ITP No : NS2-DH01-P0ZEN-740008

NGHI SON 2 BOT THERMAL POWER PLANT PROJECT Rev : G

TITLE: INSPECTION AND TEST PLAN FOR BOILER AND BOP PIPING INSTALLATION
Codes & Standards Participation by Sampling
No. Description of Inspection & Test Acceptance Criteria Record Format Remarks
Procedure Frequency
Sub-Con Contractor Ower

1.0 Material Receiving Inspection

Material Receiving inspection

Approved Construction Drawing
- Pipe : Steel piping spool, HDPE pipe, Small bore raw material
NS2-XG02-P0ZEN-110002
- Support: Spring hanger, Snubber, extension - Correct Item, Type material, No Damage Refer to the Material Inspection
1.1 NS2-XJ00-P1LBC-371005; NS2-XJ00-P1LBC-371006 H W W 100%
- Valve: Safety valve, control valve, manual valve - Refer to Approved Drawing & Packing List Report & QCR
NS2-XJ00-P1LAB-371007; NS2-XJ00-P1LBA-371001;
- Fitting: Elbow, Tee, coupling
NS2-XJ00-P1LBA-371002; NS2-XJ00-P1LBB-131001~131005
- Flanges, Gaskets & Bolts

2.0 BOILER & B.O.P Piping Erection Work

Approved Construction Drawing

NS2-XJ00-P1LBC-371005; NS2-XJ00-P1LBC-371006
ASME B31.1 Para 127.3
NS2-XJ00-P1LAB-371007; NS2-XJ00-P1LBA-371001;
Fit-up inspection ASME B16.25
NS2-XJ00-P1LBA-371002; NS2-XJ00-P1LBB-131001~131005 Fit-up Inspection Report
2.1 a) For Butt joint - Bevel: 37.5° ±2.5° H W RW 100%
ASME B31.1 ; ASME B16.25 (Form#1)
b) Socket weld NPS above 2 inches - Internal misalignment: max 2.0
NS2-YR01-P0ZEN-080002_WPS & PQR For Pressure Part
- Root Gap: Max.4 mm
NS2-YR01-P0ZEN-080004_WPS & PQR FOR P91
MATERIAL

ASME B31.1 Para 136.4.2

- Under cut: Max 1.0
ASME B 31.1 ASME B31.1 para 127.4 Welding Visual Inspection Report
2.2 Welding visual Inspection H W W 100%
- Weld Reinforcements see Table 127.4.2 (Form#2)
- Concavity not below outside pipe surface
- Slag, Spatter, Arc-Strike..: Smoothly grinding

2.3 HDPE piping erection work

- Obtain square end cut

ASTM F2620 - Cleanliness fit up surface(oil-free, dry, soil, foreign matall)
Square end Cut & Fit-up Inspection for HDPE piping (For pipe ISO 4427 SDR11 - Parallel mating surfaces between the pipe/fitting ends Fit-Up Inspection Report
2.3.1 H W W 100%
OD >2 inchs) Construction DWG: NS2-XH01-P0SGA-120000 - Maintain roundness of pipe (Form#3.1)
NS2-XG02-P0SGA-120000(FF P&ID). - Misalignment: max 10% of the pipe minimum wall
thickness.

ASTM F2620 Welding Visual Inspection Report

2.3.2 Visual Inspection for HDPE piping ASTM F2620 H W W 100%
ISO 4427 SDR11 (Form#3.2)

Method statement for heat treatment No. NS2-DD09-P0ZEN- Method statement for heat treatment No. NS2-DD09-P0ZEN-
2.4 PWHT PWHT Report H W R -
740011 740011

NDE ( For P91 welds, 100% NDE shall be carried out both before See NDE Requirement
2.5 NDE Procedure No. NS2-QE03-P0ZEN-040011 NDE Procedure No. NS2-QE03-P0ZEN-040011 NDE Report H RW R -
and after PWHT). (note 6)
G

Method statement for heat treatment No. NS2-DD09-P0ZEN-

2.6 Hardness test after PWHT (100% for P-15E) 740011 (include hardness test) Hardness value: 200-300 HV (190~285 HB) Hardness Test Report H W W 100%
Owner Contract

That weld joint will applied follow If more than 2 times repairing
ASME B 31.1 That weld joint will applied follow item 2.1 to 2.6 same as
2.7 Repairing weld (if any) item 2.1 to 2.6 same as original H W W 100% at same joint, the welding joint
original activites above respectively
activites above respectively shall be fully cut and rewelded.
 ITP No : NS2-DH01-P0ZEN-740008
NGHI SON 2 BOT THERMAL POWER PLANT PROJECT Rev : G

