WORK LOCATION Dryer, Dryer Feed and Dryer Discharge

Project name OAR Project

Rev A JOB / TASK C4 System Commissioning - Dryer Project nro. PC209
Emergency Contact nro.
SUBCONTRACTOR N/A Medical 98901757
Fire
DOC NO: PIP-OAR-HSE-
EFFECTIVE FROM 11th / June / 2018 Security
98901757

HSE
JOB HAZARD ANALYSIS CL31 EFFECTIVE UNTIL 31st / June / 2018 91236752

PPE Controls Hazards Environmental Works requiring PTW* This JSEA refers to
Hard Hat ✘ Physical Barriers ✘ Fire / Explosion Slips / Trips / Falls Loss of Containment Confined Space PTW* nr. N/A
Gloves Simoltaneous activity Extensive Noise Crush / Caught betwee Spill / Release Excavations
Pressure / Hydraulics ✘ Cuts / Abrasions Excessive noise Working at Heights COMPLETED BY: S Hattingh
Goggles Temporary Lighting
Safety boots ✘ Ignition Source contro Arc / Flash Pinch Points Radiation / Isotopes Electrical Work
✘
APPROVED BY:
Dust Mask Continous Gas Testing Moving Objects Heat Stress Dust Chemical Pickling
Oxy-Mask Lock Out Tag Out ✘ Lifting / Hoisting Hot Surfaces/Liquid/St Hazardous substances General Work
Manual Handling Poor Lighting condition MSDS Lifting Activity
✘ REVIEWED BY:
Welder PPE Centry / Guard
Chemical PPE Spill Control Plan Power / Hand Tool Night Shift Adverse Weather Hot Work
Overhead / Buried LinesWorking Alone Poisonous Snakes / Insec Others Workforce TBT**
Ear Plugs Fire Fighting Eqp
by:
Ear Mufflers Emergency Response P Trenches / Pits Vibration Waste management *PTW = Permit to Work
Faceshield Eyewash / Safety Sho **TBT= Tool-Box Talk
Welding Mask Fall protection Specify if any other PPE, Tools or Equipm USE OF HOMEMADE TOOLS and/or TOOLS WITH
Safety Harness Lifting Study TAMPERED/DEACTIVATED SAFETYDEVICES ARE STRICKTLY
MV / HV PPE Certified personnel PROHIBITED
1. STOP - Think what you are about to do
Low Tolerable Risk, Additional controls should be considered if co 2.
3. LOOK
ASSESS- Identify any hazards
- What damage could those
Medium Proceed only after additional authorization and control methods are imp hazards
4. MANAGE
cause - Implement control methods,
High Do Not Proceed. Job Step have to be redefined, permitted and further control methods implemented inform them
5. SAFELY complete the task
ITEM NO.

RATING
RESPONSIBLE
RISK
JOB STEPS POTENTIAL HAZARDS CONTROL METHOD PERSON

Log on register
Injury to personnel
Simulation of analogue and digital Damage to equipment
3 feedback 4 low
Simulated value not removed post testing
SH
8 Bridging form and log required for Safety Interlocks- pre approval by
Interlock overrides as required to Injury to personnel
4 complete testing Damage to equipment MEDIU responsible engineer
M SH
8 As Above
Simulteaneous remote sequential start of multiple
5 Sequence testing of systems equipment MEDIU
M SH

6 Rectification of defects
7 Field Work and observations
Receiving concentrate vehicle at
1 Concentrate storage area and
parking,
Unload the concentrate bag to
2 ground with the help of
Telehandler
Injury to personnel
Injury to personnel
Injury to personnel,equipment damage
Injury to personnel,equipment damage
8 Lock out of equipment if work performed (LOTO)
MEDIU
M HB
Standard PPE - Hard hat, Safety Boots
4 low
ALL
Mobile equipment training,safety induction,wheel chock,barrication
4 low of area.MSDS ,HAZCHEM availablity,Flagman availibity,
Supervisor
Slings to be tested and color coded.Mobile equipment
4 low training,barrication of the area,Bag quality and pallet quality,tool
box talk ,mobile equipment checklist,standard PPEs,
Opearator

