Page

Page11 of
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Annexure-1A_ ITP for CS & LTCS Forged & Seamless Fittings to A105, A234 WPB, A350 LF2 &
Rev 3 ; Dtd 28/11/2016
A420 WPL6 for Normal, NACE & IBR
RIL Spec :
FOR DOMESTIC VENDOR (REFER ADDENDUM FOR THE ADDITIONAL SCOPE OF INSPECTION) 1) 10080-1-SS-PP-004 Part - II
2) 10080-1-SS-PP-005
Reference Inspection by
Sr. No. Stage / Component operation Characteristics Type/Method of check Acceptance Criteria Format of Record Remarks
Documents Vendor TPIA Client
1 Raw Materials
Extent of Check - Per Heat
Review of Test certificates As per A105, A234, A350 & %C - 0.25 Max, CE = 0.43 Max,
Identification report &
1.1 Forgings, Bar & Seamless Pipes Test Certificates (Chemical, Physical & Heat Test certificates A420 as applicable & RIL P R --- For LTCS fitting, ratio of % Mn to % C
MTC.
treatment as applicable) Spec. shall be minimum 5 & Mn content
shall be minimum 0.9%.
2 Final Inspections
As per A105, A234, A350 &
Visual inspection, Physical surface condition
2.1 Visual Visual PO Spec. A420 as applicable & RIL Inspection Report P W (10%) --- ---
and workmanship
Spec.
Sample for destructive testing to be
taken from offered lot, per heat of RM
subject to Heat Treatment condition is
As per A105, A234, A350 &
Selection of sample for Destructive testing same. Else sample to be taken per
2.2 Sampling Sampling PO Spec. A420 as applicable & RIL Inspection Report P H ---
from offered lot. heat of raw material per HT batch.
Spec.
For Impact testing of A420 WPL6,
sample selection to be done as per
attached Addendum.
As per A105, A234, A350 &
2.3 Dimensional Inspection Measurement Measurement PO Spec. A420 as applicable & RIL Inspection Report P W (10%) --- ---
Spec.
For Seamless Elbows Thickness to be
checked & reported at inside & outside As per A105, A234, A350 &
2.4 radius by Thickness gauge (Dmeter). All Measurement Measurement PO Spec. A420 as applicable & RIL Inspection Report P W (10%) --- ---
threaded Fittings shall be checked with "GO" Spec.
& "NO GO" Gauge.
As per A105, A234, A350 &
2.5 Heat Treatment (Wherever applicable) Heat Treatment Time & Temp PO Spec. A420 as applicable & RIL Heat treatment chart P R --- ---
Spec.
Traceability to be ensured by TPIA.
1. For fittings to NACE MR0175
As per A105, A234, A350 &
Mechanical testing including hardness & Hardness = 187 BHN max for forged
2.6 Testing Testing of samples taken PO Spec. A420 as applicable & RIL Laboratory Test Report P W ---
Impact Test fittings & 197 BHN max for wrought
Spec.
steel
2. For Impact see Note
As per A105, A234, A350 &
2.7 Chemical Testing Testing Testing of samples taken PO Spec. A420 as applicable & RIL Laboratory Test Report P R --- Note: C max =0.25% & CE max=0.43
Spec.
LP Testing on Bevel Ends of BW Fittings,
inside & outside surface of cap on 2" &
2.8 Testing Testing PO Spec. PO Spec. Inspection Report P W (10%) --- ---
below size & LP testing on fittings wherever
applicable as per respective standard
As per A105, A234, A350 &
Review of Internal test reports, calibration Material certification shall be as per
2.9 Test certificate Test certificate PO Spec. A420 as applicable & RIL Inspection Report P R ---
reports and Test certificate of fittings EN10204 type 3.2
Spec.
Marking including P.O No. Sr. No & Stock As per A105, A234, A350 &
2.10 code, Surface protection, edge protection, Visual Visual PO Spec. A420 as applicable & RIL Inspection Report P W (10%) --- ---
colour coding. Spec.
As per A105, A234, A350 &
2.11 Issue of Inspection Release Note Completeness Completeness PO Spec. A420 as applicable & RIL IRN - H R ---
Spec.

nikunj. Digitally signed

by nikunj.
kharv kharva@ril.com
DN: cn=nikunj.
kharva@ril.com
a@ril. Date:
2016.11.28

com 15:01:57 +05'30'

Annexure-1_ ITP for CS LTCS Forged Seamless Fittings to A 105, A 234 WPB, A 350 LF2 A 420 WPL6 for Normal, NACE IBR. of 10080-1-SS-PP-039-Part-II
 Page
Page22 of
of 23

