,(,,;~"'~~'''''~I'I'

i ~~chnologles
'::: Company
tSlonm + VOSS InClustries
..
'-

~NSTRUCT~ON MANUAL

FOR iI
i

I
TURBUlO BllGEWATER SEPARATOR li

I'
i
i
.1

I
.Mechanical Phase Breaker I
TYPE: MPB-5 . I
,
I

~,
TURBUlO-Separator Serial No.: 60301 - 1/2
Oil Content Alarm Serial No.: 1002626
Measuring Cell Serial No.: 5002701
.«

Hyundai Heavy Ind.

'>..
Hull No.: 171 0
,-- I,
'~..:....._., ..... - -

SEC. NO. SHIP DESIGN OFFICE

. SHIP TYPE
C3D5 SHIP OUTFITIING DESIGN DEP'T 2 5,100 TEU CLASS CONTAINER CARRIER

TEL NO. SHIP NO. SHIP NAME

3708 1710 CMA CGM BLUE WHALE (IMO 9317963)

Y. S. HAN NAME OF DRAWING

APPROVED ,
CHECKED M. T. LEE
OILY BILGE SEPARATOR
i
DRAWN I
i I
DATE 2006.12.29 SCALE DRAWING NO. I1
6U-2843-171
I
I1
~ HYUNDAI HEAVY INDUSTRIES CO.,LTD CONSOLIDATED NO.
IM-15
: 11

III ~AN ~HIPVAl'ln Knl'll=A

 A~:~:~~~~r.: Blohm + Voss Industries
Company

INSTRUCTION MANUAL

FOR

TURBULO BILGEWATER SEPARATOR

'. Mechanical Phase Breaker

TYPE: MPB-5

TURBULO-Separator Serial No.: 60301 - 1/2

Oil Content Alarm Serial No.: 1002626
Measuring Cell Serial No.: 5002701

• Hyundai Heavy Ind.

Hull No.: 1710

BVI O/N: 1060894

iiY:\WORD\zE1CHNG\MPB·DECKBtATT,ENG.001,doc
 TURBULO-Mechanical Phase Breaker MPB
DRAWING NO. Item No. DESIGNATION

1. ES170 Instruction manual MPB

E S171 Instrution manual pump TSP
ESI72 Instruction manual OMD-200S

2. IMO - Certificates Type Test Certificates

3. SED:O-494-040S-000. Separator MPB-S

SED:O-494·040S-000. Technical parts list
SED:3-499·0214·000. Flow diagram
SEZ:4-489-2004-000. Electric heating

•
SEZ:4-489-2007-000. 2-way ball cock
SEZ:4-489-2008-000. Oil level electrode
SEZ:4-489-2009-000. Connection valve
SEZ:4·489-2010-000. Safety valve
SEZ:4-489-2012-000. Oiloutlet valve
SEZ:4-489-2013-000. Ventvalve
SEZ:4-489-2088-000. 3-way valve
SEZ:4-489-2016-000. Pressure retaining valve
SEZ:4-489-2017-000. MEPC-Recirculation valve
SEZ:4·489-2018-000. Thermometer
SEZ:4-489·2020-000. Dimension counter flanges
SEZ:4-4S0-2024-000. Dry running protection valve
SEZ:4-489·2027-000. Sampling cock
SEZ:4-489-2028-000. Pilot valve 24V. SO/60Hz.
SEZ:4-489-20S1-000. Vent valve
SEZ:4-4S0-031l-000. Pump TSP-S

• 4. SEZ:3-448-0663-000. Switch box TMPB-B

 Page 1 /1

Certificate N°:1431HBR06
MARINE DIVISION

'BUREAU
VERITAS

INSPECTION CERTIFICATE
FOR
OILY WATER SEPARATOR
Manufacturer : B+V INDUSTRIETECHNIK'GmbH (Hamburg - GERMANY)
Work's ref ND : 1060894

Purchaser : HYUNDAI HEAVY INDUSTRIES CO., LTO. (Ulsan - KOREA (REPUBLIC OF))
~ Purchaser's order N°. : CE710N1531
Shipyard : HYUNDAI HEAVY INDUSTRIES CO., LTD. (Ulsan - KOR)
BV Register N°, : 06886M Hull N°, : 1710
Classification Rules : Rules for the Classification of Steel Ships

Product description : OILY WATER SEPARATOR WITH ELECTRICHEATER

--
Pltsigri review
. ...:: :'Reference(s) : THE TURBULO SEPAPATOR HAS BEEN CONSTRUCTED1N
·ACCORDANCE WITH THE IMO-RESOLUTION MEPC 107 (49).

•
Quantity : 1 pc

Type. _ TURBULOMechanlcalPhase Breaker:l;M.PB 5

Maximum throughput 5 m3lh : •.• v-:
MiIXln1Um.dlscharge oil content'" • ,.', '1~:PP'm' __ ., _ _", ','
Type' Approva[Certlflcate number '•.': :;·EG'~o.339;1~~ofSe"'!3eriJfsgenoss~~~Rb~fl,
Piece! Serial number(s) : '60301-1+2' :·"c. ..... ' . . ......
Drawing number. SED'1-499-0202'000.0
011 content alarm type· .OMD-2005; Sertal number. 1002626
Operating pressure z.snarmax.
Operating temperature 60'C .
Volume 1070 I.
Test p~essure 3;75 bar

Enclosures I Rem~rks~.;

This is to attest that the product descrtbed hereabove has been tested and examined with satisfactory results; jn accordance with
, Bureau Verttas Rules for Classification .
Marking : 8J 1431 HBR 06; TP 3,75 BAR

• Last Inspection : 06 Apr2006 Issuance date : 12 Apr 2006

Surveyor : Jan Habighorst Office : BVHAMBURG

Signature:

This certificale is Issued withinthe scopeof the GeneralCOlldltlons of Bureau Verftas MarineDIVIsion. whichform part of this certificate. Any person nota party10
the contractpursuant 10 v.tllchthis documentIs deHvered may not asserta claim againstBureauVeritas for any liabilityarisingout of errors or omissions which
may be contained In said document, or for errore of Judgment. fault or negJJgence committed by personnel of the Society or of lta Agents In establishment or
Issuanceof this document, andIn connection YoIiIh any aetMtfes for whichIt mayprovide.
e ectrcnic ers on IS aver a eat ttp: .venstam .ccm eristam s ce . cete. sp - e ee
mod. AdESna
 Qualitatspriifilng
B+V Industrietechnik
Quality Inspection

Abnahmeprufzeuqnls nech !Inspection Record ace. EN 10204

TURBULO - Entoler I Separator

Zertif. Nr. Herst. Zertlf. Nr. Klasslf.

Certif. No. Manuf. 06021 Certif. No. Classtf.
Besteller Bestellnummer
Client HYUNOAl HEAVY INO. Client's Order No. CE710N1S31

Bauwerft Auftragsnummer
Shipyard HYUNOAl HEAVY INO. MamIf. Order No. 1060894

NeLi:Jaunummer Abnahme
Hun No. 1710 Approval Bureau Verltas

. 6~tEniiDat~~ .

• Zefchnung-Nr.' Drawing No.

Ba'!Jahr 1Building year

InhaltI Volume
. Lelslung'l Capacity
SED:1-499-0202-000.0

2008

1.070 Llle,

'·'Sm3n1.·
... , .
Pumpentyp 1 Pump typ TSP·S

He!zungsart / Kind of heating Eleklro/Electrlc 3 kw /440V

. WasserdruckprDfung I Water pressure test 3,75 bar

Betrlebstemperatur I Operattng temperature C 60'"

lilgehallsalerm Typ / 011 content alarm type OMD·200S

MeBzeJle. c5Jgehaltsalarm I Measurement cell of QCA OMO·200S

Betriebsdr.uck max.I Operating pressure max. 2,5 bar

TURBULO· Entaler Typ ! TURBULO separatcr'tyoe MPB-5 60301.1+2

Behiilter Nr./ Housing No.' SED:0-494-o010·100 1200 S09870AN9 + S09870AN19

•
Typentzulassung Nr./ Typ approval No. SBG: 330199
Bemerkungen I Remarks
T,Q s.>« #4'~
lY -?-f '?? 4'44 11 {('

Dlaser EntoJertyp 1st nach IMO- Resolutlon MEPC,107 (49) geprOft und zugelassen,
This serarator e Is tested and a roved In accordance-with IMO - Resolution MFPC.1 07 49

'·Es,wlrd,hlernilt:~esi::h~lnlgti·:},ial1:'dlei'VOri.9lilsi::hrle~eneri'PrUfungen~dt!rchg~f.l.ihrt;w!Jr.de.n;-iDle~~Teil~ie·~tspre:ch~n'de'n,,~.;'i,i;,:Zelchnun9~n~... :··"·
We·her~bycertlfy,thatjhe.;sp.eclfle'd~lrisp.ectl.ons:t:'lro,carrled;otil~T:he::obJectsi;are~lri~accor~ance~Viith·-the·drawl;'gsiabove.

~
'S'" ".'.' '. "'. " 'lOo. '.,

06.04.2006
Datum I Unterschrlft ~ Date I Sign

X: en 10204\entOler\1060894.doc
 B+V Industrietechnik

Quality Inspection BauNr.

Building no.
60301-1+2
Entoler I Deoiler
S+V INOUSTR1ETECHNIK GMBH• Hennann Blohmstr. 5·20457 Hamburg·P08 112289in 20422 Hamburg a

Tel. 040 3011 2107' Fax040 30111981

Step PrOfung • Inspection [, .......]

set value

Transforrnatorspannung - Transformer voltage

05 Prlmar Seite - Primary side 460 460

Volt
Sekundar Selte - Secondary side 24 24
Schaltpunkt fOr Olstandssteuerrlals
-" .- Switch point of oil ievel control relay .kohm., ,82 k 82 k
r-----,-;r--'--------,-;------'------.,.--l.--...l---l.-----,-;--"-!

• 15
Pumpe E • Motor - Pump - E -rnotor

Spannung - Voltage

Frequenz - frequenzy
-Strom - Current
Volt

Hz
460

60
,[6Q

Motorschutz 1st elngestellt aUf:

20 Amp 3;45
Motor protection is adjusted on; .' - ',:

OMD • Alaimrelals schaltet bel:

25 ppm 15
OMD - A1armrelay is switching-at:
Trockenlaufschutzventll: -
30 Dry Protection Valve is switching:
OlablaBventll zieht an:
35 Oil cjiscarge valve is sWitching:
ok
See.Bilgenventll zleht an: , , , ..
40 OK
Sea I Bilge Valve is switchlnq:
~

Isolatlonswiderstand bel 500 veu-

DC
M-Ohm OK
45

•
Isolation resistance at 500 Volt - DC
50 Pumpen Typ Serlennr. - Pump Typ - Serial No.: TSP - 5 -92236

55 Olgehaltsalarm Typ Serlennr. - Oil content alarm typ - S. No. OMD 2005 --408i!626

60 MeBzelle Olgehaltsalarm J- Measurement cell of OCA OMD 2005 - 5002701

65 Behiilter Nr; - Container no. 50987DAN9 + 50987DAN19

Bemarkungen

.;JI;id ,
04.04.2006 Lan e 04.t~006 LA.Slahl 05.04.2006 Bruenninski

E-Inst En/Iller MPB - 1060894

 ,"'..

Typenzulassungszeugnis
fiir 15ppm OIfIlteranlagen

Certificate of Type Approvalfor

15ppm Bilge Separator

Ausgestellt im Namen der Regierung der

BUNDESREPUBLIK DEUTSCHLAND ~ ...
durch die SEE-BERUFSGENOSSENSCHAFT
Issued under the authority
ofthe Governmentofthe FEDERAL REPUBLIC OF GERMANY . " .. ~ ~

by See-Berufsgenossenschaft

Hlermit lVird bescheinigt, daJl die nachstehend aufgefilhrte 15 ppm Olfllteranlage einer Priifungunterzogen'und'geinli/l!i1er
Anforderungen der technischen Beschreibang, entbalten in Teil 1 der Anlage zu den: Ricbtlinien und Anforderul!g~rij.de,l
IMO-Entschliellung MEPC.I07(49) erprobtwurde. Dieses Zeugnis ist,Dur flir die nachstehende 15 ppn16Ifi1ternnJagli-iifiJfji<
This is to .certify that the lS ppm Bilge Separator listed. below has been excirm'ned andtested in accordance,:with t}je:requ;r.Bme~i.r:-o.E.~the
sJUCi[tt:arii/ns contained ill parr 1 a/the annex ta the guidelines and speciflcarions coniaj;,ed'i;"lMO;RiiSOJudonMEPC.107(49j. This ceiiiJi}dce
I inalid,oniyjor 15ppmBilgeSeparator referred to below. .. "":':
'>.:;;;'

.15 pp~ ,O'l.filteranlage geliefert durch B +V Jndustrleteehnik Gmb!!L..JLeriDau.ii~BIOliiJi.str;:5j'ZO:451,Hamburg.o.-....J,:iHI

¥!:E:[~~;:::e:~:~::~bY - _. '_'~0E0:~M~~~~I~!~~!!~~~~~!iL,,:;:,,:.•·, ",~. :,;~~~1
und besteht aus __._ _.._. _ _ _ _ . - ; . ~: ':~'.i,;,·ti'f~l:+.:~~,~}~~:;'\l~'i<o~,).'";\1::~!'5~.' 'i· . . -. :·:.3;~~
andincorporating- . . ,. . " . ' .....:'... ~~'.>.~,:-:;:-::~ .."i. .. .:,;';:.-;.;
~;:'~~:=~;:;=~~~;:h'" ,B;+V;IndUstrietecbriikombH~",,:;·;,i,:ti'·';"':'·" ~---- . :•. :~1,

~I§I;§~J£?:;~:: .;:~:~:::~:~~-,
Zusammenstellungszeichnung·Nr. "§§p-'-~.?38~OO.O
-,---::;,'tt lO.":--=-.; Datum' ;13",.O:o:8~~2~~O::c04,-- _
to speciflcarion/assemb(v drawing No. dale
Filterhergestellt durch ,,,:,-_._ _. _
Fillers """,ujactu"'" by,
, Zusammenstellungszeiehnung·Nr. __._ _,, . .__._... Datum ', '",'''

--_._.._.---_._._._.__.__.__._---,-
•
to specification/assembly drawing No. date
Andere Komponenten
Orher means
Zusammenstellungszeichnung-Nr, Datum _ _'_M.__••_M•..•__•__
to specijicotion/assemb{y drawing No. dale
Steuergerilte hergestellt durch B + Vln~ustrietecbnik.GmbH _
Control equipment momifaetured by ,
Zusammenstellungszeiebnung·Nr. ..§EZ: 4~..Q~~?'OOO.~O _ _ .. Datum_l1.08.20Qi.... .._
tospecijicarion/arsemb/y drawing No. date
Verscrgungspumpenleistung ...50
::.z:__• ,m'th'
Supply pump capacity
Motorleistung J.~ __.. ' kW
Motorrating
Maxirnaler Durchfluss des Systems _. .,_".__ ..1.Q.__---.:...._ ._._ m'th
bfaximum throughput of system
WenndieZubringerpumpe niehtAnlagenteil des Systems Ist, soist das vorgesehene Verfahren anzugeben, das sicherstellt, daJl
der maximale Durchfluss des Systems nieht ilberschritten wird.
Ifilllegralfeed pump is notfltred .nate method proposed/or ensuring maximum throllghprlt of.rystem is not exceeded.
Eine Kopie dieses Zeugnisses soll jederzeit auf jedemSchiffmitgefuhrt werden, das mit dieser Olfilteranlage ausgerilstet ist,
.4 copy a/this Cem'jicare shouldbe carried aboard a ves.rel.fltred with this.Separator at all times.
*) Niehtzutreffendesstreichen Zulassungsc Nr. }2..~..!2.9.._.__......_ ...... .
•) Delete as appropriate CeYriflcate-No.
 -2-
Auferlegte Einschctlnkungen:
Limiting Conditions imposed: . ,::,."/
.,.:.,
.J2.i:: Ent~~ral!§g~TMP13 j darfnicbtin eXJ1!2~.~getahrd~~}!.~umen auf~ell twerden_tp.d mu!!."rnit ~.!£g.~'(Zent.e.~:......,,_: .
• s~Ek~llI!!P_e.T.~ TS? j,~.o_m'/h b".!.s.a. 251 U/min)~...e.i}!.e..rJ:.'!.~}~~et werde~e"en K,;:nnlinie de~ __•__
'.DU£~!!!!'1!.l~~!!&:.~d Druckverhaltnissen obiger Pump,,-~~Jjcht. , ,__,_ _._._ _, .__.__
".rhe oilY_!~1!lP.!!!!tor TMPB ..u.t!!~Eernit;::.~ be ins~~~~~~ subject!.~e:gJlosi'!.~!!.azar':!. and has ~::......_. ,
_.~g!:!!P.E.e.<!.~.th an eccentri<;..heliE..'!:!..pump !¥p"e TSP.2,.Q...Q..!!."/h at ",p.p.!2_~ 1 rym)..9.!..'U'.!!!!'P~!!!!.~.R~d-~l!_'(.e.IY_:. __ ':"> "
. charac!::.~stic.E!!..ry.e..}S the a~~~~~.__. ,, ._. . _
--'.
Bemerkungen:
Remarkd:
'_pas DE""ozuJassungszeugnis filr das ~Y..~!~.:&4 aufBrund ~:gEP..!!Jb~gj;:r EnWI~gE1lP.e TMPB...?.l..~ gem.i1ll
_IMO-Entsch1ieJJung MEPC.107(49) au~gestellt. ._.__,,__, _
...TIP,.:; ceiti:ficate..?!...!YJ.l~roval for the abC!~e .mentio~~stems has beenissuedbasedon the testwith the.2i!Y water s~,!!ator' '
«.:
_1Y-E.e..~B 5,~ in.!!ccordance with!MO-regulation MEPC.IQ.~L ., ,,_"__
_..:::=-..:c......:-L...._. .. ..__... ~_....... '-- _
------,'/.-', );.,

.- ~ie~es_;ypenzulassungSZeugnisbleibt uber da~ nachstehend~;;;;;'~ u:Kmt. sofemkein Wi~errufeIfoJg);\. --_.-,i: ..:,;~

Ein Widerruffilr aufeinemSchi:ffeingebaute Einricbtungen.kaon z.B, erfolgen, wenn-.diese:nicht gefuhrertundl1ldernicht .;,l;;~r
gewartet und/oder nichtfunktionsbereit sindund/oder.nicht inaeraalb.einen an~essen6Ii::9:iiSt:aru'~g<;'Bb~timmungen" A:'::~
angepasstwerden kdnnen, .- " " ',,',r ,·,:"·'??-~·:::;.~a)\~~~~~"~N~~~'~~r:j!fI~:Ui;\';,;.•:;!il';,,i;t;'(";!~f~)~~j~,;;':;·;:·· ". :,,'i, ".\·~;;".~:i.?!~~~
This certificate oftype app1TJllQl is- inforce beyond thebelow.mentioned·date rml~s',it- j,J;·ririi(jJ;iifl~~?,~~;~:~,~:i,f!~;;'~"jl~i'::~.~ "~,,. . \,<>'.'
,::,:::.:~~.., ::,:,~~~ii&:l ..-;
A revocation afthe. equipmmtinmz/led aboard thrz ship can/allow. but is.not limited to, i,fthe einJ'i/?melltiisJJlot m(JiJJtaiJ1ed~andlor isnot 111 ,:'·:·,;:;iY~';
f
• .), ~ - " :,,·,,"i"~"

- ' ' ' .' ' . :1

" ,., 1'1
good working order and/or the equipme1Jt cannot be moJifledwithin'on appr.opriarf! tJme:~tneftdiJ~ta@nlre ..regJlli:ltQr.y.rtand'ar.ds. ,,:/;:.:~t.n

;;';.~:"~..
DatenundErgebnisse derErprobungen siebe Anhang,
Test datacmdresults atrached in rhe appendix.

ausgestellt in Hamburg am ...2.bQ!3.2!2.±.. SEE-BERUFSGENOSSENSCHAFT

"'-s,Jued at Hamiru on . SCHIFFSSICHERHEITSABTElLJmG -
§SGENOS

tti'''~
\'~
~ . '-y~
:A, . (/ A'A ;.~ ,
_,,_I..__._"._-c...-:2::::-::..=-:: L===::-:
Unterschrift
JI Signomre

DieOlfilteranlage Serien-Nr, _£o..J..Qi..:...~_._ entspricht demgeprilften T)'P.

The oilfiltering eqllip..enr serialNo. . v"fudus~\~ecnnfi('(imbH

Hamburg' {qit B+H~~IOh~~~~~

-0;;----'--'----'-----'-- -D"iJ.n;;;;-M---- ~11.,Q·
Place dare Company
STamp
 -4-
Testflussigkeit "A"
Test fiuid ':4"
Dichte _._..Q,?~Q.~.__. kgIJbei 15°C
Density kgl1 ar 15"C
Viskositat
Viscosity
... _.__33.14
._,- _- mmvs bei 1aaoC
Centistoke: at lOOee
FIammpunkt 114°C
Flash point
AschegehaIt
Ash content
Wassergehalt bei Versuchsbeg:inn
Water content at start oftest
Testfliissigkeit ,,E"
Test fluid ''E''
Dichte ._~ __a 8453
..
1.~._ _._.~ __ M _
kg/I bei 15°C
Density _. kg/I at 15'C
Viskositat _._. .~:....:~,§.L_ . .__ mm'/s bei 40'C
Viscosity Cmttstokes at 40°C
FIammpunkt ·63

•
. Flash point
Aschegehalt
Ash content
Wassergehaltbel Versuchsbeg:inn
Water content at start oftest
Testfliissigkeit ,,c"
Test fluid "C"..
Tensid-<iokumentierter Beweis SUIfaetant Sigma-Aldrich Cheniie GmbH,Product number 44200 ..
Surfactant-documentary evidence" ._ -._ Dodecylbenzenesuifonic Acid Sodium Salt
Eisenoxid-dokumentierterBeweis Iron Oxides Bayer, Bayferrox 318, Lot-Nr.: 7010586-131
Iron oxides-documentary evidence" CAS Nr.: 1317-61-9
Testwasser Testtemperaturen
Testwater Test temperatures
Dichte .-2.,!lJ85 kgll bei 20°C Umgebungstemperatur 24°C
Density ....... ·.. -kgR.at-20'Q--·_ .- -r-Ambtent
VorhandeneFeststoffe _____ mgIl Testflnssigkeit "A"
Test fluid ':.4."
-_..-._---
32 ...-_... -c
~

S~ri,!_1!!.~.t.~':J!!f~.'!~t n.e.

• Testfliissigkeit ,,E"
Testfluid ''E''
Testlliissigkeit "C"
Testfluid "C"
Testwasser
24°C
-------~.-

24°C

23 -c
Test water

Eine schematischeDarsteIlung des PIiifstandes ist beigefiigt.

Diagram oftest rig attached.

Eine schematischeDarstellung der ProbeentnahmesteIlen ist beigefiigt.

Diagram ofsampling arrangement attached.

... Zeugnis oder Laborauswertung

Cerr~tlcare or laboratory anoiyus
 -5-
Versuchsergebnisse (mg/kg) und Prtifablaufe
Test Results (in ppm) and Test Procedures

Test Fluid i\
1 .J 5 6
iL~,ll.l"l 1I :!.."-l> (!..2.9.-o (1 2-l;'n (1.2.9 5i [I :.Q.6)
J . I I I
r:ll'icil.,:m:y l~1 J5%oil every /5 min.
0.;; ~ I '!toil

1:20

'\'c ~ voJumt of eq1,Jipn~t @ C'V

V01- '(f1rl.fiIl11t:r ofloJlIlWlIlerllll:\lure

• Influent
Effluent

Test Ffuid B
I
0,5-1
1,0
2
0,5-1
10
3

1,0
4
0,5-1. . .- ... 25
1,0
5
. - -25
1,0
6
25
1,0

Test fluid C
;j
7
100
10
8
8
10
9
25
10

7 s
11 .., IO.l) 1l~.1_~:21 (1.2.11)

0.5-1 0/,,,,1 COllt5- 2S%oil

H....1l

Vmi; 30 Vmr: se Time Vm~ 150 Tit'ii~

._lYe_ ---- --
2V~
l513 -ti (tnJlt!I) . lVe
[
Q ~
(,,",,$)

..>1
!lt:I, ~ ~1! 1~
•
~ a
@ ·.b :s
«.J:: @ ."<Cc::~ @ ~!
(ri) 6fI .(\lj (ill .:ill ~

10 Il 12 13 14 15 16 17 18
Influent 05-1 05-1 0,5-1 25 25 25 6 6 6
Effluent 0.96 0.96 096 0,96 0,96 096 10 1,0 1,0

I - 9 steps refer to paragraph (I) - (18)points where samplesto be taken

See-Berufsgenossenschaft
- Schiffssicherheitsabteilung-
... .
M._....__...__ .l.~._ ..~~~ __ ._~~~:f: . . .:_~~:._~.i . ._
. -.. .-.-..
Unterschrift
Signature
<,
",,:,-,-.
 DECLARATION OF CONFORMITY

We, B+V Industrietechnik GmbH,

P.O.Box 112289, D-20422 Hamburg, Germany

declare under own responsibility that the product

TURBULO Bilge Water Sep-aratortype TMPB 0.25 -10

• MARPOL
.
is in accordance with

rsrre. Annex I,.IMO-Resolution MEPC.107(49)

. (Module B) ..

and the Maritime EquipmentDirective (96/98~EC) ModuleD .

. notified by See~Berufsgenossenschaft(SBG) .
. EC-Registralion'No:: 736, . .

• ~~
For the separator group
(.\/.\0
ForMe Qua~ent
.
. - F.Fischer- - U.Scherrer·-

Hamburg, Germany 02.042005

 see-an. PrOf- und Zertifizierung3stsJla.
Postfech 110489,20404 Hamburg

•• SEE'BBRUlISGENOSSENSCHA}'"j'
Prlif- und Zertifizierungsstelle

• im BG-PRUFZERT

Hauptverband der
gewerblk:hen
Berufsgenossenschaften

Europaisch notifizierte Stells

Kenn-Nummer 0736

Annex to QS - certificate No.:

04001

Following products are covered by the quality ensurance system:

page 1 of 2

Approval-
No.: I
Not.-
bod
I Valid - date! Item -
No.:

•
.
_.
jO.132 !
....L_.
i TCS 0.25 HO....._........_
0736 .-L..:... . ......... _'..'.'_ I. 31:~:.:~a.:1A:112.27
..-
330.133
_--,_I -_..J---_
0736 TCS o.s HD
•._-- !
•. - - - 1__. 31.01.2009 i
. _· A.112.27.M_.

_~~~ 0736 [res 1 H_D . ~_ _ Ii 31.01.2009 I·

1
A.II2.27
--
330.135
·1. 0736
"ITCS 2.5 HD •
I
._.L2'~0l.20~9 1_.~'!!:..2?._.
'

.. i
330. ,36 ., 0736 'TCS 5 fm __... . . ._'-~2.:?~o.:....L A.l 12:~? ....
~~::.....L.o736 I TCS 10 HD ._. •..• •.__. • . .. .
,.
1.. _: 01 ':_O~:_.L.~::, 12:'!.
I I' . '. J
330.185 ., 0736 I TURSULO Meehsniee 1 Ph..ese BmakaiTMPB 0,25
, ._.... ._... !I ...
31.07.2009 i •.• A.112.!
..... __1.. _.-_ •. _

..
.
. (I
::.~2 ~_ L~?-=-~...J.:UAeUL~_~ •• h.ni.~i Ph~.•~ :~_~~ TMP!0.;:
. . .
•._ ...... •_
I . !
.... __ .. _.L~:.:0!.~~':9_.L_~.~.:.~ ...

330.187 0736J2u~e~~o_~e~~~n~~~~.~~:'~HB~a~r~~~B 1 .20~.~LM_~_~~_

31 .07
I
073S ITURBULO Meehanlcel Ph,.e Bre.k~ TMpe 2.5 .__. .. .., 31.07.2009
. ~~ __'_1 A.1/2.1_
_w~

I
i 31.07.200S! A.112.1
...t .. ~ .... _'M"._ ..... , ••• t ....'Mo.. ·._..... ••

The manufacturer complies with tha Council Directive 9619a/EC on Marine Equipment and is allowed to affix
the Mark at Conformity followed by the Sea-Berufsgenossenschaft identification number 0736 and [ha two
last digits of the number of the year in which the product is produced.

~ 0736102.
Example: .:~

The manufacturer shall issue a Declaration of Conformity for esch product with referenoe to the EC Type-
Examinalion Certificate and this cs-certrncate.

Hamburg, on 11.05.2005
Heusedrcsse: RelmerstwhjlU 2 Tal. (040136 137-0
ses.aerutsqerroesenschett 20457 Hamburg Fax lO4Ql :15 ·,27.200

TTTIT:-H.' r n.r anaac ~""" ............ ~ •.. -_.

 See-Berufsgenossenschaft
European notified body Pruf- und Zertifizierungsstelle
Identification number 0736 . im BG-PRUFZERT

Certificate
• No.

04001

valid until

31.12.2008

The quality system of the company

8 + V lndustrietechnik GmbH
Hermann-Blohm-Stral?e 5. D-20457 Hamburg

for the products listed· in the annex

• is in conformity with Module 0 (Production Quality Assurance)

of the Council Directive 96/98/EC on marine Equipment.

!
,,-.,
Hamburg, 08.01.2004- Signature I· •
\.~
/ (Klesowj

- J~.­
Postal address: Office: Phone: Fax:
,aSQ5~
1 \.:;;1 \\:.'.~..:if'.:.' Postfach 11 04 8S Reimersrwiere 2 040/361 37-0 o 40/3 61 37-2 04
'~"
20404 Hamburg 20457 Hamburg
 See-BerufsgenosSenscha
Pruf- und ?ertifizierungsstel
im BG-PRUFZERT

European notified body

Identification number 0736

EC-Type Examination (Module B) Certificate

Certificate-No. 11.... 330.199 _

,i
Name and address of the
B+V Industrietechnik GmbH; Hermann-Blohm-Str. 5; 20457 Hamburg
manufacturer:

Date of issue: 01.08.2004

Annex A.1 Item No & A.1/2.1 - Oil-filtering equipment (for an oil content of the effluent not
Item designation exceeding 1.5 p.p.m.)
Product designation: Oily-water-separator ('!urbulo OWS)

Product Type: TURBULO Mechanical Phase Breaker TMPB 5

• Intended purpose:

' .
Oily water separating equipment (15-ppm plant) for engine rooms on sea
going vessels acc.MARPOl 73/78, Annex I,Reg. 16 (1) and (2)

Testing b~~~d on iMQ Resolution MEPC: 1D7(49) for oil content meters and oilywater
(Specific standard):
, " separating'. equipment.inace. with MARPOL 73178, Annex I, Reg. 16
,

Remarks: "

The type iested was f~und to be In cornpllance.with the Marine-pollution prevention requirements of Marine' Equipment Directive.
, (MED) gB/ga/EC as amended by Directive 2002l75/EC subject to any conditions In the schedule (part of this certificate).

This certificate may only be used in connection with modu/e(s) D of this directive.

• Expiry-date:
I 31.07.2009'

Theapproval of lhe installed equipment will be in force beyond thevalidity date until It Is revokedl

Note 1: This certificate will not be valid if the manutacturer makes any changes or modifications to the approved
equipment, which have not been notified to, and agreed with the notified body named on this certificate.
I
.............................................
Signature (Seifert)
- .

Note 2: Should the specified requlaticnsor standards be amended during the validity of this certificate, the producl(s) islare to be
re-approved prior to it/they being placed on board vessels to which the amended requtations or standards apply.
Note 3: The Mark of Conformity may only be affixed to the above type approved equipment and a Manufacturer's Declaration oi
Conformity issued when the production-control phase module (0, E, or F) of ANNEX B of the Directive is fully complied with and
controlled by a written inspection agreement with a notified body.

I
I
I
I!
=

f1
7
-J
,:.:;.
.
. ,~""'-","''''
- ,
,;

xxxxJyy ,
Note 4:
yy
xxxx
"Wheelmark" Fonnat
Last two digits of yearmark affixed,

Notified Body number undertaking surveillance module

"'~~::.:

~J Postal address:
Postfach 11 0489
Office:
Reimerstwtete 2
.,nd'i7 J..I"' ..... h,'.,.,
Tef: 040/361 37-0
Fax: 040/3 61 37 204
~0404 Hambura
 Technical data/approved drawings and
additional conditions and remarks:

The Pruf- und Zertifizierungsstelle der See-Berufsgenossenschaft verifies and certifies

the conformity of the a.m. product with the Directive 96/98/EC of the Council, as amended
by Directive 2002/75/EC, Annex B, Module D (Production-Quality Assurance) .

•
 U. S. Department of Homeland Security
United States Coast Guard

Q[ertifitate
-..
of .
~probal
Coast Guard Approval Number: 162.050/9026/0 Expires: 18 July 2010

OIL POLLUTION PREVENTION EQUIPMENT

The following device has been tested in accordance
with IMO Resolution MEPC.1071491

B+V INDUSTRIETECHNIK GMBH

Hermann-Blohrn Str. 5
Hamburg 0-20457
GERMANY

TURBULO MPS 5.0; 15 ppm Separator

Equipment manufactured by B+V rndustrietechnik GmbH, to .specification/assembly drawing no.-

•
JSED: 1-499-0202-000.0 dated 11/01/04 .. Coalescer manufactured by B+V rndustrietechnik GmbH.
to specification/assembly drawing no. 'SED: 4-4B9-0928-000.0 dated 8/13/04. Control
equipment manufactured by B+V Industrietechnik GrnbH, to specification/assembly drawing no.
SED: 4-489-0927-000.0 dated 8/11/04.

IMaximum throughput. of system is 5.0 cu. m/hr.

l.An in~egral pump is not fitted with' this equipment. A copy of this certifi.cat..e should be
. carried aboard a vessel fitted with this equipment at all times. IMO Cer~ificates of' .Type .
Approval do 'not expire and are valid for equipment manufactured at' any time during the .
'peria~ of validity of this certificate. Test data and resu~ts attached in the appendix, .

> "

• TH1!'i IS TO CERTIFY THAT the above named manufacturer hns submlncd tothe undeniigncd s'llbfllCltll'.Y evidence thm the hem ~pet"itkd hercm rum
\\ nh the tlpplkablc 1;1 .... " ilOU l·cgul;lIillll~ ,I.' nurlincd nil the reverse side nr lhi~ Cl'niliL"llLc, und nppruvut 11> hcrch~ given. 'rhts lIrrrnnd shall he ill L"lrC~'1 HIll!
1'\ I'lral i, III JaH.' hereon unlcl>s sooner L:;1ncclcu ur SUlIllCllUCU hy proper muhonty.

GIVEN UNDER ivlY HAND THIS I K'" DA Y OF

JULY :2005. AT WASHINGTON D.e.

B.G. SUSAR
Chief. Engineering Division
U.S. CoastGuard Marine Sufcry Cenrer
DEPT OF HOMELAND SECURITY. USCG, CGHO.10030
IREV :'..Hjl
 FIELSD~Q .CO:MN.:l1SSION

Protection Commission

HELCOM RECOMMENDATION 25/6 *)

.. Adopted 2 March 2004

having regard to Article 13, Paragraph b)
of the Helsinki Convention

GUIDELINES FOR THE RECOMMENDED· MINIMUM THROUGHPUT OF OIL FILTERING

EQUIPMENT ON BOARD SHIPS ..
.....
,.~

..........., •.•..-- .. - ., -.-_ .., -- .•.. :- ---.-:_'-":"'~'

. .. J. .
HELCOM· Recommendation 25/6
". Attachment
" .'
',.'

These guidelines areappiicable to oil filtering equlpmentln order to meet the requirements of ...
theHeJsiFl~i·S6flf)eFlj;i6R:'€In<:l"'NI/I'suJlersede'HEl::.DOM·RecommlOl'Idatb:;jy-,..M1.a;;~:
__..::.:..:.,-,-~_._..•:_._.
. ',~~.:.~.>.:_.':'::'iI.". ';' :. -: .:.;~ ,.' .,,:,.:' .
.~<!;:;-:~::~"\'!"'~·""··'r
. - ~'. •. :>.:~.:.~.
_ . _
,'; .~. .-;..:. ,:" '" .:
. ,. ., ...
.. .. - . .- . - "'-"-.'. :-- ....

!I{#r~;:~~;e.~-
-' , . '. '-.-.,Lo~ •• .' "' ,.

I
Recommended minimum throughput of the system
I
.• , ..... ~'.....c
,
! . (m"/h) .
..- .. . ... ..
.
_~.

i
,
; I·
t ,.
'I
..
400 ena above but less than . "\0:5·_-- ..
:1~6(}.Q., .. -,
... ... .. ... .. . .-.. -. .-.. ._-- ..... - .. -

•
'.' , " o •••
'-"

.. .,
1,600 and above but less than' --
4,000
-'-, ·.·.0-. _". .. w··__•__ · ,I 1.0 ...
"
...... . _. __ ............
..
.. '-' .. .. __ • _ ,Wo .• , ...-... .. ._..
4;000 and above but less than
2.5
15,000
115,000 and above
I
I . 1 5. 0

Having due regard to the route of the vessel, volume of the bilge water holding tanks,
separating technology on board as well as the design and··complexity'orihe-machtne!'T----·
arrangement a higher or a lower throughput of the system-maybe chosen, provided that an
equivalent standard for the protection of the marine environment.can be ensured.

*) Convention on Tonnage Measurement, 1969

 TEST REPORT
No. 427-04

Specimen: Switchbox for TURBULO Separators TMPB .

Client: B+V Industrietechnik GmbH

Hermann-Blohm Str. 5

D-20457 Hamburg / Germany

• Present person:

Content ofthe vocation:

Mr. Hoppenworth (paconsult GmbH)
Mr. Behnke (B+V Industrietechnik GmbH)

".( .
Type test for the ship classification .of.electronio.equipment.to prove the. compliance with the
requirements of the following''-certificationsocieties:Geiman L10yd (GL), China Classifica-
tion SpcietyCCCS), Lloyd's Register (LR), DetNorske Veritas (DNV), American Bureau of
ShipPWg CABS) and Registro ltaliano Navale (RlNA). Theswitchbox for TURBULO Separa-.
tors ~BBVI ID = 161132 with the corresponding wiring diagram SE2:4-448-0650"000.0
was although tested according to MEPC.l07(49).

Summary result:

• The Switchbox passed the vibration and climatic tests. The requirements were fulfilled.

Date ofdelivery: June 07 th, 2004

Date ofthe audit: June 7 th till July 16th, 2004
Pages: 18
Appendix:
Written: R. Hoppenworth
(Laboratory supervisor)

Reviewed: Dr.-Ing, Esfahlani

(Managing director)

paennsult GmbH • Ulmenau ~10' 0-22087 Hamburg' Tel 040-229 4879-0· Fax 040-229 48 7S-1 • &-ml!llllnfo@paconsuILde
 Page 3/ 18 Test-Rgport 424-04 Specimen: Switchboxfor ,TURBULOSeparators TMPB

3. Test specification and equipment

On the basis of the conducted tests the suitability of electrical equipment "Electric control
box" was supposed to be tested with regard to vibration strains. The tests were performed
according to the Ship Approval Test Specifications and according to lvfEPC.1 07(49).

3.1 Test specifications

The purpose of this chapter is to specify the tests for the ship classification of electrical / elec-
tronic equipment to prove the compliance with the requirements of following organizations:

German Lloyd (GL) China Classification Society (CCS)

Lloyds Register (LR) net Norske Veritas (DNV)
American Bureau of Shipping (ABS) Registro Italiano Navale (RINA)

• Table 1 shows the environmental test conditions in the test laboratory.

TableI: .Environnemental conditions:'

'. Temperature. IS·cC· 35 -c
relative-humidity... 54'%.66 %'
air pressure 860 hPa- 1060 hPa

3.1.1 Mechanical Tests (Vibration)

The vibration tests (sinus sweep) were to be conducted according to test standard IEe 60068-
2-6 (Table 2).

• Table 2: Test conditions

Frequency range
Displacement Acceleration Frequency changes
Sinus sweep
S Hz - 13,2Hz ± 1,4 mm - max. 1 octave / min.
13,2Hz - .1 OOHz variable 0,7g

Testing:
The test of the specimen will be performed at the rated operational voltage. The test specimen
is fastened in its normal mounting position in accordance with the manufacturer's instruc-
tions. Functional tests have to be performed before the tests. In the following the specimens
are called EUT (equipment under test).
The vibration tests have to be performed in three mutually perpendicular axis (X: Y:Z).
At the beginning ofthe test the .points of resonance of each·axis are to be determined:
• if Q s 2 , the test duration is 90 minutes per axis at a frequency of 30Hz
• if Q <: 2, the test duration is 90 minutes per resonance frequency

Hop. 16.07.2004
 Page 4/18 Test-Report424-04 Specimen: Switchboxfor TURBULO Separators TJl1PB

• in case of several resonance frequencies within a range of 15 Hz a sweep test is to be

chosen. The test duration is 120 minutes.
• amplification factors> 10x the resonance frequency are not acceptable (results to be
discussed).
The functionality of the EUT has to be demonstrated during the test.
The EUT is required to remain functional in order to pass the test. The results have to fall
within the specified tolerance limits. The EUT should not show any signs of damage.

3.1.2 Climatic Tests

A: Damp Heat

The climatic test is to be carried out according to test standard IEG 60068-2-30 (Table 3).

• Table 3: Test conditions

Temperamre :
relative Humidity :
20°C·55°C ± 2'C
95%+/·5%
Test duration : 1 test cycleeach 12h +12 h
1 test cycleeach 12 h +12 h

Illustration I shows the diagram for the dump heat test.

Hop. 16.07.2004
 ':$J
:-"..
.·~:·!'~~:.,i;jd:
, " .~.~ _.

TYPENZDLASS1lNGSZEUGNIS
fur 15 ppm Bilge Alarm
CertificateafType Approval[or
J5 pp", BilgeALDrm

AusgestelH im Namen der Regierung der

BUNDESREPUBLIK DEUTSCELAND
durch die SEE-BERUFSGENOSSENSCRAF!
Issued underthe aurnan"ry
a/rhaGovernment a/the FEDERAL REPUBUCOFG1!PJ,WI'f
bySee·Sentftgencmerrschaft

Hiermit wtrd bescheinigt, dass d~r 15 ppm Bilge Alarm, die nachstehend aufgefilhrten An1ageteile urnfasst, einer-
Priifung unterzogen und gemfi.il den Anforderungen der technischen Beschreibung, entbalten in Tell :z der ~lage
zur Empfehlung der IMO.EntschlieDung MEPC.1D7(49) ,erprobtwurde.
This is to cer.tfjj' that (he 1.1 ppm Si/geAlann. comprising the equipmentlistedbelow, has been examined and tested in accordance with the
reqr~"remf!Jf{.r 0/ the Jpecifications contained in parr 2 of ths annex to rhe Guidelines and Specifications contained ill MO·Resolu.rfan
MEPC.lf)7I.J9).
Dtesee Zeu~ ist nur fUr nadt!tl!hendt3 (jledlaUSme:l,guil :fillj~.
This certificd/e is valid only/or the J5 ppm BilgeAlarm referred to below.

IS ppm Bilge A1a= geIiefert dUTCh: DECEMA HAM:BURGGmbH, roeler StraDe 316, D-2252S Ha1llburg,
15 ppm BlIge Alarm suppJJed by:
Typbezeichnung: OMD 2005

•
under l}pe and model duignad011and incorporating;

Die Analyse-Elnbell des 15 ppm BUge AlaT1lls DECKMAHAMBURGG1IlbH

wurde bergesteUI durch:
J5 ppsnBlIge Alann·aneJy.1lng unit manufiicrured by:
Zus811l1llenstellungnelcbnungNr.: 10750,10, 10750·50 Dannn: 13.09.2004
• la ,pe<ificatianlasz"",bl)'drawingNa.: DH1S300 JDHI56ll0. UH/56 [0 dale: ~4.n6.2l1047(Wo~ .
. .'Der elektronlscbe reU des 15 PP1ll BUge Alarms DECKMAHAMBURGGmbH
· :wurde hergestellt dUTCb:
.
· ',Electronic section of15 ppm Btlge .4lann·manufacruredby:
. .
'.ZusallUllenstellungszelchnung Nr.: 1075vO"i71"0,",1~0:,.;7~50"-,<50m,.-"",,",,,,,,,,.- Datn1ll: 13.09.2004
',ra speciflcanonla3sBmhlydr{JWingNa.:· ' l5m'5lOo) DB 75200, DH75300 dare: T ..mDXlll4711"91l1l.1Un4 .
·'jrersorgungspulDpc hergesteUt durch:
;Sample [euJ pump mamifaclUredby:
..::.. Datum:
:',Zuslllllmenslellungszelchnnng Nr.: .
......t.? specificartonlcusemblydrawingNo.: date:
-Probenaafberettnngrelnhett bergestellt durch:
Sample conditfiming unit manufaChlnd·by:
ZusammenstelIUIlg.5zelchnung Nr.: '-- ......:. Datum:-
..::
to specfjicaaon/as.rmnbly drowittgNo.: date:
Der 15 ppm Bilge Alarm isl fiir die Verwendung' ge1ll.D RegeI16(S) geeignet
Ths l5 ppm Bilge Alarm Is accBptlJble[ar u.re in accordance with regulation 16(5).

•
Elne Kopie dteees Zeagnlsses '011 jedeneit auf jedem Scbiff milgefiibrt werden, das 1Ilil diesern 15 PP1ll Bilge
Alarm, ausgenlstet bt· .... ,.
A.70PY a/thi.! Cutfjicals should b_ carried aboard a veJ.!el/itredwith thl.r l5 ppmBflge Alarm at all rimes.

Dleses Typeuzulassungszeugnis bleibtflber- das nachstebende Datum hinaus in Kraft; sofern kehr Widerruf erfblgt.
Bin Widerruf flir auf einem Schiff elngehaute Elnrichruugen kann z.B. erfolgen, wenn dlese nicht gefahren
und/oder aichr gewartet und/oder nicht funktioDsbereit sind undloder nlchr innerhalb einer- angemesseneu Fri3t an
zukiinftige Bestimmungen angepasst werden kiinnen.
This cen!flcare oltype approval is in force beyond the below menaoned date un/eu ill: rllVOlurJ.
A rn'ocanon o.frhe equipmem innalled aboard the ship can/allow. but is not limited fO. i[the eqUipment ts not maintained and/or is not In
good working on/er and/or the eqll1pmenrcon not be. modified withinan appropriare.lImeframe. due ra[urure. regulatory standards.

Daten und Ergebnisse der Erprobungen siehe Anbang.

Te.rr dara and results attached a3.4.ppe.ndb:.
Dteses Typenzulas.sungszeugnis ist gultig bls: 30.09.2009
Thu cern.ficore o/rype approval 11 '\laUd unrtl:

Ausgesteili in Hamburg am: 29.09.2004 SEE-BERUFSGENOSSENSCHAFT

Issued orHamburgon: N ~ ... ~ SCBIFFSSICRERHEITSABTEJLUNG -

Zulassungs-l'Ir.:
Cerrlf'cat£·,vo.:
"32002~r~ Joo...J
. • ... n S&!~.1J u ~
vf~·
.-4:..._._.-._--_.-.
4' Uncersc ~
_---_ :n---------
'l;'
Cl,l,
.
. \
=
. >-
'J
(', ...
Signat e
~
~
...,.,
. \".. "t
.S'
, n
 ·2·

Anhang zum Typenzulassungszeugnis flir 15 ppm Bilge Alarm

Appendix to the certificate a/type approval for an is ppmBilgeAlarm
Daten und Ergebnlsse der Erprobungen, durchgefflhrt an einem IS ppm Bilge Alarm gemiiO Teil 2 der Anlage zu
den R1chtUnien nod Anfordernngen der IMO·Entschliellnng MEPC.I07(49).
Test data and results of tests conducted on a 15 ppm Bilge A/ann in accordance with Part 2 of the Annex to the guidelines and
specificationscontafned in IAlD-ResoflaianMEPC./Q7(49J.

15 ppm Bilge Alarm vurgestellt dnrch:

J5 ppm BilgeAlarm submitted by:

Ort der Erprobnogen:

Test location:

Stelle, die die Priifung durchgefiihrt hat: §.ll.ft!?.~~g~..I.!e~.~!:=..~gB!!!tJ:!~,E!~._._ . __ _._ , _.__ __._._ .
Organtzatton conducringthe test:

Verfabren der Probenanalysen: ,.!MQ:Y.\[~J!!,!!'.@..ful!<;bli<!!.!!!!8.)I@.?£J.Q?[1,~2.(1!l.Q"m.?3J..,_......... ,'

Method ofsample analysis: !MO-methoa ace. to resolution MEPc'1 07(49) (ISO 93 77-21 .

•
AnalyseD der Proben dnrcb:
Samples analysed by:

Die Erprobung des elekrrcuisehen Tens des 15 ppm Bilge Alarms tse unter Urnweltbedingungen gerna8 Teil 3 der
Anlage zu den R1chtJinien nod Anfordernngen der IMO-EnlschIieDung MEPC.I07(49) dnrcbgefiihrl wordeD. Die
Anlage arbeitete bei Beendigung der jeweiligen Erprobung, die im Bericht uber die Priifung bei
Ijmgebungsbedingungen festgelegt Ist, zufriedensteUend.
Environmental testing ofth6 electronic section a/the /5 ppm Bilge Alarm has been carried out in accordance 'withpart; ofthe annex to the.
Guidelines and Specifications contained in !MO resoiunon MEPC.J07(49J. The equtpmem fimcttoned satisfactorily on completion ofeach
test specified on the environmental tesl protocol.

Empfehlungen und Informationen des HersteUers uber den Gebrauch von Reinlgungsmttteln.
Manll/actures 'recommendations and Information concerning the use ofoieansing agents

• 1002626
Der 15 ppm Bilge Alarm Serien-Nr.: _".."",_._""......"".,.." eatsprlcht dem geprGflen Typ.
The 15 ppm Bilge Alarm serial No.:

11/2005
complies with the tested type. DECKMA HA:MBURG
IGelerS
Nf1p25 b
1
Hamburg Finneh-
···O;--MM----M.M--..-"-.M. MMMM

Defum
w'M •• ' • _
s'empcl-
O(lt:P."·,,'A1u~..,, ~hrm
Place date
Company
stamp fV Stgnature
 -J -

.Eichte.t und .EiD.tellzeit

CaJlbrarion tsst and rrI::pD7ue d1TJt!

~
A B C
T~~,Flltid

Ccmessen Probe- Gt-messe!1 Probe- Geme~"6-l1 Probe-

Mea,turad entaahme Mea$W"ca entaahrne Measured entnabme
Grab StJmolu Grab Samale Gr~h Samn18

oppm 0 0 0 0 0 0

15ppm ,
16 15 16 15 ]7 13
G<samtanzeige (ppm)
Full lea!e /PPIIl)
30 25 31 28 33 29
Wassertemperatur
Wafer tempqantrtl
18 'c 18 ·c 21 'c
Nuilsrellungskcrreknn-
R:I!~ro
neinlno ncinlno n.einlll0

Na<heichen

• Rer:tslibTr)fe noiolno nein/no ne!inlno

Einstellzeit
Res"onsQ. rime 4,8 sec 4,2 sec 3,3 sec

Vel"Unrcinigung.- und 113rben,erprobung. .... ,;

C()llCuT;na11l(sJ ana Colour re.!r
,'.,
,,' "" .
.
'
.-...., , .
:-:

.'. ':\." .Nichr-61"Be',tDbdteile.,. . .,.:<:~'-'.

NlJn·f~/l pDt.r;cTllatlJ. matr2r

'.

',.
".<,
Ableseverschiebung hei Verschmutznngen JlIIil. mgIRg nieb!
',' iiligeD lle3tl1lldteileu und mit sebr sab;igem W~s~er
Merer 'l'tadlhg -shift wit" ppm 17Qn-ail porriculotB contam[ntmtJ and with "'try lolt
W<Jrer

Ablesung am Olgehaltsme:-sgeriit
OilCanrehrMa.ra.r Rf:tJding

• Sauheres wasser und 10 mgIJ<g Testflilssigkeit "B"

CllUJll luDrCr ~md J 0 ppm Te.1t Fluid ,..8"

Sob r sa.lxigesWasser
Vllry salt watsr

Eisenoxid
IronOxtde
.

10 ppm
JOppm
12 ppm

9 ppm

'11 ppra
ppm

ppm

ppT1l

Eisenoxid 50 ppm 13 ppm

Iron O:r:rdfl 50ppm ppm

:Eisenm:id 100 ppm 13 ppm

IronOxide IOfJppm ppm
I
 - <\ -
Versucbe be; Druck- oder Durchflussschwanlrungen
Sample PrS3111re orfie .... r~st

AblesuhgJverschiebtJ.Dg bel 50 "/0' _ _._ ._ _

0 (ppm)
de:! Nurtl:l.JJlwerte:l (ppm)
J5 pplTl B/lg~ Alar", l'eoding fhift or 50 Vv Cf'ff01'11fDI

Ablc:SQDgsvcnchl~bu.l1g bei200 % _ _ _ _ _ _ _--"0 (pprn)

de' Nortnalwertes (ppm)
1.5 ppm 81/gfJAlarm rt.odi"'!I ,hi/ior 100" oj"or'llJrJl

Abweic.hungen vou ,Ji~C1D versuch sollten

- roweft erforderlieh - u.ogegeben werden
Deviation: fro'" thi&
ium.d Iflffl,:LUDf)'
ful zhould be .. __.__ _-_._--
....

Abschaltt"'lt
S/ur( ojfre:r

Ablesung vor dent Ab'chaJten ________...11. (ppm}

JS ppm BilgeAlarm rlMld/hK bt/ore .rhut-Off (ppm)

Able.lung nach dem Einsch:dten' . ._ ....__.._.1.i (ppm)

(Minim.lIle Ab,c:blll~eil 8 Sblnden) (Pp,")
JS ppm8lfi4ALJrm rf!Qdmg after ~ra1'r.lIp

•
(minimum dry period8 hours)
Folgende Sc:b;;den 'm 15 pplll Bilge Alarm: _~e
Domagrno IS pp",.Bjtgf.~la,.", OJ/otJawJ .aa9~n~.~========

Versilcbe bei Anderungen der Energieversorgung

UriUrt~ JllPPly variation tlUt

AlU~rkullg bel 110

J10 f".~{r<2glJ S!fflr:ts
0/" Spsnl1ung _ ...._-._~-- ....
none
_-
AusWirkung bel 90 % SpaDnung
90 U ,v1IrQ~d effect: .
AusWirlamg bel 110 "I. Luftdrutk
J10 ~:~ir prssrur. IIJJiCfl

AnswlrkuDg bet 90% Luftdrutk

90 n air pr(Jssweeffl&1J
Au.,wlrkung bel 110 % FIii.ulgkeit.druck
1J a" hydroullc preuure f!/IeCfJ
AUlwlrkuDg bel 90 % FIii"igkeitsdrutk ..
~_ ~----------~.".

•
PO % hydraulicpr~J:ure B/feat:

Weitere Bemerkungen
Oth~r lo"Dmm-m(: :-==========
- - _ . _......_---_._---
._------..._._----_..... --_.-.
.-_._--~._--------~----,

Eichutlg~
....
unll Nulhtellungs;\bweicbung$[e.H
__._-----._------------
... .. ...-.---- - -._-- - - - - --
~_., __ _-~ ~

CafibrarlDn and :ero dri[l lest

EichungJD.bweichung __ _ _ _ _ _ -1.2 (ppm),

CalibrOrlDn drift - - - (ppm)
,
Null! telluegsabwelch UJJg' . •.[1.. (ppm)1
?uo drift (ppm,l

AUJge:s[ellt in Hamburg am:

-------_._----
29.09.2004 See-Berufsgen ossenschaft
-5 c hiffssicherh eitsab teilun g-

"."",~M' ~
.: A.
. . "M'_ _ 'MM.
k·k1
. M- M--HH _
;~~M~:.~';~;~ ._
Signanmt
 Europaisch notifizierte Stelle See-Berufsgenossenschaft
European notified body
Prfif· und Zertifizierungsstelle
Kenn-Nummer 0736 im BG-PROFZERT
Identiffcalion number 0736

Datum I Date: 29.11.2005

Konformitiitsbescheinigung nach Modul F

Certificate of Conformity According to Module F

Bescheinigungs-Nr.: I Certiflcate-No.: 320.028

HersteIler I Manufacturer: DECKMA HAMBURG GmbH

ProduktIProduct: Oil-in water monitor
Typbezeichnung / Model designation: OMD2005

• Hiermit wird bescheinigt, dall das o.g, Produkt entsprechend Richtlinie 96198/EG des Rates vom 20,
Dezember 1996 uber Schiffsausriistungen, in der jeweils geltenden Fassung, einer statistischen
KontroIle nach Modul F unterzogen wurde und die unten aufgefuhrten Tests erfolgreich bestanden
hat. Das vorgeschriebene Konformitatskennzeichen kann am Los (J 00260 I - 1002800) angebracht
werden,
This is to certify, that the am. product has been tested in a statistical control according to module F
and corresponds to Council Directive 96/98/EC of 20'" December 1996 on Marine Equipment. as
amended. Thefollowing tests have been carried out successfully, The required mark of corformity
may befitted for the next statistical lot (1002601-1002800).

Intemationale Prufnorm durchgefiihrte Prufungen Datum

International testine standard Tests carried out Date
MEPC.l07(49) Funktion tests, calibration, final checks 29,11.2005

"
(

•
Pruf- und ZertifizierungssteIle I Testing and Certification Body
LA. / by order

1:\Pn1fter1ilikIl1e\CERSTATF\DECKMA\Dli!:ckmn61.doc 29,11.2005

Q
c.:~ Postadr."" HaUIiBdresse: T.loIon: Telefax:
....... Postfach 'J I 04 89 Reimerstwiete 2 040/361 37-0 040/361 37-204
~ 20404 Hnmbure ?nd Ci7 l-f 01 ... hn ......
 DECKMA HAMBURG GmbH

Address:

Kieler Strasse 316

22525 Hamburg
Germany

Tel.: +49 (0)40 548876-0

Fax: +49 (0)40 548876-10
eMail: post@deckma.com
Internet: www.deckma.com

Calibration Certificate No. 5002701

• This is to certify, that the below described Instrument has been tested and
calibrated in accordance with the requirements of MEPC.107(49).

Equipment: 15 ppm Bilge Alarm

Type: OMD-2005, Measuring Cell

Serial No. Measuring Cell: 5002701

Value Master Instrument: 24 ppm

Value OMD-2005 Measuring Cell: 24 ppm

Date of Calibration: 29.11.2005

• Calibration is only necessary at one point >20 ppm as unit is linear between 0 ppm and 30 ppm.
Alarm Points are factory set to 15 ppm

DECKMA HAMBURGGmbH
Kieler Str.318
D-22525 Hamburg
Germany

Electronic file. No signatures are required

ReglsteredJAmtsgericht Hamburg HRB No.lNr.: 39129, Legal Jurlsdlcllon/Gerlchtsstand: Hamburg (Germany)

ManagIng Dlrector/Geschaftsfflhrer: G. Schulze - VAT·Reg.-No.IUSl.ld,Nr.: DE118540659
 U. S. Department of Homeland Security
United States Coast Guard

q[ertifitate of §pprobal
Coast Guard Approval Number: 162.050/9021/0 Expires: 14 July 20

OIL POLLUTION PREVENTION EQUIPMENT

The fOllowing device has been tested in accordance
with 'IMO Resolution MEPC.107(49)

DECKMA HAMBURG GmbH

Kieler Strabe 316
HAMBURG 0-22525
GERMANY

OMD - 2005; 15 ppm Bilge Alarm

Equipment manufactured by DECKMA HAMBURG GmbH to specification/assembly drawing no. 10750

10 and 10750-50 dated 09/13/2004; OH 75500, OH 75600, and OH 75610 dated 06/24/2004 and

•
09/09/2004. Control" equipment manufactured by DECKMA HAM:BURG GrnbH to specification/assemb
drawing no. 10750-10 and 10750-50 dated 09/13/2004, and OH 75100, OH 75200, OH 75300 date'
06/24/2004 and 09/09/2004.

A copy of this-certificate should be carried aboard a vessel fitted' with "this equipment at
all times. IMO Certificates of Type Approval do not expire and are valid for equipment
manufactured at any time during the period of validity of this certificate, Test data and
results attached ~n, the appendix .

• rl liS IS '1'0 CL::RTIr-y 'rH,\T the ubovc named rnunufucrurcr ha~ :.ubmiul't.l tothe UnUCr1ilgncu ~llli:.ral.'llIr)' cvulcncc thm tfu- lrcrn ,.;rt:cili('d herein roru
\\ ill1 111\.' :lpplk;i11IL' 1:1 .... ), urul rcgulmiml$ all outlined on llle "CVCI"~l' ),i<lc or this Ccnlflcutc. urnl upprovul b hCfd,) efvcn. Tlli_~ i1rrrm ul shnl! be ill L'lh'\'1 111\11
'-\I'lrillIl1Il Jail' hcrruu unk:.~ sooner \.:llllcclcl.! 111" ~ll:.;rClltJCtJ h~ prnprr authoruy.

GIVEN UNDER MY HAND THIS 14" DAY 01'

JULY 2005, AT WASHINGTON D.C.

N~-
S. G, SUSAR
Chief. Eng,ineering Division
U.S. Couxr Guard Murine Satery Ceruer
DEPT Of HOMELAND SECURITY, USCG. CGHQ.100JO
,REv l.dJ,
 I 9
• • 2 1

600

BVI-mcER--N:L
ST7'D-~
ST711-'Ilf:Ql!I1;
S176B-1ltilJlJ.lI
S'flfIJ - 'XX'i0897 G
S mo . ; tlEJ0898
5 ml - 1>601199
S \826 - 1064217
S 1827 - mm
S 'BZB - I16ft2~O
S 1829 - 1OW:41
5 m - 1l6OPiB
S 2BO - 1lJ08B4

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TZ2, f92 SCq)e 01 SlWlr lI:aniIg fa speoClrJJJ1ion 01 llDIJlocturer

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w ': . W"'Irt_'" 1000 kg
w';;'l-m'ed up 2070 kg
IllL - . . ere- p',,,,,,,
126 ! 2.5 bar
I1ax. stdon Iml rnn mm Wet: -0,6 bor
Working ~rulure +15"( fa +60"[
l1Je IhreOOed tfnEnsilm PE!' as DlN 'lm, PIil
A~ IiteIsIoos j8' lIS ON 2S01.PIi 1;PN1) or PNll
---.--.--- ••••.••••-----. Yll'1l s~y ~ tuIingI
- - - - - - - - (DIlIPl't'ssed lir suppLy CllMrcffon •
S (win! 01 lJ'lIvily

~\ ,:~
TIJlIlll.O SEPARATOR 5m'/h
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,
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SED +494-0405-000 3
fn.L kilo
h
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 Turbulo Enttller
TURBULO SEPARATOR
GrMe: 5t
SIZE
Elnzeltellllste

I
PARTS LIST
Zeichnungs-Nr. SED:3-494-0405-000.3
e,
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1

Blohm+Voss Industries
DRAWlNG-N"
Page 1 of 2
Pas. Anzahl Benennung ZelchnungswNr.JDIN Werkstoff
POS. NO. NAME DRAWING-N' MATERIAL
99 2 Kopfhalter SEZ:4-489-2033-000. St
Top mount SAP: 164484 Steel
100 1 EntOlergehause,1.Stufe St
Separator housmq, t.staoe Steel
105 1 RestOlhahn G3/4 SEZ:4-489-2007-000. CuZn39
Rest 011 drain SAP: 164133 Coooer
110 1 I Olstandssonde G1 SEZ:4-489-2008-000. Messlng/1.4571
Probe for oil level SAP: 163809 Brass/Stainless steel
115 1 Deckeldichtung SAP: 163249 NBR70Sh
Cover sealina Perbunan
119 1 2-Wege-Kugelhahn G1 SEZ:4-489-2007-000. CuZn39
2-Wav-bali-cock SAP: 170634 Brass
120 1 Verblndungsventil G1 SEZ:4-489-2009-000. Messing
Connectinavalve SAP: 165112 Brass
125 2 KoaleszerTyp HEC SAP: 163238
CoalescerType HEC
126 1 Luftanschluss G1/8-08 DIN 2353 2.0540

•
Air connection SAP: 109559 Coooer
130 1 Entleerung G3/4 SEZ:4-489-2007-000. CuZn39
Drain SAP: 164133 Coooer
135 1 Sicherheitsventil G1 SEZ:4-489-2010-000. Messing
Safetv valve SAP: 163831 Brass
136 1 FOlihahn G3/4 SEZ:4-489-2007-000. CuZn39
Fillina cock SAP: 164133 Coooer
140 1 Manometer G1/4- 063 SAP: 163709 1.4571
Pressure aauae Stainless steel
145 1 Trichter G1 1/2 SAP: 104627 NOPE
Funnel Plastic
150 1 ,Olstandsniveauhahn G3/4 SEZ:4-489-2007-000. CuZn39
Oil level control cock SAP: 164133 Copper
160 1 EinschraubheizkOrper G1 1/2 SEZ:4-489-2004-000. Messing/1.4571
Electric heatlnq SAP: 162994 Brass/Stainless steel
165 1 Olablarsventll DN50/PN10 SEZ:4-489-2012-000. EN-GJL-250
Oil dlscharqe valve SAP: 164197 Cast iron
170 1 Gegenflansch ON50 SEZ:4-489-2020-000. 1.0038
Counter flanqe SAP: 109958 Steel
175 1 Pilotventil SEZ:4-489-2028-000. Messing
Solenoid valve SAP: 164200 Brass

•
200 1 EntOlergehause ,2.SMe St
Separatorhouslnc.z.staqe steel
205 1 EntlOftungsventil G3/8 SEZ:4-489-2013-000. Messing
Vent valve SAP: 164214 Brass
210 1 RestOlhahn obere Section G3/4 SEZ:4-489-2007-000. CuZn39
Rest oil drain upper section SAP: 164133 Copper
215 1 Oeckeldichtung SAP: 163249 NBR70Sh
Cover sealinq Perbunan
220 1 RestOlhahn untere Section G3/4 SEZ:4-489-2007-000. CuZn39
Rest oil drain lower section SAP: 164133 Coooer
225 1 Sicherheitsventil G1 SEZ:4-489-2010-000. Messing
Safety valve SAP: 163831 Brass
230 1 Trichter G1 1/2 SAP: 104627 NOPE
Funnel Plastic
235 1 Manometer G1/4- 063 SAP: 104960 1.4571
Pressure oauae Stainless steel
240 1 Manometer G1/4-063 SAP: 104960 1.4571
Pressureqauge Stainless steel
245 5 HycaSep Element SAP: 160711
Hvcasec element
250 1 Entleerung G3/4 SEZ:4-489-2007-000. CuZn39
Drain SAP: 164133 Caooer
 Turbulo Entlller
TURBULO SEPARATOR
GrOBe: 5t
SIZE
Elnzeltellllste
PARTS LIST
I
Zeichnungs-Nr. SED:3-494-040S-000.3
DRAWING-N'
e-
..
• ':~•
\
.1
Blohm+Voss Industries
Pece 2 of 2
Pas. Anzahl Benennung Zeichnu'ngs-Nr.lDIN Werl<sloff
POS. NO. NAME DRAWING-N' MATERIAL
255 1 Gegenflansch DN40 SEZ:4-489-2020·000. 1.0038
Counter flange SAP: 109957 Steel
300 1 3/2-Wegeventil mltEndlagenschalterG11/2 SEZ:4-489-2088-000. Rotguss
3/2·valve bilge-sea with limit switch SAP: 171747 Red brass
305 1 PilotventIJ G 1/4 SEZ:4-489-2028·000. Messing
Solenoid valve SAP: 164200 Brass
310 1 Druckhalteventil G1 1/2 SEZ:4-489·2016·000. Messing/1.4571
Pressure retainino valve SAP: 155371 Brass/Stainless steel
316 1 BelOftungsventil SEZ:4-489-2051-000. Messing
Vent valve SAP: 105341 brass
320 1 Recirculationeinheit nach MEPC DN40-G1 1/2 SEZ:4-489-2017-000. Messlng/1.4571
Recirculation facility/MEPC SAP: 163295 Brass/Stainless steel
330 3 Gegenflansch DN40/PN16 SEZ:4-489-2020-000. 1.0038
Counterflanoe SAP: 109957 Steel
340 3 Gewindeflansch DN40/PN16 SEZ:4-489-2021-000. 1.0038
Threadedflanae SAP: 153952 Steel
400 1 I Olgehaitmessger~t 15ppm SAP:163201

•
Oil monitor
403 1 Vakuum-Brecher 010x1 SAP: 106507 Cu
Vacuum breakingpipe Cooner
404 1 Probeentnahmehahn SEZ:4-489-2027-000. Messing
Sampling cock SAP: 105257 brass
405 1 SpOlwasseranschlu[\ Me[\ger~t G1/4-010 SAP: 115467 Messing
Flushina water connection Brass
500 1 Schaltkasten SEZ:4-448-0663·000. St
Switchbox SAP: 163139 Steel
. 600 1 Exzenterschneckenpumpe TSP5 SEZ:4-450-0311-000. EN-GJL-250
Eccentrichelical rotor oumo Cast Iron
605 1 Manometer- Druckseite G1/4-063 SAP: 163710 Messing/1.4571
Pressure..aauoe- discharoe flanoe Brass/stainless steel
606 1 Gegenflansch DN50/PN16 SEZ:4-489-2020-000. 1.0038
Counterflanoe SAP: 109958 Steel
610 1 Trockenlaufschutzventil G1/2 SEZ:4-489-2024-000. Messing/1.4571
Protectionvalvea gainstdry running SAP: 164259 Brass/stainless steel
615 1 Manometer- Saugseite G1/4-063 SAP: 164275 Messing/1.4571
Pressure gauge· suction flange Brass/stainless steel
616 1 Gegenflansch DN65/PN10 SEZ:4-489-2020-000. 1.0038
Counterflange SAP: 109956 Steel

• 630

650

700
1

1
Gegenflansch
Counterflange
Gegenflansch
Counterflange
Thermometer
Thermometer
DN15

DN65

G1/2
SEZ:4-489-2020-000.
SAP: 110245
SEZ:4-489-2020-000.
SAP: 109956
SEZ:4-489-2018-000.
SAP: 107491
1.0038
Steel
1.0038
Steel
St
Steel
 •
, 8 7 6 I 5 4 3 2
Remark:
st nd
Before slort 1 and 2
Oil Monitor and Recording
F sloge 10 be filled up by ""'500
Pos.400 F
seuwuter/ fresh water
OMO
200S
Switch Box

E E

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mesh size
08 mm
Yard supply / tosk B+V sLlJply Our records Dnd data are subject to lull
..... ... TURBULO MPB 5
...
bit. 07.12.2004 SmJer
protection under tile low. Unauthorized 04.05.2005 Behnke
- - - - Pipe. colie reprnducffun. complete Of in estrcct lrom. flow diagram
E=!====t=±=f~~~~~=-.:-t--;::~~~~~:::;-;~-;:;':;;-:;--l"'t1
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lndustrletechnlk
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SED: 3-499-0214-000.1
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ThyssenKrupp B~V kldustrietechnik lilllbH 1.t
5 I 4 3 I 2 I
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TemperQturregler eingesrelll our 220V (230Vl 380V (400VI
TemperQture regulQlor Qdjusted IQ 60 0[ Valtaae 440V (460V)

TemperQturbegrenzer eingesrelll Qut 850[

TemperQture limirer Qdjusred la

Schutzarl
PralecfiQn type IP54
RQhrmanrelwerkslaff Entiiler / Separator Leistung Ltinge • L •
1.4571

•
MQleriQI of tubulQr cQsing
. TMPS [onsumpnon Length SAP
Our records nnd dctn ere subjecl IQ full 0,25 ; 0,5 0,8 kW 350 mm 163910
protection under Ihe low. llnnuthortz ed
reproducfion, complete or in extract form. 1 1,5 kW 300 mm 162992
as well QS passing on of some or disclosing
its contents 10 Ihird porlies Is slrictly 2,5 2 kW 490 mm 162993
prahiWlEd. For granlEd polEnts we reserve Qll
rights under para 7 of the German polent low. 5 3kW 650 mm 162994
ThyssenKrupp Blohm.VQss Industries GmbH 10 6 kW 950 mm 163508
Maflstab % I
Pos.160
Ihlum Name
Bm OB.09.2OO4 SQuer
11ienr. 30.11.2004 Behnke
Einschraubheizktirper
Norm
CAQ, (,0Il011041SZA MS 23
Electric heaTIng

1 lik10e IT. oeii1dert

lust Andel'UrQ
}).1t2004 SmJer e
DoILm Name lll-stir.
Blehm + Vess
industries
GmbH
[rs.
SEZ:4-489-2004-00Q1
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G 1/4 3/8 1/2 3/4 1

A [mm 18 23 28 ~40
38
B [mm] 9 11 12 13 15
C [mm] 75 75 80 115 115
o [mm] 25 30 35 41 45
H [mm] 31 33 42 50 54
L [mm] 44 45 59 70 79

• Werkstoff/
material: CuZn39
Werkstoff-Nr./
material-no.: 2.0380
GehQuse/
casing: Gal Ni
SAP: 174469
Fur diese leichnung / Unterloge nehmen wlr
jegl/chen geselzlichen Schulz in Anspruch.
Sie darl ohne unsere Genehmlgung weder ganz
oder ousz ugsweise vervlelfollffgl noch Drltten
uberlossen oder zur Kenn1nis gegeben werden,
Im Folie einer Polenlerleilung beholten wir
155375 164133 170634
Our records and data ore subject 10 full
proteclion under Ihe low. Unoulhorlzed
reproduclion, complete or in extract tnrm,
os well os passing on of same or disclosing
lis contents 10 Ihird porlies Is slriclly
prohlWted. For granted patents we reserve all
Kugel: Verchromt uns olle Rechle ous §7 Polentgeselz vor. rights under para 7 of fhe German patenI low.
ball: crome plated ThyssenKrupp Blohm+Voss Industries GmbH ThyssenKrupp Blohm+Voss Industries GmbH
MalJstab % I
Pas.105,119,130,136,210,220,250.427.428.429
illllum Nome
8m.
IGeIJr,
14.09,2004 Souer
04.07.2006 Behnke
2-~ege Kugelhohn
Nonn 2-way ball cock
4 G3/8 hinzu
3 G1I4 hinzu
2 Gl Iinzu
1 ](jEI, ne.
04.07,2006
19.06.2006
2610.2005
2604,2005
Souer
Souer
Wem,
fi
Souer CAD, (,I189£AOS1A MS 23
Blohm + Voss
Industries
GmbH
SEZ:4-489-2007-00Q4
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I r' - . -+ wire 3x0,75mm, Iq 3m

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Dichtring DIN 7603-A33x4Hu

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sealing washer
I 11
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I I Separator 10
N ~ I Type TMPB 0,5 to 5
-'
max. "i- I
I l1 115 160 180
M
I
-' I L2 200 280 315
I
I
I L3 260 360 400
I
I SAP-Nr.: 163810 163809 163808
Fur dlese leichnung / Unterlage nehmen wir
I jeglichen gesetzlichen Srhutz in Anspruch.

~
$le darf ahne unsere Genehmigung weder ganz
ader auszugsweise vervieltalltigt nach Drillen
uberlassen ader zur Kenntnis gegeben werden
min. 'i- Im Falle einer Patenterteitung behallen wir
uns alle Rechte aus §7 Patentgesetz var.

• corn.
rl
~
ThyssenKrupp Btohm-Voss Industries GmbH
Our recards and data are subject to full
protectian under the law. Unautharized
reproduction. complete ar in extract form.
as well as passing an at same ar disclasing
lts contents to third parlies is striclly
prohibited. Far granted patents we reserve all
rights under para 7 of the German patent law.
ThyssenKrupp Blohm-Voss Industries GmbH
MoJJstob % I
Pos.110
Oalum Name
Beprh 14.09.2004 Souer
Geor. OU12004 Behnke
OlstondssDnde
Nrn
[AD, [,OOOO'lffR.SZA MS 23
probe for oil level
Blohm + Voss BlaH
6)
CD
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Industries
GmbH
SEZ:4-489-2008-00QO o
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lust. Anderung Onium Name il'spr. Ers. I., I[r> 11, o

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'& 0

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VI '-"
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Ansohluss l.Stute / L I\AnSChlUSS 2.Stute

Connection l'stage Connectlon 2·stoge

•
A

Hinweis:
Durch Federkroft Venffsltz geoffnet.
Durch Steuerdruck Ventilsih qesrblossen
Betriebsdruck: max.16 bar
P= Steuermedium Lult 4-10 bar
FOr diese 2eichnug / Unterloge nehmen wir
jeglichen geset2lichen Schutz in Anspruch.
Sie dart olne unsere Genehmigung weder gonz
oder ouszugsweise vervieltolltigt noch Oritten
Oberlassen oder zur Kenntnis gegeben werden.
Im Folie einer Patenterteilung beholten wir
uns olle Rechte uus §7 Pntentqesetz vnr.
ThyssenKrupp 8.V Industrietechnik GmbH
EntOler 0.25 0,5
Separator Typ TMPS 1 2.5
note:
Vat ve seat opened by spring.
Valve seat closed by control.
Working pressure: mox.16bar
P=control medium air 4-10bar
Our records and data ore subject to tull
protection under the low. Unauthorized
reproduction, complete or in extract from.
os well os passing on at some or disclosing
its contents to third parties is strictly
prohibited. For granted patents we reserve all
rights under para 7 at the German potent low.
ThyssenKrupp 8.V Industrietechnik GmbH
5 10

• 5
L [mm]
A [mm]
K [mm]
SW
51/2
66
135
132
27
5374
75
140
130
33
51
80
145
135
42
G11/2
107
155
148
56
5ewicht/ weiaht: (kg) 1,2 1,3 1,5 2,4
SAP-Nr.: 163 383 163 384 165 112 163 385
Monstab % I
Pos.120
Onium Nome
Beorb. 14.09.2004 Souer
Geor. 02.05.2005 Behnke
Verbindungsventil
Norm
CAD, C.922A741J9.SZA MS 23
Connecting valve
(f)o
B.V
Industrietechnlk
GmbH SEZ:4-489-2009-0001
Bloil in
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2usl. AndenJllI Onium Name li'sar. Ers. I.: IErs. d., o
N
o
 Our records and data ore subject to full
Kegel durch Drehknopf anlOftbar. protection under the low, Unauthorized
reproduction, complete or in extract torm,
The disc con be lifted and os well os possing on of some or disclosing
turned for assuring proper action. its contents to third por tles Is strictly
prohibited. For grunlEd potents we reserve oll
rights under poro 7 of the Germon polEnt I.w.
ThyssenKrupp Blohm.Voss Industries GmbH
-I Fur dlese Zeichnung / Unteri.ge n,hmen wir
jeglichen gesetzlichen Schutz in Anspruch.
Sie dort ohne unsere Genehmigung wed" gunz
oder ouszugsweise vervielfOlItigt n.ch Orill,n

~
-'
I
,
ub"lossen oder zur Kenninis gegeben werden,
Im Folie einer Potenterteilung beholten wir
uns olle Rechte ous §7 Potentgesetz vor.
I I I I ThyssenKrupp Blohm-vnss Industries GmbH

!/ h- 1-l.!J Austritt
.- outlet

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AnschluO EntOler
Entiiler/ 0,25
Separator 0,5 2,5 5 10
Connected to separator Ivne TMPB 1
G G1/2 G3/4 G1 G11/4
l1 74 108 140 150

Ansprechdruck: 2.5 bar l2 25 30 36 40

• set pressure: 2,5 bar

Werkstoff / material:
Gehiiuse/valve body: 2.1096.01
Federhaube!spring caver: 2,0380.10
l3
l4
SW
20
16
27
25
18,5
32
30
20
41
35
22
50
Druckfeder! spring: 1.1200
Kegeldichtung!disc-senb NBR
Membrane!diaphragm: NBR SAP-Nr.: 163829 163830 163831 163832
MoOstob % I
Pos.135.225
D.tum Nome
Be!ll'~
Genr.
14.09.2004 Sauer
01.11.2004 Behnke
Sicherheitsventil
Norm
[Aa, [,OOOO9671SZA MS 23
safety valve
Biohm + Voss BI.h <0

Ct) industries
GmbH
SEZ:4-489-2010-000.0 Bf.
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 EntOlergrii~e TMPB
separator type TMPB
5 mS/h 10 mS/h Bemerkungen/remorks:
Flanschabmessungen nach DIN 2501.Bl.1.PN10
ON 50 65 flange dimensions per as DIN 2501,PG1.PN10
Antrieb/actuator s s Ventil durch Federkraft geschlossen
IUft/air 150 ccm 150 ccm
valve closed by spring
Steuerluft/ control air P min. 5 bar 6 bar
Ventil durch Steuerdruck geiiffnet
0 0165 0185 vat ve opened by cantol air
K 1t>125 1t>145 Zulfissiger Betriebsdruck (Medium)
fOr Armatur: 3 bar
L 230 290 maximum working ressure (medium)
for valve: max. 3 bar
Anzahl / number x d2 4x018 4x018
Ventil stromlos geschlossen (NO
Gewicht / weight 15 kg 25 kg valve not energized closed (NO
SAP-Nr. 164197 164198 Werkstoff / material:

• .ep s
I I \
rh

I
Gehiiuse/casing: 0.6025
Innenteile/inner parts: 2.0410, 1.4104
Dichtung/seal: NBR
P
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connected: housing
1-. _ _ . - Jil-Ablass
Oil drain
0 :><:: :z
0 -8. 1 - +--
~~
L E;>
• Fur diese Zeichnung / Unterlage nehmen wir
jeglichen gesetzlichen Schutz in Anspruch.
Sie dart ahoe unsere Genehmigung weder ganz
oder auszugswe/se vervielftillflgt nach Dritlen
uberlassen ader zur Kenntnis gegeben werden.
Im Folie einer Patenterteilung behalten wir
Our records and data are subject to full
protection under the law. Unauthorized
reprndutfion. complete or in extract lorm.
as well as passing an of same or disclosing
its contents to third parties is strictly
prohibited. Far granted patents we reserve all
uns alle Rechte aus §7 Patentgesetz vor. rights under para 7 of th' German patent law.
ThyssenKrupp Blahm.Voss Industries GmbH ThyssenKrupp Blahm.Vass Industries GmbH
M~stob % 1
Pos.165
Dalum Name •
8,arb
Geor.
17.09.2004
16.11.2004
Sauer
Behnke
Olablas5venftl
Norm
CAD, ['00IX!Jl47.SZA MS 23
oil oufiet valve
Blchm + Vcss 810ft to

Cf) Industries
GmbH SEZ: 4-489-2012-000.0 o
N
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Zust. AIIi'rU"' Dalum Name il'snr. Ers I., I Ers. d., o
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Gehfiuse / casing
I material
MS 58
Dichtung / sealing NBR 70
G3/8
Schwimmer / float Polydropylen

Enttjjftunnsbohrunn Feder / spring Edelstahl

vent hale stainless steel
I
Fur diese Zeichnung / Unterlage nehmen wir
I jeglichen gesetzlichen Schutz in Anspruch.
Sie darf ohne unsere Genehmigung weder ganz
·6· ader auszugsweise vervielffill~gt noch Dritten
uberlassen oder zur Kennfnis gegeben werden.
Im Falle einer Patenterteilung behalten wir
- . - 0 _ - _ 0 _ - - . - · I-
uns alle Rechte aus §7 Patentgesetz vor.
I

• 1
I
I
ThyssenKrupp Blahm+Vass Industries GmbH
Our records and data are subject to full
protection under the law. Unauthorized
reproducHon. complete or in exfrcct form.
as well as passing an of same or disclosing
its contents to third parties is strictly
prohibited. Far grantEd patEnts we reserve all
rights under para 7 of !he German patent law.
ThyssenKrupp Btahm+ Vass Industries GmbH

SAP, 164214
Maflstab % I
Pas. 205
Datum Name
Bellrb 29.09.2004 Sauer
Genr. 16.11.2004 Behnke
Entliiftungsvenffl
NiJrm
CAD, (,1IOOO'Jl4&SZA
Vent valve
MS 23
( ; ) Blchm + Vcss Biatt CD

Industries SEZ:4-489-2013-000.0 s
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GmbH BL u::i
Zust. Andel'lJno Datum Name l!'snr. £rs. b I£rs. d., o
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 Bilge und See
bilge and sea
Bemerkung : flb7lflA
,'\. L
Durch Federkraft 1-2 geschlossen, 1-3 ge6ffnet
Durch Steuerdruck 1-2 geiiffnet, 1-3 geschlossen
Remark: ~2 Bilge/bilge
flb~flA
Valve seat 1-2 dosed by spring, 1-3 open
Valve seat 1-2 open by air, 1-3 dosed ~
~~
::c (PI
np~ME4AHHE :
CERna KnAnAHA 1-2 3AKP~Ta YC~n~EM npYX~H~, 1-3 aTKP~Ta 1 I
i I -
ABI - l.!:J
CERna KnAnAHA 1-2 OTKPWTO ~MnYnbCHWM RA8nEH~EM, 1-3 3AKPWTa !

Vom Entiiler /
V I
i
~
3
From s~arator •
OT CE APATDPA ~
~

::c l.!:J III

I

• Zuliissiger Betriebsdruck fOr Armatur : mox. 3 bar

Max. working pressure (medium) for valve: max 3 bar
PA604EE nABflEHHE (CPEnA): MAKC. 3 6AP
Ventil stromlos geoffnet 1-3 = Normol Open (NOr
Valve not energized open 1-3 - Normal Open (NO)
p I
i
.
I /
D6ECT04EHHblV1 KflAnAH DTKPblT 1-3 = V10nMall Opeu ( V1Q) I,
Werkstoff / MATERIAL / MATEPHAfl: I 0
N
.-- I
~

5ehiiuse : - '-
Casing: 2.1096.01 i
KDPn:JC
25 80
Innenfeile :
Inner parts: 2.0410 : 1.4104
BH:JTP. 4ACTH
Dichtung : Separator Typ TMPB 0,25; 0,5 1 2,5 5
Seal: NBR

• :JnflDTHEH~E
Our records end dntc ore subject to full
protection under the low. Unauthorized
reproduction. complete or in extract from.
os well os pnsslng on of some or disclosing
its contents to third parties is strictly
5
L [mm]
H1 [mm]
H [mm]
5ewicht [kg]
51/2
11\1\
73
210
53/4
100
73
215
51
110
77
225
G11/2
130
81
275
prohibired. For granred pntenrs we reserve 011
weight/ MACCA 1,6 1.75 2,0 4,8
rlghls under para 7 of the German potent low.
ThyssenKrupp B.V Industrlerechnlk GmbH SAP 171747
Manstab %
Pos.300
Ilotum Nome
BoortJ.
Geor.
31.012006 Souer
27.09.2005 Souer
3/2-Wegeventil mit Endlagenschalter
N.-m 3/2-valve bilge-sea with limit switch

1. Kurzzeimen hinzu
et)
CAD, [,88O'JD41DSZA

27.1J'.J.2006 Chri' ..
B.V
Industrletechnlk
GmbH
MS 23

SEZ:4-489-2088-00Q 1
Blotl

BI.
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 Wassernustrit1slutzen
Anschluss Behaelter
Connected to seporator housing /
Water outlet socket
::I:
OT CEnAPATOP
B~XOA BOA~ rr;:- ".. 1'/
/

~
~
'\7'----- 1-.
~~~L
Anschluss Rohrlei1un~ zum

~w
~ Aliassyenffl See / Ilge
. 7 Connection p~e to
I Outlet yolye sea / bilge
r
L K TPYbOnpOBOA
I
Cn~CKHO~ KnAnAH nb~nA/
Hinweis: Ourch Federkraft Ventilsitz geschlassen. 3A 60PT
Eingestellt auf 0,4 bar Oruckdifferenz
Betriebsdruck: max. 16 bar

• Nate : Valve seat dased by spring.

Set paint 0,4 bar
Differantial pressure
Warking pressure : max. 16 bar
np~ME~AH~E: CEAnO KnAnAHA 3AKP~BAETC~ ~C~n~EM np~~~H~
AABnEH~E HACTPO~K~: 0,4 6AP
PA60~EE AABnEHME (CPEnA): MACK. 16 6AP

Ven1ilgehfiuse : Edelstahl 1.4408

Val ve hausing : stainless steel 1.4408
copn~c : CTBEHHA~ CTAnb 1. 4408
Metall. Innenteile : Edelstahl
Metallic inner parts : stainless steel
BH~TP. ~Am CTBEHHA~ CTAnb
SitzdichJung :
Orifice sealing: PTFE
~nnOTHEH~E Separatar Typ TMPS 0.Z5

• 05 1 2.5 5 10
Our records and dctn ore subject to full G G1/2 G3/4 G1 G11/2 G2
protection under the low. Unauthorized L [mm] 65 75 90 120 150
reproduction. complete or in extroct form.
os well os posslng on 01 some or disclosing H [mm] 43 60 60 90 98
its contents to third portles is strictly Gewicht [kg]
prohibited. For granted potent> we reserve oil
weight/MACCA 0.5 0,6 0,8 1.4 2.2
rights under para 7 of lIle German potent low.
ThyssenKrupp Blohm.Voss Industries GmbH SAP 153608 155369 155370 155371 171438
Maflstab % I
Pos.310
DaltRn NlII1le
Bearb. 20.10.2004 Werner Druckhalteven1il / Pressure retaining valve
Gear. 16.12.2005 Behnke

o KnAnAH
Norm
(AD, (,[(7f1ElI.SZA
PEn~nHP~DmHH nOCTO~HHOrO aABnEHH~
MS 23
Biohm + Voss Blah ID
o

1 Varionte himu 15.122005 Souer

Industries
GmbH
SEZ: 4-489-2016-000.1 Bt.
o
N
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lusi. AndeNJllQ Dofum Name IJosnr. Ers. I., IErs. d.,
r-,
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 A

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• .....l

Anschlun 3-Wege-VenHl
Connected to 3-way-valve
7
Werkstoft : Gehfiuse M/N'
Material: casing s I
Kugel

•
ball Ms/Cr
SeODrotor TVD TMPB 0.25; 0.5 1 2.5 5 10
Our records ond doto are subject to full G G1/2 G3/4 G1 Gl1/2 G2
protection under the low. Unoutharized I---~---+-~:!f-=-~~+~-+~~"":=;~
L [mm] BO 96
reproduction. complete or in extract form.I---~~--+_~~-~~+~-I-~,.....j~~
113 147 169
A [mm]
as well os possing on of same or disclosingl-_ _;,;....;;::' 130 130 160 195 235
:::':O_ _+_-.;::---I....::::;-+;;::..-I-~:-j-=:::::--l
its contents to third porties Is strictly B [mm] 77 89 93 115 130
prohi~ted. For granted potents we reserve alll---:-:.:=;.--+_~.:-..--I-:~+~-I-~-1~~
F [mm]
rights under paro 7 of the German potent law.I---~~--+_~=-~~4.-:~d:=d~:=-I61 74 BB 114 132
ThyssenKrupp Blohm.Voss Industries GmbH SAP 164232 164231 164227 163295 163B37
Monstob % I
Pos.320
Datum Name
Beorb.
Gear.
25.10.1004 Werner
16.112004 Behnke
3-Wege Kugelhohn
Norm
CAD, GOOO101B~SZA MS 23
3-woy boIl cock
Blohm +
1--+- -+-_--+-1 (f) Industries
GmbH
Voss
SEZ:4-489-2017-000.0
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I Fur dese Zeichnung / Unterlage nehmen wir
jeglichen gesetzlichen Schutz in Anspruch.
G1/2 Sie dart ahne unsere Genehmigung weder mnz
ader auszugsweise vervielftilltigt nach Oritten
I ibeMassen ader zur Kennfnis gegeben werden.
S Im Folie einer Patenterteilung beholten wir
U ..0
~
uns cue Rechte aus §7 Patentgesetz vor.

• "'"
~
ThyssenKrupp Stahm.Vass Industries GmbH
...1'Ilf"
y- Our records and data are subject to tull
protection under the law. Unauthorized
reproduction. complete or in extroct farm.
010 I os well as passing an of same or disclosing
its contents to third porties is strictly
i prohibited. Far granted patents we reserve 011
rights under para 7 of the German patent law.
Thermometer DIN 16181-BG-100x160 ThyssenKrupp Stahm.Vass fndustrles GmbH

SAP, 107491 Maflstab 1:1 I

Pos.700
Datum Name
Beor~
r1iiDr.
17.09.2004 Sauer
0111.2004 8ehnke
Thermometer
Norm
CAD, (,OOOO9744.SZA MS 23
51/2
Blohm + Voss Blaff (D

Zust.
.

Anderunq Datum
6l
Name lfsnr.
Industries
GmbH
SEZ:4-489-2018-000.0
(rs. f., I(rs. d.,
0
0
N
BL u:i
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..,;
N
 Anzahl
number Gewicht
ON 0 K d5 b d2 weight SAP-Nr.
15 095 065 022 14 4x014 0.67kg 110245
20 0105 075 027.6 16 4x014 0.93kg 115595
25 0115 085 034.4 16 4x014 1.11kg 109937
40 0150 0110 049 16 4x018 1.85kg 109957
50 0165 0125 061.1 18 4x018 2.47kg 109958
65 0185 0145 077,1 18 4x018 2.70kg 109956
80 0200 0160 090,3 20 8x018 3.79kg 109938

• -
'//
._---

V/ Werkstaff : 1.0038
- ._._- f-- L.n
"0 ~ Cl material : steel
Fur diese Zei[hnung / Unterlage nehmen wir
jegli[hen geset'li[hen Srhutz in Anspru[h,
Sie darf ohne unsere Genehmigung weder gan,

~
ader ouszuqswelse vervielfOllffgt mrh Dritlen
uberlassen oder 'ur Kenntnis gegeben werden.
Im Falle einer Patenterteilung hehnl ten wir
uns alle Re[hte ous §7 Potentqesetz var.

• N
"0 - .-.-.

'///
ThyssenKrupp Blahm+Vass Industries GmbH
Our recards and data are subject to full
prate[tian under the law. llnnuthnriz ed
reproduction. complete or in extract form.
as well as passing on of same or disclosing
its contents to third parties is strictly
b prohibited. For granted patent> we reserve all
right> under para 7 at the German patent law,
ThyssenKrupp Blahm+Vass fnduslrles GmbH
MnlJstnb % I
TMPB
Datum Nome
Bearn 16.09.2004 Sauer
i IielJr. Ot112004 Behnke
MoIlblatt Gegenflansch
Measurement of munterflanges
e
Nlrm
[All [,Q()()()97J7.SZA MS 23
Blohm + Voss Blott <0
o

•
Industries
GmbH
SEZ:4-489-2020-00QO o
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Bi. to
lust. Anderuoo Datum Nome Ilrnr. Er, f., lfrs, d., o

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 58

Magnet und Sleeker urn 90'

versetzt aezeiehnet
I
Solenoid and !fug Drawn
furned 90 degrees

Fremdwosseranschluss I I
fUr Trockenloufschufz a55" DK1 I
External water connecffon<, ~ ,I
~~~~;fl
far dry running protecffon;r- ;§~~~:r
~~
N
-......:
~~~~~~.-1
1\ ~

•
67
AnsChlUsS Ourchtlussregler/
\ Pumoe
Connected to flow control valve/
pump

Fur alle Entfilergrii8en

Far all separator dimensions
Note : vat ve seat closed by spring, Fur diese leirhnung / Unterlage nehmen wir
Vatve seat opened Iiy energized solenoid. jeglichen gesetzlirhen Schutz in Anspruch.
Val ve non energized closed • Normal Closed (ND Sie darl ahne unsere Genehmigung weder gOllz
oder ouszugsweise vervielfiill flgt norh Dritlen
Hinweis: Ourch Federkrolt Venfflsitz geschlossen. Oberlossen oder zur Kenntnis gegeben werden.
Durch Elektromagnet Ven1ilsitz geiiffnet. Im Folie einer Potenterteilung behalten wir
uns alle Rechte aus §7 Patentgesetz vor.
Ventil stramlos geschlossen· Normal Closed (NO

• Werkstoff :
Material:
Innenteile :
Inner parts :
Gehiiuse
Casing
Messing
Brass
Messing und NIRO
Brass and stainless steel
ThyssenKrupp Blohm.Vass Industries GmbH
Our records and dato are subject to full
pretection under the low. Unauthorized
reproduction, camplete or in extract form.
as well as passing on of same or disclosing
its contents to third parties is strictly
prohibited. Far grOllted patents we reserve all
Dichtung : rights under para 7 of the GermOll patent law.
Seal: NBR
ThyssenKrupp Blahm.Vass Industries GmbH

SAP: 164259 Mo8stob 1:2 I

Pos.610
Datum Name
BeW'~
lienr.
04.1t2004 Werner
29.04.2005 Behnke
Trockenlaufschutzvenffl
Norm
CAD, (,47F871101SlA MS 23
Dry-run protecffon valve
Blatt (!J
0

1 Teilsrhnin
SEZ:4-489-2024-00Q1 0
N
BL u::i
lust. !nderullll Datum Name tIrsnr. Ers t., IErs. d., 0
-:
 62 92.5
60

.... I

...
t..n
(v)'

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-..:... ~ - -J=,' ~. -
f--

ffI ~ Zur Pos. 400 (Olgehaltmessgerfitl

'--
Pi ~
I : I To pos. 400 (oil monitor)
, I

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•
Vom Wosseroustritt
Probenentnohme From Water Outlet
Sampling Extraction

Werkstoff :
MATERIAL: MS - VNI

Rohrdurchmesser :
PIPE DIAMETER : 10mm/DN8

• FOr dlese Zeichnung I Unterlage nehmen wir

jeglichen qesetztlthen Schutz in Anspruch.
Sie darf ohne unsere Genehmigung weder ganz
ocer auszugsweise vervielttlllffgt norh Oritlen
Oberlassen oder zor Kenntnis gegeben werden
Our records and data are subject to full
protection under the low. Unauthorized
reproducffon. complete or in extract form.
as well os passing on of same or disclosing
Its contents to third parties is strictly
Im Folie einer Potentertellung behntten wir prohibited. For granted patents we reserve all
uns alle Rechte aus §7 Patentgesetz vor. rights under para 7 of the German patent law,
ThyssenKrupp Blohm+Vass Industries GmbH ThyssenKrupp Blahm+Voss Industries GmbH

SAP: 105257 Maflstob I

Datum Name
Bear~
IieDr.
07.10.2004 Sauer
06.04.2005 Behnke
Probeentnahmehahn
Nonn
[AO, [,OOOIOO54.SZA MS 23
Sampling cock
(6l B/ohm + Voss
Industries SEZ:4-489-2027-00QO
Blatt CD
0
0
N
GmbH BI. cD
Zust. AnderLllla Datum Name il'sor. Ers. I., IErs. d" 0
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Werkstoff
Material
Ventilgehfiuse :
Messing / Brass Steuerluf~ P min. 4 - 10 bar
Control Air

•
Valve body :

Fur diese Zei,hnung / Unterlage nehmen wir Our records and data are subject to full
jegU'hen gesetzUchen Schutz in Anspruch. protection under the low. Unauthorized
Sie darf ahne unsere Genehmigung weder gunz reproduction. complete or in extroct farm,
oder ouszuqswelse vervieltfilltigt nach Oritten os weU as passing an of same or disclosing
uberlassen ader zur Kenntnis gegeben werden. its contents to third parties is strictly
Im FoUe ener Patenterteilung behal ten wir prahiliited. Far grunted patents we reserve all
uns aUe Rechte aus §7 Patentgesetz vor. rights under para 7 of the German patent law.
ThyssenKrupp Blahm.Vass Industries GmbH ThyssenKrupp Blahm.Vass Industries GmbH

SAP, 164200 Maflstab % I

Pos.175.305
Ibhln ~
Beorb. 12.10.2004 Werner
Gear. 19.11.2004 Behnke
Pilotventil
Norm
CAD, c,oOOI0115.SZA MS 23
Solenoid valve
Blohm + Voss BlaH ID

(t) industries
GmbH
SEZ:4-489-2028-00QO
0
0
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BL u:i
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•
G3 8
Anschluss Wosseroustritt
Connected To Woter Outlet

Fur oUe Enffilergriinen

Far all separator dimensions
Fur diese Zeichnung I Unterlage nehmen wir
jeglichen gesetzlichen Schutz in Anspruch.
Sie darf ohne unsere Genehmigung weder ganz
oder auszugsweise vervielftiilffgt noch Driften
Oberlassen oder zur Kenntnis gegeben werden,
im Foile einer Patenterteilung beholten wir
uns aile Rechte nus §7 Patentgesetz vor.
ThyssenKrupp Blohm+Voss Industries GmbH ThyssenKrupp Blohm+Voss Industries GmbH
MaIlstab 1:1
o.tum Nome
Our records and data ore subject to fuil
protection under the law. Unaufhorized
reproducffon, complete or in extract form,
as weil as passing on of same or disclosing
its contents to third parties is strictly
prohibited, For granted patents we reserve all
rights under para 7 of the German potent law.
Pas. 316

Ger,
21.04,2005 Werner
21.04.2005 Behnke
BelOftungsventil mit Saugkorb
Norm Vent valve with suction basket

e
CAD, ~58EJ44fS,SZA

Blohm + Voss BI.ff

1------+----+---+----1 Industries
GmbH
SEZ:4-489-2051-000.0
lust. Anderun Datum Nome il's r, Ers, f., Ers. d.
 Druckflansch Snugflansch 230
Dischnrge Flange Suction Flnnge 130
DN50, PN16 DIN 2501 8L1 DN65. PN10 DIN 2501 8L1
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• Das Pumpengehouse mit Druckstulzen kann um

jewels 90' nach links oder rerhts gedreht werden.
Pump casing with pressure socket can be
turned by 90' to the let! and to the right.
AnschlOsse/
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Max. permissible continous temperature lor windings,
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0
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la • 17 A ISO Hz) / 16.3 A 160Hz)
Gesamtgewkht/Total weight. 80 kg ....
0 Ausbouliinge
n lmax.l • co./opprox. 257 1/mln
Lrl
Removing (STATOR)
Monstob % I
Lose mitgeliefert / loose supply Pos.600
Oohm NIlnI!
8elrb 10.08.2004 Sauer TSP 5-L
liepr. 30.112004 8ehnke
Norm
Exzenterschneckenpumpe
CAD, (,OOOIIOS0.SZA Eccentric helical rotor DumD
2 P-Wert nlldJgelroqen 30.112004 Souer
(6) Blohm + Voss
Industries SEZ: 4-450-0311-000 .2
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• WITH JUMPER

F5 PE PE 1 2 3 4 5 6 7 8 9 10 JJ 12 13 14 1~ PE

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TMPB B CIRCUIT DIAGRAM
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5 7
Date
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17 • ..Jan.20C5
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TMPS B CIRCUIT DIAGRAM
A TERMINAL LIST SEZ: 4 448 0663 000.0:
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navn Date ..... Verif.
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,

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14.Feb.20D5
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FI I F2 2 Amp PAT NO. 104632

F3 I F4 4 Amp PAT NO. 109493
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0 0 0, 0 0 0
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F2 F6 F7
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LAYOUT OF DEVICES
SEZ066301
8
r 10 sn
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KABEL NO.
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7
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13 14
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INSTALLED BY B+V IND.

19

Wl 3xl,5qmm F5 - Ml Ml PUMP MOTOR

W2 4xl,5qmm Xl - El El HEATING
W3 3xl,5qmm X2 - Yl Yl DRY RUNNING PROTECTION VALVE
W4 3xl,5qmm X2 - Y2 Y2 OIL DISCHARGE AND CONNECTION VALVE
W5 3xl,5qmm X2 - Y3 Y3 SEA / BILGE VALVE
W6 3xO, 5qmm X2 - Bl Bl SENSOR
W7 12xO, 75qmm X3 - OMD 2005 OMD 2005 OIL-MONITOR
WiO 3xl,5qmm X4 - Y3 Y3 SEA I BILGE VALVE INDICATOR

THESE CABLE WILL NOT BE

WB 3/4x 1, 5qmm Xl - POWER FEEDING INSTALLED BY B+V IND.
W9 4x2xO, 5qmm X4 - ECR ALARM PANEL

IN OPTION
Wll 2xl,5qmm X2 - LEVEL SWITCH, PUMP STOP NOT B+V IND.SUPPLY
W12 2xl.5qmm X2 - LEVEL SWITCH, PUMP START
Wi3 3x 1, 5qmm X2 - REMOTE CONTROL
W14 2xl.5qmm X2 - PRESSURE SWITCH
W15 3x 1, 5qmm X2 - CONNECTING VALVE
,
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Motor Heizung
MOTOR HEATING

F5 F7
Sit"l1erunllsein5ltz Hj15enoilBei"~ultz S1cherunguinsatz Hll15enPlllleinntz Sitherunll
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0, 25 460V
0, 65
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TMPB 0, 55 1.1-1,5 117321 5 3 109443 3 1050a9 0,8 5 3 109443 3 105089 10
0, 5 450V
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1 460V
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2, 5 460V
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5 450V
1,75

9
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D4 . ..Jul.2D05
It.Freita
31.!"tar.2006
TMPB B CH!CUIT DIAGRAM &+V
4
ItDUSlRIETB:HMIK G)I8H
SELECTION TABLE TMPS B SEZ: 4 448 0663 000.0.
so 10
Date origin I ReDI. t . ReD1.Dy SEZ06630! I 1Dsn
"''" SUlCI
,,~
 A ThyssenKrupp Blohm +Voss Industries
Technolgies
Company

•
Operating manual for 15 ppm Separator
Type:TURBULO Mechanical Phase Breaker·MPB

•
Revision_1.2a_1
07.06

Total 33 pages
 Operating manual15 ppm Bilge Separator E5170E_08_05
Type TURBULO MPB Mechanical Phase Breaker 2/33
Blohm + Voss Industries GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.20_1
, . . ..;- ..;," . :,.:'.: "

Contents

1 Explanation of symbols and notes 4

1.1 Definitions 5
1.1.1 Application and specified usage 5
1.2 Copyright 5
2 Safety ~ 6
2.1 Operating range and specified application 6
2.2 Common notes on safety 6
2.3 Safety equipment 7
3 Important notes for new building installation : 8

• 4

4.1
4.2
4.3
Airborne noise_ Structure borne_Shock _Vibration_electromagnetic
compatibility
Structure borne noise
Shock
Vibration/climate
9
9
9
9
4.4 Electromagnetic compatibility 9
5 Description of functions 10
5.1 Description 10
6 Transport 11
6.1 Special safety requirements 11
6.2 Incoming goods control 11
6.3 Requirements for the transport 11
6.4 Ware house condtions 11
7 Installation 12
8 Commissioning 13

• 9
10
10.1
10.2
10.3
Checking the 15 ppm bilge alarm
Operating
Special tools
System requirements
Limitations
15
16
16
16
16
10.4 Start up 16
10.5 Normal operating 16
10.6 Cold cleaner 17
10.7 Sampling 18
11 Break downs and their possible causes 19
12 Maintenance 20
12.1 Maintenance intervais 20
12.2 Maintenance operation 20
12.2.1 Cleaning of the _HEC 22
 Operating manual15 ppm Bilge Separator E5170E_08_05
Type TURBULO MPB Mechanical Phase Breaker 3/33
Blohm + Voss Industries GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.28_1
.: " v.,· -. ';"":"',' ...'....

12.2.2 Exchange of the HycaSep elements 22

12.2.3 Lubrication ' 23
12.3 Disposal 23
13 Repair ..............................................................................................................•24
13.1 Coating repair inside , 24
13.2 Valves 24
13.3 Pump 24
14 Spares , 25
14.1 To class 25
15 Oil mixtures and dirt 26
16 Cleaning of the HEC 27
17 Rules 28

• 18
19

20
Instruction label
Drawing_cross sections
Contact
29
30
33

•
 Operating manual15 ppm Bilge Separator E5170E_08_05
Type TURBULO MPB Mechanical Phase Breaker 4/33
Blohm + Voss Industries _P.O.Box 112289, D-20422 Hamburg Rev 1.2a_1
"HExplanatlonofsymbols andnotesl-l

1 Explanation of symbols and notes

This symbol will be found next to danger notes which indicate direct or indirect
hazards to life and limb.
Grave or critical injuries may result if these notes are not followed. The 15 ppm
bilge separator and/or surrounding items may be damaged or destroyed, as
well.

This symbol will be found next to safety notes containing instructions or rules.

• Faults and malfunctions of the 15 ppm bilge separator may result if these
notes are not followed. Damage to the seal and/or surrounding items may
occur, as well.

This symbol will be found next to a note that contains special information on
key functions, or special tips for use that help you to make optimum use of the
15 ppm bilge separator.

Turbulo
HEC =High Efficiency Coalescer
Turbulo MPB = Turbulo Mechanical Phase Breaker
=Hydrocarbon Separator

•
HycaSep
are registered trademarks of the Blohm +Voss Industries GmbH

The common name for the separator and the monitor is in accordance with
MEPC.107(49)
15 ppm bilge separator
15 ppm bilge alarm
 Operating manual15 ppm Bilge Separator E5170E_08_05
Type TURBULO MPB Mechanical Phase Breaker 5/33
Blohm + Voss Industries _P.O.Box
. .
112289, D-20422 Hamburg
." . ' ,.
Rev 1.2a_1
HExplanallan a/symbols andnotesH

1.1 Definitions

1.1.1 Application and specified usage

The 15 ppm bilge separator is intended only for the stipulated application (e.g.
bilge water deoiling ) Any other or additional usage shall be considered not as
specified.
The specified use includes also following the operating instructions and adhering
to the inspection and maintenance conditions.
Usage not in accordance with specifications shall lead to the loss of all warranty

• 1.2
rights.

Copyright

These operating instructions are intended for the fitters, the operator, and the
operating personnel. The manufacturer, B+V Industrietechnik, retains the
copyright in these operating instructions.
These operating instructions may only be reproduced in the context of their
incorporation into wider documentation, just as the 15 ppm bilge separator is
incorporated into a wider installation to be documented.
Any use beyond this, whether it be partial or complete duplication, or
reproduction, requires the written consent of the manufacturer.
Ali rights reserved.

Address of the manufacturer

• Blohm +Voss Industries GmbH

Hermann-Blohm-Stra? 5
20457 Hamburg
 Operating manual15 ppm Bilge Separator E5170E_08_05
Type TURBULO MPB Mechanical Phase Breaker 6/33
Blohm + Voss Industries _P .O.Box 112289, D-20422 Hamburg Rev 1.2"_1
. Safety

2 Safety

2.1 Operating range and specified application

The 15 ppm bilge separator intent to the separation of oily waters mixture
which are machinery room born according to MARPOL Annex I

2.2 Common notes on safety

The frame/skit of the 15 ppm bilge separator must be welded or bolted on the
deckplates
.~ Caution: Heater must be cold before dismantling.

Temperature control equipment for the steam heater is strongly re-

commended.
If a heater is installed controller is to adjusted to max 65 i'i
For maintenance/repair work the respective safety measures must be adhered
to. Caution: Power to the OWS must be disconnected. The vessel must be
depressurized.
Follow common safety rules for work at steam pipes.
The 15 ppm bilge separator must be ventilated if works are carried out inside
of the separator vessel.
Oily and solvent containing stripped gases are harmful to lung/eyes/skin.

• Wear protective clothing .

Clean oil contaminated skin areas and grease it depending on the skin type

In accordance with MARPOL the discharged water has to be less than 15

ppm oil

Please note that the 15 ppm Bilge Alarm will record time, date, oil content> 15
ppm and separator status. Data will be ROM saved for 18 months.
 Operating m anual15 ppm Bilge Separator E5170E_08_05
Type TURBULO MPB Mechanical Phase Breaker 7/33
Blohm + Voss Industries _P .O.Box 112289, D-20422 Hamburg Rev 1.2a_1
;
" "

. Safety

~ a)Flushing of the 15 ppm Bilge Alarm will switch the 3/2 Sea Bilge valve to bilge.

b) Every access of the 15 ppm Bilge Alarm beyond the essential requirements
of paragraph 4.2.8 (MEPC.1 07(49)) requires the breaking of a seal.

• A vessel equipped with a 15 ppm Bilge Separator should have on board a

copy of the Operating and Maintenance manuals at all times.

Ship staff training should include familiarization in the operation and

maintenance of the equipment.

In case of a laboratory test, the determination of hydrocarbon has to be done

in accordance to EN ISO 9377-2.

•
2.3 Safety equipment

The 15 ppm separator is equipped with safety valves.

The response pressure is engraved on the valve. The lid is secured against
manipulation
The nominal throughput will be blown off at 10% above the adjusted pressure.
The closing pressure is 90% of the normal adjusted pressure
To indicate the pressure in the separator housing a pressure gauge is installed.
 Operating manual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB 58/33
Blohm + Voss Industries _P.O.Box 112289, D-20422 Hamburg Rev 1.2a_1
. ",Importanfnote. fornew buildingin.tallation

3 Important notes for new building installation

1) Let the separator as long as possible in a dry fitting situation

2) Do not let the separator wet and empty,
3) Clean the holding before commissioning,
4) Keep in mind holding tank should be filled with fresh water
5) During piping and first operating flush the separator several
times (2 times a week for 0,5 h) to avoid scaling of particles,
rust etc.

• 6) In the separators first stage a " temporary filtration mat" is layed

on the top of the coalecser (option) .The task is avoiding
amounts of dirt etc, from newbuilding time, The mat should be
removed before real operation starts or the pressure safety
valve blow up, The separator bears a label if a mat is installed,

These recommendations protect early clogging of the HycaSep elements during

new building situation,

•
 Operating manual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB S9/33
Blohm + Voss Industries _P.O.Box 112289, 0-20422 Hamburg Rev 1.2a_1
. . ',', . '.'Airbornenoise'-.Struciu",' bornelShock'-.Yibratio'n2eleclromagnetic compatibility

4 Airborne noise_ Structure borne_Shock _Vibration_electromagnetic

compatibility

4.1 Structure borne noise

.. ,. ,.,
.." ....: ..
"
,
','.'; :':.:~~.::
',', ',:,:: ,",'
.. " ,

..
=......
"-

,- /:-
~;
.. 0

,1
W ..~~·,
F --,~.~ .,,-~,~-~~.1f::~- •... ... .. ! .. ..
'". ~--~,/-:.
-" ,

•
!
: .. 0

e;
~
..
J , ..,
",
,.
~

!~;;,!i:=;.::·}(
."",""

" ...
...
'~i
. -.,.~..- i-"
,,"-',] , , .
.
'"'-.~-
........
" I H '1
" "

The real structure borne noise can be investigated on the final equipment if
required
The airborne noise is less then 70 dB(A) in a distance of 1 m

4.2 Shock

Shock requirements can be checked in individual case

• 4.3 Vibration/climate

The switchbox is approved in accordance to IEC 60068-2-1-2-3-6

4.4 Electromagnetic compatibility

The equipment fulfilllEC 10004-4-2 IEC 1000-4-2; ENV501

 Operating manual for the 15 ppm Bilge Separator E5170E_OB_05
Type TURBULO Mechanical Phase Breaker -TMPB 810/33
Blohm + Voss Industries _P.O.Box 112289, D-20422 Hamburg Rev 1.20_1
Description' of. functions

5 Description of functions

5.1 Description

The TURBULO Mechanical Phase Breaker is a gravity ? coalescence

separator, Le. by using the difference in density and the surface tension
between oil and water as well as the coalescing processes, the oil from the
bilge is removed in a two-stage process namely in the HEC housing (100) and
in the HycaSep housing (200)
The oil-water mixture is pumped into the pre-separation stage where virtually all
of the oil is retained.

•
The separation, i.e. the removal of small and finest oil droplets takes place in the
so-called High Efficiency Coalescer.( HEC ;125) The coalescer material does
not absorb water and oil. However to the oleophilic surface, the oil is retained
temporarily adsorbed. The coalescer is characterised by an open pore sponge
structure with a very large surface and very low pressure loss. The coalescer is
adequately stable against matter which is found in bilge water. The dirt in bilge
water is not detrimental to the coalescer. Even with considerable fouling,
coalescer replacement is not required normally.

•
Fig 5-1: Flow diagram

The water with the low oil content will be passed to the HycaSep housing
(200). The oil droplets with the finest diameters will be separated in the
HycaSep elements (245). The HycaSep elements works in the principle of
coalescence. The treated water leaves the housing via the sea bilge valve and
the oil content of the discharged water will be measured by the 15 ppm bilge
alarm.
 Operating m anual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB 511/33
Blohm + Voss Industries _P.O.Box 112289, D-20422 Hamburg Rev 1.2a_1
• .':.:-' , •.j"~' --~. -,'. , .,
.> :,"~;(. "HTransportH

6 Transport

6.1 Special safety requirements

The 15 ppm bilge separator is equipped with lifting eyes. The precise center of
gravity is marked on the drawing.

The 15 ppm bilge separator is standard packed (H). Optional spare parts! are
packed separately in a carton.

6.2 Incoming goods control

• The 15 ppm bilge separator as well as the accessories are to be checked in

accordance with the packing list.

6.3 Requirements for the transport

Impact stress and burst/punch are to be avoided. At the 15 ppm bilge

separator is a measuring instrument fitted The 15 ppm bilge separator is not to
be ex-posed to the full sun.

6.4 Ware house condtions

Frost-.proof, Humidity < 65%,Tmax 50~

However pump, 15 ppm bilge alarm and housing have to be drained.

• If it is foreseeable that wet HycaSep elements get frost,

consider.
the withdrawal is to
 Operating manual for the 15 ppm Bilge Separator E5170E_OB_05
Type TURBULO Mechanical Phase Breaker -TMPB S12/33
Blohm + Voss Industries _P.O.Box 112289, D-20422 Harnburq Rev 1.2a_1
Installation

7 Installation

The 15 ppm bilge separator is provided as a plant ready for installation.

Consider the drawing with important overall dimensions.
The viscosity and the pressure loss in the suction line is to consider
Domestic water is for filling up the oil separator and the zero adjustment of the
15 ppm bilge alarm required.

a) The space for dismounting of the heater must be taken into consideration.
b) The oil discharge line should be arranged sloping down
c) Earthing connections are to be fitted to the OWS, if required.

• d) Front access for servicing must be ensured .

e) The total suction height is 6 m.
!l. The total differential pressure is approx. 39 m (100% throughput)
g) No needless reduction of the cross section in the suction pipe and no installation of
spring loaded valves etc.
h)The housings have a limited overpressure of 2.5 bar
i)The useable pressure difference in the HycaSep Elements are approx 1.4 bar
j) New HycaSep elements have a pressure los s of 0.1 bar
k) For a economical operating of the HycaSep elements, the useable pressure
difference should be exploited.

Information:
The housings are designed as pressure vessels. The calculation was verified
by a classification society. Cover flange seals are made out of elastomer. Bolts
and flanges are calculated according to AD_guidelines

•
The inner coating is a two component epoxy alkyd system, color gray or black.

~ The coating is not a tar - epoxy

 Operating manual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB 813/33
Blohm + Voss Industries _P.O.Box 112289, D-20422 Hamb~r9 Rev 1.2a_1
--.'-- '" '..<.- ". . Commiss!oning

8 Commissioning

Item Installation y N

All parts free from damage?

Compressed air supply connected to solenoid valves
Domestic water supply connected for dry running protection, and zero
adjustment of monitor ( portable water)
All connected pipes checked for tiqhtness?

•
Suction line connected and checked for tightness?
Separator filled up with water? Second staqe vented?
Pump seal/stuffing box packing fitted?
Protecting plastic stud of the gear removed from gear of the pump

Item Electric

Cables and their connections free of darnaoe ?

Mains supply to switch box connected?
Item function check

Activating the plant: Turn switch S1 from 0 to 1: Signal lamp "POWER ON"
liqhts up(white) .

Starting the Pump: Press push-button S3 "PUMP ON" : Signal lamp HS3
"PUMP ON" llqhts up (Qreen)

• Manual oil discharge: Press push-button S4 "OIL OUTLET MANUAL" : Signal

lamp H4 "OIL OUTLET" liqhts UP (red) Oil discharoe valve opened
Ready for operation lamp indicates that the separator is in qood conditions

Pump rotates in direction of arrow

Pressure gauge indicates a pressure> 0.3 bar

For simulating of the alarm condition "max. value exceeded" by "optical
plugging" of the glass tube in the 15 ppm bilge alarm unit use the cleaning
brush, supplied with the unit, being inserted into the glass tube (pump to be
shut-off first):
 Operating manual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB S14/33
Blohm + Voss Industries ~P.O.Box 112289, D-20422 Hamburg Rev 1.2a_1
Commissioning

Item: 15 ppm bilge alarm

The 15 corn bilae alarm is adiusted to 0 ppm, if oortable water flow

During 15 ppm alarm the monitor switched the sea/bilge valve?

Check that water flows from the monitor to the funnel

SJ Gl/
Sampling Flushing
Lever of OMD 2005

Operating Testing

• Item Separator

Heater on / Valves opened (in case of steam)

Table 8-1: Commissioning

•
 Operating manual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB 515/33
Blohm + Voss Industries _P.O.Box 112289, 0-20422 Hamburg Rev 1.2a_1
;,S'- ' •'';·!:F{'· .:':;:;/X :>".,. ", ,'" ,,~::,T:'; ,":': "
'C'" ,;:>:::,:;> ". " /. :Checkinglhe15 ppm bilge alarm
' .•

9 Checking the 15 ppm bilge alarm

Due to the different monitors which could be installed on a bilge water

separator, please read the specific information in the manual of the 15 ppm
Bilge Alarm .

•
 Operating manual for the 15 ppm Bilge Separator ES170E_08_0S
Type TURBULO Mechanical Phase Breaker -TMPB 516/33
Blohm + Voss Industries,..~ :O.Box 112289, D-20422 Hamb,urg Rev 1.2a_1
Operating

10 Operating

10.1 Special tools

No special tools required

10.2 System requirements

Air pressure 6 bar, neglible amount

• 10.3
Domestic water> 1 bar; 3-5% of the throughput of the 15 ppm bilge separator

Limitations

Suction high max - 0.6 bar. Pressure head of the pump 3.3 bar
Delta p = 3.9 bar (100% throughput).
If pump draw against higher counter pressure (e.g. 4 bar) the throughput is
92%
Voltage tolerance +/- 10 %
The temperature in the separator should not exceed > 60~ .
Holding tank temperatures up to 45 ~ .

• 10.4 Start up

If the 15 ppm bilge separator was filled and the bilge wells and for the bilge
water holding tank are filled with bilge water, the plant can be started

10.5 Normal operating

Heating

Normally the separator is fitted with an electric heating. The heater is not used
for heating up the mixture to be separated, but for reducing the viscosity of the
already separated oil in the upper section of the separator. If heavy fuel is used
a heated bilge water holding tank is recommended.
Automatically oil discharge
 Operating manual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB 517/33
Blohm + Voss Industries _P .O.Box 112289, D-20422 Hamburg Rev 1.2a_1
. .. :,...~ :<.:;': ." . .." ' ... -- : .-.>:-\ .." -'", ;-:"-." .'~?- .. : . Operating

A probe monitors the oil level in the separator. The length of the probe
electrode determines the operating range. Whilst the oil is being discharged.
the pump is running.

Manually oil discharge

Push button. "Manual oil discharge? to drain oil to the waste oil tank.

10.6 Cold cleaner

• To assess the separation of oil and cold solvent cleaner mixtures. a number of
cold solvent cleaners have been tested in the separator.

Under practical aspects it is not possible to evaluated cleaners.

Helpful information for the selection of cold cleaners
a) should based on organic solvents
b) The amount of detergent should be low (max 5%)
c) Anionic detergent in the cleaner recommended
d) The product should have low or no amount of aromatics

•
 Operating m anual for the 15 ppm Bilge Separator E5170E_OB_05
Type TURBULO Mechanical Phase Breaker -TMPB S18/33
Blohm + Voss Industries _P.O.Box 112289, D-20422 Hamburg Rev 1.2a_1
Operating

10.7 Sampling

To determine the purity of the deoiled water, samples can be taken at the 15
ppm bilge alarm pipe to the funnel. Then, the sample has to be sealed airtight.
It is useful for laboartory analysis, to take also a sample of the bilge water. For
sampling purposes, the use of 1-liter glass bottles is recommended.
If a laboratory is used, the following items should be tested:

pH:
Solid content: mg/l
Free and dissolved oil content: mg/l (ppm)

• Anionic tensides content:

Cationic tensides content:
Measuring method:

General recommendations for the operating

mg/l
mg/l
GC ISO 9377-2

Onboard service recommendations

a) The number of cold cleaners to be minimised
b) Only suitable bilge water pumps to be used
c) Bilge water holding tank temperatures < 50 deg C
d) Install suction pipe at an appropriate height in the collection tank
e) No sludge to be discharged into the bilge water holding tank
f) When the oil content alarm lights up on the monitor, the plant to be stopped
after a suitable period.
g) Bilge water to be removed from the collection tank quickly
h) A bilge water disposal management system to be set up

• Please consider attached note liJ I1 mixtures and dirt?

 Operating m anual for the 15 ppm Bilge Separator E5170E_OB_05
Type TURBULO Mechanical Phase Breaker -TMPB S19/33
Blohm + Voss Industries _P.O.Box 112289, D-20422 Hamburg Rev 1.28_1
. ~' . .Breakdowns andtheir.possiblecauses

11 Break downs and their possible causes

Brea downs Cause Remedy Pas
Push resp. exchange
The plant is on, but it Pushbutlon S2 "pump on", not 500
Check motor
does not start pushed or faulty F5 activated 600

The plant starts up, but Pump malfunction Check direction of pump
pressure is not generated Pump rotating wrong direction See pump faults 600
The oil is not being
a) Piiot valve does not work a)Check accessibility of air and
discharged, although the
voltage
maximum oil level has b)Oil discharge valve do not work
been reached and the oil b)Exchange or clean, check
c)Additionally valves closed
discharge valve indicator direction of flow
lamp is on. d)Viscosity of oil to high

•
c)Open valves
f)Heater not active d) Switch on the heater or repair ,
defective heater to be exchanoed
The integrated heater a)Fuses are defective a)Check the possible short circuit, 500
does not warm up the oil b)No steam check fuses
c)The therm 0 contactor activated b)Check Condensate trap if
d)Oil throughput to high installed
c)Press button in the heater switch
unit.
d)Reduce oil throughput ,by means
batch operating
The monitor indicates Exchange or dry the dessicator 400
Dessicator
increased values See monitor faults
a)Pilot valve does not function a)Check accessibility of air, check
The sea 1 bilge valve
b)Air supply interrupted of burned coil, piping,voltage,
discharges only into the
c)Valve sticks exchange the valve if it is defective;
bilge
d)Discharge valve closed b)Check accessibility of air)
e)Remaining oil content> 15 ppm c)Exchange possible broken spring
f)Piping wrong d)Open it
e) B+V service

•
f)'Check flow direction
High pressure loss at Elements are ciogged Exchange elements
elements

The ppm value is high Elements damaged or
after elements were
not correct fitted
changed
Faulty Analysis
Chemical analysis shows
Cleaner components too
the oil content to high.
OtherEmulsions
Check elements of intact state
See Exchange of HycaSep
a)Measure free hydrocarbons at a B+V
high lab
b)Correct wrong cleaners,reduce
concentration of wrong cleaners,
e.g. emulsifying cleaner chemicals
agents
c)Correct process management

Table 11-1: Break downs

 Operating manual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB S20/33
Blohm + Voss Industries_P.O.Box 112289, D-20422 Hamburg Rev 1.2a_1
Maintenance

12 Maintenance

12.1 Maintenance intervals

Weekly
15 ppm bilge alarm Glass cell-tube to be cleaned internally by using the bottle brush
supplied. Oil monitor to be flushed with cleam water. The
desiccator colour to be checked: blue, bluish or lightpink indicates
a satisfactory condition. If pink or white colour is noted a change of

•
desiccator cartrldae is required .
Monthly
Switchbox Check the electric function. The safety rules are to be considered.

Pump The gland of pump shaft to be inspected.. Ifthere is a leakage of

more than 10 drops per min., then soft packings have to be
tichtened carefullv ( below this limit nothinu has to be done).
HycaSep housing Check separated oil level in the HycaSep Housing (210/220)
Annualy
Separator housing To be cleaned internally. Coating to be checked for intact physical
condition, if defective, it shall be repaired to prevent severe
corrosion. See also Reoair of coatino
5 yearly (During lOPP)
15 ppm bilge alarm Calibration (from manufacturer or authorized personal)

• Table 12-1: Maintenance interval

12.2 Maintenance operation

Dismantling the HEC coalescer

Manually oil discharge: Switch on the heater to warm up separated oil.
Let pump run. Open cock (105) to drain remaining oil till water is flow.
Stop the pump. Let the heater cool down. Switch off power supply.
 Operating m anual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB S21/33
Blohm + Voss Industries _P.O.Box 112289, D-20422 Hamburg Rev 1.2"_1
':. ,
Maintenance

Close the valve - respectivley switch 3/2 valve in direction to drain.- in the
connection pipe between housings. Drain water out of HEC housing.
Dismantle heater and probe. Dismantle the cover. Dismantle the oil discharge
pipe (850) and inlet distributor (820) .
Loosen of the eye bold (801) and take out inlet distributor (820).
Screw in again eye bold (801). Use a strap and slide out the coalescer tray
(826). Loosen lever (825) and remove hole plate to take out the coalescer
inserts.
Internal parts of the separator housing could be cleaned with warm water up to
60 ~
For cleaning the coalescer see chapter 14.

• Fig 12-1: Internal parts of the HEC housing

 Operating manual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB S22/33
Blohm + Voss Industries _P.O.Box 112289, D-20422 Hamburg Rev 1.2a_1
.' ' •.•: .'., );";: > :.:, , ';:,.~';
Maintenance

12.2.1 Cleaning of the _HEC

The cleaning of the coalescer is described in chapter 14

12.2.2 Exchange of the HycaSep elements

HycaSep elements are to changed if the pressure loss is to high. HycaSep

elements will not be cleaned.
Remaining oil is to drain via cocks. Pump is running.
If water comes out the cocks stop pump. Switch off power supply.
Close valve in connection pipe - respectivley switch 3/2 valve in direction to

•
drain - between housings.
Drain the HycaSep housing. Let the elements drain. Wet elements have a
weight of approx. 18 kg. Loosen screws (248) and withdraw the elements with
a strap.
The thread of the bolts are to lubricate again with copper paste after inserting
the elements to avoid sticking!

91 2'9
f
r: [--
i
r""2'6

" ./8\ i
/
I
I 9:J
!
i
I
~
/
.ill ll: 1 , H n~
.. 217
_#..".--,""'--
2~p,
".,~-" ~-"-~
!! I M.~--::::: 'M_""··-·-
, ,
!

• I
I
I
I
,
I
I
I
I
I
I
I
I
,
Fig 10-2: Cross section of the upper part of the HycaSep housing
The HycaSep elements to be inserted dry.

1.1 Wet elements should not dry out

The seal areas to be checked on cleanness.

 Operating manual for the 15 ppm Bilge Separator E5170E_08_05
Type TURBULO Mechanical Phase Breaker -TMPB 523/33
Blohm + Voss Industries ;"_P.O.Box 11 D-20422 Hamburg, Rev 1.2a_1
,;-. .,'
i;: i,,;,:'?;:', ':,Maintenance

12.2.3 Lubrication

Pump must be lubricated See Lubrication in the pump manual

No further lubrications necessary

12.3 Disposal

Oily disposals are to be handled according to MARPOL V

HycaSep elements can be burned or must be disposed .

•
 Operating manual for the 15 ppm Bilge Separator E5170E_02_05
Typ TURBULO Mechanical Phase Breaker -TMPB S24/33
Blohm + Voss Industries GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.2
". Repair

13 Repair

13.1 Coating repair inside

Hempel HB 4520/1999 Coating or similar

Hempel: Thinner 08451

13.2 Valves

The valves are designed for a long lifetime. It is in general not worthwhile to

• 13.3
repair these valves. Therefore a repair set is not offered

Pump

Maintenance and repair of the pump see pump manual

•
 Operating manual for the 15 ppm Bilge Separator E5170E_02_05
Typ TURBULO Mechanical Phase Breaker -TMPB S25/33
Blohm + Voss Industries GmbH _P.O.Box 112289, 0·20422 Hamburg Rev 1.2
Spares

14 Spares

14.1 To class

Depending on class societies spare parts are not prescript.

If spare parts supplied, they are listet separately .

•
 Operating manual for the 15 ppm Bilge Separator E5170E_02_05
Typ TURBULO Mechanical Phase Breaker -TMPB S26/33
Blohm + Voss Industries GmbH _P.O.Box 112289,' D-20422 Hamburg Rev 1.2
. ,. _. "i>" ;:.;;" , . , - ...
,.' ;"';.
~., .Ollmixtures and-dirt

15 Oil mixtures and dirt

Dirt and real emulsions are the main problem for the separation.
This chapter tried to describe the problem in a very short form.
Cleansers contain substances, e.g. detergent to dissolve the dirt and the oils
from the surface. Oil droplets will be loaded then electrochemically .
As a consequence, the oil droplets cannot merge. The result is in informal
language an emulsion.
Emulsions have a high variety and it is rather difficult to characterize them
The separation of this real emulsion is difficult.
Dirt carries as a rule oil with itself.

• This dirt can influence the lifetime of the HycaSep elements .

Toreduce solid matter concentration it is helpful to use a bilge water holding
tank.

Fig 13-1: Oil droplets with surrounding detergents

•
The monitoring systems are more sensitive than in the past and detect more
solid matters and turbities etc. Manufactures are in somewhat of a dilemma; If
the elements would be more open to solid matter and oil, it is unlikely to secure
the 15 ppm and to pass the international MEPC test.
The new rule forced the crew to consider avoiding sludge particles, solid matter
etc. which will be drawn to the separator.
It is well know, that these circumstances are unsatisfactory, but the MEPC
intention is to protect the environment. It is obvious that this can lead to
conflicts, both side of the manufacturer and the operators.
 Operating manual for the 15 ppm Bilge Separator E5170E_02_05
Typ TURBULO Mechanical Phase Breaker -TMPB 527/33
Blohm + Voss Industries GmbH _P,O,Box 112289, D-20422 Hamburg Rev 1,2
...,':' Cleaning afthe HEC

16 Cleaning of the HEC

For subsequently described works, the valid safety regulations

are to be considered and kept
1, Turn on heating for at least 2 hours.
2, Discharge the oil, keep push button pressed for at least 3 minutes.
3, Switch off main power switch,
4, Drain water via drain cock.
5, Let the Coalescer drain itself inside the vessel, 2 to 3 hours should be
admitted for this,
6. Remove cable of the electrode and remove it completely from the top
cover, dismount electrode (head width 46 mm).

• 7,

8,
Remove screw joint of the top cover and remove the top cover with
suitable lifting device (consider the weight).Do not damage the seal.
Ensure, that the heating is cooled down, At plants equipped with steam
heating, steam heating has to be put out of operation, If necessary, dismount
electric heating and/or steam heating (M 20, head width 30 mm, electric
heating can also be dismounted directly, head width 65 mm, Before
dismounting the steam heating, make steam pipes pressure-less),
Follow common safety rules for work at steam pipes,
9, The total weight depends on the quantity and the kind of remained oil and
water
11, The Coalescer can be cleaned with a steam pressure cleaner at a maximum
water temperature of 100 grd C. The vessel can be cleaned with warm water
at a maximum temperature of 65 grd C.
12, For correct mounting of the Coalescer, the upper parts are to be inserted
twisted by 90 degrees to the lower parts( valid for 10 m 3/h)
13, Assembly of the separator has to take place in reversed order of dismounting,

• initiation of the plant in accordance with operation manual

 Operating manual for the 15 ppm Bilge Separator E5170E_02_05
Typ TURBULO Mechanical Phase Breaker-TMPB S28/33
Blohm + Voss Industries GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.2
<, : .-,:;' ":-. ,::, :' .,:' . ;-; ." .:~;'" Rules
..
~

17 Rules
The importants rules for 15 ppm bilge separator are the
Helcom Recommendations 24/6
MEPC.1 07(49) .
MEPC. 235 and the IBTS
Memorandum Of Understanding of Ports State Contol

rr= CI"an DlAin~

11
=====:::;---...,
I
MJln;:ngiM.nil C('o"INZl,it df:.1n
- Oil residulti {sludgtr)
I H>\;bUUlkol1p\:mi'&t.'mI:c<):llningi.~fJin -,
!
w1lf':I~ ~n wllf::, I ! I I
•
C..r..')lin,g titsh Wastt: {1i1 pump &: hIlI: ('.c<;,trningdmin

I St~m 41tl1n. R:.i1:'

Wede.
11...... ······i.:
I
---'..---------.
I LO pump & bot: OOlming dJnin I
l ~ •••. _ ;

i
~

~
;.:
.Z _
-"
_ . - f'U;1l e .
•CI'XIn
Qain tank
I I Main cnglnc piston
und:,sidc
I
I
Pt:Jit1", j,h:J,;,e I
I
•

• '-·--1
~~rntN

i
Bils:

t
I I Sloof: tool:;.
(Oil';:'sidl:: ton):;:) l T
I
r:V.r'M'.::ot,l
"'":l$:'

-+-r_---ll lr.:::hr.mt.~'1
\\\

--1 1 I F()l"ilnp&l~nk I mrumngdHltn

B()U~r PO
5ettlilljtMuk I I 1'0 fitl:1 dmin I
~I

I FO ~t1in tank I
L l: Oplilln:lI aITJItSl:IIIl:nt" ('WI illdu:lillJ;lh:: lilTS CCl1te:..:pl)
 Operating manual for the 15 ppm Bilge Separator E5170E_02_05
Typ TURBULO Mechanical Phase Breaker -TMPB 529/33
Blohm + Voss Industries GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.2
.. . .'"
""',.
Instruction tabel

18 Instruction label
c
Instructions for TMPS
15 ppm bilge separator according to B

MEPC.107(49)
This lable complies to MEPC.107(49)
Item 6.1.3
A

• Start of TMPB
Open valves for suction/discharae oioe
Open valve for compressed air
Open valve for domestic water
Turn "Power on"
Notesl Recommendations

Valves in Pos D
Drv runnina orotectina A
Pos B
Check the rotation direction of pumn Pos C
Maintenance
Check the monitor/dessicator weeklv Pas F
Drain oil monthly Pos El G (Pump is runninal
Elements to be changed if gauges show a J ; H 1I
pressure loss of - 1.4 bar
Coalescer is to clean annualv K
L =optional
Avoid dirty sludge to bilge
Limitations: Chemicals can influence the separation
Suction pressure? 0.6 bar effect.

•
Safety valve 2.5 bar Operating manual must be all times
Max temperature 60 ~ inside of separator available: (MEPC.1 07(49»
15 ppm bilge alarm records date,time, > 15
oom and seoarator status. IMEPC.107(49))
All routine and repair maintenance to be
recorded. (MEPC.107(49»
Discharge of oil prohibited I
The Federal Water Pollution Control Act prohibits the discharge of oil or oily waste
into or upon the navigable watersof the United States or the waters of contiguous
zones, or which may affect natural resources belonging to.appertaininq to, under
exlclusive management of the United States, if such discharge causes a film or
discoloration of the surface of the water or cause a sludge or emulsion beneath the
surface of the water. Violators are subject to substantial civil penalties and / or
criminal sanctions including fines and imprisonment.
 Operating manual for the 15 ppm Bilge Separator E5170E_02_05
Typ TURBULO Mechanical Phase Breaker -TMPB S30/33
Blohm + Voss Industries GmbH _P.O.Box 112289, 0-20422 Hamburg Rev 1.2
.... ,... Dra~.ngl.crq~s.sections

19 Drawing_cross sections

rr
.-'

• Fig 17-1: Cross section of the HEC housing (First stage)

•
Fig 17-2: Cross section of the HycaSep housing (Second stage)
 Operating manual for the 15 ppm Bilge Separator E5170E_02_05
Typ TURBULO Mechanical Phase Breaker -TMPB 531/33
Blohm + Voss Industries GmbH ~P.O.Box 112289, 0-20422 Hamburg Rev 1.2
. Drawin'g~cro$s'sections

[8IQ~h9~~~I~9·=',~~~:=
i POs : Bezeichnung
.. _ ,._
:Name
~===~.~.==~::~.=~::".:.==:":.:''' ,-....._: .
L 166"~'-T' 'Ent?'erge'h?-se-;-fStufe --""'''''!separa'!orhousing,fstage;
1 , ,
;-·--·-·-·------i-·--"·--·"---·---1-~~--·------·-·----·------~:-------~----·_----------------·----·--·---·-1

i 110: 1 i? stanssonde i Probe for oil level ;

, ..;,,,,,,. f ,..,. __ ".,."",."",.."".".",.,."."".".",." :." " "."." "."." "."."."." --,- -"."....... . - .1
i 115 1:I Deckeldichtung ,Cover sealing
• ; ,

i.1.~~.·==:2~=I~~~le~c~·==.~.====~:==-.·=.~=:=I~~~ie~~~~~:=.__ :~=::::___=::.::::.:
I 135 i 1 ISicherheitsventil ISafety valve [
... . . ...,-_....'-...".-..,.. ,
r-···------"..-.;.--·-·---T77---------------·-·----·-~-4"~------~~--~~---,~~.~.~-~-----.,~----"'~"._- ~~_ ,,~-

111~6-~-·~·-+~·~~~~::~eauhahn hOCh·---·..-f~~i~~~;~c~~~~~ COCkhigj1····..·..·········..- .

, 155 1 1j?standsnrveauhahnnieddg i Oil level control cock low I

• ··1'60···' .. ·1··········!Einschraubheizk?per-·····-j1/2Electric heating

165
L".""" "" " " "." ""
. j ,."." ,.,., ,.,.,
1 [? abla? entil
i 609 I 1 ISechskantmutter
18001-1--rAufnahme
L."."".." "
_ ,.., __ " _.",_., , ,_ ".-! "".. _..--- - _ _.."..-._._" _ _ _._.-
i Oil discharge valve
" " ".".".."."."".."." "." "
:Hexagon nut
.-._-_.\ Supporlin-g_ -._ -.-- - _.-...-....
.... :
.- _... ...._, - .. j
'
j .. ".

i· .:~~•• L:~~::T~;~~~1:~~~~~ .·· · · . ~·.~·~·I·I~~~::i~ff~·~········ .1

: ·.L........ . ·· ..·· · ..·..· ·- ·· ·..·..·-- ·-·-··..·-..- ..·.. -1 - ,- - - -.- - --.-- -- {
! 821 I 1 Kunststoffbuchse I Plastic bush i

[~~~ i~E.~Sech~ka~~~~~raube:=:=====.i~~xa~~5=~~~~~::~~.~... :=: __~:::: ..:.~...J

i 823. 1 I Kunststoffbuchse i Plastic bush !
L _....:.. + __ __ .L _ _ _ _ _ _ ..l
i 824 I 1 ~cheibe
~~:~ ! ~=t::::: . _.-·_- .-----.. ! Washer
