Form No: A-GFS-GHX-15501, Rev 2

Date:27/09/2015
Work Method Statement WMS#:077
(Job Safety & Environmental Analysis)

PRINCIPAL CONTRACTOR : SOHAR ALUMINIUM CONTRACTOR NAME : DOHAT AL KHALEEJ LLC

PO NO : 5500018818 ADDRESS : SOHAR
PHONE : 26701881
WORK LOCATION: Cast house , Sohar Aluminium
CONTRACTOR ABN:
Job Description : Civil and Piping work

PLANNED HIGH RISK CONSTRUCTION ACTIVITY:

Work at Heights (>2.0m) Work on Roof (pitch > 24°) Entering Excavation (1.5m Deep) Using a Confined Space
Using a Hazardous Substance Demolition Work Asbestos Removal Bodily Injury
EMERGENCY ACTION:
In the event of injury is a member of the team First Aid Qualified? YES NO
Point where an injured person may receive treatment: MINOR INJURY: SA Health Centre SERIOUS INJURY: BADR AL SAMA
WORK METHOD STATEMENT DEVELOPED BY: REVIEWED BY THE FOLLOWING PERSONNEL:

No Name Signature Position Ph. No. No Name Signature Position Date.

Mechanical
1 Sureandar Engineer
94292723

2 Sudarsan Kurumboor HSE officer 95121842

3 Karan Kumar Supervisor 9400461

IF IT’S NOT SAFE – DON’T DO IT THAT WAY DAK/SA/PROJ 0134/006 REV 00

 Form No: A-GFS-GHX-15501, Rev 2
P.P.E REQUIREMENTS PLANT, EQUIPMENT & TOOLS FOR JOB TAGGING & SIGNS PERMITS &
INSTRUCTION
“Check ” “Check ” “Check ” “Check ”
Men Working
Safety Harness SCBA Ladder Excavator MSDS’s
Above
Static Line Airline Hand Tools Winch Barrier Mesh Instruction Manuals
Air Purifying Extension
Steel Capped Boots Shovel Flagging Procedures
Respirator Leads
Welding
Confined Space
Hard Hat Machine for Backhoe Personal Locks Work Instructions
Harness
HDPE
Tinted Safety Personal Danger
Gloves - PVC Compactor Power Source Hot Work Permit
Glasses Tags
Clear Safety Gloves – Hyflex
Drill Fork Lift Out of Service Tags Isolation
Glasses (Nitrile)
Gloves -Leather
Goggles Jack hammer Fans Information Tags Excavation Permit
Riggers
Confined Space
Face Shield Cotton gloves Scaffold Scissor Lift Barricade
Permit
Half filtered dust Authorized Persons General Work
Sun Screen Fire Extinguisher Power Float
mask only permit

Hearing Protection Fire Blanket Keep out

HAZARD PROMPT – Identify the job hazards and assess the RISK personnel may b

e exposed to before safe guards are implemented. Mark as “H” (high), “M” (medium), “L” (low) or “N/A” (or –). DO NOT
LEAVE BLANKS!!
Radiation (Hot SMF or
Electrical M Vehicles M Pressure L Weather L Work / Sun)
M Heat H Asbestos
N/A
Rotating N/A
Chemical N/A Height N/A Access H Bacteria N/A Equipment N/A Dehydration H Engulfment

Tools H Depth L Vibration H Dust H

Moving
H
Hot / Cold
H Lighting N/A
Equipment Objects
Slip / Lifting Overhead Manual
Gasses N/A Weight M Noise M Trip
H Equipment
H hazards
H Handling
H

IF IT’S NOT SAFE – DON’T DO IT THAT WAY DAK/SA/PROJ 0134/006 REV 00

 Form No: A-GFS-GHX-15501, Rev 2

RISK SCORE CALCULATOR

Use the Risk Score Calculator To Determine The Level Of Risk Of Each Hazard

5X5 MATRIX: QUALITATIVE ASSESSMENT

CONSEQUENCE
LIKELIHOOD 1-Minor 2-Medium 3-Serious 4-Major 5-Catastropic
5-Almost Certain Moderate High Critical Critical Critical
4-Likely Moderate High High Critical Critical
3-Possible Low Moderate High Critical Critical
2-Unlikely Low Low Moderate High Critical
1-Rare Low Low Moderate High High

