Annexure-6 _ ITP for Alloy Steel Welded Fittings A234 WP11 CL2 for Normal, NACE & IBR

Rev 2 ; Dtd 09/01/2015 Page 1 of 2

RIL Spec :
1) 10080-1-SS-PP-004 Part - II
2) 10080-1-SS-PP-018

Sr. Reference Acceptance Inspection by

Stage / Component operation Characteristics Type/Method of check Format of Record Remarks
No. Documents Criteria Vendor TPIA Client
1 Raw Materials
Review of Test
Extent of Check - Per Heat Product
certificates (Chemical, As per A234 & RIL Identification report
1.1 Plate (Normalized & Tempered) Test certificates Test certificates P R --- analysis of P & Sn to be, P<0.012%
Physical & Heat Spec. & Mill T.C.
& Sn<0.015% by weight
treatment)
Extent of Check - Per Heat Product
Review of Test
1.2 Welding Consumables Test certificates Test certificates As per Section II C Manufacturer TC P R --- analysis of P & Sn to be, P<0.012%
certificates
& Sn<0.015% by weight
2 Procedure Review
As per welding details & R - Pre Qualified WPS/PQR under
WPS/PQR Lab
2.1 WPS / PQR / WOPQ Review of WPS / PQR & As per Sec. IX Test certificates As per Sec. IX P R/W R TPIA to be reviewed. W - Witness for
Report
WOPQ new.
3 Final Inspections

Visual inspection, Physical surface As per A234 & RIL W

3.1 Visual Visual PO Spec. Inspection Report P --- ---
condition and workmanship Spec. (10%)

Selection of sample for destructive As per A234 & RIL Selection of sample shall be as per
3.2 Sampling Sampling PO Spec Inspection report P H ---
testing from offered lot Spec. A234
As per A234 & RIL W
3.3 Dimensional inspection Measurement Measurement PO Spec Inspection report P --- ---
Spec. (10%)
For Elbows Thickness to be checked
As per A234 & RIL W
3.4 & reported at inside & outside radius Measurement Measurement PO Spec. Inspection Report P --- ---
Spec. (10%)
by Thickness gauge (Dmeter)
As per A234 & RIL Heat treatment
3.5 Heat treatment Heat treatment Time & Temp PO Spec. P R --- ---
Spec. chart
Mechanical test on BM. Hardness on As per A234 & RIL Laboratory test Max tensile strength at amb temp
3.6 Testing Testing PO Spec P W ---
Base, HAZ & Weld Metal Spec. report 100000 PSI & Hardness 225 BHN
As per A234 & RIL Laboratory test Product analysis of P & Sn to be,
3.7 Chemical Testing Testing Testing PO Spec P R ---
Spec. report P<0.012% & Sn<0.015% by weight
TPIA Witness -100% LP examination
LP examination for Bevel ends & P
3.8 Testing Testing E 165 No defect Inspection Report W --- on Bevel Ends & 10% on inside &
Weld joints on Inside & outside weld (100%)
outside Weld
UG 84 ASME Laboratory test
3.9 Impact Test Testing Testing RIL Spec P W --- HAZ, Base & Weld at -18 Deg C
Section VIII Div1 report
As per A234 & RIL P R
3.10 Radiography RT Film review RT Film review PO Spec RT Film & Report --- ---
Spec. (100%)
Alloying elements
PMI of Base Metal(Each Half) & all As per A234 & RIL W
3.11 (Cr,Ni,Mo,Ti,Nb as applicable) Alloying elements PO Spec PMI report P --- Balance report review.
Weld Spec. (10%)
by X-ray method

nikunj. Digitally
by nikunj.
signed

kharva@ril.com
kharva DN: cn=nikunj.
kharva@ril.com
@ril. Date:
2015.01.09
Annexure-6 _ ITP for Alloy Steel Welded Fittings A234 WP11 CL2 for Normal, NACE IBR of 10080-1-SS-PP-039-Part-II
com 18:40:39
+05'30'
 Annexure-6 _ ITP for Alloy Steel Welded Fittings A234 WP11 CL2 for Normal, NACE & IBR Rev 2 ; Dtd 09/01/2015 Page 2 of 2

RIL Spec :
1) 10080-1-SS-PP-004 Part - II
2) 10080-1-SS-PP-018

Sr. Reference Acceptance Inspection by

Stage / Component operation Characteristics Type/Method of check Format of Record Remarks
No. Documents Criteria Vendor TPIA Client

Review of Internal test reports,

As per A234 & RIL Material certification shall be as per
3.12 calibration reports and Test certificate Test certificate Test certificate PO Spec. Inspection Report P R ---
Spec. EN10204 type 3.2
of fittings

Marking including P.O No.,Sr.no &

As per A234 & RIL W
3.13 Stock code, Surface protection, edge Visual Visual PO Spec. Inspection Report P --- ---
Spec. (10%)
protection.
As per A234 & RIL
3.14 Issue of Inspection Release Note Completeness Completeness PO Spec. IRN - H R ---
Spec.
Notes :
1) All measuring instruments shall be properly calibrated .The calibration certificate shall be submitted for verification.
2) If PMI testing activity is outsourced then PMI performing agency shall be from NABL approved Lab only & shall provide its stamp on 100% tested items.
3) For NACE fittings, requirement of NACE MR0175 & RIL spec to be met.
4) Chemical and Physical Testing shall be carried out inhouse or at NABL (for indigeous supplier), For Overseas Supplier Inhouse or their government approved laboratory.
5) For IBR Fittings, following shall apply.
- Review of MTCs
- Review of HT charts
- 10% witness of Dimension, PMI & DP test
- Report review of Impact test
- Report review of DP on bevel edges, welds (on inside & out side) & Hardness test.
- 100% review of RT film
- Witness of Hardness test
6) Welding Repair on Fittings subject to RIL confirmation.
7) Fittings shall be capable of withstanding Hydrotest. Pre qualified Type test report to be reviewed by TPIA.
8) NDE to be performed after Heat Treatment.
9) Negative tolerance on wall Thk of all welded fittings size 50" & above shall not exceed 0.3mm.
Applicable Legends : P : Perform/Prepare (100%) R : Review, W : Witness, H Hold point. The work can not proceed unless the Hold Point is cleared . TPIA = Third Party Inspection Agency

nikunj. Digitally
by nikunj.
signed

kharv kharva@ril.com
DN: cn=nikunj.
kharva@ril.com
a@ril. Date:
2015.01.09
Annexure-6 _ ITP for Alloy Steel Welded Fittings A234 WP11 CL2 for Normal, NACE IBR of 10080-1-SS-PP-039-Part-II
com 18:40:48
+05'30'