's Data  Z0‐TS‐Y‐03010  Supervisor 
4 Work  W W S
Insulation Material  Sheet.  Implemented  sheet and Project  & Z0‐TS‐Y‐ Piping/Insulati
 P7512‐04‐001‐
 MSDS   Covered with plastic sheets  Specifications P7512‐ 03020   on Inspector 
YS‐MTS‐0002 
to avoid moisture and dust  TS‐2000‐W‐0002   Manufacturer’s 
 House keeping  Product Data Sheet Data Sheet 

must contain a clause 19.1 & 19.2

minimum mositure
 Company 
specification  content and that  Approved 
Z0‐TS‐Y‐03010  maximum figure QCP/Hot, Cold & 
& Z0‐TS‐Y‐ should be used to PP Insulation  Insulation 
Tools and  03020   application  Supervisor 
5 Equipment  
define whether
Availability of Tools    N/A  manual 
 Visual  Piping/Insulation  H S S

 Project  excess moisure is  MS For Insulation  Inspector 

Specifications  present. Work 
P7512‐TS‐  P7512‐04‐001‐
2000‐W‐0002,   YS‐MTS‐0002 
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 9 of 13

Quality Control Reference Characteristics to be verified/ Contractor QC Verifying Person SURVEILLANCE POINTS (*) Accept Comment
Item Acceptance Criteria
Activity document frequency Procedure document/Record responsible for ance (s)
DES PED TPIA ZADCO
the inspection Status

 Company 
specification   Approved 
Z0‐TS‐Y‐03010  QCP/Hot, Cold & 
Damage to  & Z0‐TS‐Y‐ PP Insulation 
Surfaces Prior to  03020   application  Insulation 
6  Release Note 
Installation of   Visual Inspection   No damage  manual  Supervisor  H  W W 
Insulation   Project   Smooth surfaces   MS For Insulation  Piping/Insulation 
Specifications  Work  Inspector 
P7512‐TS‐  P7512‐04‐001‐
2000‐W‐0002,   YS‐MTS‐0002 

 Company 
specification   Approved 
Z0‐TS‐Y‐03010  QCP/Hot, Cold & 
Release of Piping /  & Z0‐TS‐Y‐ PP Insulation 
Equipment to  03020  
 Release Note by Piping and 
application 
 Insulation  W W
7 Painting Disciplines    Spool Release Note  Supervisor 
Commence  manual    Release Note  H  R/S  R/S 
Insulation   Surface Clean, Dry and Free  Piping/Insulati
 Project   MS For Insulation 
from Moisture  on Inspector  
Specifications  Work 
P7512‐TS‐  P7512‐04‐001‐
2000‐W‐0002,   YS‐MTS‐0002 

clause 18.1.2
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 10 of 13

Person SURVEILLANCE POINTS (*) Accept

Quality Control Reference Characteristics to be verified/ Contractor QC Verifying Comment
Item Acceptance Criteria responsible for ance
Activity document frequency Procedure document/Record (s)
the inspection Status
DES PED TPIA ZADCO

 Insulation / PP Support Rings 
 Expansion Joints at Specified 
Intervals. 
1‐ Installation of  
Company   Correct type Thickness, Size, 
Insulation plus 
fixing (Hot ,Cold &  specification  Condition and shape.   Approved 
Acoustic service)  Z0‐TS‐Y‐03010   Banding and Fastening is  QCP/Hot, Cold & 
2‐Joint Sealant  & Z0‐TS‐Y‐ Correct and Correctly Spaced  PP Insulation 
Application (in   Conformity to   Insulation 
03020  out.  application 
Cold Service)  Specified  Supervisor 
8 3‐Vapor Barrier   Project   Insulation Layering  manual   ITR‐V‐0301X‐I  H  W S 
Requirements  Piping/Insulati
and Scrim Cloth  Specifications  Staggering is Correct.   MS For Insulation 
on Inspector  
Application (In  P7512‐TS‐  Joint Sealant applied properly  Work 
Cold Service)  2000‐W‐ in Cold Insulation.   P7512‐04‐001‐
4‐Support Ring and 
0002sheet   Vapor Barrier and Scrim Cloth  YS‐MTS‐0002 
Mesh Installation 
(PP Insulation)  Applied Properly in Cold 
Insulation. 
 PP Mesh Installed Properly 

clause 17 & 18
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 11 of 13

Quality Control Reference Characteristics to be verified/ Contractor QC Verifying Person SURVEILLANCE POINTS (*) Accept Comment
Item Acceptance Criteria responsible for ance
Activity document frequency Procedure document/Record (s)
the inspection DES PED TPIA ZADCO Status

