GAD, DATA SHEET & QAP OF MECHANICAL SCREEN, MANUAL SCREEN & CONVEYOR

Project: 4MLD SBR BASED SEWAGE TREATMENT PLANT AT SANGUR ZONE-II

Client: PUNJAB WATER SUPPLY & SEWERAGE BOARD.
Contractor: SHAPOORJI PALLONJI AND CO. PVT. LTD., MUMBAI-KIPL(JV)
MANUFACTURER: JASH ENGINEERING LIMITED

Submission Status: FOR APPROVAL Issue Status:

Rev. Date of Submission: Prepared By: AN
0 25.01.19 Reviewed By: SN/CB
DWG./Doc. No: SP-1326/PWSSB/SANG/4MLD/M/DOC-01/00 Approved By: DB
 BILL OF MATERIAL
DESCRIPTION : BOM OF CONTROL PANEL FOR FINE BAR SCREEN OPERATED BY HYDRAULIC CYLINDER.

CLIENT : M/s. PUNJAB WATER SUPPLY & SEWERAGE BOARD SOS-MK2- 2237

PROJECT : SBR BASED SEWAGE TREATMENT PLANT 4 MLD AT SANGRUR ZONE-II

DWG. NO. : JE/SM/ELEX/ZA/STD-01,13.10.14 R4

QTY : 01 SCREENMAT + 1 CONVEYOR

01 NO. FOR 4 MLD AT SANGRUR ZONE-II

COMPONENT DESCRIPTION QTY. MAKE

NAME
Q1 On Off Switch 3 Pole, 415 Volts AC 50Hz 16 Amp. Main Isolator 1 No. Salzer

0F1-0F3 HRC Fuse Unit NS type with 2 Amps Fuse 3 Nos. Schneider / Siemens

R,Y,B Red,Yellow,Blue,22.5mm Dia. Crystal LED Lamp, 230 V AC 3 Nos. Teknic / Siemens

US 1 & 2 220V AC 24V DC ( PU-1Z ) 1 Nos Autonix

TR Transformer 400-415-440 / 110V/230V 300 VA 1 No VT/Eq.

F1,F4 Motor protection circuit breaker with 1NO + 1NC contacts(2.5 to 4.0 A) 2 No. Schneider / Siemens

F2 MCB DP 4A 1 No. Schneider / Siemens

F3,F5,F6 MCB DP 2A 3 Nos. Schneider / Siemens

K1,K9 Contactor 9 Amp With 1 NO+1 NC Contact & 110 V AC Coil, 2 Nos. Schneider / Siemens

K1,K9 Add On Block 3 NO + 1 NC 1 No. Schneider / Siemens

K4,K5,K6,K7,K8, Plug In Relay with Base 2C/O 110V AC 5 Nos. Schneider / Siemens

K2,K3 On-off Operational Timer 110V AC, 1 Sec-60 Min. 2 Nos EAPL

K10 OFF Delay Timer230V A 1Sec~ 30 Min. 1 No. EAPL

S1,S3 Mushroom Head Emergency Stop Red Stay Put Type With 1 NO +1 NC Contact 2 Nos Teknic / Siemens

S2,S4 Selector Switch Actuator 3 Way, Centre Off Stay Put Type With 2 NO Contacts. 2 Nos Teknic / Siemens

H1,H6 Pilot Lamp Holder 22.5mm Dia, Green With 110 V AC Crystal LED Lamp. 2 Nos Teknic / Siemens

H2-H5,H7 Pilot Lamp Holder 22.5mm Dia, Red With 110 V AC Crystal LED Lamp. 5 Nos. Teknic / Siemens

TB1-TB4 Screw on Terminals10 sq. mm 4 Nos. Phoenix / UK Series

TB6-TB8,TB24- Screw on Terminals 4 sq. mm 6 Nos Phoenix / UK Series

TB26

TB5 Screw on Earth Terminals 4 sq. mm (Green) 4 Nos Phoenix / UK Series

TB9-TB23, TB27- Screw on Terminals 2.5 Sq. mm 28 Nos Phoenix / UK Series

TB39

DATE : 24.01.2018 FOR JASH ENGINEERING LTD.

