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  • Boiler Operations - Soda Boiling

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    Basty Tejano
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    1. The document outlines the detailed procedure for soda boiling in a boiler, which involves isolating instruments and valves, cleaning and filling the boiler with water, introducing chemicals, gradually increasing temperature and pressure over hours, performing multiple blowdowns and inspections to complete the soda boiling process. 2. Key steps include filling the steam drum, introducing specific chemicals based on boiler size, gradually increasing the firing rate and monitoring temperature, taking regular samples, drying out the boiler at a maintained temperature and pressure, increasing pressure further for soda boiling, performing blowdowns and refills between maintaining pressure periods, and a final inspection and cool down. 3. The 25 step process manages operations like chemical introduction, temperature and pressure control over hours to complete

    Original Description:

    Alkali Blowout Procedure for new Boilers

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    Boiler Operations - Soda Boiling.doc

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    1. The document outlines the detailed procedure for soda boiling in a boiler, which involves isolating instruments and valves, cleaning and filling the boiler with water, introducing chemicals, gradually increasing temperature and pressure over hours, performing multiple blowdowns and inspections to complete the soda boiling process. 2. Key steps include filling the steam drum, introducing specific chemicals based on boiler size, gradually increasing the firing rate and monitoring temperature, taking regular samples, drying out the boiler at a maintained temperature and pressure, increasing pressure further for soda boiling, performing blowdowns and refills between maintaining pressure periods, and a final inspection and cool down. 3. The 25 step process manages operations like chemical introduction, temperature and pressure control over hours to complete

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    663 views3 pages

    Boiler Operations - Soda Boiling

    Uploaded by

    Basty Tejano
    1. The document outlines the detailed procedure for soda boiling in a boiler, which involves isolating instruments and valves, cleaning and filling the boiler with water, introducing chemicals, gradually increasing temperature and pressure over hours, performing multiple blowdowns and inspections to complete the soda boiling process. 2. Key steps include filling the steam drum, introducing specific chemicals based on boiler size, gradually increasing the firing rate and monitoring temperature, taking regular samples, drying out the boiler at a maintained temperature and pressure, increasing pressure further for soda boiling, performing blowdowns and refills between maintaining pressure periods, and a final inspection and cool down. 3. The 25 step process manages operations like chemical introduction, temperature and pressure control over hours to complete

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as DOC, PDF, TXT or read online from Scribd
    Flag for inappropriate content
    of 3

    Boiler Operations: SODA BOILING Detailed Procedure: 1.

    ISOLATE INSTRUMENTS AND VALVES as per P&ID Status for Soda Boiling. 2. INSPECT. Clean steam drum and heater by wiping off dirt and dust. 3. FILL DEAERATOR with Demineralized water. 4. PRE-FLUSH WITH WATER downstream lines. Deaerator to BFW Preheater. 5. REPLACE TIP for diesel firing operation. 6. OPEN AIR VENT valve of the boiler steam drum. 7. FILL STEAM DRUM with water until level appears at site glass bottom. Take sample. 8. INTRODUCE CHEMICAL to steam drum via 2 nozzle flange. Take sample. For 1 HP Boiler: 69.1 tons DW 69.1 kg Sodium Carbonate (Na2CO3) 362.775 kg Trisodium Phosphate (Na3PO412H2O) 10.365 kg Sodium Nitrate (NaNO3) 6.91 kg Nonylphenol 9. START FIRING procedure FD Fan: low rate firing status (<16.6%) Fire lower burner Monitor temperature. 25OC per hour (2-3 mins per 1OC)

    10. TAKE SAMPLE on 2-hour interval. 11. DRY-OUT. Maintain temperature for 3 hours. Monitor pressure (less than 2.5 barg). 12. CLOSE AIR VENT VALVE when pressure (PG 3383) reaches 2-2.5 kgf/cm 2 (1.96-2.5 barg). 13. INCREASE STEAM DRUM PRESSURE to 9 bar.

    14. SODA BOILING. Maintain pressure for 3-4 hours. 15. TURN-OFF FIRING burner procedure: Isolate fuel. Purge the furnace. Stop the FD fan.

    16. FIRST BLOWDOWN. Drain boiler into blowdown drum until level reaches bottom line of level gauge. 17. FILL STEAM DRUM WITH WATER. Take sample. See step 7. 18. START FIRING procedure. See step 9. 19. INCREASE STEAM DRUM PRESSURE to 9 bar. 20. MAINTAIN PRESSURE for 2-3 hours. Take sample every hour. 21. TURN-OFF FIRING burner. See step 15. 22. BLOWDOWN until level reaches bottom line of level gauge. 23. REPEAT STEPS 17-22 for 2nd, 3rd and 4th blowndown. 24. PERFORM VISUAL INSPECTION AND VALIDATE BY SAMPLE ANALYSIS RESULTS.

    Step 14

    25. TURN-OFF BOILER AND COOL DOWN boiler naturally - If soda boiling has passed inspection and sample analysis. 26. START DRAINING WATER into container, when boiler has cooled to ambient temperature.

    Steps 1213

    Steps 1516 Steps 1724

    Step Steps11 910 Steps 1-8

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