CONTRACTOR END USER CLIENT

SUPPLY OF GAS TO FMS & PRT FOR LIME MANUFACTURING PLANT AT SALALAH FREE ZONE AREA

CONTRACT No. :

PROJECT :

DOC. TITLE : ITP for Blasting and Painting

DOC. No. :

Dohat Al Khaleej L.L.C

(An ISO 9001:2008 Certified Company)
P.B.No.: 503, PC-133, Al Khuwair
Sultanate of Oman
Phone: 24502867, Fax: 24504165
Website: www.dakoman.com

PREPARED CHECKED APPROVED

DOC NO REV DATE DESCRIPTION
QA/QC Engineer QA/QC Manager General Manager
DAK/ITP/01 00 17/1/2016 Initial Issue Surander Vinayaga Moorthi Karthikeyan.K
 CONTRACTOR END USER CLIENT
ITP FOR SURFACE PREPARATION AND PAINTING
INSP. STAGE
TYPE AND ACCEPTANCE CRITERIA RESPONSIBILITY VERIFICATION
STAGE ACTIVITY DESCRIPTION CONTROLL DOCUMENT EXTENT DOCUMENT/
OF CHECK RECORDS DAK Client End
User

1 Equipment

A Check earthling of equipment SP 1245 Part 4 Verification 100 % Earth cable LC x 25 sq (min) Forman ---
grill blasting equipment. Sec 4.2 Earth rod -500(min)
Below the ground
B Check for oil and water in Contract specification and Daily tested using blot paper Contract specification and SP Forman Daily tested blot
compressed air SP 1246 part 4 sec 4.1 1246 part 4 section 4.1 blot paper shall be kept
paper shall not indicate any for one day
C Check discharge pressure of traces of contaminates
Grill blasting equipment SP 1246 Part 4 Measure with hypodermic
Sec 4.2 pressure gauge SP 1246 Part 4
D Verification of calibration status Max 700 kpa (g)-100psi Daily painting
Forman
of measuring instruments (DFT, Quality system Min 650 kpa (g)-95psi inspection report
procedure for Verification and review of
Surface profile gauge, magnetic Forman / approved
sub-contractor Valid calibration certificates Calibration
temp gauge, holiday tester.etc..) calibration certificates and inspector certificates
stickers
E Requlres an airless pump and
Types of airless spray equipment painting Forman
Manufacturer data sheet
Verify the capacity efficiency of heavy duty single feed airless
2 CONSUMABLES pump
AFC DRG Verification 100% certificates for AFC DRG Store keeper Material request
A Inspection of incoming SP 1246 Part A paint spec /life/expiry date. /Forman/inspector inspection report
painting consumables. QCP- Inspection of
(grit,paint,thinner) surface preparation
mixing and painting
B Check abrasive size Copper slag grit 0.2 to 1.4 mm or Daily painting
and type SP 1246 Part 4 0.5 to 1.4 mm SP 1246 Part 4 Forman / approved inspection report
Page no 21. (table 1) Page no 21 inspector
Review certificates of grit/garnet
ISO 8504-2
for clean less and particle size in
in doubt verify chemical analysis
QCP –Inspection of result
C Check abrasive free surface preparation
from oil mixing and painting SP
grease ,moisture and 1248 Visual check Forman
salt and salts

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 CONTRACTOR END USER CLIENT
ITP FOR SURFACE PREPARATION AND PAINTING
INSP. STAGE
TYPE AND ACCEPTANCE CRITERIA RESPONSIBILITY VERIFICATION
STAGE ACTIVITY DESCRIPTION CONTROLL DOCUMENT EXTENT DOCUMENT/
OF CHECK RECORDS DAK Client End
User

D Check paint trade mark and SP 1246 Verification with manufacturer Free from any contaminants Forman / approved Daily painting
shade data sheet Contract inspector inspection report
Color chart specification/manufacturer data
Check thinner trade mark Contract specification Verification 100% sheet
manufacturer data sheet

Check paint self-life Manufacturer batch certificates Verification 100% Manufacturer batch certificates Store keeper / inspector Daily painting
Manufacturer data sheet inspection report
Check storage site Verification 100% Paint ot stored in shade only
Forman / painter
3 SURFACE PREPARATION SP 1246 Part 4 Visual Check 100% No arc strike, remove weld Foreman Daily Painting
a. Check surface condition Sec 5.28 spatters or sharp edges & free Inspection
from containments Report’
Such as ok, grease,mud,etc. Exo.P110)
b. Check air temperature SP 1248 Part 4 Sec 6.1.1 Measured using Hygrometer SP 1248 Part 4 Sec 6.1.1 Foreman Daily Painting
Air Temp. >5.Deg.C Inspection
Report(Exop110)
c. Check relative SP 1246 Part 4 Sec 6.1.1 Measured using Hygrometer SP 1246 Part 4 Sec 6.1.1 Foreman Daily Painting
humidity(RH) & Dew point QCP-Inspection of surface RH < 65% Inspection
Preparation, mixing,& painting Report(Exop110
d. Check the steel SP 1246 Part 4 Sec 6.1.1 Verification using contact SP 1246 Part 4 Sec 6.1.1 > 10 Foreman Daily Painting
temperature QCP-Inspection of surface thermometer Deg.c & at least 3 Deg.c above Inspection
Preparation, mixing,& painting Dew point. Report(Exop110
e. Check the removal of SP 1246 Part 4 Sec 5.4.5 Visual check & Sell tape test SP1256 Part 4 Sec. 5.4.5 free Foreman/Blasters Daily Painting
containments of blasted QCP-Inspection of surface from the traces of abrasive loose Inspection
surface. Preparation, mixing,& painting scale or on. Report(Exop110
f. Check the standard of SP 1246 Part 4 Sec 5.4 Visual with SIS 05 5900 ISO SP 1246 Part 4 Foreman/OGC/ Daily Painting
surface finish. QCP-Inspection of surface 8501-(pictorial reference) Sec 5.4 SFZ approve Inspection
Preparation, mixing,& painting Sec 2 1/2 Painting Report(Exop110
Inspector

3
 CONTRACTOR END USER CLIENT
ITP FOR SURFACE PREPARATION AND PAINTING
INSP. STAGE
TYPE AND ACCEPTANCE CRITERIA RESPONSIBILITY VERIFICATION
STAGE ACTIVITY DESCRIPTION CONTROLL DOCUMENT EXTENT DOCUMENT/
OF CHECK RECORDS DAK Client End
User

g Check Surface Profile SP 1246 Part 4 Sec 5.4.4 Verification using tester ISO 8602-3 Foreman/OGC/ Daily Painting
QCP-Inspection of surface tape & snap gauges, No loose dust or dirt. SFZ approve Inspection
Preparation, mixing,& painting surface profile gauges Painting Report(Exop110
Inspector

h. Testy for soluble salts SP 1246 Part 4 Table 1 Verification using test kit. 20-40 mg/aq.mtr – as per Foreman/OGC/ Daily Painting
(e.g Brasle test lot) note 3 to Table 1 of SP 1246 SFZ approve Inspection
Part 4 Painting Inspector Report(Exop110

4 Paint application
a. Check blasted surface for SIS-05-5900 QCP- Visual check & ISO 8502-3 Foreman/ Daily Painting
cleanliness before Inspection of surface sellotape test No loose dust or dirt OGC/SFZ Inspection
painting preparation, mixing, & approve Report(Exop110
Painting
painting. SP 1246 Part 4 Inspector
table 1
b. Check air temperature SP 1246 Part 4 Sec 6.1.1 Measured SP 1246 Part 4 Sec 6.1.1 Daily Painting
QCP-Inspection of surface using Air temp.> 5 Deg.c Foreman Inspection
Preparation, mixing,& painting Hygrometer Report(Exop110

c. Check relative humidity SP 1246 Part 4 Sec 6.1.1 Measured using SP 1246 Part 4 Sec 6.1.1 Foreman Daily Painting
and dew point QCP-Inspection of surface Hygrometer RH < 65% Inspection
Preparation, mixing & Report(Exop110
painting

