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69946-01-01-FE-000250
A545-00-161-RFM-HTR-LS-0598/R1
Erection MTO
Rev. 1
PROJECT APPROVALS
Table of Revisions
Section Description
all updated weights and quantities
Page 1 of 7
MTO
69946-01-01-FE-000250
A545-00-161-RFM-HTR-LS-0598/R1
Erection MTO
Rev. 1
Mechanical Erection
a b c d e
Reference Description Quantity Quantity (sum_ Unit
for 1 train for both trains
1 Steam Methane Reformer (radiant section) Document numbers
1.1 Steel Structures: (sum) 639 1278 t
1.2 Reformer Box (sum) 240 479 t A545-00-161-RFM-HTR-IS-1056
1.3 Base Frame 26 52 t A545-00-161-RFM-HTR-IS-1057
1.4 Bottom Panels 42 83 t A545-00-161-RFM-HTR-IS-1058
1.5 Side Wall Panels 76 152 t A545-00-161-RFM-HTR-IS-1059
1.6 End Wall Panels 43 86 t A545-00-161-RFM-HTR-IS-1060
1.7 Arch Panels 40 79 t A545-00-161-RFM-HTR-IS-1061
1.8 Counterweight Guiding Frames 10 20 t A545-00-161-RFM-HTR-IS-1062
1.9 Access Doors - 8 pcs 3 6 t A545-00-161-RFM-HTR-IS-1063
1.10 Bolts / nuts / washers 3 7 t A545-00-161-RFM-HTR-IS-1064
1.11 Flue Gas Duct (sum) 43 87 t A545-00-161-RFM-HTR-DG-1551
1.12 Panels 22 43 t A545-00-161-RFM-HTR-DG-1552
1.13 Steel Structure 21 43 t A545-00-161-RFM-HTR-DG-1553
1.14 Bolts / nuts / washers 0,4 1 t A545-00-161-RFM-HTR-DG-1554
1.15 Penthouse 199 398 A545-00-161-RFM-HTR-DG-1399
1.16 Penthouse steel structure 177 353 t A545-00-161-RFM-HTR-DG-1400
1.17 Trapezoidal Cladding for Penthouse including roof ventilation
17 34 t
A545-00-161-RFM-HTR-DG-1401
1.18 Bolts / nuts / washers 5 10 t A545-00-161-RFM-HTR-DG-1402
1.19 Walkways Structure 45 90 t A545-00-161-RFM-HTR-DG-1224
1.20 Walkways Railings and Ladders 3 6 t A545-00-161-RFM-HTR-DG-1239
1.21 Walkways Gratings 23 46 t A545-00-161-RFM-HTR-DG-1239
1.22 Protective Fences on Arch 4 7 t A545-00-161-RFM-HTR-DG-1239
1.23 Bolts / nuts / washers 1 2 t A545-00-161-RFM-HTR-DG-1239
1.24 Stair Case Structure 28 56 t A545-00-161-RFM-HTR-DG-1235
1.25 Stair Case Railings 1 3 t A545-00-161-RFM-HTR-DG-1235
1.26 Stair Case Gratings 1 3 t A545-00-161-RFM-HTR-DG-1235
1.27 Bolts / nuts / washers 0 0 t A545-00-161-RFM-HTR-DG-1235
1.28 Combustion Air System 51 101 t A545-00-161-RFM-HTR-DG-1512
1.29 Air Duct Header 10 20 t A545-00-161-RFM-HTR-DG-1513
1.30 Air Duct Outside 15 30 t A545-00-161-RFM-HTR-DG-1514
1.31 Air Duct Manifolds 25 50 t A545-00-161-RFM-HTR-DG-1515
1.32 Seal welding of reformer parts, comprising: 965 1929 m
1.33 Seal welding of walls 468 936 m
1.34 Seal welding at arch level 135 271 m
1.35 Seal welding at bottom level 140 281 m
1.36 Seal welding of Air Ducts, Manifold 20 40 m
1.37 Seal welding of Air Header 8 16 m
1.38 Seal welding of Flue Gas Duct 193 386 m
1.39 Miscellaneous
1.40 Sight holes for steam reformer: 53 pcs ( 28 kg / each) 2 3 t A545-00-161-RFM-HTR-DG-1599
1.41 Exp joints for burner with flange conn. to the air duct (60kg each) 105 210 pcs
1.42 Fabric Bellows for C.A. manifolds 7 14 pcs
1.44 Fabric Bellows for SMR Tubes 520 pcs (4 kg each) t
1.46 Burners kg each: total: 40 79 t
1.47 Type 8: 381 75 150 pcs A545-00-161-RFM-HTR-DG-3803
1.48 Type 7: 369 30 60 pcs A545-00-161-RFM-HTR-DG-3804
1.49 Gas Inlet System, consisting of: (sum) 64 127 t A545-00-161-RFM-HTR-DG-3402
1.50 6x Feed line, 1x header 22"x37mm 7 14 pcs A545-00-161-RFM-HTR-DG-3402
1.51 3x Inlet Manifolds 18"x 32mm 6 12 pcs A545-00-161-RFM-HTR-DG-3402
1.52 pigtails 1,25"x4mm 324 648 pcs A545-00-161-RFM-HTR-DG-3402
1.53 Welding SA358 Gr347 H 22" feedline (559 x thk 37 mm) 176 352 Inch-Dia A545-00-161-RFM-HTR-DG-3402
1.54 Welding SA358 Gr347 H 18" manifolds (457 x thk 32 mm) 72 144 Inch-Dia A545-00-161-RFM-HTR-DG-3402
1.55 Welding SA312 TP347H 1"25 pigtails to manifolds 810 1620 Inch-Dia A545-00-161-RFM-HTR-DG-3402
1.56 Constant Hangers System for Inlet will be indicated later
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MTO
69946-01-01-FE-000250
A545-00-161-RFM-HTR-LS-0598/R1
Erection MTO
Rev. 1
Page 3 of 7
MTO
69946-01-01-FE-000250
A545-00-161-RFM-HTR-LS-0598/R1
Erection MTO
Rev. 1
Page 4 of 7
MTO
69946-01-01-FE-000250
A545-00-161-RFM-HTR-LS-0598/R1
Erection MTO
Rev. 1
Mechanical Erection
a b c d e
Reference Description Quantity Quantity (sum) Unit
for 1 train for both trains reference document
1 Rotating and Electrical
1.1 Combustion Air Blowers + Motors + VFD: (sum)
89 177 t
1.2 Combustion Air Fans 161-BL-0001A/B; 162-BL-0001A/B 34 68 t A545-00-161-RFM-RED-DG-8509
1.3 Air Inlet towers with silencers for Combustion Air Fans 161-BL-0001A/B; 162-BL-0001A/B 25 49 t A545-00-161-RFM-RED-DG-8509
1.4 Combustion Air Fans MV Motors 161-BL-0001A/B-M; 162-BL-0001A/B-M 11 22 t A545-00-161-RFM-ELE-DG-5610
1.5 VFDs for Combustion Air Fans MV Motors 161-BL-0001A/B-MVFD; 162-BL-0001A/B-MVFD 16 32 t A545-00-161-RFM-ELE-DG-5625
1.6 Common Lube Oil system 3 6 t A545-00-161-RFM-RED-DG-8560
1.7 Interconnecting lube oil lines for ID/FD fans 100 200 dia-inch will be indicated later
1.8 Flue Gas Fans + Motors + VFD: (sum) 55 110 t
1.9 Flue Gas Fan 161-BL-0002; 162-BL-0002 21 42 t A545-00-161-RFM-RED-DG-8608
1.10 Outlet duct with silencer 20 39 t A545-00-161-RFM-RED-DG-8608
1.11 Flue Gas Fan MV Motor 161-BL-0002-M; 162-BL-0002-M 7 14 t A545-00-161-RFM-ELE-DG-5610
1.12 VFD for Flue Gas Fan MV Motor 161-BL-0002-MVFD; 162-BL- 8 16 t A545-00-161-RFM-ELE-DG-5625
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69946-01-01-FE-000250
A545-00-161-RFM-HTR-LS-0598/R1
Erection MTO