Weighing and stacking of
3 Injury to personnel
concentrate bag inside shed.
4 Concentrate sampling
Concentrate material drying on
5 floor and bagging
Charge the bag to the debagging
6 hopper by hoist
Screw conveyor dechoking and
7 cleaning
8 Vacuum system bag shifting
9 vacuum cleaning
10 Dryer feed hoper dechoking and
cleaning
11 Attending Nitrogen leak, if found
12 Mobile equipment training, Restricted entry,sign boards,speed limit
MEDIU to be mentioned.
M Operator
12 Chemical resistant PPEs,Respirators,SOPs,JSA and proper
Inhalation of toxic dust,skin inflamation MEDIU training,MSDS,
M Operator
8 Chemical resistant PPEs,Respirators,SOPs,JSA and proper
MEDIU training,MSDS,Mobile equipment Training/work instructions.
Injury to personnel
M Operator
10 Sling condition,area barrication,hoist load test done,safety
MEDIU latch,prechecklist for hoist operation,training,SOP.
Injury to personnel
M Operator
12 Training,SOP,LOTO,PPEs
Injury to personnel MEDIU
M Operator
Mobile equipment training/work instructions, Restricted entry,sign
Inhalation of toxic dust,skin inflamation,injury to
personnel. 4 low boards,speed limit to be mentioned.
Operator
Chemical resistant PPEs,Respirators,SOPs,JSA and proper
Inhalation of toxic dust,skin inflamation,injury to
personnel. 4 low training,MSDS,
operator
10 Work instructions,proper platforms,LOTO,PPEs
Inhalation of dust,fall from height MEDIU
M Operator
12 Leak test,PPEs,LOTO,Routine check,Line isolation and
Asphixyiation,Cold burn MEDIU depressurization,
M PT

12 Attending arrest LPG leak, if found Fire,explosion,suffocation
13 Inspection inside the dryer
14 Discharge chute Cleaning of dryer
15 Lump sifter mesh cleaning
Asphixyiation,Falling ,Toxic dust,skin inflamation
inhalation of dust,fall from height
inhalation of dust,injury to personnel,burn injury
12 Leak test,PPEs,LOTO,Routine check,Line isolation and
MEDIU depressurization,PTW,Purging by nitrogen.
M PT
12 Confined space entry permit,LOTO,isolation,purging,SCABA,Gas test
MEDIU
M Supervisor
10 Work instructions,proper platforms,LOTO,PPEs
MEDIU
M PT
Work instructions,LOTO,PPEs,Proper tools.
4 low
PT/Operator

I have participated in the preparation of the JHA and I have been instructed and fully understand the contents of this JHA.
Name Signature DATE Name Signature DATE Name Signature DATE
1st January ### A0 Low
2nd February### A1 Low
3rd March ### A2 Low
4th April ### A3 Low
5th May ### A4 Low
6th June ### A5 Medium
7th July ### B0 Low
8th August ### B1 Low
9th Septembe### B2 Low
10th October### B3 Low
11th November### B4 Low
12th December### B5 Medium
13th ### C0 Low
 RISK RATING MATRIX

HIGH Prohibitive risk, requires immediate actions

MEDIUM Medium risk, actions in some schedule

Environment

Severity
Reputation
LOW Tolerable risk, no actions required

Assets
Probability / frequency Multiple fatalities Extensive damage Massive effect International impact 5 5 10 15 20 25
Very probable / Happens annually Permanent total disability, Fatalities Major damage Major effect National impact 4 4 8 12 16 20

Severity
Probable / Happens 2-3 times a year Major Health effect / Injury Localised damage Localised effect Considerable impact 3 3 6 9 12 15
Possible / Once in a five year Minor Health effect / Injury Minor damage Minor effect Minor impact 2 2 4 6 8 10
Small probability / Once in a ten year Sight Health effect / Injury Sight damage Sight effect Sight impact 1 1 2 3 4 5
1 2 3 4 5
No Health Small, Very serious,

Severity
Effect needs first severe illnes or Prohibitive risk,
Serious, 1-2
aid injury fatality or
week sickleave /
disability to work
doctor needed