TITLE: INSPECTION AND TEST PLAN FOR BOILER AND BOP PIPING INSTALLATION
Codes & Standards Participation by Sampling
No. Description of Inspection & Test Acceptance Criteria Record Format Remarks
Procedure Frequency
Sub-Con Contractor Ower

- Centerline High/Low: Max 1.5mm

- Parallelism: Max 0.8 Visual Inspection for Flange Joint
2.8 Visual inspection for Flange Joint ASME PCC-1 H W W 10%
- Rotation-Two Hole: Max 3mm Report (Form#8)
- Excessive space or Gap: Max 2 times of gasket thickness

3.0 Piping Support and Hangers

AWS D 1.1 Table 6.1 & Table 5.9

Approved Construction Drawing Under cut: Max 1 mm
NS2-XJ00-P1LBC-371005; NS2-XJ00-P1LBC-371006 Porosity, Overlap: Max 1mm
Visual Inspection for piping Support and Hangers ( NPS above 2 Visual Inspection Report For
3.1 NS2-XJ00-P1LAB-371007; NS2-XJ00-P1LBA-371001; NS2- Slag & Spatter, Arc-Strike, … : Smoothly grinding H W W 100%
inches) Support (Form#4)
XJ00-P1LBA-371002; NS2-XJ00-P1LBB-131001~131005
AWS D1.1

4.0 Pressure Test

Approved Construction Drawing Approved Construction Drawing

NS2-XJ00-P1LBC-371005; NS2-XJ00-P1LBC-371006 NS2-XJ00-P1LBC-371005; NS2-XJ00-P1LBC-371006
4.1 Hydrostatic test package Test Package H W W 100%
NS2-XJ00-P1LAB-371007; NS2-XJ00-P1LBA-371001; NS2- NS2-XJ00-P1LAB-371007; NS2-XJ00-P1LBA-371001; NS2-
XJ00-P1LBA-371002; NS2-XJ00-P1LBB-131001~131005 XJ00-P1LBA-371002; NS2-XJ00-P1LBB-131001~131005

Approved Construction Drawing Approved Construction Drawing

Pre-pressure test Inspection
NS2-XJ00-P1LBC-371005; NS2-XJ00-P1LBC-371006 NS2-XJ00-P1LBC-371005; NS2-XJ00-P1LBC-371006
4.2 Line system check before hydrostatic test Report H W W 100%
NS2-XJ00-P1LAB-371007; NS2-XJ00-P1LBA-371001; NS2- NS2-XJ00-P1LAB-371007; NS2-XJ00-P1LBA-371001; NS2-
(Form #5)
XJ00-P1LBA-371002; NS2-XJ00-P1LBB-131001~131005 XJ00-P1LBA-371002; NS2-XJ00-P1LBB-131001~131005

- Hydrostatic test procedure

ASME B31.1 Para. 137 Pressure Test Inspection Report
4.3 Pressure Testing - ASME B 31.1 H W W 100%
ASME B 31.3 Para. 345.4 (Form#6)
- ASME B 31.3

- Surface preparation: SSPC SP03

- Dry Film Thickness:
Carbon & Alloy Steel (T≤93 °C): Outside (80µm-110µm-
50µm)
Carbon & Alloy Steel (93<T≤400 °C): Outside (75µm-25µm)
- Painting Procedure Inspection Report For Touch Up
4.4 Touch up Painting Carbon & Alloy Steel (400<T≤600 °C): Outside (30µm- H W RW -
NS2-YR01-P0ZEN-070002 Painting (Form #7)
30µm)
Carbon & Alloy Steel (T≤400 °C): Outside (Insulation)
(75µm)
Carbon & Alloy Steel (400<T≤600 °C): Outside (Insulation)
(30µm-30µm)
5.0 Final Inspection

Approved Construction Drawing
NS2-XJ00-P1LBC-371005; NS2-XJ00-P1LBC-371006
5.1 Final Inspection
NS2-XJ00-P1LAB-371007; NS2-XJ00-P1LBA-371001; NS2-
XJ00-P1LBA-371002; NS2-XJ00-P1LBB-131001~131005
Approved Construction Drawing Final Walkdown Inspection report
NS2-XJ00-P1LBC-371005; NS2-XJ00-P1LBC-371006 (Form#9)
H W W 100%
NS2-XJ00-P1LAB-371007; NS2-XJ00-P1LBA-371001; NS2- Punch List Inspection Report
XJ00-P1LBA-371002; NS2-XJ00-P1LBB-131001~131005 (Form #10)

Abbreviation : S: Surveillance R: Report Review RW : Random Witness W: Witness Inspection H: Hold Inspection Acc: Accept Rej: Reject N/A: Not Applicable