Rev. 1
Insulation
a b c d e f g h i
Reference Description Quantity Unit reference document
1 SMR INLET SYSTEM insulation material cladding material Thickess [mm] 1 Train 2 Trains
1.1 Inlet Feed line - inside of Penthause MW SS 300 120 240 m2 A545-00-161-RFM-HTR-DG-3402
1.2 Inlet Feed line - outside of Penthause MW AL. 400 86 172 m2 A545-00-161-RFM-HTR-DG-3402
1.3 Inlet Header MW AL. 300 53 106 m2 A545-00-161-RFM-HTR-DG-3402
1.4 Manifolds MW AL. 300 190 380 m2 A545-00-161-RFM-HTR-DG-3402
1.5 Pigtails MW AL. 100 1435 2870 m2 A545-00-161-RFM-HTR-DG-3404
1.6 Balance Line MW AL. 50 15 30 m2 A545-00-161-RFM-HTR-DG-3402
2 SMR Combustion Air Supply System
2.1 Combustion Air Duct from APH Hot to Header MW AL. 200 320 640 m2 will be indicated later
2.2 Combusion Air Header MW AL. 200 210 420 m2 will be indicated later
2.3 Combustion Air Manifold MW AL. 200 466 932 m2 will be indicated later
2.4 Expansion Joint Inner Row MW AL. 50 250 500 m2 will be indicated later
2.5 Expansion Joint Outer Row MW AL. 50 100 200 m2 will be indicated later
3 PGB
3.1 Steam Drum 161-LZ-0002-VV1 MW AL. 130 100 200 m2 A545-00-161-RFM-HTR-DG-4303
3.2 PGB 161-LW-0001 MW AL. 200 75 150 m2 A545-00-161-RFM-HTR-DG-4304
3.3 Risers and downcomers MW AL. 110 88 176 m2 A545-00-161-RFM-HTR-DG-4304
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69946-01-01-FE-000250
A545-00-161-RFM-HTR-LS-0598/R1
Erection MTO
Rev. 1
Insulation
4 WHRS: i
4.1 Flue Gas Ducts MW AL. 100 260 520 will be indicated later
4.2 Steam Drum - 161-LZ-0002-VV2 MW AL. 150 62 124 m2 A545-00-161-RFM-HTR-DG-4544
4.3 Risers and downcomers MW AL. 110 78 156 m2 A545-00-161-RFM-HTR-DG-4569
A545-00-161-RFM-HTR-IS-2371,
Interconnecting piping - crossovers 160 158 316 m2 A545-00-161-RFM-HTR-IS-2376,
4.4 MW AL. A545-00-161-RFM-HTR-IS-2381
4.5 Steam pipe MW AL. 130 57 114 m2 A545-00-161-RFM-HTR-DG-2820
4.6 Cold Air Bypass Duct MW AL. 200 164 328 m2 will be indicated later
4.7 Air Duct From FD Fan To Cold APH MW AL. 200 276 552 m2 will be indicated later
4.8 Air Duct from Cold APH to Hot Aph MW AL. 200 264 528 m2 will be indicated later
4.9 Hot Air Bypass Duct MW AL. 200 203 406 m2 will be indicated later
4.10 APH Cold 161-LZ-0002-EE6 MW AL. 100 192 384 m2 A545-00-161-RFM-HTR-DG-4602
4.11 APH Hot 161-LZ-0002-EE4 MW AL. 150 30 60 m2 A545-00-161-RFM-HTR-DG-4603
5 Blow down
5.1 Blow Down Drum 161-LZ-0002-VV3 MW AL. 70 15 30 m2 A545-00-161-RFM-HTR-DG-4545
5.2 Blow down piping MW AL. 130 74 148 m2 A545-00-161-RFM-HTR-DG-2820
6 Others
A545-00-161-RFM-HTR-DG-3803,
6.1 Burners MW AL. 76 57 114 m2
A545-00-161-RFM-HTR-DG-3804
6.2 Fabric Bellows MW AL. 40 40 80 m2 will be indicated later
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