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Page11 of
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Annexure-5A _ ITP for Alloy Steel Seamless & Forged Fittings A234 WP5/WP9/WP91, A182F5/F9/F91
Rev 3 ; Dtd 28/11/2016
for Normal, NACE & IBR
FOR DOMESTIC VENDOR (REFER ADDENDUM FOR THE ADDITIONAL SCOPE OF INSPECTION) RIL Spec :
1) 10080-1-SS-PP-004 Part - II
2) 10080-1-SS-PP-018

Sr. Reference Acceptance Inspection by

Stage / Component Operation Characteristics Type/Method of check Format of Record Remarks
No. Documents Criteria Vendor TPIA Client
1 Raw Materials
Review of Test certificates
As per A234, A182 Identification report
1.1 Forgings, Bar & Seamless Pipes Test certificates (Chemical, Physical & Heat Test certificates P R --- ---
& RIL Spec & Mill TC
treatment as applicable)
2 Final Inspections

Visual inspection, physical surface As per A234, A182 W

2.1 Visual Visual PO Spec Inspection report P --- ---
condition and workmanship & RIL Spec (10%)
Selection of sample for destructive
testing to be taken from offered lot,
Selection of sample for destructive As per A234, A182 per heat of RM subject to Heat
2.2 Sampling Sampling PO Spec Inspection report P H ---
testing from offered lot & RIL Spec Treatment condition is same. Else
sample to be taken per heat of raw
material per HT batch
As per A234, A182 W
2.3 Dimensional inspection Measurement Measurement PO Spec Inspection report P ---
& RIL Spec (10%)

For Seamless Elbows Thickness to be

checked & reported at inside &
outside radius by Thickness gauge As per A234, A182 W
2.4 Measurement Measurement PO Spec. Inspection Report P --- ---
(Dmeter). All threaded Fittings shall be & RIL Spec (10%)
checked with "GO" & "NO GO"
Gauge.

2.5 Heat treatment Heat treatment Time & Temp PO Spec. A234 & A182 Heat treatment chart P R --- ---

As per A234, A182 Laboratory test

2.6 Mechanical Testing Testing Testing PO Spec P W --- ---
& RIL Spec report

For P9 / P91/F9/F91 Fittnigs TPIA

As per A234, A182 Laboratory test witness Hardness on 100% of
2.7 Hardness Testing Testing Testing PO Spec P W ---
& RIL Spec report fittings & for P5/ F5 Grade scope
shall be10% of fittings.
As per A234, A182 Laboratory test
2.8 Chemical Testing Testing Testing PO Spec P R --- ---
& RIL Spec report
LP Testing on Cold Formed Fittings &
inside & outside surface of cap on 2" W
2.9 Testing Testing E 165 No Defect Inspection Report P --- ---
& below size & on Bevel Ends of all (10%)
Fittings
Digitally signed

nikunj. bykharva@ril.
nikunj.

com
kharv DN: cn=nikunj.
kharva@ril.
a@ril. com
Date:

com 2016.11.28
15:18:56
+05'30'

Annexure-5 _ ITP for Alloy Steel Seamless Forged Fittings A234 WP5/WP9, A182F9/F91 for Normal, NACE IBR of 10080-1-SS-PP-039-Part-II
 Page22 of
Page of23

Annexure-5A _ ITP for Alloy Steel Seamless & Forged Fittings A234 WP5/WP9/WP91, A182F5/F9/F91
Rev 3 ; Dtd 28/11/2016
for Normal, NACE & IBR
FOR DOMESTIC VENDOR (REFER ADDENDUM FOR THE ADDITIONAL SCOPE OF INSPECTION) RIL Spec :
1) 10080-1-SS-PP-004 Part - II
2) 10080-1-SS-PP-018

Sr. Reference Acceptance Inspection by

Stage / Component Operation Characteristics Type/Method of check Format of Record Remarks
No. Documents Criteria Vendor TPIA Client

NDE examination on entire P91 W

2.10 Examination Examination A 234 No Crack Inspection Report P --- ---
Grades fittings surface. (10%)

Alloying elements
(Cr,Ni,Mo,Ti,Nb as As per A234, A182 P W
2.11 PMI Alloying elements PO Spec PMI report --- Balance report review by TPIA.
applicable) by X-ray & RIL Spec (10%)
method
Review of Internal test reports,
As per A234, A182 Material certification shall be as per
2.12 calibration reports and Test certificate Test certificate Test certificate PO Spec. Inspection Report P R ---
& RIL Spec EN10204 type 3.2
of fittings
Marking including P.O No.,Sr.no &
As per A234, A182 W
2.13 Stock code, Surface protection, edge Visual Visual PO Spec. Inspection Report P --- ---
& RIL Spec (10%)
protection.

As per A234, A182

2.14 Issue of Inspection Release Note Completeness Completeness PO Spec. IRN - H R ---
& RIL Spec

Notes :
1) All measuring instruments shall be properly calibrated. The calibration certificate shall be submitted for verification.
2) If PMI testing activity is outsourced then PMI performing agency shall be from NABL approved Lab only & shall provide its stamp on 100% tested items.
3) For NACE Fittings, all requirement of NACE MR0175 & RIL spec to be met.
4) Chemical and Physical Testing shall be carried out inhouse or at NABL (for indigeous supplier), For Overseas Supplier Inhouse or their government approved laboratory.

5) For IBR Fittings, TPIA scope shall be as under.

- Review of MTCs
- Review of HT charts
- 10% witness of Dimensional, PMI, DP test
- Witness of Hardness Test on P9/F9/P91/F91/F5 & F91 Grade Fittings ref Remark of Sr N0 2.7.
6) Welding Repair on Fittings subject to RIL confirmation.
7) Fittings shall be capable of withstanding Hydrotest. Pre qualified Type test report to be reviewed by TPIA.
8) NDE to be performed after Heat Treatment.
9) Swage nipples, machined from bar can be accepted in place of swage nipples to be made from seamless pipe for all material grades.
10) All screwed fittings shall be supplied threaded NPT in accordance with ASME B1.20.1.
Applicable Legends : P : Perform/Prepare (100%), R : Review, W : Witness, H Hold point. The work can not proceed unless the Hold point is cleared. TPIA : Third Party Agency

nikunj. Digitally signed

by nikunj.
kharva kharva@ril.com
DN: cn=nikunj.
kharva@ril.com
@ril. Date:
2016.11.28
com 15:19:10 +05'30'

Annexure-5 _ ITP for Alloy Steel Seamless Forged Fittings A234 WP5/WP9, A182F9/F91 for Normal, NACE IBR of 10080-1-SS-PP-039-Part-II
 Page 3 of 3

ADDENDUM 
 
Additional Inspection requirements applicable to all Seamless T & reducers of 
A234 WP5, WP9 & WP91 grade.
 
1. Carry out PT on complete inside & outside 100 % surface on all TEES .The same shall be 
witnessed by TPIA.  
2. Carry out PT on all Reducers with 50% Reduction or more (e.g. 6” x 3”) inside & outside 
100 % surface. The same shall be witnessed by TPIA.  
3. Hardness shall be checked for all Tees .The same shall be witnessed by TPIA. For each 
TEE, multiple readings shall be taken to arrive at average value. 
4. For T of above 2 inch size, UT on 25 % QTY shall be conducted. UT procedure shall be    
approved by Reliance. 

nikunj.
kharva@ril.
com
Digitally signed by nikunj.
kharva@ril.com
DN: cn=nikunj.kharva@ril.com
Date: 2016.11.28 15:19:21
+05'30'