 QUALITY ASSURANCE PLAN FOR JASH “BELT CONVEYOR”
MANUFACTURER CLIENT PUNJAB WATER SUPPLY & SEWERAGE BOARD
: JASH ENGINEERING LIMITED UNIT-II CONTRACTOR M/S SHAPOORJI PALLONJI AND CO. KIPL (JV)
Survey no. 74 Gram Bardari Nr Sanwer
Road,Tehsil Sanwer Indore (M.P.) SBR BASED SEWAGE TREATMENT PLANT AT SANGRUR ZONE-
PROJECT II (4 MLD)
INDIA
G.A. DRG. NO. JE/SC/GAC/BC/482– 00-R2

QAP NO. & DTD. JEL/QAP/BC/’MK2-2237-R2 DTD. 16/01/2019

Sr. Component & Reference Acceptance SCOPE
Characteristics Quantum of Check Format record
No. Operation Document norm JASH CLIENT / TPI
(1) MATERIAL TESTS:
Test Certificate /
a) Electric Motor Physical One per Lot Supplier Test Review Review
Certificate
Test Certificate /
Approved G.A. Approved G.A.
b) Gear Box Physical One per Lot Supplier Test Review Review
Drawing Drawing
Certificate
Test Certificate /
c) Belt (Rubber Belt) Physical Properties One per Lot Supplier Test Review Review
Certificate

(2) SHOP TESTS :

Approved G.A. Approved G.A. JASH Inspection
a) Dimensional Check Measurement 100% Perform Witness
Drawing Drawing Report

Smooth
Operation Test Performance / Operation JASH Inspection
b) Physical 100% Interference Perform Witness
(Dry Run) test Report
free movement

NOTE: -
1) We do not undertake additional testing other than above stated tests.
2) TPI – Third party Inspection Agency.
Clients Comments if Any:

Prepared By: JASH Engineering Ltd. Approved By:

 QUALITY ASSURANCE PLAN FOR JASH “MANUAL SCREEN “
MANUFACTURER : JASH ENGINEERING LIMITED UNIT-II CLIENT PUNJAB WATER SUPPLY & SEWERAGE BOARD
Survey no. 74 Gram Bardari Nr Sanwer
Road,Tehsil Sanwer Indore (M.P.) CONTRACTOR M/S SHAPOORJI PALLONJI AND CO.- KIPL (JV)
INDIA SBR BASED SEWAGE TREATMENT PLANT AT SANGRUR
PROJECT ZONE-II (4 MLD)
G.A. DRG. NO. JE/SM/M/GAC/655-00 – R2
QAP NO. & DTD. JEL/QAP/MS/’MK2- 2237 -R2 DTD. 16/01/2019
Sr. Component & Reference SCOPE
Characteristics Quantum of Check Acceptance norm Format record
No. Operation Document JASH CLIENT / TPI

(1) MATERIAL TESTS:

a) Bottom Plate Chemical Composition Approved G.A. Approved G.A. Test Certificate Review / Perform Review
One per Lot
Drawing Drawing
b) Screen Bars Chemical Composition Test Certificate Review / Perform Review

(2) SHOP TESTS :

Approved G.A. Approved G.A. JASH Inspection

a) Dimensional Check Dimensional 100% Perform Witness
Drawing Drawing Report

NOTE : -
1. We do not undertake additional testing other than above stated tests.
2. TPI – Third party Inspection Agency.
3. PMI shall be carried out for SS parts test.

Clients Comments if Any:

Prepared By : JASH Engineering Ltd. Approved By :

 QUALITY ASSURANCE PLAN FOR JASH “SCREENMAT” FINE BAR SCREEN
MANUFACTURER : JASH ENGINEERING LIMITED UNIT-II CLIENT PUNJAB WATER SUPPLY & SEWERAGE BOARD
Survey no. 74 Gram Bardari Nr Sanwer
Road,Tehsil Sanwer Indore (M.P.) CONTRACTOR M/S SHAPOORJI PALLONJI AND CO. KIPL (JV)
INDIA SBR BASED SEWAGE TREATMENT PLANT AT SANGRUR
PROJECT
ZONE-II (4 MLD)
REF. DRG. NO. JE/SM/GAC/ZA/741-00 – R2
QAP NO. & DTD. JEL/QAP/SCREENMAT/MK2-2237-R2 DTD. 16/01/2019
Component & Reference Quantum of SCOPE
Sr. No. Characteristics Acceptance norm Format record
Operation Document Check JASH CLIENT / TPI
1) MATERIAL TESTS:
a) Side Rails Chemical Composition One per Lot Test Certificate Perform / Review Review

b) Screen Bars Chemical Composition One per Lot Test Certificate Perform / Review Review

c) Moving & Fixed Shaft Chemical Composition Approved G.A. One per Lot Approved G.A. Test Certificate Perform / Review Review
Drawing Drawing
Manufacturer
d) Electric Motor Physical 100 % Review Review
Test Certificate
Manufacturer
e) Electric Control Panel Physical 100 % Review Review
Test Certificate
2) SHOP TESTS :
Approved G.A. JASH Inspection
a) Dimensional Check Measurement G.A. Drawing 100.00% Perform Witness
Drawing Report

Operation Test With

Performance / Smooth Interference JASH Inspection
b) Control Panel (Dry Run) Physical 100% Perform Witness
Operation test free movement Report
at horizontally position
NOTE: -
1) We do not undertake additional testing other than above stated tests.
2) TPI – Third party Inspection Agency.
Clients Comments if Any:

Prepared By: JASH Engineering Ltd. Approved By: