SU'PUER'S NAME AND ADDRESS

REFERENCE FIELD (lUALITY PLAN PROJECT : UPCL, 2X 507.5 MW

LANCO I:-.JFRATECH LJ.\1ITED ITEM: MECHANICAL FQP NO.: L1TLlRFQP/TG-OOI PACKAGE : TG WORKS
SUPPLIER'S WORKS REV. NO.:OO
EPC DIVISION. CO "'TRACT NO. :
LOGO SUB-SYSTDI: DATE: 29.10.2008
UPCL PROJECT. NANDIKUR
POST. UDUPI DIST. STRUCTURAL STEEL PAGE:.o.1 OF 1,,( MAIN-SUPPLIER: HXSS
I WORK FOR TG AREA '1 -
! I CLASS
I FORMAT
CIiARACTERISTICS TYPE REFERICNCE
SL.I
ACTIVITY AND
AND ''''STRUMENTS
OF
OF
QUANTUM
DOCUMENTS AND
I OF
RECORD
NO OPE RATIO'" CHECK
CHECK
OF CHECK
ACCEPTED NORMS
I REMARKS
# iI
_. I
- ------~-~-- ~-- --
7.
2. 3. 4. 5. 6. 8. D* 9.

1.0 Structural Steel (Fabdcation & Erection)

:.1. Material -Identification and B Visual 100% IS: 2062 I 8500 SR B Steel shall be painted for

I' Marking Co-

relation
If IS: 8500
structurnl
sections
with emulsion
is used, all
Steel plates and
shull be painted
paint by
I Identifictltion. Any :"est
piece I off cuts shall be
similarly marked with red
color for Steels
I making a conspicuous conforming to I s: ~500 I

hand of 40 mm with @ 2m for rdentificatioll at a later

I c/e in following colors for date. Unpainted steel
Identification:-
I pieces shall be treated (]s
IS: 8500 - Red color those confirming to IS:
I .- i -- i 2062

LEGEND,' RECORDS. INDENTIFtED WITH "TICK" (,J) SHALL BE

ESSENTIALLY INCLUDED BY SUPPLIER tN QA DOCl;MfNT AIION
LEGE~D TO DE USED, CLASS #, A ~ CRITICAL. D=MAJOll, C~MINOR;
\1A:'-IUFACTlIl-l.EIU 'A' SHALL BE WITNESSED BY L1TlJurCL FQA. '8' SHALL BE WITNESSED
SL'U·Sl"I'I'I.I[IU BY L1TUIJPCL ERECTION I CONSTRUCTION DI'I'TT. AND'C' SIIALL BE
ERECTlO\ WITNr::SSEO BY ERECTIO\,,-; CONTRACTOR
CO\TRAC("(ll{

SIGNATURE
FOR.\1AT "0.: QS-01-QAI-P-09/F2-Rl
 SlJPPl ..IER'S NAME ANO AODRESS
REFERENCE FIELD QUALITY PLAN PROJECT : UPCL, 2X 507.5 MW
LANCO INFRATECH LIMITED rrEM : MECHANICAL FQP NO.: L1TURfQPrrG-OOI PACKAGE :TGWORKS
Sl;PPLlER'S WORKS REV. NO.:OO
EPC DIVISIO~. CONTRACT NO. :
LOGO SlJB-SysTEM: DATE: 29.10.2008
UPCL PROJECT. NANDIKUR
sTRlJCTURAL STEEL PAGE:'O.2 Of I~ MAIN,sUPPLIER: HXSS
POST, UDUPI DIST.
WORK FOR TG AREA

"
CLASS FORMAT
CHARACTERISTICS TYPE REFERENCE OF
sL. ACTIVITY AND OF QUANTUM
OF DOClJMENTS AND
I NO OPERATION
AND INSTRUMENTS
CHECK
#
CHECK
OF CHECK
ACCEPTED NORMS
RECORD
I REMARKS

, 7.
I. 2. J. 4. 5. 6. 8. D* 9.
1.1. Physical and chemical properties B Lab test. Random IS: 20621 8500 Test B In case the steel is
2 ofmat ••.ial MTC samples from Certificates supplied by contractor.
each un- correlated MTC sha II be
identified lot verified. In the event of
of 50 MTor non submission of MTC,
less of any Sample shall be collected
particular and tested for physical
section and metallurgical
propenies.
LlTL I Owner may
randomly identify
samples from site for
testing on surveillance
basis for material received
with MTC also.
1.1. Visual EXl1lmination of raw B Visual 100"1. Free from surface defects SR B All material shall be free
J material from all imperfection.
mill scaleli. slag inclusion,
Laminations, pining. rusts
etc.

LEGEND,· RECORDS.INDENTIFIED WITH "TICK' ('J SHALL BE

ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGEND TO BE USED, a-"SS II: A • CRITICAL, D-MAJOR, C-""NOR:
MA~UFACTURr.RI 'A' SHALL BE WITNESSED BY UTWP('L FQA. '0' SHALL BE WITNESSED
SUR-Sl'PPl.IF.R/ BY LlTWPCL ERECTION I CONSlll.UCTION DEPTT. AND 'C' SHALL BE
ERECTtON WITNESSED BY ERECTION CONTRACTOR
CONTRACTOR
SIGNATURE
fORMAT NO.: QS-OI-QAI-P~1F1,RI
 SlIPPLlEH'S NAME AND ADDRESS
REFERENCE FIELD QUALITY PLAN PROJECT : UPCL, 2X 507.5 MW
ITEM: MECHANICAL FQP NO.: LITLlRFQP/TG-OOI PACKAGE :TGWORKS
LANCO lNFRATECH LIMITED
SUPPLIER'S WORKS REV. NO.:OO
EPe DIVISION. CONTRACT NO. ;
LOGO SUB-SYSTEM: DATE: 29.10.2008
UPCL PROJECT, NANDlKUR MAIN·SUPPLIER: HXSS
STRUCTURAL STEEL PAGE:03 OF I~
POST. UDUPI DIST
WORK FOR TG AREA

ACTIVITY Ar-'D
CHARACTERISTICS I, CLASS
OF
TYPE
QUANTUM
REFERENCE
FORMAT
OF
I
I
SL.
~O OPERATION
AND INSTRUMEr-'TS
iCHECK
OF
OF CHECK
DOCUMENTS AND RECORD I REMARKS
, # CHECK ACCEPTED NORMS I
I I
7.
1. 4. 5. 6. 8. D* 9.
2. 3. I
Marking and cutting B Visual 100% Approved Drawing Site Proper identification mark
and Register to be put. If lamination
Measure are found during cutting
ment of material same shall not
be used.
I 1.2 Fit up Ensure proper fit up before B Measure 100% Drg. & LlTL tech. Log Book I
welding ment Specification dimensional Site
checking as per technical Register
Snec.
1.2. Check that gap is minimum B -do- 100% -do- -do-
1
1.2. Ensure that the butt weld joints B -do- 100% -do- -do-
I
3 are properly aligned and the offset
does not Exceed 10% of the
I thickness of the thinner part of the
'oint.
1.2. Ensure match marking are B -do- 100% -c1o- -do-
4 punched for all trial assembled
components
1.2. Check weld tit Up B -do- 100% Approved drawing -do-
5

LEGEND:' RECORDS. INDENTIFIED WITH "TICK" (.,J) SHALL BE

ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGEND TO BE USED: CLASS #: A - CRITICAL, B-MAJOR, C-MINOR;
:\'IANlJFACTURl-:It/
'A' SHALL BE WITNESSED BY L1TUUPCL FQA. '0' SHALL BE WITNESSED
SLB·SUPI'I.lEIV BY L1TUUPCL ERECTION I CONSTRUCTION DEPTT. AND 'C' SHALL BIO
J::IU:.cTIO:"i WITNESSED BY ERECTION CONTRACTOR
CONTIlACTOR
SIGNATURE OVAL~EAI-: ,

FORMAT ~O.: QS-OI-QAI-P-09/F2-RI _.._c:.~

Er-'GG. DIV.lQA&1
 SlIPPLIER'S NAME Ai"'I'D ADORESS
REFERENCE FIELD QUALITY PLAN PROJECT : UPCL, 2X 507.5 MW
ITEM: MECHANICAL FQP NO.: LITL/RFQP/TG-OOI PACKAGE : TGWORKS !
LANCO INFRATECH LIMITED
SUPPLIER'S WORKS REV. NO.:OO
EPC DIVISION. CONTRACT NO. :
LOGO SUB-SYSTEM: DATE: 29.10.2008
UPCL PROJECT, NANDIKUR
POST, UDUPI DIST STRUCTURAL STEEL PAGE: D.o!1 OF [8" MAIN-SUPPLIER: HXSS
WORK FOR TG AREA

CHARACTERISTICS
CLASS
TYPE REFERENCE
I FORMAT
OF QUANTUM OF I
ACTIVITY AND
SL·I AND INSTRUMENTS OF DOCUMENTS AND RECORD
NO OPERATION CHECK OFCHECK REMARKS
, CHECK ACCEPTED NORMS
# I
I I
,
I
1. 7. II
2. 3. 4. 5. 6. 8. D* 9.
I
1.3 I Welding
U. Ensure that the qualified welders A Testing 100% Approved. WPS/AWS, Test Report
I and qualified welding procedures Dl.I/ASME-IX
II
i I are used to all welding.
I Welding procedure Specification A Review 100% -do- WPS WPS to be submitted for
I j LlTL approved and low
I hydrogen electrodes to be
I i used for welding of
I I I
I high/medium tensile steel
Welding procedure Qualification A Testing 100% ·do- Test Report !
test & PQR I
Welders performance A Testing 100% -do- Test Report
!
Qualification test &WQR I
1.3. Ensure that the welding A Visual 100% Approved WPS/latest SR i
2 LlTL Rallonal list of I

-L-I-
consumables used are as per
procedure (WPS)/Drg. approved Electnxles i
by LlTI. ,I
I
Ensure proper edge preparation Visual
l.3.
i C 100% Approved Drg. & LlTL SR I

I
d
3 I wherever applicable Measure Tech. spec.
I -~---+-r;:;h~l;li
I ~g
ment ii

LEGEND,' RECORDS.INDENTIFJEDWITH "TICK" (v) SHALL BE

ESSENTIALLYINCLUDEDBY SUPPLiER IN QA DOCUMENTATION.
LEGEND TO BE USED: CLASS #; A ~ CRITICAL, B-MAJOR, C~MJNOR; .
\'It\:"IliFACTUHEIV 'A' SHALL BE WITNESSEDBY LiTUUPCL FQA. 'D' SHALL BE WITNESSED
Sll n·Sl'PI'Li [IV BY L1TUllPCL ERECTIONI CONSTRUCTIONDEPTT. AND 'C SHALL RI"'
I-:RECTIO~ WITNESSEDBY ERECTIONCONTRACTOR
CO~TR"CTOR
SIGNATURE
FORMAT NO.: QS-Ol-QAI-P-09/F2-RI
 REFERENCE FIELD QUALITY PLAN PROJECT : UPCL, 2X 507.5 MW
LANCO INFRATECH LIMITED ITEM: MECHANICAL FQP NO.: L1TLlRFQP/TG-OOI PACKAGE : TGWORKS
EPe DIVISION, WORKS REV, NO.:OO
CONTRACT NO. :
UPCL PROJECT, ~ANDIKUR SUB-SYSTEM: DATE: 29.10.2008
STRUCTURAL STEEL PAGE~S; OF 1tr MAIN-SUPPLIER: IIXSS
POST, UDUPI DIST.
WORK FOR TG AREA
I
FORMAT
CLASS
TYPE I REFERENCE
"I
OF
OF

l-+
OF I DOCUM ENTS AND RECORD
CHECK I REMARKS ,

#
CHECK ACCEPTED NORMS
I !

:
1.3.
4
U.
5
I. i
I
Ensure pre-heating is carried out
wherever aoolieable
Ensure that the pre-heating
temperature is uniform prior to
8

B
1
1 9.
,

the start of welding

Ensure proper sequence of B
Weldin.
Post Weld Heat Trealment A Time and 100%
(PWHT) Temperat
ure
I U. I Check that temporary attachment B Visual 100%
i R weldin,g are removed and ground
i 13. Check and ensure that Ihe B
9 overlap/excess weld metal is
removed bv ~rinding and painting
Check the measurement of B -do-
parts/structures after welding for IS: 72151 Approved Drg.
the correctness of dimensions and
matching, absence of distortion
and mis. ali~ment

LEGEND:' RECORDS, tNDENTIFIED WITH "TICK" (V) SHALL BE

ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGEND TO BE USED: CLASS #: A ~CRJTICAL, B=MAJOR, C=MINOR;
MANLIFACTl.'REIV 'A' SHALL BE WITNESSED BY LlTUUPCL FQA. 'n' SHALL BE WITNESSED
SlID-SUPPLlERJ BY LlTUUPCL ERECTION / CONSTRUCTION DEPTT. AND 'c' SHALL 8E
F:RECTIO~ WITNESSED BY ERECTION CONTRACTOR
CO~TRACTOII
SIG:>iATURE
FORMAT NO.: QS-OI-QAI-P-09/F2-RI
 SU'PLlEH:'S 'A:\1E A:"lO ADDRESS
REFERENCE FIELD O{;ALITY PLAN PROJECT : UPCL. 2X 507.5 :,>\W

I.A:-.ICO INFRATECH LIMITED ITEM: MECHANICAL FQP NO.: LITLlRFQPrrG·OOl PACKAGE :TG WORKS
SUPPLIER'S WORKS REV. NO.:OO
EPC DIVISION. CONTRACT /100. :
LOGO SUB-SYSTE:\I: DATE: 29.10.2008
UPCL PROJECT, NA!\IDIKUR
STRUCTURAL STEEL PAGE: .t\io OF l~ MAIN-SUPPLIER: HXSS
POST, UDUPI DIST.
WORK FOR TG ARF:A
' FOR:\IAT I
CLASS
CHARACTERISTICS
OF
TYPE
QUANTUM
REFERENCE OF I !
I
SL.I ACTIVITY AND
AND INSTRUMENTS OF DOCUMENTS AND RECORD 1

NO, OPERATION CHECK OF CHECK REMARKS I

1
CHECK ACCEPTED NORMS
#
II 1

I. 2. 3. 4. 5. 6.
7.
8. I 0* ! 9.
104 Non Destructive and

104.
Destructive Testinl!
Fillet welds ,
I I
i Check all welds B Visual & 100% As per IS 816 and Tech. Daily Weld shall he of required
I
I ! Measure Spec Welding
I I size
I
ment Report I
Macrotech examination A Visual Test coupons As per IS 816 'nd Tech. TC
for main fillet Spec.
I welds with
one joint per
I built-up be,m,
column, crane
I 1
etc .

I
•

I 0" ,~"""'- ,,,'

A Visual 5% oftolal
length, dye-
IS: 822 ! Tech. Spec. DP test
report
penetration
lest shall he
carried out to
root fun. I

LEGEND:' RECORDS, INDENTIFIED WITH "TICK" (v) SHALL BE

ESSENTIALLY INCLUDED BY SUPPLIER IN QII DOCUMENTATION.
LEGE~O TO BE ~Sr.o: CLASS': A -CRITICAL, B<MAJOR, C-MINOR;
MA~UFACTUI-lERI 'A' SHALL BE WIThESSED BY LlTUl/PeL FQA. '0' SHAl.L BE WITNI'SSED
SUB-SlIPPLI ERI BY LlTUUPCL ERECTION / CONSTRUCTION DEPIT IIND 'C' SHIILL Ill'.
ERECTIO,"" WITNESSED BY ERECTION CONTRACTOR
CO~TRACTOR
SIGNATURE
FORMAT ~O.: QS-OI-QAI-P-09!F2-Rl
 SL!PPLlF:R'S .'iAME A:"rlDADDRESS

LANCO INFRATECH LIMITED

REFERE]';CE
ITEM: MECHANICAL
FIELD QUALITY PLAN
I'QP NO.: LlTLiRI'QP/TG-OOI
PROJECT
PACKAGE
: lJPCL, 2X 507.5 MW
: TGWORKS
·rI
SUPPLIER'S WORKS REV. NO.:OO
EPC DIVISION, CO:"iTRACT NO. :
LOGO SlB-SYSTEM: DATE: 29.10.2008
LPCL PROJECT, NANDIKUR
MAIN-SUPPLIER: HXSS
POST, UDUPI DIST STRlJCTURAL STEEL
WOIlK fOR TG AREA
PAGE:tl.-;:t Of 1"/
I
!
SL.
NO
! ACTlVITV AND
OPERATION
CHARACTERISTICS
AND INSTRLMENTS
CLASS
Of
CHECK
TYPE
Of
CHECK
QUANTUM
OI'CHECK
REfERENCE
DOCUMENTS AND
ACCEPTED NORMS
I ~I'RMAT
I RECORD
I
I
I
I REMARKS
I
i

# I I
1
, I
I I
~-- 7.
2. 3. 4. 5. 6. 8. I D' 9.
! I
1.4. I Butt weld' i

y Check all welds 8 Visual 100% As per IS: 816 Daily

Welding
Weld shall he ofreqlured
size
Reoort
DPT A Visual 10% ortolal AWS D 1.1 I Tech. Spec. I DP lest
length, DPT IS codes report
shall be
carried out to
the root run
after back
gourring.

LEGEND:' RECORDS, INDENTIFIED WITH "TICK" (V) SHALL BE

ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGEND TO BE USED: CLASS #: A· CRITICAL, B~AJOIl, C:MINOIl;
\I,\i'lL.:Jo'ACTVREIU 'A' SHALL BE WITNESSED BY LlTlJIJPCL FQA. 'B' SHALL BE WITNESSED
SL"B-.."ilIPPIJEIU BY L1TUUPCL ERECTION I CONSTRUCTION DErTT. AND'C' SHALL DE
ERECTION WITNESSED BY ERECTION CONTRACTOR
CO'lTRAC--rOR
SI(;~ATURE
FORMAT NO.: QS-01-QAI-P-09/1'Z-Rl .,.•.. '.. /

ENGG. DIV.76-A~1
 surrUEn'S NAME A~D ADDRESS
REFERENCE FIELD QUALITY PLAN PROJECT : UPCL, 2X 507.5 MW
-I
LANCO INFRATECH LIMITED ITEM: MECHANICAL FQP NO.: L1TLlRFQP/TG-OOI PACKAGE :TGWORKS
SUPPLIER'S REV. NO.:OO
LOGO
EPe DIVISION,
UPCL PROJECT, NANDIKUR
WORKS
SUB-SYSTEM: DATE: 29.10.2008
CONTRACT NO. :
I
STRUCTURAL STEEL PAGE:Cl.\$ OF I~ MAIN-SUPPLIER: HXSS
POST, UDUPI DIST.
WORK FOR TG AREA I
FORMAT
I CHARACTERISTICS
CLASS
TYPE REFERENCE OF
SL.! ACTIVITY AND OF QUANTUM
AND INSTRUMENTS OF DOCUMENTS AND RECORD
NO OPERATION CHECK OFCHECK REMARKS
CHECK ACCEPTED NORMS
#

I. 7,
2. 3. 4. 5. 6, 8. D* 9_
I
Radiography Test (RT) A Testing 100%/10% AWS DI 1/ Tech. Spec.! RT report Spot radiography of
I
IS codes & Films minimum 300 mm leJfgth
sha 1 t be carried out on
100% joint in tension
I
zone and 10% joint in
I
compreSSlOl1 zone of
I I
Bunker girder/Crane
I girder/Bunker supporting
structures. Spot
Radiography on 10% of
other hutt weld sho II he
C3JTied out.
Ultrasonic Tests A Testing 100%/10% AWS Dl.llTech. Spec. ! Witnessing Whcre Radiography test
IS cocle~ oftest & is not feasible on butt
test reports welds, Ultrasonic tests
review shall he carried out. U.T.
to be done after grinding
the surface.

LEGEND:' RECORDS, INDENTIFIED WITH "TICK" (1J SHALL BE

ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGEND TO BE USED: CLASS #: A· CRITICAL, D~MAJOR. C=MINOR:
MA~L·FACTlIRERI 'A' SHALL DE WITNESSED BY LlTUUPCL FQA, '0' SHALL DE WITNESSED
SLB-SUPPLIERI BY LlTUUPCL ERECTION I CONSTRUCTION DEPTI. AND 'C' SHALL BE
EIlECTlON WITNESSED BY ERECTION CONTRACTOR
CONTIlACTOR
SIGNATURE
FORMAT NO.: QS-OI-QAI-P-09!F2-RI (.fA ,:;;-
ENGG. DIV.7QI\&1
 SLPrUF.R·S NA\1E AND ADDRESS
REFERENCE FIELD QUALITY PLAN PROJECT : UPCL, 2X 507.5 :I1W

LA~CO INFRATECH LIMITED ITEM: MECHANICAL FQP NO.: LITLlRFQP/TG-OOI PACKAGE :TGWORKS
SIJPPLIER'S Epe DIVISION, WORKS REV. NO.:OO
LOGO CONTRACT NO, :
upn, PROJECT, NANDIKLR SUB-SYSTEM: DATE: 29.10.2008
STRUCTLRAL STEEL PAGE:D9 OF I~ MAIN-SUPPLIER: lIXSS
POST, LJDLI'I DIST,
WORK FOR TG AREA
CLASS FORMAT
CHARACTERISTICS TYPE REFERENCE OF
ACTIVITY AND OF QUANTUM
SL'I AND INSTRUMENTS OF DOCUMENTS AND RECORD
:\0 OPERATIO!'l CHECK OF CHECK REMARKS
CHECK ACCEPTED NORMS
#
I
i I'
i-'-·----t I 7.
I I. i, 2. 3. 4. 5, 6. 8. D* 9.

Mechanical testing of butt weld A Tensile Min. one joint Tech, spec. IS: 1599. IS: TRISR
I
I I on production test coupon and Bend per column / 160R
;
I I
l ---t----.
!
IS
I
I

I
..1.:i..2oundation
-_._-~

checks
I

Trial assy/ControJ assy of

Structures.

Ensure that the availability of

B

BIC
Test

Assy.

Visual
built up beams
loirders
LITL Tech,
Snec.

100%
UTL Tcch, Spec, and
<Ioorovcd drawing,

UTL Tcchlllcal Spec. and

I
-do-

Site Reg,
I
+- I

I oennanent Bench Mark. Appel. Dl'g,

1.5 Ensure the foundation are cast as B Measure 100% -do- -do-
2 per requirements mcnt
I IS, Check the orientation of the BIC Visual 100% -do- -do-
I3 foundation
Check the top level of Foundalion SIC Measure 100% -<lo- -do-
I ~5 pedestal with respect 10 ment
Dermancnt Bench Mark.
IS Check the centre to centre SIC -do- 100% -do- -do-
S distance of column foundations
pedestal with respecI to the
I reference axis. I

LEGEND,' RECORDS, INDENTIFIEDWITH "TICK" (-i) SHALL BE

ESSENTIALLY INCLUDED BY SUPPLIER INQA DOCUMENTATION.
LEGEND TO BE USED: CLASS # , A - CRITICAL. B-MAJOR, C=MINOR;
\1r\,'(llrACTUI~EIU 'A' SHALL BE WITNESSED BY L1TUIJPCL FQA. 'B' SHALL BF.WIT"ESSED
St:D-Sl'I'PLIERi BY LlTULJPCL ERECTION ICO~STRUCTION DEI'TT. AND 'e' SHALL BE
1·:HECTIO~ WITNESSEDBY ERECTIONCONTRACTOR
CONTRACTOR
SIGi'iATURE
FORMAT NO.: QS-OI-QAI-P-09/Fl-RI
 SUPPLIER'S NAME ADDRESS
Al'iD
REFERENCE FIELD QUALITY PLAN PROJECT : UPCL, 2X 507.5 MW
LANCO INFRATECH LIMITED ITEM: MECHANICAL FQP NO.: LlTLlRFQP/TG-flOI PACKAGE :TGWORKS
SUPPLIER'S WORKS REV. NO.:OO
EPC DIVISION. CONTRACT NO. :
LOGO SUB-SYSTEM: DATE: 29.10.2008
UPCL PROJECT, NANDIKUR
POST, UDUPI DIST. STRUCTURAL STEEL PAGE: 1.0 OF I'Y- MAIN·SUPPLlER: HXSS
WORK FOR TG AREA

CHARACTERISTICS
CLASS
TYPE REFERENCE
FORMAT
OF
I I
SL. ACTIVITY AND OF QUANTUM
NO OPERATION
AND INSTRUMENTS
CHECK
OF
CHECK
OFCHECK
DOCUMENTS AND
ACCEPTED NORMS
RECORD I REMARKS
#

1. 7. ,,
2. 3. 4. 5. 6. 8. ! D* 9.
i I
1.5 Check the diagonals between B -do- 100% -do- ·do~ I
(, columns
1.5 Check the pitch distance of the B -do- 100% -do- -do-
I
7 I foundation bolts on both axis &
dia.ona!'
1.6 Column pre
Assembly Cheekup
1.6. Ensure cleaning of Base Plate & C Visual 100% Enterprise Standard of -do-
I HSFG bolt area Hang Xiao Steel
Structures· Q/HX-
GENERAL
ENGINEERING·703-C
In5taliMion Manual of
Li.hl Steel Structures
1.6. Check individual column faces B Measure 100% - do· -do-
2 for identification No. match mark ment
column No. length camber sweep.

LEGEND:· RECORDS, INDENTIFIED WITH "TICK" (') SHALL BE

ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGEND TO BE USED, CLASS H: A - CRITICAL, D~MAJOR, C-MINOR;
MANUFACTlJRERI 'A' SHALL BE WITNFSSED BY L1TUlJPCL FQA. 'D' SHALL BE WITNESSED
SUB-SUPPLIERI BY L1TUUPCL ERECTION / CONSTRUCTION DEPTT. AND 'C' SHALL BE
ERECTION WITNESSED BY ERECTION CONTRACTOR
CONTH.ACrOR
SIGNATURE
FORMAT NO.: QS-01-QAI-P-09/F2-RI
 scrrLlER'S NA.\1E AND ADDI~ESS
REFERENCE FIELD QUALITY PLAN PROJECT : lJPCL, 2X 507.5 MW
LANCO INFRATECH LIMITED ITEM: MECHANICAL FQP NO,: LlTLlRFQP/TG-OOI PACKAGE :TGWORKS
SUPPLIER'S WORKS REV. NO.:OO
EPC DIVISION, CONTRACT NO. :
LOGO SUB-SYSTEM: DATE: 29.10.2008
UPCL PROJECT. NANDIKUR
POST, UDUPI DIST. STRlJCTlJRAL STEEL PAGE: OF .J.I
1~ MAIN-SlJPPLlER: HXSS
WORK FOR TG AREA

FI
CLASS I FORMAT
CHARACTERISTICS TYPE REFERENCE OF
SL. ACTIVITY AND OF QlJANTlJM
AND INSTRlJMENTS OF DOClJMENTS AND I RECORD
NO OPERATION CHECK OF CHECK
CHECK ACCEPTED NORMS
#
I I -j
I. 7.
I 2. 3. 4. 5. 6. i 8. D' 9.
i
1.6. Ensure column are pre- B Visual 100% · do· Site
3 assembled as per match marks Register
and centre line already punched
on the column pieces and
respective splices plates,
wherever applicable.
Check camber, sweep match mark B
1~6 and total length after trial
Measure
ment
100% · do- -do·

assemblY of columns.
1.7 Roof Truss pre-
assembly checks.
1.7 Ensure roof trusses are pre C Visual 100% ·do· SR
I assembled as per Matcb mark
C.G. line punched on top and
bottom angles.
1.7 Check the following
2
a) Camber B Measure 100% - clo- ·do-
ment
b) Sweep B Phvsical 100% · do· -do·

LEGEND:' RECORDS.INDENTIFIED WITH "TICK" (,J) SHALL BE

ESSENTIALLY [NCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGEND TO BE USED: CLASS #: A - CRITICAL, B-MAJOR, C~MINOI<:
MANUFACfllRERI 'A' SHALL BE WITNESSED BY L1TUUPCL FQA, '0' SHALL BE WITNESSED
su B·SUPPLI ERI BY L1TUUPCL ERECTION I CONSTRUCTION DEPTT. AND 'C' SHALL BE
£RF:CTION WITNESSED BY ERECTION CONTRACTOR
CO~TRACTOR

SIGNATlJRE
FORMAT NO.: QS-OI-QAI-P-09/F2-RI
 SlJrl'UEn'S 'AME A~D ADDRESS
REFERENCE FIELD QUALITY PLAN PROJECT : l:PCL, 2X 507.5 MW

SUPPLIER'S
LOGO
LANCO INFRATECH LIMITED
[PC DIVISION,
ITEM: MECHANICAL
WORKS
FQP NO.: L1TLlRFQP/TG-OOI
REV. 1'00.:00
DATE: 29.10.2008
PACKAGE
CONTRACT NO. :
: TG WORKS
I
LpCL PROJECT, NAi'iDIKUR
POST, UDUpl DIST
SUB-SYSTEM:
STRUCTURAL STEEL PAGE:t2 OF I~ MAIN-SVPPLlER: HXSS I
i
WORK FOR TG AREA i
r,
! CLASS FORMAT I
CHARACTERISTICS TYPE REFERENCE
I I
OF
SL.I ACTIVITY AND
AND INSTRUMF-NTS
I OF
OF
QUANTUM
DOCUMENTS AND
I
RECORD I REMARKS
NO OPERATION !cHECK OF CHECK
CHECK ACCEPTED NORMS ! I
# I i
--
I. 7.
2. 3. 4. 5. 6. 8. 0* 9.

cj Total length of assem hied roof C Visual I 100% . do- SR

truss between faces of end gusset Measure
plates at lop & bottom ment I
d) End plates arc aligned and in C Visual I 100% - do· SR I
levels on both ends, Measure I
1.7
I ment
Ensuring the following during the SR
i 3
i
welding of roof truss
-
a) Proper Fil-up B Visual I 100% Appd. Drg. I approved Site
Measure WI'S Register
ment
b) Qualified welder are engaged A Verificati 100% -do- -do-
and qualified procedures are on of
I
employed record if
I (Refer Cl. 1.3.2 of this FQp) already
! qualified
by L1TL
I c) Recommended welding
consumables and methods are
A Physical 100% -do- -do- I Low hydrogen electrodes
to be used for welding of
I employed. (Refer relevant High I Medium lensile.
clauses. of tbis FOP) I
LEGEND:' RECORDS, INDENTIFIED WITH "TICK" (') SHALL 8E
ESSENTIALLY INCLUDED 8Y SUPPLIER IN QA DOCUMENTATION.
LEGE~D TO BE USED: CLASS #: A - CRITICAL, B--MAJOR, C~,\1I~OII:
:\1ANUJ.-ACTURER/ 'A' SHALL 8E WITNESSED 8Y L1TUUPCL FQA, 'B' SHALL 8E WITNESSED
SCB-SUI'!)L1ERJ BY L1TUUPCL ERECTION /CONSTRUCTION DEPTT. AND 'C' SHALL 8E
EnECTlOl'!' WITNESSElJ 8Y ERECTION CONTRACTOR
CONTRACroR
SIGi'lATURE
FORMAT NO.: QS-OI-QAI-P-09/F2-RI
 SliPPLIER'S !'lAME AND ADDRESS REFERENCE FIELD QUALITY PLAN PROJECT : UPCL, 2X 507.5 MW

ITEM: MECHANICAL FQP NO.: LITL/RFQPITG-001 PACKAGE :TGWORKS

LANCO INFRATECH LIMITED
SUPPLIER'S WORKS REV. NO.:OO CONTRACT NO. :
EPC DIVISION, DATE: 29.10.2008
LOGO SUB-SYSTEM:
UPCL PROJECT, NANDIKUR PAGE: I.~ OF MAIN.SUPPLIER: HXSS
STRUCTURAL STEEL 1Y
POST, UDUPI DIST
WORK FOR TG AREA
CLASS
FORMAT I
REFERENCE OF I
TYPE
SL. ACTIVITY AND
OPERATION
CHARACTERISTICS
AND INSTRUMENTS
OF
CHECK
OF
QUANTUM
OF CHECK
DOCU:vJENTS AND
ACCEPTED NORMS
RECORD I
I
REMARKS I
NO CHECK
# I
--

1. 2. 3. 4. 5. 6, I
7.
8. D' 9.
I
1.8 Ensure foundation bolts are free B Visual 100% -do- -do- :
from damages and foundation
bolt pocket are free from debris
and foreie:n material.
I
1.9 Ensure the level of Bollom of B Visual 100% Approved drawing -do-
Base nlate
1.I Ensure proper orientation of C Visual 100% Approved drawing -do-
0 column
1.1 Ensure the centre line of base C Physical 100% Enterprise Standard of -do-
plate coincides with foundation Hang Xiao Steel
I
pedestal axis (both in X & Yaxis) Structures - Q/HX-
GENERAL
ENGINEERING-703-C
Installation Manual of
Lieht Steel Structures
1.I Ensure the erection of horizontal B Measure 100% -do- -do-
2 beams! girders and vertical ment
braeinos
1.1 Check verticality of columns A Measure 100% -do- Log No.
ment L06 sheet
3
III I

LEGEND:' RECORDS, tNDENTIFIED WITH "TICK" ('0 SHALL BE

ESSENTIALL Y INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGEND TO BE USED: CLASS #: A -CRITICAL, B-MAJOR, C-MINOR:
'A' SHAl.L BE WITNESSED BY UTUUPCL FQA, '0' SHALL BE WITNESSED
.\-IA:\15FACTtiH.EIU
BY UTUUPCL ERECTION I CONSTRUCTION DEPTT. AND'C' SHALL BE
SliB-SU1'I'LIERI
WITNESSED BY ERECTION CONTRACTOR
[RECTIO~
CONTRACTOR
SIGNATURE
FORMAT NO.: QS-Ol-QAI-P-09/F2-RI
 SliPPUER'S 'AME A:"i[) ADDRESS
REFERENCE FIELD OUALITY PLAl" PROJECT : UPCL, 2X 507.5 MW
ITEM: MECHANICAL FQP NO.: LITURFQP/TG-OOI PACKAGE : TG WORKS
LANCO INFRATECH LIMITED
5l:PPLIER'S WORKS REV. NO.:OO
EPC DIVISIO'J, CONTRACT NO. :
LOGO SUB-SYSTEM: DATE: 29.10.2008
UPCL PROJECT, NANDIKUR MAI:'II-SUPPLlER: IIXSS
POST, UDUPI DIST. STRUCTURAL STEEL PAGE:14 OF I~

:;:l'"""" I
WORK FOR TG AREA

I SL.
NO
ACTIVITY AND
OPERATION
CHARACTERISTICS
AND Ii'iSTRUMENTS
CLASS
OF
CHECK
#
TYPE
OF
CHECK
QUANTUM
OFCHECK r
I
REFERENCE
DOCUMENTS AND
ACCEPTED NORMS
OF
RECORD REMARKS I
I
!
I
J. T 2. 3. 4, 5, 6.
7,
8. D~" ! 9. l
Visual -do- SR I
11 Ensure proper tightening of C toO% I

4 foundation bolts with locks nuts I I I

1.1
I
! Ensure grouting of base bottom
I after ensuring verticality of
B Visual I
Measure
100% -do- Log No.
LOS sheet l 1
5
columns. ment 11! ! i
[11 Ensure erection of second pieces C Visual 100% ·<10- 5R
i 6 of all columns.
-do-
I I
Ensure erection of C Visual 100% Approved Drawing.

t 1.1
interconnecting members I
Ensure proper Butt Welding at B Measure 100% -do- -do- i

-I
X moment connections and erection ment II !
welding I I I
1.1 Check verticality to first and B -do- 100% Enterprise Standard of Log No.
!
19 I
j second pieces after the erection of i Hang X lao Steel ! L06 sheet
I
connection I Structures - Q/HX- II! r

GENERAL
! ENGINEERING-703-C

I I - 1- Installation Manual of
Lioht Steel Structures I I I
LEGE~O:' RECORDS, INDENTIFIED WITII 'TICK" Cll SHALL BE
ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGENO TO BE LSED: CLASS #: A' CRITICAL, B-MAJOR, C'MI~OR:
MANUFACTURERJ
'A' SHALL BE WITNESSED BY UTUtJPCL FQA. '8' SHAJ.I. BE WlniESSm
SL'll-Sl'PPLIEIV BY L1TUUPCL ERECTION I CONSTRUCTION OEPTI. AND 'C' SHALL BE
EUECTIO"IJ WITNESSED BY ERECTION CONTRACTOR
CO~TJlAc-rOJl
SIGNATURE
FORMAT "i0.: QS-OI-QAI-P-09/F2-RI
 Sl"PPI.IEH'S "A\1[ AND ADDRESS
REFERENCE FIELD QUALITY PLAN PROJECT : UPCL, 2X 507.5 MW

LANCO I:-<FRATECH LIMITED ITEM: MECHANICAL FQP NO.: LlTLlRFQPITG·OOI PACKAGE :TGWORKS
SCPI'UER'S WORKS REV, NO.:OO
EI'C DIVISION, CONTRACT NO. :
LOGO SUB-SYSTEM: DATE: 29.10.2008
UPCL PROJECT, NANDIKUR
STRUCTURAL STEEL PAGE:l5 OF I~ MAIN-SUPPLIER: HXSS
POST, UDUPI DIST.
WORK FOR TG AREA
FORMAT I
CLASS I
CHARACTERISTICS TYPE REFERE:"<CE OF
ACTIVITY AND OF QUANTUM
SL.I
AND INSTRUMENTS OF
OF CHECK
DOCUMENTS AND RECORD REMARKS
I
NO! OPERATION CHECK
CHECK ACCEPTED NORMS
#
I
:I 7,
I
I. 2, 3, 4. 5, 6. 8. D* : 9,
1.2 Check for verticality of total R -do- 100% -do- Log No I

0 erection column. LOC>sheet

I III
1.2 Check and ensure the following
1 , during crane girder erection
wherever
a) Crane girder hrackellop level B -do- 100% Enterprise Standard of -do-
on the column are aligned Hang Xi<1oSteel
( tolerance as per installation Structures - QIHX-
i
manual) GENERAL
ENG1NEERING-703-C
Installation Manual of
I
Liuht Steel Structures
h) Top flange level oferane B Measure 100% - do- -do-
girders are aligned ( Tolerance as ment
ocr installation manual)
c) Web axes of crane girders in a B -do- 100% -tlo- -tlo-
row are aligned ( tolerance web
axes shift in a row as per
i installation manual)

LEGEND,' RECORDS. INDENTtFIED WITH "TICK" (V) SHALL BE

ESSENTIALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGEND TO Or. USED, CLASS #, A ~ CRITICAL, O=MAJOR, C=MINOR;
MANLFACTL;H.FJtI 'A' SHALL BE WITNESSED BY LlTLIUI'CL FQA, '0' SHALL BE WITNESSED
SlIB-SlIPPLlER! BY LlTIJ1JPCL ERECTION I CDNSffiliCTION DEPTT. AND 'C' SHALL DE
En£CTIO~ WITNESSED BY ERECTION CONTRACTOR
CONTRACroR
SIGNATURE
FORMAT :\0,: QS-01-QAI-P.091F2-RI
 SLPPLIER'S ~AME A~1l AIlIlRESS
REFERENCE FIELD OUALITY PLAN PROJECT : UPCL, 2X 507,5 MW

LANCO INFRATECH LIMITED ITEM: MECHANICAL FQP NO.: LlTLlRFQPITG-OOI PACKAGE :TG WORKS
SUPPLIER'S EPe DIVISIO:-.l, WORKS REV, NO.:OO
LOGO CONTRACT NO. :
UpeL PROJECT, NANDIKCR SUB-SYSTEM: DATE: 29.10.2008
POST, UDUPI DIST. STRUCTURAL STEEL PAGE: Jk OF Itr MAIN-Sl:PPLlER: HXSS
WORK FOR TG AREA
CLASS
FORMAT r----" i
I CHARACTERISTICS TYPE REH:RENCE OF
SL. ACTIVITY AND OF QUANTUM
I AND INSTRl:MENTS OF DOCUMENTS AND RECORD REMARKS
I
NO OPERATION CHECK OF CHECK
CHECK ACCEPTED NORMS
I # !
I I
7. I
I. 2, 3. 5. 6. 8. D* 9.
4.
i i
-do- I
I d) Centre to centre distance of B ·do· 100% -do- I,

I crane i!irders. I

1.2 I Ensure the following during the

K-
2 erection of roof trusses.
a) Proper handling to avoid C Visual 100% ~do- -do-
damage & distortion to assembled
trusses. I
b) Alignment of bolt holes B Visual 100% -do- -do-
between column and truss gussets
c) Slope of truss as per drawing B Measure 100% -do- -do-
ment
d) Tightness of bolts. B Torque 100% -do- Site
Measure Resister /
ment Log Book
e) Connection of truss connecting C Visual 100% -do- -do-
members including purlins I
1.2 Welding& NDE of
13 erection \Velds
Slime tests/checks (IS specified above for fabrication welds

LEGENIl:' RECORDS, INDENTIFIEDWITH "TICK"!,I) SHALL OE

FSSENTIALLY INCLUDEDBY SUPPLIER IN QA DOCUMENTATION.
LEGENIl TO BE USW: CLASS #: A - CRITICAL, O~MAJOR, C-Ml~OIl:
,\1":"l,'FACfl REIt/
I 'A' SHALL BE WITNESSED BY L1TUUPCL FQA. '0' SHALL BE WITNESSED
Sl'R-Sl:pJ>Utml BY L1T]JUPCL ERECTION / CONSTRUCTIONDEPTI. ANIl'C' SHALL BE
£Hl::CT!ON WITNESSEDBY ERECTIONCONTRACTOR
CONTR"crOR
SIGNATURE
FORMAT NO.: QS-Ol·QAI·P·09IF2·Rl
 SlPPUEII'S M.\1E AM) ADDRESS
REFERENCE FIELD QUALITY PLAN PROJECT : CPCL, 2X 507.5 MW
LAf-:CO I:--JFRATECH Ll\1ITED ITEM: MECHANICAL FQP NO.: L1TLlRFQPrrG·OOI PACKAGE :TGWORKS
S[;PPUER'S WORKS REV. 1'10.:00
EPC DIVISION. CONTRACT NO. :
LOGO SUB·SYSTEM: DATE: 29.10.2008
UPCL PROJECT. NANDIKL:R
STRUCTURAL STEEL PAGE: 1.:;:( OF l~ MAI;Ii·SUPPLlER: HXSS
POST. UDUPI DIST.
WORK FOR TG AREA .

I
i FORMAT
CHARACTERISTICS
CLASS
TYPE REFERENCE I
, SL·I
:-IO~
ACTIVITY AND
OPERATION
AND INSTRUMENTS
OF
CHECK
OF
QUANTUM
OFCHECK
DOCUMENTS AND
OF
RECORD REMARKS
I
#
CHECK ACCEPTED NORMS I
I I
I
7.
I. 2. 3. 4. 5. 6. 8. D· 9. -I
1.2. Dimensional checks I Ensure all dimensions are as per B Measure 100% Approved Drawing I Site 1

4 before Assembly requirement ment Technical Spec. Resister /

Log Book
1.2 Hand Rails

'T a) Material

In case Galvanised steel is used,

following Galvanised checks shall
be done:
Visual
Preece Test
Zinc coating Thickness
test
A Physical Once per lot Grade IS: 2062, Technical
Specific<ttions. Galvaniscd
as per IS: 4736 wherever
specified
SR I LB

I
Galvanising shall be
carried out as per
technical specification
wherever specified.

I
-T- --~--- I Weighing Zn coats tes~
b) DPT on welds A Physical Random A WS D I.l I Technical
s )eCifications
SR ILB

lJ I Groutin. I

LEGE~D:' RECORDS, INDENTIFIED WITH "TICK" I~) SHALL 8E

ESSENTIALLY It<CLUDED 8Y SUPPLIER IN QA DOCUMENTATION.
LEGEND TO BE USED: CLASS #: A ~ CRITICAl, B~MAJOR, C~\1INOJ<:
I\1A~UFACrLRERI 'A' SHALL BE WITNESSED BY L1TUUPCL FQA. '8' SHALL BE WIT~ESSED
Slrn~su rr'l.I [HI BY L1TUUPCL ERECTION / CO~STRUCTION DEPrr. AND 'C' SHALL 8E
ERECTIO~ WITNESSED BY ERECTION CONTRACTOR
CO~T1IACTOR
SIGNATURE /
\ /
FOR~lAT NO.: QS-OI-QAI-P-09/F2-RI _.Y
ENGG.DIV.lQA&1
 suprLlER'S r\A;\U: A~'[) AnDRESS
REFERENCE FIELDOUALITY PLAN PROJECT : UPCL, 2X 507.5 MW
ITEM: MECHANICAL FQP NO.: L1TLlRFQP/TG-OOI PACKAGE :TG WORKS
LANCO Il\FRATECH LIMITED
SUPPLIER'S WORKS REV. NO.:OO
EPC DIVISION, CONTRACT NO. :
LOGO SUB-SYSTEM: DATE: 29.10.2008
UPCL PROJECT, NANDIKUR
POST. UDUPI DIST. STRUCTURAL STEEL PAGE: 1$ OF 1~ MAIN-SUPPLIER: HXSS
WORK FOR TG AREA

CHARACTERISTICS
CLASS
TYPE REFERENCE
FORMAT
OF
I i
I
SL. ACTIVITY AND OF
OF
QUANTUM
DOCUMENTS AND
i
NO OPERATION
AND INSTRUMENTS
CHECK OFCHECK RECORD : REMARKS
CHECK ACCEPTED I\ORMS
# I

_. --~- -----
7.
I. 2. 3. 4. 5. 6. 8. D* 9.

Cleaning and roughening of
foundation, top, quality of
materials wed for grouting,
Consistency and strength of grout.
I I
A Visual As per Spec. As per Tech. Spec. Log No. The grout mix. Shall be
L05 Sheet pre-qualified by testing
1/1 Compressive Strc:1g:h t.est
or trial cubes. Thereafter
regular tests should b;
calTied out on samples
during casting on actual
I

I lobs.
1.4 Clt~aninl!.and Paintine: I
14 Ensure that the surface are B Visual As per Tech. !
I cleaned and painted as specified. spec.
Dry Film Thickness.
1.4. Ensure that the following C Visual 100% L1TL Technical Spec. and -do-
2 aj Assembly designation Appd. Drg.
h) Part number
c) Weight
d) Any other important
I identifications.
-

LEGE~D:' nECORDS. INDENTIFIED WITH "TICK" <,JI SHALL BE

ESSE~TlALLY INCLUDED BY SUPPLIER IN QA DOCUMENTATION.
LEGE~1l TO DE USED, O,ASS # , A ~ CnlTICAL, B-MAJOn, C-MINOll;
~IA~IIFACTl"RFIli 'A' SHALL BE WITNESSED BY L1TUUPCL FQA. 'II' SHALL BE WITNESSED
Sl:8-SCPPI,IERJ BY L1TlJUPCL ERECTION I CO~STRUCTION DEPTT. AND'C' SHALL DE
ERECTIO'l WITNESSED BY ERECTION CONTRACTOR
CO~TnACTon
SIGNATURE
FORMAT NO.: QS-OI-QAI-P-09/Fl-RJ