:::~~·~:a--c~~ ..·..·_..--..·===~
1

• . - _·· _·-. +~~~~~~~~~~~.~~=~..... - . ..,

I I 1....................................................................................................................................+..................................................................................................................... . ,

I :~~-·~-_·_~. ··+~~~:~~i~:~~~~·~:~
. • . 1 .

Table 17-1: Positions of Fig 17-1

 Operating manual for the 15 ppm Bilge Separator E5170E_02_05
Typ TURBULO Mechanical Phase Breaker -TMPB S32/33
Blohm + Voss Industries GmbH ~P.O.Box.112289, D-20422 Hamburg Rev 1.2
.Drawirlg~cross'sections

Lfiyca§ElPfi()u!;ing......................................... .
I Pos: I
Bezeichnung ~ame
[·-S1--r--:---.jQuertr?er-.-------.-----.-----.---., i Cross-bar--------..--····---····
I 200('1 '!HycaSep'Geh? s e " - . .... . -'!"HycaSep-Housing ..
;--2"0"5"[ --1--- E-iltl? tungsve'n'tiI- ------ _. --- .~.ent valve -. .... .
~ .1-.____ _~ .__ _ -'
!. 215 II 1 Dichtung
_ _
Sealing
.
:
i,..-....225 ,..I -..............
1 Sicherheitsventil
- -.......................................
Safety valve
f· ..-······ .
:L...._•.235: 1
_...•.. .1 . '",•.•
,Manometer
... . •__. .. .
I Pressure gauge
~ . . . . ••_... __•
I 240 i 1 Manometer i Pressure gauge .
,.__·
j",,,"s,p-<,,m,,,
• :- r:
;---~-_·'----r"'""'---·-_.·-m- ._.~w. ·N'.~W ~._~". ,,__.,,_."'..._, ,,_" __•• •• ••• ._. ._'_'ww~ ",.,_" ,."".,." _ _ ••.• _,_.',_,, ".__ " ,,,.•... , ,.•, •. ,. • _

, 245, 5 Hvcasep-Elernent
L I .

~:~ ~:~:~~~~ egment - .... ~:~e~~::::e~'.-~-·--:~~~·~:: : ':'-,

! 248 i. 5 Sechskantschraube jHeXagOnscrew .

i-i49:·5:t~~~~~~a~t~~ti~r:-:·~-·-~:·-·-:::::::: J~~~~:g~~nu-t:' .

Table 17-2: Positions of Fig 17-2

•
 Operating manual for the 15 ppm Bilge Separator E5170E_02_05
Typ TURBULO Mechanical Phase Breaker -TMPB S33/33
Blohm + Voss Industries GmbH ~P:O.Box 112289, D-20422 Hamburg Rev 1.2
Contact

20 Contact
Department Short Name Phone Fax X. Y(lilthvssenkrupp.com
• 40 3011 • 40 3011
Sales MS12 Guss 1560 1950 Paul.Guss
PfiOaer 1567 Peter.Pflueqer
Wllliams 1573 Sam.Wllliams
Braaer 1587 Malthias,Braaer
Hawer 1392 uwe.Hawer

Service MS Bellmann 1673 1987 Johann-Michael.Bellmann

Kubiatowicz-Broderson 1594 Knut. Kubiatowicz-Broderson
ROter 1276 Michael.Rueter
R? meier 1279 Carsten.Roehmeier
Kairies 1122 Walter.Kairies

• Soares

Techniaue
Desian
MS

MS23
Mrs, Biskuo
Wlese

Fischer
Behnke
2261
2263
1953

1969
Martina,Biskup
Frank, Wiese

Frank.Fischerz
Karsten Behnke

•
 A ThyssenKrupp B+V Industrietechnik
Technolgies
Company

•
15 ppm Bilge Alarm
OMD 2005
English

Version 20.09.2005 '

 15 ppm Bilge Alarm E5172E_11_04
Type: OMO 2005 2/23
B+V Industrietechnik GmbH _P.O.Box 112289, 0-20422 Hamburg Rev 1.00

Checking the 15 ppm function of monitor OMO 2005

a) For simulating of the alarm condition "max. value exceeded" by "optical plugging" of the
glass tube in the 15 ppm bilge alarm unit, use the cleaning brush, supplied with the unit, being
inserted into the glass tube (pump to be shut-off first).

Cleaning the glas measurement cell

b) It is not required by Marpol to demonstrate the 15 ppm simulation with a test fiuid etc. The
monitor is approved by MEPC.1 07(49) . Cleaning the glas measurement cell of the monitor in
the case that a hard scaling occurs at the surface of measurement cell - fresh water cannot
adjusted to zero ppm - using a glas cleaner or a small amount of citrid acid to eleminate .

•
 15 ppm Bilge Alarm . E5172E_11_04
Type: OMD 2005 3/23
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.00

IMPORTANT NOTICE

Replacement components for 15ppm Bilge Alarms.

General

All monitors are inspected and tested to the related I.M.O. requirements.
In normal use the units should operate correctly and without fault over a long period of
time requiring only small amounts of maintenance to be carried out as outlined in the

• instruction manuals .

Service Exchange Units

In the event of a monitor malfunction due to electrical or electronic component failure it

is our recommendation that a service exchange unit be ordered.
The defective instrument should be returned to our works within 30 days of supplying
the service exchange unit, then only the repair charge is payable, Otherwise the whole
cost of a service exchange unit becomes payable.
This procedure is by far the easiest and most cost effective way of ensuring the monitor
on board conforms to I.M.O. resolution MEPC.107 (49).

Remark:

• According the MEPC.107(49) ? 4.2.11 the unit has to be checked at /OPP Certificate
renewal survey by the manufacturer or persons authorized by the manufacturer.
Alternatively the unit may be replaced by a calibrated 15 ppm Bilge Alarm. The OMD-
2005 is designed in that way, that only the measuring cell needs to be changed, as this
unit carry the calibration onboard. The Calibration Certificate with the date of the last
calibration check should be retained onboard for inspection purposes.

If for some reasons the computer unit needs to be changed, it has to make sure, that
the memory card will remain on board for at least 18 month. The new computer unit will
carry its own memory card. The old card can be insert into the new unit only for reading.
Writing is only possible with the card delivered with the new computer unit. For details
see section 13.1.
 15 ppm Bilge Alarm E5172E_11_04
Type: OMD 2005 4/23
B+V Industrietechnik GmbH _P.O.Box 112289,0-20422 Hamburg Rev 1.00

CONTENTS

SECTION TITLE PAGE

1.0 Introduction 4
2.0 Important Notes 4
3.0 Principle of Operation 4
3.1 Measuring Principle 4
3.2 Features 5
3.3 Adjustment 5
3.4 Displays and Alarms 5

•
4.0 Specification 7
5.0 Construction 8
6.0 Installation 9
7.0 Piping 10
8.0 Wiring 11
8.1 Typical Control System 13
9.0 Power Supply 13
10.0 Commissioning 13
10.1 Electrical 13
10.2 Piping 13
10.3 Functional Tests 14
10.4 Programming Mode 15
11.0 Operating Instructions 17
11.1 Operator Notes 18

•
12.0 Operator Maintenance 18
12.1 Manual Cell Clean Unit 19
13.0 Fault Finding 20
13.1 Memory Card 21
14.0 Calibration 22
14.1 Calibration and Repeatabil ity Check 22
 15 ppm Bilge Alarm E5172E_11_04
Type: OMO 2005 5/23
B+V Industrietechnik GmbH _P.O.Box 112289,0-20422 Hamburg Rev 1.00

1.0 INTRODUCTION
The OMO-2005 Bilge Alarm Unit has been designed specifically for use in
conjunction with 15 ppm oil-water separator units and has a specification and
performance which exceeds the requirements of the International Maritime
Organization specifications for 15ppm Bilge Alarms contained in Resolution
MEPC. 107 (49).
The unit is supplied with 2 works-adjusted alarms at 15 ppm. Other set points
(10 ppm or 5 ppm) are possible and can be adjusted on site at any time by using
the buttons at the front panel.
If an alarm set point is exceed, the alarms are visible at the front panel and the
appropriate relays are switched. In case of malfunction the System LED at the

• front panel will change from blinking green to permanent red and the appropriate
relay will switch the contacts.
For the data logging function the unit requires an status input from the separator
and a feedback signal from the valve position limit switch. (See Fig. 1, Pos.6)
Furthermore a 0(4) - 20 mA (equal to 0 - 30 ppm) signal output is available for
driving a recorder or external meter.

2.0 IMPORTANT NOTES

a) This equipment must be installed and operated in strict accordance with the
instructions contained in this manual. Failure to do so will impair the protection
provided.
b) Installation and servicing must be undertaken by a competent and suitable
skilled person.
c) The equipment must be connected to the ground according relevant

•
requirements.
d) The unit must be isolated from the electrical supply before any maintenance of
the equipment is attempted.
e) All National or local codes of practice or regulations must be observed and,
where applicable, are deemed to take precedence over any directive or
information contained in this manual.
f) In case of freezing conditions the measuring cell should be emptied complete.
 15 ppm Bilge Alarm E5172E_11_04
Type: OMD 2005 6/23
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.00

3.0 PRINCIPLE OF OPERATION

3.1 Measuring Principle
An optical sensor array measure a combination of light scattered and absorbed
by oil droplets in the sample stream. The sensor signals are then processed by a
microprocessor to produce Iinearised output.
If an alarm (works set point 15 ppm) occurs, the two oil alarm relays are activated
after the adjusted time delay.
The microprocessor continuously monitors the condition of the sensor
components and associated electronics to ensure that calibration accuracy is
maintained over time and extremes of environmental conditions .

• 3.2 Features
•
•
•
Robust construction
Automatic voltage selection
Solid suppression capability
• Low maintenance
• Easy installation
• Constant readiness
• Low spare part stock holding
• Watertight Housing
• Works adjustment
• Easy settings via menu

3.3 Adjustment
The unit is delivered with a works calibration according the IMO-requirements.

•
The alarm points are set to 15 ppm.
The "Zero" point is also works calibrated and can be re-adjusted on site by using
the programming mode and clean water. See Section 10.4 !;l£ervice-Offset? A
calibration is not permitted. This has to be done according IMO Regulations by
the manufacturer or persons authorized by the manufacturer.

3.4 Displays and Alarms

In the unit are two independent oil alarm circuits available. Both can be set
separately from 1 to 15 ppm. From the manufacturing both alarms are set to
15 ppm (according IMO). The set points can be changed according to the
requirements on site, for example to 10 ppm or 5 ppm. An alarm point setting
above 15 ppm is not possible. The adjustment can be done in the programming
mode as described in Section 10.4.
In this mode also the individual adjustment of the time delays for the alarms and
the possible changing between 0 - 20 mA or 4 - 20 mA output can be done.
 15 ppm Bilge Alarm E5172E_11_04
Type: OMO 2005 7/23
B+V Industrietechnik GmbH _P.O.Box 112289,0-20422 Hamburg Rev 1.00

Both alarm circuits are also related to an alarm LED on the front panel.
In case of malfunction the \/,fystem? LED will indicate any type of internal fault of
the unit. This LED is flashing green in normal conditions and is red in alarm
conditions. Also this alarm is related to an relay output.
Additional to the alarm LED's each alarm circuit is equipped with a relay with
potential free alarm contacts. These contacts can be used for external processing
of the signal or for control of further functions.
If a malfunction or failure of the power supply occurs, all 3 relays will switch to
alarm condition .

•
 15 ppm Bilge Alarm
Type: OMD 2005
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg
4.0 SPECIFICATION OMD·2005
Range:
Accuracy
Linearity
Display
Power Supply:
Consumption:
• Alarm Points 1 + 2:
Alarm 1 Operating Delay:
(for annunciation purpose)
Alarm 2 Operating Delay:
(for control purposes)
System Fault Alarm:
Alarm Contact Rating:
Alarm Indication:
Output Signal:
Sample Water Pressure:
• Sample Flow:
Ambient Temperature:
Sample Water Temperature:
Roll:
Size (over all):
Degree of Protection:
Weight:
Pipe Connections:
E5172E_11_04
8/23
Rev 1.00
o ? 30 ppm, Trend up to 50 ppm
According IMO MEPC. 107(49)
Up to 30 ppm better than? 2 %
Green Graphic Display
24 V ? 240 V AC or DC
Automatic Voltage Selection
< 15 VA
Adjustable between 1 - 15 ppm
(Works adjustment 15 ppm)
Adjustable between 1 ? 540 sec.
(Works adjustment 2 sec)
Adjustable between 1 ? 10 sec.
(Works adjustment 10 sec)
Red LED
Potential free 1 pole change over
contacts, 3 AI 240 V
Red LED's
o ? 20 mA or 4 ? 20 mA for 0-30 ppm
reversible, ext. Load < 150 n
0,1 ? 10 bar
Approx. 0,1 - 4 Ilmin depend. to pressure
+1to+55?C
+ 1 to + 65?C
Up to 45
360 mm W x 240 mm H x 100 mm 0
IP 65
7,3 kg
R? Female
 15 ppm Bilge Alarm E5172E_11_04
Type: OMO 2005 9/23
B+V Industrietechnik GmbH _P.O.Box 112289, 0-20422 Hamburg Rev 1.00

5.0 CONSTRUCTION
There are 3 main parts which contained in an OMD-2005:
The computer unit is mounted into an epoxy powder painted steel housing
to protect the electronics of the display PCS with the data logger and the
main board PCS with the terminals for external connections.
The measuring cell is built out of an anodized all-aluminium body with inlet
and outlet block in stainless steel. This rugged cell contains the optical
electronic and correspond with the computer unit via a plugged data cable.
The valve assembly contains a special handle to sense the position of the
valve. This assembly is connected to the measuring cell by an easy to
handle fitting to enable the exchange of the cell for frequently adjustment

• according the IMO requirements .

All components are mounted to a stainless steel mounting plate for easy wall or
bulkhead installation. It is also possible to split the computer unit from the
measuring cell if the available space is not sufficient. For this version divided
mounting plates are available.
I

I~
o ~--o

•
8
9
o III ( 1\\1 \ 11 \\1H111H. 12
\I Id " 10

1 Computer Unit 5 Handle 9 3/2 Way Valve

2 Head Screw 6 Limit Switch 10 Mounting Plate
3 Fitting 7 Spacer 11 Desiccator
4 Measuring Cell 8 Valve Plate 12 Communication Cable

Fig. 1
 15 ppm Bilge Alarm E5172E_11_04
Type: OMD 2005 10/23
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.00

6.0 INSTALLATION (Refer to Fig. 2 and Fig. 3)

See Section 2 for important notes concerning installation.
The OMD-2005 Monitor should be located as close as possible to the oily water
separator to minimize response delays. According MEPC.107(49) the layout of
the installation should be arranged so that the overall response time (including
the response time of the 15 ppm Bilge Alarm) between an effluent discharge from
the 15 ppm Bilge Separator exceeding 15 ppm, and the operation of the
Automatic Stopping Device preventing overboard discharge, should be as short
as possible and in any case not more than 20 s.
Mount the OMD-2005 Monitor by means of 6 x MS screws on to a rigid vertical
surface and preferably with the display panel of the monitor at eye level. For

• service and maintenance sufficient space to all sides should be available .

Care must be taken at mounting of the pipes connections to avoid any torsion of
the housing and damage of the instrument.

"'0
160 161l

• (:DJ

Fig. 2
 15 ppm Bilge Alarm E5172E_11_04
Type: OMO 2005 11/23
B+V Industrietechnik GmbH _P.O.Box 112289,0-20422 Hamburg Rev 1.00

7.0 PIPING (Refer to Fig. 3)

Connect the OMD-2005 Monitor to the sample point of the oily-water separator
outlet and to a source of oil free water employing 10 mm OD copper or stainless
steel pipe. The sample point should be located on a vertical section of the
.separator outflow piping to minimize the effects of any entrained air. The tapping
point should be at a level above the outlet of the monitor to ensure the sample
cell is flooded at all times.
If connection to a vertical section of the separator outlet piping is impractical, the
tapping may be made into the side of the horizontal pipe. Avoid top or bottom
entry.
For separator discharge pipes up to 75 mm OD a standard "T"-type junction of

• the welded or screwed type is satisfactory for the tapping point. For the separator
discharge pipes of 80 mm OD and above a sample probe should be employed
which protrudes into the discharge piping by approx. 25 % of the ID of the pipe.

Automatic Recirculating
Stopping Device Facilities

~
•
Overboard discharge

To Bilge To Bilge

Pressure reliefvalve
(W~ui~) ~
-............. Vacuum breaker

Outlet·

•
Separator 10 X 1mm
Copper Tube

\
Outlet Separato r
Clean Water
Supply (Option)

To Bilge

* Inlet & Outletconnections R1I4" Female

Fig. 3
 15 ppm Bilge Alarm E5172E_11_04
Type: OMO 2005 12/23
B+V Industrietechnik GmbH _P.O.Box 112289, 0-20422 Hamburg Rev 1.00

8.0 WIRING (Refer to Fig. 4 + 5)

See Section 2 for important notes concerning wiring.

This unit must be connected to the mains supply via a suitable rated and
approved fused isolator unless such fusing I isolation is provided by associated
equipment. When fitted, the isolator should be close, readily accessible and
marked as to function.
Electrical connections are made through the metric cable gland openings
prepared underneath the instrument.
82 701

57 5 55
35

•
Fig. 4

Precise wmng details will vary dependent upon the control system to be
employed but the most frequently used systems employ alarm relay 1 for alarm
only and alarm relay 2 for control purposes.
Electrical connections are made to the terminal blocks inside the computer
housing. Wires are connected to the terminals by pushing a suitable screwdriver

•
into the clamp holes to release the internal spring loaded clamps. After the wire is
inserted to the terminal and the screwdriver is removed, the wire is fixed .
If the instrument is operated at high voltages, additional care has to be taken to
provide reliable ground connections. Ground (PE) can be connected direct to the
terminal or, if this is not sufficient according local rules, to the computer housing
left side. In this case the plug needs to be replaced by a M6 screw with nut and
related washers.
The instrument provides a pilot voltage output at terminals 4&5. This is internally
connected to the power supply input (Terminals 1&2), but is fused by Fuse F1 (2
A). The pilot voltage can be used to supply additional external circuitry, e.g. alarm
lamps or electrical valves.
Please note: any device connected to the pilot voltage output must be rated for
the voltage the instrument is supplied with. Do not use the pilot voltage for driving
motors, heaters or other high load devices. The pilot voltage is intended for alarm
purposes only.
 15 ppm Bilge Alarm E5172E_11_04
Type: OMD 2005 13/23
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.00

Umit Status Signal Output

Sv.itch Separator ~4~2QmA

II II II
0'
1·2 PowerSupply

8(~)
0 I~ 0 4-l ~~I Voltag, OutpulISame" p""" SuppM
I, rrc CIC \ 7~ Spa. Voltag, Output IS,me" Po""Supplyj
10·12 Polentialf", Ou1put Alann IIChangeov" contactl
Ft
Pllorv Res
F2 \/!P
~FlfMIl'£
11.__ ~ Pf Iv~
~T.i.nJ!l:
PE
.ES_,(
~ '= P£
mAN
'-G>J ~~ I Measuring
eeu
J log~~ I
Dls lay I~15 Potenti~ foe Output Alann 2lCheng, over ""!actl
r
otrTPlJT'
l_~,n PE ~ Pfi
t ~1 ~~ NO n~~. ri ~f'CfjA"u~f 1~18 Pol,nlialf.. lIIJlpul S,.,I,m Faul IChillg, overconl"lj

ccy'---
PE HO
1~20 Inl'l1 Flow DIection Sv.illh iU"kma Deliveryj
C C I~ C C CC CC CC 22·23 InpulSlatu. Sv.ilch Inlm SeparatorlClose lItlen runningl
C C I.. C C CC CC d d olki o c 2.2\ tul'l1 Spa. Switcl1
2.29 Signal Outl'il 0111 10 20 mA
I I 31~2 O~ion~ Oulputfor Aulocleil1 VaIv,

I I I I I I

• Contacts shown
To A1annsystem

in Alarm condition
(de·energised)
To A1annsy~em
loption~) EXAMPLE
Connections may vary
with different separator
control boxes
Solenoid Valve
/

<r~
3/2 way Valve
_ _ -----l Automatic SloppIngDevice
Power Supply AirSupply

Fig. 5

• Close front door complete after electrical installation. Water inside the instrument
may result in corrosion and malfunction.
 15 ppm Bilge Alarm E5172E_11_04
Type: OMD 2005 14/23
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.00

8.1 Typical Control System

The installation on site has to make sure that in case of any loss of power supply
and/or loss of air supply for the automatic stopping device the overboard
discharge valve close the overboard line and open the re-circulating line.
The system showed in the example, employs alarm relay 2 to control a
pneumatic solenoid valve which energises or de-energises a pneumatically
operated 3 - way valve as depicted in Fig. 5.
The separation process will continue until such time as the pollution level falls
below the alarm set point at which time the discharge will be directed overboard.
A pump stop system is according MEPC.107 (49) not allowed.

• 9.0 POWER SUPPLY

See Section 2 for important notes.
The unit is designed for a power supply of 24 V to 240 V AC or DC. It has an
automatic power selection.

10.0 COMMISSIONING
See Section 2 for important notes.
On completion of the installation, wiring and piping carry out the followinq checks:

10.1 Electrical
a) Check that the power supply is connected to the terminals 1 + 2 of the
terminal block .

• b) Check the wiring of the automatic stopping device and to the alarm system is
according the IMO Requirements.
c) Check that the grounding has been made according to the relevant
regulations.

10.2 Piping
a) Check all piping connections for leaks and rectify as appropriate.
 15 ppm Bilge Alarm E5172E_11_04
Type: OMO 2005 15/23
B+V Industrietechnik GmbH _P.O.Box 112289, 0-20422 Hamburg Rev 1.00

10.3 Functional Tests

a) Run oil free water through the instrument to purge the system.
b) Adjust the flow rate through the unit by using the small screws in the cell cap
(Fig. 1, Pas. 2). Taking out a screw will increase the flow rate.
NB: The flow rate should be checked on both, the clean water supply and the
separator sample supply. If the clean water supply is obtained from a high
pressure source, the flow rate will be higher than from the sample point.
The flow rate is not influencing the accuracy of the instrument. The adjustment
is only important for the time delay between the sample point and the monitor.
c) Switch on the instrument and make sure, that the Power LED is illuminated
and the display is showing the

• DECKM H BUR6 or L CONTENT,

15 PPM
initializing display for about 15
sec. After that time it will
change to the standard display,
showing
measurement.
the actual

d) During oil free water is running through the monitor check the Zero adjustment
according Section 11. The display should be "0" to ? ?and the status will show
eJ.W? If the display varies by greater amounts, it may be that air entrainment is
present. If this is the case, the cause must be located and rectified.
f) If the Zero need to be adjusted, this can be done in the programming mode as
described in section 10A. (Service? Offset)

•
 15 ppm Bilge Alarm E5172E_11_04
Type: OMD 2005 16/23
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.00

10.4 Programming Mode

In the programming mode the alarm set points, the time delays, the signal output
and the zero can be modified. It is also possible to recall the factory default
values at any time. The clock is
factory set for GMT, Greenwich Mean
Time, and cannot be changed.
There are 8 push buttons to control

aaaa the functions of the display. In general

are the upper buttons for the data
logger and the lower buttons for
changing the display to the different
pages of the menu.
IImaD
• DECKMA HAMBURG

(LJ
w~l,.2leCk~~O~2,m
OIL CUI'" c.1~ I ,

l 5 PPM
Pressing the OK button will give
more detailed information about
the status

After start the display will show

the initial display followed by
the actual measured oil content.
This display also be shown, if

•
no input at the different menu>!!
has been done for a designated
time

-;-Serv,~~NU SER~ICE ALARM 1, VALUE

-;-~lerm
elay , l~ppm
sec
dela logger 1 rm : 1 sec
ppm :~: -;- ; 1~§§~
s:;IP::i~f;" ?t~8mA
e ay ,
~~g~ I' §~§~~~8£0
f set: m
g~,£, 91' I~ w 1~fiPi:h<,
To get into the menu press the At the service menu the alarms, To change the value, press
tool button. Select the required time delays, the Offset and the the? ?or ??button. Confirm
point by using the? ?or? output signal can be modified with III K?
button. Press the 1]1 K?button. within the limitations. Select the
required point by using the?
or ??button. Press the 1]1 K
button.
 15 ppm Bilge Alarm E5172E_11_04
Type: OMD 2005 17/23
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.00

IALARM 2. DELAY
mr r-i -I'. :: Beee
1 sec
max. : 1 sec
def1ul \'
ccs-i I rm \JJ
1i nth'-'i"'ik'
eer

Select the required point by To change the value, press

_ _ '~ I I.using.the3_?ocUbutton._ _ .the.?....?.or.V.button..C.onfir.m-l- _
Press the B! K?button. with >It K?

SER~ICE OFFSET
Alerm •• r~ppm

~A~Jp~~ 9~~BmA
e l aY
'ggg~
eee mIn.
I rm • I ppm
eay.leee max.
-,>feet: m
f';'u 1U1'f~~'w,9RP2JK

• Select the required point by

using the? ?or? ?button.
Press the B! K?button.
To change the value, press
the? ?or ? ?button. Confirm
with >It K?

Serv,~~"'U
~data logger

~gg~ l §~§k~~8~O
To get into the menu press the
tool button. Select the required
point by using the? ?or?
button. Press the B! K?button.
The display wili show the actual
status of the data logger. To get
back to the standard display
press the tool button or the OK
button.

• Function of the scrolling buttons Press the i1.lnter?button to get

for both operation time history
displays:
into the history. Select the
required date and time by using
The detailed information of
the selected date and time
wili be displayed. To get
the buttons. back to the history graph,
> 15 sec Forward The dotted vertical line shows press the i1.l nter? Button
the actual position. again. To get back to the
> and + 2 min Forward
start display, press the >It K
» Fast Forward Press the i1.lnter?button to button.
show details
»and + Very Fast Forward
- 15 sec Backward
- and + 2 min Backward
« Fast Backward
«and + Very Fast Backward
 15 ppm Bilge Alarm E5172E_11_04
Type: OMO 2005 18/23
B+V Industrietechnik GmbH _P.O.Box 112289, 0-20422 Hamburg Rev 1.00

M~NU ADDITIONAL INFO

Service
Temperature
dala logger
eamp Il' ,: ~g:E
~~~? 1 II ~S~b~2r50
a out -~ 0
m.oe