 Installed Insulation Layer is 
dry and free from Moisture. 
 Correct Cladding Material is 
used. 
 Correct Thickness and Profile. 
 Joint Overlap and 
Terminations are Correct and 
Company 
Fixed Securely. 
specification 
 Longitudinal and 
Z0‐TS‐Y‐03010 
circumferential seams at 
& Z0‐TS‐Y‐
correct distance. (For piping 
03020   Insulation 
Installation of  and Equipment as applicable)   MS For Insulation 
 Project   Conformity to  Supervisor 
9 Cladding and   Approved sealant applied.  Work  H W S
Specifications  Specified   ITR‐V‐0301X‐I  Piping/Insulati
Banding   Banding over Cladding is of   P7512‐04‐001‐
P7512‐TS‐ Requirements  on Inspector 
Correct and spaced at  YS‐MTS‐0002 
2000‐W‐
required Intervals. 
0002sheet 
 Screws and Rivets are of 
Correct Type and Material  
 Any metal cladding applied 
does not make contact with 
clad item and min. clearance 
and overlap to be ensure. 
 Sufficient bolt clearance at 
valve & Flanges. Min. 
clearance is equal to the Stud 
bolt +25mm or as per Spec. 
 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 12 of 13

Person SURVEILLANCE POINTS (*) Accept

Quality Control Reference Characteristics to be verified/ Contractor QC Verifying Comment
Item Acceptance Criteria responsible for ance
Activity document frequency Procedure document/Record (s)
the inspection Status
DES PED TPIA ZADCO

Company 
specification 
 Insulation shall be Repaired 
Z0‐TS‐Y‐03010 
Prior to Cladding 
& Z0‐TS‐Y‐  Insulation 
Repair of   Repairs or Rework Shall be   MS For Insulation 
03020   Conformity to  Supervisor 
10 Insulation and  noted and Carried out in  Work  H H W
 Project  Specified   ITR‐V‐0301X‐I  Piping/Insulati
Cladding  Accordance With the   P7512‐04‐001‐
Specifications  Requirements  on Inspector 
Manufacturer’s Approved  YS‐MTS‐0002 
P7512‐TS‐
Procedure. 
2000‐W‐

0002sheet 
clause 18.6
Company 
specification 
Z0‐TS‐Y‐03010 
& Z0‐TS‐Y‐
Activities
03020 
 Project   Insulation 
 MS For Insulation 
Final Visual  Specifications   Conformity to  Supervisor 
11  All Activates Completed and  Work  H H H
Inspection  P7512‐TS‐ Specified   ITR‐V‐0302A‐I  Piping/Insulati
Documented   P7512‐04‐001‐
2000‐W‐ Requirements  on Inspector 
YS‐MTS‐0002 
0002sheet 
 Manufacturer’
s Data Sheet 

clause 18.5 & 18.7

 UPPER ZAKUM 750
ISLANDS SURFACE FACILITIES PROJECT – EPC2
PROJECT No. P7512

INSPECTION AND TEST PLAN FOR INSULATION WORK

Doc. No. P7512-04-001-YS-ITP-0002 Rev. C Page: 13 of 13

PREPARED BY APPROVED BY CERTIFIED COMPLETED COMPLETION ENDORSEMENT

Title Name Title Name Title Name Title Name

QA Engineer M.A.Bilal DQCM Nadir Abbas

Signature Date Signature Date Signature Date Signature Date

02-Oct-2016 02-Oct-2016

Attach applicable ITR formats