Page 1 of 3

Page 1 of 2

Annexure-3A _ ITP for Alloy Steel Seamless & Forged Pipe Fittings A234 WP11 CL2 & A182 F11
Rev 3 ; Dtd 28/11/2016
for Normal, NACE & IBR
FOR DOMESTIC VENDOR (REFER ADDENDUM FOR THE ADDITIONAL SCOPE OF INSPECTION) RIL Spec :
1) 10080-1-SS-PP-004 Part - II
2) 10080-1-SS-PP-018

Inspection by
Reference
Sr. No. Stage / Component Operation Characteristics Type/Method of check Acceptance Criteria Format of Record Remarks
Documents Vendor TPIA Client
1 Raw Materials
Review of Test
certificates (Chemical, As per A234, A182 & Identification report & Product analysis of P & Sn to be,
1.1 Forgings, Bar & Seamless Pipes Test certificates Test certificates P R ---
Physical & Heat RIL Spec Mill TC P<0.012% & Sn<0.015% by weight
treatment as applicable)
2 Final Inspections
Visual inspection, physical surface condition As per A234, A182 & W
2.1 Visual Visual PO Spec Inspection report P --- ---
and workmanship RIL Spec (10%)
Selection of sample for destructive
testing to be taken from offered lot, per
Selection of sample for destructive testing As per A234, A182 & heat of RM subject to Heat Treatment
2.2 Sampling Sampling PO Spec Inspection report P H ---
from offered lot RIL Spec condition is same. Else sample to be
taken per heat of raw material per HT
batch
As per A234, A182 & W
2.3 Dimensional inspection Measurement Measurement PO Spec Inspection report P --- ---
RIL Spec (10%)
For Seamless Elbows Thickness to be
checked & reported at inside & outside
As per A234, A182 & W
2.4 radius by Thickness gauge (Dmeter). All Measurement Measurement PO Spec. Inspection Report P --- ---
RIL Spec (10%)
threaded Fittings shall be checked with
"GO" & "NO GO" Gauge.
As per A234, A182 &
2.5 Heat treatment Heat treatment Time & Temp PO Spec. Heat treatment chart P R --- ---
RIL Spec
As per A234, A182 & Max tensile strength at amb temp 100000
2.6 Mechanical testing & Hardness Testing Testing PO Spec Laboratory test report P W ---
RIL Spec PSI & Hardness 225 BHN
As per A234, A182 & Product analysis of P & Sn to be,
2.7 Chemical Testing Testing Testing PO Spec Laboratory test report P R ---
RIL Spec P<0.012% & Sn<0.015% by weight
LP Testing on Cold Formed Fittings, inside
W
2.8 & outside surface of cap on 2" & below size Testing Testing E 165 No Defect Inspection Report P --- ---
(10%)
& on Bevel Ends of all Fittings
Alloying elements
(Cr,Ni,Mo,Ti,Nb as As per A234, A182 & P W
2.9 PMI Alloying elements PO Spec PMI report --- Balance report review
applicable) by X-ray RIL Spec (10%)
method
Review of Internal test reports, calibration As per A234, A182 & Material certification shall be as per
2.10 Test certificate Test certificate PO Spec. Inspection Report P R ---
reports and Test certificate of fittings RIL Spec EN10204 type 3.2
Marking including P.O No.,Sr.no & Stock As per A234, A182 & W
2.11 Visual Visual PO Spec. Inspection Report P --- ---
code, Surface protection, edge protection. RIL Spec (10%)

nikunj.
kharva@ril.com
Digitally signed by nikunj.
kharva@ril.com
DN: cn=nikunj.kharva@ril.com
Date: 2016.11.28 15:07:16
+05'30' Annexure-3 _ ITP for Alloy Steel Seamless Forged pipe fittings A234 WP11 CL2 A 182 F11 for Normal, NACE IBR of 10080-1-SS-PP-039-Part-II
 Page 22 of
Page of 32

Annexure-3A _ ITP for Alloy Steel Seamless & Forged Pipe Fittings A234 WP11 CL2 & A182 F11
Rev 3 ; Dtd 28/11/2016
for Normal, NACE & IBR
FOR DOMESTIC VENDOR (REFER ADDENDUM FOR THE ADDITIONAL SCOPE OF INSPECTION) RIL Spec :
1) 10080-1-SS-PP-004 Part - II
2) 10080-1-SS-PP-018

Inspection by
Reference
Sr. No. Stage / Component Operation Characteristics Type/Method of check Acceptance Criteria Format of Record Remarks
Documents Vendor TPIA Client
As per A234, A182 &
2.12 Issue of Inspection Release Note Completeness Completeness PO Spec. IRN - H R ---
RIL Spec
Notes :
1) All measuring instruments shall be properly calibrated .The calibration certificate shall be submitted for verification.
2) If PMI testing activity is outsourced then PMI performing agency shall be from NABL approved Lab only & shall provide its stamp electroetched on 100% tested items.
3) For NACE Fittings, all requirement of NACE MR0175 & RIL spec to be met.
4) Chemical and Physical Testing shall be carried out inhouse or at NABL (for indigeous supplier), For Overseas Supplier Inhouse or their government approved laboratory.

5) Fittings shall be capable of withstanding Hydrotest. Pre qualified Type test report to be reviewed by TPIA.
6) For IBR Fittings, TPIA scope shall be as under.
- Review of MTCs
- Review of HT charts
- 10% witness of Dimensional, PMI, Hardness testing & DP testing
7) NDE shall be performed after Heat Treatment.
8) Swage nipples, machined from bar can be accepted in place of swage nipples to be made from seamless pipe for all material grades.
9) All screwed fittings shall be supplied threaded NPT in accordance with ASME B1.20.1.

Applicable Legends : P : Perform/Prepare (100%), R : Review, W : Witness, H Hold point. The work can not proceed unless the Hold point is cleared.

TPIA : Third Party Agency

nikunj. Digitally signed

by nikunj.
kharva@ril.com
kharv DN: cn=nikunj.
kharva@ril.com
a@ril. Date:
2016.11.28
15:07:30
com +05'30'

Annexure-3 _ ITP for Alloy Steel Seamless Forged pipe fittings A234 WP11 CL2 A 182 F11 for Normal, NACE IBR of 10080-1-SS-PP-039-Part-II
 Page 3 of 3

ADDENDUM 
 
Additional Inspection requirements applicable to all Seamless T & reducers of 
A234 WP11 grade. 
 
1. Carry out PT on complete inside & outside 100 % surface on all TEES .The same shall be 
witnessed by TPIA.  
2. Carry out PT on all Reducers with 50% Reduction or more (e.g. 6” x 3”) inside & outside 
100 % surface. The same shall be witnessed by TPIA.  
3. Hardness shall be checked for all Tees .The same shall be witnessed by TPIA. For each 
TEE, multiple readings shall be taken to arrive at average value. 
4. For T of above 2 inch size, UT on 25 % QTY shall be conducted. UT procedure shall be    
approved by Reliance. 
 
  nikunj.
kharva@ril.
com
Digitally signed by nikunj.
kharva@ril.com
DN: cn=nikunj.kharva@ril.com
Date: 2016.11.28 15:08:19
+05'30'