Likelihood Likelihood description Frequency Substance Exposure

Almost Certain Recurring event during the life-time
of an operation.
Likely Event that may occur frequently
during the life-time of an operation.
Possible Event that may occur during the life-
time of an operation.
Unlikely Event that is unlikely to occur during
the life-time of an operation.
Rare Event that is very unlikely to occur
very during the life-time of an
operation.
Occurs more than twice per
year.
Typically occurs once or twice
per year.
Typically occurs in 1 – 10 year.
Typically occurs in 10 – 100
year.
Greater than 100 year event.
Frequent(daily) exposure at >10XOEL
(Occupational exposure limit)
Frequent (daily) exposure at >OEL
Frequent (daily) exposure at >50% of
OEL
Frequent (daily) exposure at > 10% OEL
Infrequent exposure at > 50% of OEL
Frequent (daily) exposure at > 10% of
OEL
Infrequent exposure at > 10% of OEL

IF IT’S NOT SAFE – DON’T DO IT THAT WAY DAK/SA/PROJ 0134/006 REV 00

 Form No: A-GFS-GHX-15501, Rev 2

Control Methods & Monitoring

New
No. Work Method Step Hazard / Risk Risk
Risk
Action
Score What hazard safe guards will be used? By
Describe the task step by step What are the hazards of each step? Score
How will the effectiveness of the controls be
determined? (Inspection & ongoing monitoring)
 Obtain GWP and communicate with all
personnel on daily before start the SA/
1 Permit Operational Hazard
work. DAK

 Obtain SA Permit To Work.

 Discuss Work Method Statement And
Sign On.
 Identify area for assembly point before
starting work.
Conduct a Pre- Start Meeting & Hazards Specific To Site Conditions
 Conduct A Start Card Briefing With All
2 safe Start card Briefing Based On Assigned Work Location, Area 2x1
Personnel; Discuss All Known And
1x1 All
Layout, and Adjacent Areas
Potential Hazards In And Around Work
Area And Adjacent Areas, Document
Briefing On Start Card, And Ensure All
Personnel Sign The Document
Accordingly.

 Use proper PPE.

 Ensure The Material Should Only Be
 Pinch point.
Stored As Priority Basis.
 Moving equipment’s
 Proper barricading.
3 Mobilization  Manual handling 3x3
 New worker To Be Guided to Shift
1x3 DAK
Material in Proper Location, Hand Tool
Should be handled carefully.

IF IT’S NOT SAFE – DON’T DO IT THAT WAY DAK/SA/PROJ 0134/006 REV 00

 Form No: A-GFS-GHX-15501, Rev 2
Control Methods & Monitoring
New
No. Work Method Step Hazard / Risk Risk
Risk
Action
Score What hazard safe guards will be used? By
Describe the task step by step What are the hazards of each step? Score
How will the effectiveness of the controls be
determined? (Inspection & ongoing monitoring)

 Moving Equipment like Canter and  Proper Barrication

Pick-up.  Proper PPE
 Slip/trip hazards  Proper handling of materials
 Equipment failure  Provide the 3 meter distance with
 Lack of knowledge in handling of vehicle & equipment’s
4 Shifting of materials
materials.
2x3
 Banks man and signboards
1x3 DAK
 Pinch point  Provide adequate quantity of drinking
 Heat stress water and refreshment intermediate
 Dust rest
 Use proper dust mask

 GWP and excavation permit

 Use proper PPE
 Proper housekeeping
 Dust inhalation
 Pre use inspection for power tools and
 Noise
equipment’s
 Hand and finger injury
 Swap the employees
 Slip/trip hazards
 Provide adequate quantity of drinking
 Improper access & egress
water and refreshment intermediate
 Hazard energy
rest.
 Equipment or power tools failure
 Isolate the EOT crane if required
5 Breaking the concrete  Vibration 5x4
 Follow HEC procedures 2x4
DAK
 Ergonomics
 Maintain proper distance from the line of
 Heat
fire
 HOT materials area
 Follow SA golden rule and Departmental
 Hazard energy
LSR.
 EOT Crane movement
 Maintain distance from the moving
 Under suspended load
equipment
 Vehicle / equipment movements
 Proper barricading and provide
information sign boards.

IF IT’S NOT SAFE – DON’T DO IT THAT WAY DAK/SA/PROJ 0134/006 REV 00

 Form No: A-GFS-GHX-15501, Rev 2
Control Methods & Monitoring
New
No. Work Method Step Hazard / Risk Risk
Risk
Action
Score What hazard safe guards will be used? By
Describe the task step by step What are the hazards of each step? Score
How will the effectiveness of the controls be
determined? (Inspection & ongoing monitoring)

 Use proper PPE.