To get into the menu press the The temperature of the

tool button. Selectthe required measuring cell and the sample
point by usingthe? ?or? water will be shown
button. Pressthe ill K?button.

Servl~~NU
~EVIC~ST~~B-§g95
data logger e6~0
ceA,'l' 1 7:
~4~ 6 f
.~ggt §~§~~2r5°

•
- . / 4
~a o~ltl -~ 0 Out§Bl, -3 ppm

To get into the menu press the The details of the measuring
tool button. Selectthe required cell will be shown.
pointby using the? ?or?
button. Pressthe ill K?button.

M~NU D~CKMA HAMBUR6

Service
data

.~~~~
logger
a outtl ~S~i-~~2r5°
(n
~

~ t K
0
w~2,.~A~I.-~~O~~m

To get into the menu pressthe Information about the software

tool button. Selectthe required version and the web address
pointby using the? ?or? will be shown.
button. Press the ill K?button.

•
NB: All changed values have to be confirmed by pressing the " OK " button.
Otherwise the existing values are valid.

11.0 OPERATING INSTRUCTIONS

a) Switch on the power supply.
b) Allow a period of time for water entering the sample tube.
c) Flow oil free water through the system for a few minutes and check that the
display show 0 to 2 ppm. If not, clean proper before adjusting the unit
according section 1004 \l£ervice - Offset?
d) Switch the instrument sample supply from the clean water supply to the
separator sampling point connection.
e) The instrument is now ready for use.
 15 ppm Bilge Alarm E5172E_11_04
Type: OMD 2005 19/23
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.00

11.1 Operator Notes

a) When oily water flows through the instrument the display will show the actual
value of oil content.
b) If the oil concentration exceeds the adjusted threshold (works adjustment
15 ppm), the alarm indicator 1 will be illuminated in intervals during the
selected time delay before it change to steady light and the associated alarm
relay will operate. Accordingly also the alarm indicator 2 will be illuminated
and its associated alarm relay will take the appropriate shut down action.

12.0 OPERATOR MAINTENANCE

•
See Section 2 for important notes.
AT WEEKLY INTERVALS:
a) Flush the cell with oil free water.
b) Isolate the instrument from both, sample and oil free water supply.
c) Unscrew and remove the cell cap.
d) Insert a suitable Cell Cleaning brush into the cell and ciean it
with upwards and downwards motion through the entire length of the cell
several times.
e) Remove the Cell Cleaning brush and replace the cell cap.
f) Reconnect the oil free water supply and allow this to flow through the
instrument for a few minutes.
g) Observe that the display is showing "0" to ? ? If not, clean again.
h) Examine the color of the desiccator (Fig. 1, Pos. 11). Blue color is indicating
an active moisture absorber. If the color is light blue or white, the desiccator

• should be replaced.
The desiccator assures a humidity below 40% inside the measuring cell to
avoid wrong measurement resulting due to condensation at the cell glass tube
and damage of the electronics around the glass tube. The replacement is easy
done without opening the instrument. Just unscrew the old desiccator out of
the front panel and replace it by a new one. The protection cap of the spare
unit can be also used as a tool.
j) Reconnect the instrument to the separator sampling point.
 15 ppm Bilge Alarm E5172E_11_04
Type: OMD 2005 20/23
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.00

12.1 Manual Cell Clean Unit

Optional item if fitted
This unit facilitates cleaning of the cell without the need of removing the cell cap.
Regular use of this device should prevent malfunction of the monitor due simply
to fouling of the sample tube and all the inconvenience which this can cause.
Operating Instructions
a) Ensure that the monitor is switched off and that there is a clean water supply
through the cell. .
b) Activate the manual cell clean unit by pressing the handle several times.
c) Switch the monitor back on and check the reading is between 0 to 2 ppm.

• d) Repeat a) to c) at least once a week or as necessary.

NB: The Manual Cell Clean Unit may also be used during normal operation with
sample water, but in this case an alarm occurs because the wiper is passing the
light source .

•
 15 ppm Bilge Alarm E5172E_11_04
Type: OMO 2005 21/23
B+V Industrietechnik GmbH _P.O.Box 112289, 0-20422 Hamburg Rev 1.00

13.0 FAULT FINDING

See Section 2 for important notes.
The OMO-2005 will indicate several malfunctions in the status line of the display.
Pressing the ~ K?button will lead into an information window, similar to the items
listed in the table below.

Status Readinq System-Alarm- Alarm- Reason Servicing

circuit circuit 1,2
LED Alarm
OK 0..49 Green I No Normal Normal operation -
Blinking operation

• OK EE Green I No
Blinking
Alarm Sample reading Isout
of range:
Oil content too high,
dirtysample tube
Waituntil oil content is
within the range,
clean sample tube

FW! 0..49 lEE Green I No Alarm Freshwater is enabled -

Blinking
Sample? EE Red I Yes Alarm Meteris notable to Check sample, clean
Steady measure the sample: sample tube
nowaterin, oil content
much too high, no light
transmission possible
Cam? EE Red I Yes Alarm Nocommunication Check connection
Steady between computer unit between computer
and measuring cell unitandmeasuring
cell
Datalog? 0..49/EE Red I Yes Alarm Datalogging is not Insert theactive
Steady possible: memory card

• no DECKMA cardin
Datalogging is not
possible:
a read onlycard is in
Datalogglng is not
Insert the active
memory card

Activate card or insert

the active memory
possible:
a newDECKMA card is card
in
1nl.Err Red I Yes Alarm Internal error Restart the system
Steady
 15 ppm Bilge Alarm E5172E_11_04
Type: OMO 2005 22/23
B+V Industrietechnik GmbH _P.O.Box 112289, 0-20422 Hamburg Rev 1.00

Main PCB wilh Holder Compulerh QUsing Protection Cover

Terminals
DisplV PCB
\ \ !
\

LQJ a @ \ @a 0
- @
\ @

~
:j ::1

0 r=::
=j :::1
:j ::j
~J . "
001
.J ."
r----+--
a I J
(~. . I
,\ ~ l:::=!
)Q)l cI,l, Hclc 11 I
.- - -

• ... ..
cC
@
~~'II11. '-'~ I'll .. ". 01
w '-' w -'ilk. .' ;--+-c
0

irl/~
" T ,1.fl!l'.I.' " \
[:J : J ::J!['J d ~ r:1 : J dlr:1 ~ dlH ~ dl['J c

0 \@f ~
/.
((, VG
o 'f
---~ \
\
Status LED s:
DT Power ON
,. or Memory
Card
\
D;'splay PCB
011 Microprocessor (blinking) 015 Slalus Separator
011 Measuring Cell (blinking) 016 Slalus Water Supply
013 Display (blinking) 017 Spare
OH Spare 018 Slalus Dalalogger

019 Alarm I OFF 023 Alarm I ON

020 Alarm 2OFF 024 Alarm 2ON
021 System Faull OFF 025 Syslem Fault ON

022 Spare 026 Spare

• 13.1 Memory Card (refer to Fig. 6)

Fig. 6

The Memory Card is located inside the door of the computer housing. It is
suitable for the life of the instrument, as it is calculated to the according MEPC
107(49) required storage time of at least 18 month. When the card is full, the
oldest entry will be overwritten, so that a replacement is not necessary. Under
normal use the card should not be taken out, as this is linked with the specific
system. The card can be read in other OMD-2005 units, but writing is only
possible in the related system.
 15 ppm Bilge Alarm E5172E_11_04
Type: OMD 2005 23/23
B+V lndustrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev 1.00

14.0 CALIBRATION
15 ppm Bilge Alarms built according MEPC.107(49) have to be protected against
access beyond the checks of instrument drift, repeatability of the instrument
reading and zero adjustment. For this reason the instrument is electronically
sealed, so that only the manufacturer or his authorized persons, equipped with
the related tools, are able to get access for changing the calibration.
To provide a simple procedure for check the instrument aboard ship, the OMD-
2005 is constructed in that way, that the zero check also confirms the instrument
drift within the specifications.

14.1 Calibration and repeatability check

• a) Switch off the power supply and stop any water flow.
e) Clean the sample tube accurate by using a suitable cell cleaning brush as
described under Section 12.0. Make sure, that the offset is correct at? O.
f) Run clean water through the instrument.
g) If it is sure, that non aerated, clean water is in the instrument, the reading
should be 0 ppm ? 2 ppm.
a) Continue as described under Section 11.0.

•
 A ThyssenKrupp B+V Industrietechnik GmbH
Technolgies
Company

• Manual for TURBULO separator pump

Typ TSP

•
 Manual for TURBULO Pumps E5171E_12_04
TypeTSP S 2/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
" - .
'TlJRBUlOSepa,atorpumpe TSP

Content

1 TURBULO Separator Pumpe TSP 3

1.1 Pump with soft packing 3
1.1.1 Safety 3
1.1.2 Motor properties 4
1.1.3 General data 5
2 Startlnq-up 6
2.1 Inspection before starting-up 6
2.2 Maintenance 6
2.3 Lubrication 6

•
3 Break downs and their possibilities 8
4 Repair of the pump 10
4.1 Dismounting 10
4.2 Dismounting of the cardan for pump AO.25? .5 10
4.3 Dismounting of the cardan for pump 5 -10 10
4.4 Assembly 10
4.5 Motor 11
4.6 Gear 12

•
 Manual for TURBULO Pumps E5171E_12_04
TypeTSP S 3/12
B+V Induslrielechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
TURBULO Separator Pumpe TSP

1 TURBULO Separator Pumpe TSP

1.1 Pump with soft packing

1.1.1 Safety

The staff for operation,maintenance,inspection and assembly must have

required qualification for this work .

• Pump must not run dry

Pump must not run against closed valves

Observe the relevant safety regulations.

Maintenance work on pressure-loaded parts of the pump is only allowed after
such pump parts have been pressure - released .

•
 Manual for TURBULO Pumps E5171 E_12_04
Type TSP S 4/12
B+V Industrietechnik GmbH _P.O.Box 112289. D-20422 Hamburg Rev. 1.00
',0 . , " . ' . . . :. i . ..• >; •. TURBUL<::lSeparalorPumpeTSP

1.1.2 Motor properties

Mechanical properties
Type ------ ------ Nord/Siemens
Frame IEC34f7 ------ ILA5Alu.alloy
Mode of DIN57350 ------ S1
operation
Type of -- IM V1/B5
construction
Protection DINVDE0530 IP 55

•
Cooling IEC34 Radial-flow fan
Insulation ------ Max.permissible temperature rise 105 K
Class Max.permissible cont. temperature 155
deq C
Standard ------ Triangle
connection
Phases ------ 3
Ambient ------ deg C 40 deg C - 100% rated value
temperature =
60 deg 82%C rated value
Terminal box DIN40050 PG 13,5

Table 1-1: Pump cnerecterictics

•
 Manual for TURBULO Pumps E5171E_12_04
TypeTSP S 5/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
rURBULOSeparator Pumpe TSP

1.1.3 General data

Size m"/h 0.25 0.5 1 2.5 5 10

(400/460(440lv)
Noise level DIN EN dB - 53/65
21680 LWA /L ofA
Electrical properties
(400/460(440)V)
Rpm 1/ min 1400? 1700
Nameplate power - kW 0,55 0,55 0,75 0,75 1,5 3.45

• Rated current -
Starting current -
Efficiency at 100% rated
cutout -
A
A
eta (%)
1,42
7
74
1,42
7
74
1,9
9,4
74
1,9
9,4
74
3,6
17
74
6.7
38
80

Efficiency at 50% rated eta (%) 70 70 70 70 70 79

output
Power factor at 100% phi 0,79 0,79 0,79 0,79 0,81 0,80
Power factor at 50% phi 0,3 0,63 0,63 0,63 0,63 0,71

~~properties for a new pump .

I
--'1,
NPSH req. (Is considered) m 2,5
f-"-------------.....- - - - -... ""...._--_.._.. --::. __ ........__ .................................
Psuction bar -0,65
-~
• Delta P
,"",_.

General data
bar 3,3 (100%)

NPSH = net positive suction head, value for the prevention of vapour
bubbles.The pumps are designed to be basically wear-free. The rpm, and the
axial velocity resulting from the from rotor/stator geometry, are designed to be
moderate.The NPSH have been taken into concederation.The pump stages are
adapted to the pressure requirements.The stator is of an NBR material which
resists the contents of the bilge water under normal conditions. The rotor is of
1.4571 steel (stainless steel) . All pumps are fitted with cardan joint. The gear
wheel bodies are of mild-steel parts.The gear teeth are hardened and
ground.The teeth are durable in accordance with DIN 39990.The housing
consists of the material GG20 (cast iron).
 Manual for TURBULO Pumps E5171E_12_04
TypeTSP S 6/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422.~amburg Rev. 1.00
·.Starting,up

2 Starting-up

A dry running protection is necessary,

2.1 Inspection before starting-up

Check direction of rotation of the pump and drive engine by switching on the e-motor for a
short time. See arrow of direction of rotation on the motor lantern of the eccentric helicall
rotor pump.
Check position of gear venting screw. Gear venting screw must always be at the highest

•
point of the spur gear.
Remove plug of the venting screw. In case of non-observance there will be a leak at the
shaft seals due to overpressure in the spur gear.

2.2 First starting-up of the eccentric helical rotor pump:

Completely open the shut-off valves in the suction and discharge line.

2.2 Maintenance

The spur gear is filled with a transmission lubricant. There should be a lubricant exchange
every 10 000 working hours. See recommendation of lubricant
A slight leakage of the stuffing box packing is to be regarded as normal. In case of heavy
leakgae slightly tighten the gland by hand .

• 2.3

Pump

Cardan
Lubrication

mO/h
~. __. cm
0.25/05

8
1

8
2.5

8
5

26
10

26 x

Gear Vertical --_ .. ern" 400 400 400 400 1000 xx

Gear Horizonatal cm" 250 250 250 250 700 xx

Motor
____. cm 4 6 11 11 17 x

x = Maintenance free
XX = > 10000 h using mineral oil
XX = 18000 h uslno synthetic oils

Table 2-1: Lubrication amounts

 Manual for TURBULO Pumps E5171E_12_04
TypeTSP I S 7/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
Starting'up

Mineral oil/fat BP Esso Mobil Shell

Cardan ./. HT-EPOO -- --- ----
E-Motor ./. Energrease LS3 Beacon 3 Mobilux 3 Alvania G3
Gear ISO Energol GR-XP 220 Spartan EP 220 Mobilgear 630 Shell Omala
VQ220 220
Syntetis Oil/Fat BP Esso Mobil Shell
Cardan ./. Enersyn GSF S420 Glygoyle GOO Tivala ComA
E-Motor ./. ------- Beacon 325 Temp SHC 32 Aero Shell 16
Gear ISO Enersyn SG-XP 220 Oel S220 Glygoyle 30 TivelaWB
VQ220

• Table 2-2: Brands

•
 Manual for TURBULO Pumps E5171E_12_04.
TypeTSP S 8/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Hamburg Rev. 1.00
,., ~ .,»</:.:'1"::", :;(;';';' '·f",..; \X:~:;:,~\h{;'~:t . '.,-,. .':~\' ""E3reakdawns;andJhe,ir;possibilities

3 Break downs and their possibilities

Break downs Reduced Pump Reduced Noises in Blocking Driving
~ capacity doesnot discharge the pump afthe motor
suck in pressure pump becomes
warm

Possible causes 1
Leaky sealing Fig 1/56 X X X X

Leaky suction line system X X X X

Pump is not full X X

Appearance of caviation: X X X X
verify pressure in the suction

•
branch, increase possibly
cross-section of line, check
suction line. Check viscosltv,
Wrong direction of rotation X

Vent or drain screws not X

screwed in
Foreign bodies: try to remove X
foreign bodies from handling
eiements by turning the driving
shaft opposite to normai
direction of rotation and
dismantle stator.
Congealed liquied handled: X
heat pump and system.
Dismantle pump.
Bearing damage: dismantle X
bearino nousinntExchance
Test driving shaft for X X X
eccentricity. Pump to be re-
alioned.

•
Verify current consumption X X X
and speed

Table 3-1: Breakdowns of the pump

 Manual for TURBULO Pumps E5171E_12_04
TypeTSP S 9/12
B+V Industrietechnik GmbH _P.O.Box 112289, D-20422 Harnburq Rev. 1.00
-'l. "Break' downs andthelr possibilities

222214

,",====215
lit- 272
"'----221
'---~214

56/
",,-:,,', . :J
~fl~Tr~
• I
5 20

Fig. I Pump
22 11 1 E 25 12 35

Pas Qu Beschrelbung/Descriptlon Pas Qu Beschrelbung/Description

P1 1 Geh? se P25 1 Dlchtung

Casing Gasket

P3 1 Stopfbuchsgeh? se P35 1 Spannstift

Stuffingbox housing Locking sleeve

P4 1 Stopfbuchsbrille P44 2 Hammerkopfschraube

Gland Hammerhead bolt

PS 1 Stutzen P45 2 Mutter

Branch Hexagonal nut

•
P10 1 Exzenterschnecke P56 1 Packung
Helical rotor Packing Ring

P11 1 Gelenkwelle Pumpe 0.25 2.5 2 Kardan pro Gelenkwelle

Joint shaft Pump 0.25 -2.5 2 Cardan joints per joint shaft

P12 1 Antriebswelle P220 1 Cardan complete

Drive shaft (14/17/24/31/213/219)

P20 4 ZugankerlScheibe/Mutler Pumpe 5-10 2 Kardan pro Gelenkwelle

Tension rod Ispring ring/nut Pump 5-10 2 Cardan joints per joint shaft

P22 1 Geh? seeinsatz P220 1 Cardan complete

Stator (214/215/221/221272)
E = Connecting for dry running protec o- Connecting for dry running protecting if
ting if pump is mounted loose pump is fitted at the separator

Table 3-6:. Pos discription

 Manual for TURBULO Pumps E5171E_12_04
Type TSP S 10/12
B+V Industrietectinik GmbH _p'.O.Box 112289, D-20422 Hamburg Rev. 1.00
.:,:,:,'
. Repaii.of.the pump

4 Repair of the pump

4.1 Dismounting

Close shut-off valves in the suction- and discharge line.

Remove drain plugs and sealing rings at the pump casing (1) and at the discharge branch
(5).
Loosen fastening screws at the connections between pipe lines and eccentric helical rotor
pump (suction and delivery flange).

•
Loosen nuts (20) and spring rings (20) at the tension rods (20) and remove discharge
branch from the stator.
Draw stator off the rotor (22).
Loosen nuts and spring rings at mounting flange of the pump casing and remove the latter.

4.2 Dismounting of the cardan for pump 0.25? .5

Take off safety rings (31) and joint sleeves (14) of the cardan joint on the eccentric side.
Push joints sleeve (24) over the cardan joint on the joint shaft (11).
Knock clamping sleeve (219) out of the cardan joint, then press out joint bolt (17).Pull rotor
out of cardan joint.

4.3 Dismounting of the cardan for pump 5 -10

• Bore a hole of.5 mm diameter in the lock washer (214) (~J?Side? .Knock the tapered pins
(272) with the Zyko-sleeve (215).PulI rotor out of the cardan.

4.4 Assembly

Assembly has to take place in reverse order to dismounting.

Before assembly the cardan joint has to be filled with grease.
 Manual for TURBULO Pumps E5171 E_12_04
TypeTSP S 11/12
B+V Industrietechnik GmbH _P.O.Box 112289, D~20422 Hamburg Rev. 1.00
Repairaf the pump

4.5 Motor

•
903 905 940 939 929

Fig 3 Motor

Pos Qu Discription Beschreibung

M903 1 Shaft seal Wellendichtung

M905 1 Ball bearing Lager

•
M929 1 Ball bearing Lager

M939 1 Ventilator Ventilator

M940 1 Ventilator cover Ventilatorhaube

Table 4-7: Pos discription of the motor

 Manual for TURBULO Pumps E5171E_12_04
TypeTSP S 12/12
B+V Induslrielechnik GmbH ~P.O.Box 11 Rev. 1.00
. Repair oftile pump

6 10
/0

•
1& 17 19

Fig. 4 Gear

4.6 Gear

,I
Pump_Gelriebe/Gear
Pos Qu Discriplion: Beschreibung
G1 1 Drive Shaft Anlriebswelle

G3 1 Shaft Seal Wellendichlung

G5 1 Ball Bearing Kugellager

G6 1 Ball Bearing Kugellager

G10 1 Driving Wheel Antriebsrad

• G14

G16

G17

G19
1

1
Driving Pinion

Ball Bearing

Driving Pinion

Driving Wheel
Antriebsritzel

Kugellager

Antriebsritzel

Antriebsrad

G23 1 Ball Bearing Kugellager

G30 1 Sealing Dichtung

G31 1 Sealing Dichtung

Table 4-8:. Pos discription of the gear