4
 CONTRACTOR END USER CLIENT
ITP FOR SURFACE PREPARATION AND PAINTING
INSP. STAGE
TYPE AND ACCEPTANCE CRITERIA RESPONSIBILITY VERIFICATION
STAGE ACTIVITY DESCRIPTION CONTROLL DOCUMENT EXTENT DOCUMENT/
OF CHECK RECORDS DAK Client End
User

d. Check Steel temperature SP 1246 Part 4 Sec 6.1.1 Measured using SP 1246 Part 4 Sec 6.1.1 > 10
QCP-Inspection of surface Hygrometer Deg.c & at least 3 Deg.c above
Preparation, mixing & Dew point.
painting

9 Weld Seams SP-1174 Cl:7.2

9A NDT Qualifications SP-1174 Cl:8.4

10 NDT on field bevels SP-1174 Cl:7.4.2

11 NDT on areas which are SP-1174 Cl:8.5

to be welded with a
welding attachment/
fitting.

5
 CONTRACTOR END USER CLIENT
ITP FOR SURFACE PREPARATION AND PAINTING
INSP. STAGE
TYPE AND ACCEPTANCE CRITERIA RESPONSIBILITY VERIFICATION
STAGE ACTIVITY DESCRIPTION CONTROLL DOCUMENT EXTENT DOCUMENT/
OF CHECK RECORDS DAK Client End
User

12 Fit-up & alignment of SP-1174 Cl: 7.2, 7.3,

pipe- line 7.4
components.
ASME B31.4 or
B31.8

13 Pre heating SP-1174 Cl:7.11

AFC WPS

14 Welding SP-1174 Cl: 7.13,7.1,

7.5, 7.6, 7.7, 7.8,7.9,

8.5 & 4.2.2.1, 5.3.2.9 &

5.3.2.10 & 7.11.1.2

& 7.16. AFC WPS
API-1104

6
 CONTRACTOR END USER CLIENT
ITP FOR SURFACE PREPARATION AND PAINTING
INSP. STAGE
TYPE AND ACCEPTANCE CRITERIA RESPONSIBILITY VERIFICATION
STAGE ACTIVITY DESCRIPTION CONTROLL DOCUMENT EXTENT DOCUMENT/
OF CHECK RECORDS DAK Client End
User

15 Clamp removal & SP-1174 Cl: 7.3 &

pipe lowering. 5.3.2.11

AFC WPS API

1104

16 PWHT (if SP-1174 Cl: 7.11.2

required by WPS) ASME B31.8 Section
825 or ASME B31.4 Sect
434

17 Final visual SP-1174 Cl: 9.1

inspection
API 1104

18 NDE of welds SP-1174 ,Cl:8, 9

(VT, PT/MT, UT & RT) Approved NDE

procedure, AFC
Drawings
& API 1104 sec.8 & 9

7
 CONTRACTOR END USER CLIENT
ITP FOR SURFACE PREPARATION AND PAINTING
INSP. STAGE
TYPE AND ACCEPTANCE CRITERIA RESPONSIBILITY VERIFICATION
STAGE ACTIVITY DESCRIPTION CONTROLL DOCUMENT EXTENT DOCUMENT/
OF CHECK RECORDS DAK Client End
User

19 Weld Repair SP 1174 , Cl 10.1, 10.2

& 10.3

API 1104

Approved Hydro test

20 Hydro testing of pipeline procedure.
SP-1212, ASME B 31.4 &
Contract SOW.

8
 CONTRACTOR END USER CLIENT
ITP FOR SURFACE PREPARATION AND PAINTING
INSP. STAGE
TYPE AND ACCEPTANCE CRITERIA RESPONSIBILITY VERIFICATION
STAGE ACTIVITY DESCRIPTION CONTROLL DOCUMENT EXTENT DOCUMENT/
OF CHECK RECORDS DAK Client End
User

Documentation for
21 off-plot Flowlines. SP-1174 Cl.: 14

Prepared by Contractor (DAK): Reviewed and approved by

Signed:...........................................… Signed:...........................................…

Name:…………………...................… Name:…………………...................…

Date:…………………...................… Date:…………………...................…

Designation :…………………...................… Designation :…………………...................…

Abbreviations:

H: Hold Point = stop work. Notify QC M: Monitor

W: Witness Point = Notify QC A: Approval

V: Verification R: Review

S: Surveillance Rm: Random