 Sharp edges & Pinch point.  Pre check the tools and equipment
 Hand & Finger injury  Awareness of manual handling.
 Injury from tools  Strict supervision.
 Manual handling.  Provide experience worker
 Dust  Keep the working area clean
 Improper tools/equipment  Maintain proper access & egress
 Poor housekeeping  Provide adequate quantity of drinking
 Slip/trip hazard water and refreshment intermediate
 Heat rest.
6 Installation of piping
 HOT materials area
4x3
 Isolate the EOT crane if required
2x3 DAK
 Hazard energy  Follow HEC procedures
 EOT Crane movement  Maintain proper distance from the line of
 Under suspended load fire
 Vehicle / equipment movements  Follow SA golden rule and Departmental
LSR.
 Maintain distance from the moving
equipment
 Proper barricading and provide
information sign boards.

 Sharp edges & Pinch point.  Use proper PPE.

 Hand & Finger injury  Pre check the tools and equipment
 Injury from tools  Awareness of manual handling.
 Manual handling.  Strict supervision.
 Dust  Provide experience worker
 Improper tools  Keep the working area clean
7 Plate fixing the top of trench
 Poor housekeeping
4x3
 Maintain proper access & egress
2x3 DAK
 Slip/trip hazard  Provide adequate quantity of drinking
 Heat water and refreshment intermediate
 HOT materials area rest.
 Hazard energy  Isolate the EOT crane if required
 EOT Crane movement  Follow HEC procedures

IF IT’S NOT SAFE – DON’T DO IT THAT WAY DAK/SA/PROJ 0134/006 REV 00


No. Work Method Step Hazard / Risk
Describe the task step by step What are the hazards of each step?
 Under suspended load
 Vehicle / equipment movements
 Unfit personnel
 Sling/chain collapse
 No proper access and egress
 Persons carelessness
 Pinch points
 Slip/trip hazards
 Simultaneous activities
 Improper communications
 Unprotected sides
 EOT Crane failure
 Wrong signal from the rigger
 Improper tools
Shifting the equipment by EOT
8
Crane
 Line of fire
 Suspended load
 Heat stress
 Fatigue
 Vehicle movements
 Fall of materials
 Heat
 HOT materials area
 Hazard energy
 EOT Crane movement
 Under suspended load
 Vehicle / equipment movements
IF IT’S NOT SAFE – DON’T DO IT THAT WAY
Form No: A-GFS-GHX-15501, Rev 2
Control Methods & Monitoring
New
Risk
Risk
Action
Score What hazard safe guards will be used? By
Score
How will the effectiveness of the controls be
determined? (Inspection & ongoing monitoring)
 Maintain proper distance from the line of
fire
 Follow SA golden rule and Departmental
LSR.
 Maintain distance from the moving
equipment
 Proper barricading and provide
information sign boards.
 Medically fit personnel should perform
the task
 All slings and lifting should be inspected
before the task
 Provide the correct access and egress
 Person perform the task should be
mentally fit
 Use proper hand gloves
 Access should be cleared
 Plan activities accordingly
 Proper communication
 Use proper PPE and inspect before the
5x4 task 2x4 DAK
 EOT Crane inspection need to be done
before task
 Certified rigger to be used
 Third party certificate for operator
 All lifting equipment’s should be
calibrated
 Use proper tools
 Follow SA golden Rule of line of fire and
suspended load
 Don’t work under suspended load
 Drink more water and take adequate
rest between the tasks
DAK/SA/PROJ 0134/006 REV 00
 Form No: A-GFS-GHX-15501, Rev 2
Control Methods & Monitoring
New
No. Work Method Step Hazard / Risk Risk
Risk
Action
Score What hazard safe guards will be used? By
Describe the task step by step What are the hazards of each step? Score
How will the effectiveness of the controls be
determined? (Inspection & ongoing monitoring)
 Barricade the area properly
 Materials to be secured
 Provide proper barricade and flag man
 Follow HEC procedures
 Maintain proper distance from the line of
fire
 Follow Departmental LSR.
 Maintain distance from the moving
equipment
 Proper barricading and provide
information sign boards

 Slip/Trip hazard  Workers to be guided to shift material in

 Pinch point proper Location
9 Demobilize and House keeping  Figure injury 3x2  Follow SA golden rules 2x2 DAK
 Use proper PPE

IF IT’S NOT SAFE – DON’T DO IT THAT WAY DAK/SA/PROJ 0134/006 REV 00