Annexure-1A_ ITP for CS & LTCS Forged & Seamless Fittings to A105, A234 WPB, A350 LF2 &
Rev 3 ; Dtd 28/11/2016
A420 WPL6 for Normal, NACE & IBR
RIL Spec :
FOR DOMESTIC VENDOR (REFER ADDENDUM FOR THE ADDITIONAL SCOPE OF INSPECTION) 1) 10080-1-SS-PP-004 Part - II
2) 10080-1-SS-PP-005
Reference Inspection by
Sr. No. Stage / Component operation Characteristics Type/Method of check Acceptance Criteria Format of Record Remarks
Documents Vendor TPIA Client
Notes :
1) All measuring instruments shall be properly calibrated. Calibration certificates shall be submitted for verification.
2) Chemical and Physical Testing shall be carried out inhouse or at NABL (for indigeous supplier), For Overseas Supplier Inhouse or their government approved laboratory.
3) For fittings specified to ASTM A350 Gr. LF2 or ASTM A420 Gr. WPL6, fittings shall be impact tested at -45 deg C & -48 deg C. For impact test conducted at -45 deg C, the acceptance criteria energy values shall be
27J minimum average of 3 specimens, and 19J minimum single value for standard specimen and for impact test conducted at -48 deg C, the acceptance criteria energy values shall be 18J minimum average of 3
specimens, and 14J minimum single value for standard specimen. Vendor may opt the option of conducting only one Impact Test at -48 Deg C with Joule value of -45 Deg C specified above. Vendor shall supply the
items in duly painted condition as per RIL color coding spec 10080-1-SS-PP-005. All forged fittings to ASTM A350 Gr. LF2 shall be supplied with “LF2” embossed on body of the fittings.
4) All screwed fittings shall be supplied threaded NPT in accordance with ASME B1.20.1. Galvanised fittings shall be supplied with threads free of galvanising.
5) Galvanising, if applicable, shall be done by hot dip method. All threads shall be free from Galvanizing.
6) For fittings specified to ASTM A234 Gr. WPB, impact testing is required on fittings with a nominal wall thickness greater than 25.4 mm (1.000"), at a temperature of 0°C in accordance with ASME B31.3 Para. 323.3
(tests are acceptable on specimen representative of the same material: fitting thickness T from which specimen are cut qualifies fittings from T/2 to T + 6 mm thickness).
7) Fittings shall be capable of withstanding Hydrotest. Pre qualified Type test report to be reviewed by TPIA.
8) For NACE Fittings, requirement of NACE MR 0175 is applicable.
9) The product analysis content of Sulphur for the fittings specified to NACE MR0175 shall be less than 0.01% in weight limits.
10) NDE shall be performed after Heat Treatment.
11) Swage nipples, machined from bar can be accepted in place of swage nipples to be made from seamless pipe for all material grades.
For IBR Fittings, TPIA Scope shall be as under.
1 Review of MTCs
2 10% Witness of Dimensional Inspection, hardness test, LP.
3 Review of HT Chart wherever applicable,
Applicable Legends : P : Perform/Prepare (100%) R : Review, W : Witness, H Hold point. The work can not proceed unless the Hold Point is cleared .
TPIA: Third Part Inspection Agency

nikunj. Digitally signed

by nikunj.
kharva@ril.com
kharva DN: cn=nikunj.
kharva@ril.com
@ril. Date:
2016.11.28
com 15:02:12
+05'30'

Annexure-1_ ITP for CS LTCS Forged Seamless Fittings to A 105, A 234 WPB, A 350 LF2 A 420 WPL6 for Normal, NACE IBR. of 10080-1-SS-PP-039-Part-II
 Page 3 of 3

ADDENDUM 
AA) 
Additional Inspection requirements applicable to Seamless LTCS fitting to 
specification A420‐WPL6. 
 
1. Raw Material shall be identified by TPIA. 
2. Seamless pipes shall be sourced from mills MSL, JSL, ISMT or their authorized stockist. 
3. A333 Gr 6 pipes shall be used as a raw material for seamless WPL6 fittings. 
4. Each Pipe shall be subjected to Chemical (Spectro) analysis. The same shall be witness by 
TPIA. 
5. Raw Material Consumption record shall be maintained by vendor & verified by TPIA. 
6. Heat Treatment Loading & Unloading shall be witnessed by TPIA. 
7. The gauging (corrections on ID or T) after final heat treatment shall be not be permitted. 
8. Impact Test to be carried out per each heat of raw material per each Heat treatment batch. 
 
 
Additional Inspection requirements applicable to all Seamless T & reducers of 
A234 WPB & A420 WPL6 grades. 
 
1. Carry out PT on complete inside & outside 100 % surface on all TEES .The same shall be 
witnessed by TPIA.  
2. Carry out PT on all Reducers with 50% Reduction or more (e.g. 6” x 3”) inside & outside 
100 % surface. The same shall be witnessed by TPIA.  
3. Hardness shall be checked for all Tees .The same shall be witnessed by TPIA. For each 
TEE, multiple readings shall be taken to arrive at average value. 
4. For T of above 2 inch size, UT on 25 % QTY shall be conducted. UT procedure shall be    
approved by Reliance. 
 
 

nikunj.
kharva@ril.com
Digitally signed by nikunj.
kharva@ril.com
DN: cn=nikunj.kharva@ril.com
Date: 2016.11.28 15:02:24
+05'30'