Allweiller NXWH-CXWH Series

Version BA-2015.
02 ALLWEILER GmbH
ID-No. 550 407 Postfach 1140
VM-No. 460.0028 GB Allweilerstr. 1
78301 Radolfzell
Germany
Phone: +49 (0) 7732-86-0
Fax: +49 (0) 7732-86-436
E-mail: service@allweiler.de
Internet: http://www.allweiler.com
We reserve the right to make technical changes.

Read carefully before use.
Save for future use.
Table of contents
............................... 6 5.4 Installing in the pipe . . . . . . . . . . . . . . . . . . . . . . . . . . 20
1.1 Target groups ................................. 6 5.5 Installing the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
5.5.1 Version with coupling (NTWH and CTWH
1.2 Other applicable documents ................ 6
series) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
1.3 Warnings and symbols ....................... 7 5.5.2 Installation with stub shaft (NBWH, CBWH,
1.4 Technical terms ............................... 7 NIWH and CIWH series) . . . . . . . . . . . . . . . . . . . . . 21
................................................. 8 5.6 Planning the pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

5.6.1 Specifying supports and flange
2.1 Intended use .................................. 8 connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
2.2 General safety instructions . . . . . . . . . . . . . . . . . . 8 5.6.2 Specifying nominal diameters . . . . . . . . . . . . . . . 22
2.2.1 Product safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 5.6.3 Specifying pipe lengths . . . . . . . . . . . . . . . . . . . . . . 23
2.2.2 Obligations of the operating company . . . . . . 9 5.6.4 Optimizing cross-section and direction
2.2.3 Obligations of personnel . . . . . . . . . . . . . . . . . . . . . 9 changes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
5.6.5 Discharging leaks . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3 Specific hazards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 5.6.6 Providing safety and control devices
2.3.1 Explosion hazard area . . . . . . . . . . . . . . . . . . . . . . . 9 (recommended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
2.3.2 Hazardous pumped media . . . . . . . . . . . . . . . . . . 9
5.7 Connecting the pipes . . . . . . . . . . . . . . . . . . . . . . . . 23
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5.7.1 Keeping the piping clean . . . . . . . . . . . . . . . . . . . . 23
5.7.2 Installing auxiliary piping . . . . . . . . . . . . . . . . . . . . . 23
3.1 Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5.7.3 Installing the suction pipe . . . . . . . . . . . . . . . . . . . . 23
3.1.1 Type plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5.7.4 Installing the pressure pipe . . . . . . . . . . . . . . . . . . 24
3.1.2 ATEX plate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 5.7.5 Inspection for stress-free pipe
3.1.3 Pump type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2 Layout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 5.7.6 Inspecting the support foot for
3.2.1 NTWH and CTWH series . . . . . . . . . . . . . . . . . . . . 11 distortion . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2.2 NBWH and CBWH series . . . . . . . . . . . . . . . . . . . 12 5.8 Electrical connection . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.2.3 NIWH and CIWH series . . . . . . . . . . . . . . . . . . . . . 13 5.8.1 Connecting the motor . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3 Shaft seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5.8.2 Checking the direction of rotation . . . . . . . . . . . 24
3.3.1 Mechanical seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5.9 Aligning the coupling precisely . . . . . . . . . . . . . . 25
3.4 Auxiliary systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5.10 Aligning the motor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.4.1 Sealing systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 5.10.1 Aligning the motor with sets of shims . . . . . . . 26
5.10.2 Aligning the motor with adjusting
. . . . . . . . . . . . . . . . . . 15 screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
4.1 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 5.11 Installing the coupling guard . . . . . . . . . . . . . . . . 26
4.1.1 Unpacking and inspection on delivery . . . . . . 15
4.1.2 Lifting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.2 Preservation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 6.1 Putting the pump into service for the first
time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.3 Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 6.1.1 Removing the preservative . . . . . . . . . . . . . . . . . . 27
4.4 Removing the preservative . . . . . . . . . . . . . . . . . . 16 6.1.2 Preparing auxiliary systems (if
available) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
4.5 Disposal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 6.1.3 Filling and bleeding . . . . . . . . . . . . . . . . . . . . . . . . . . 27
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 6.1.4 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
6.1.5 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
5.1 Preparing the setup . . . . . . . . . . . . . . . . . . . . . . . . . . 18
5.1.1 Checking the ambient conditions . . . . . . . . . . . 18 6.2 Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1.2 Preparing the installation site . . . . . . . . . . . . . . . 18 6.2.1 Switching on . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1.3 Preparing the foundation and surface . . . . . . 18 6.2.2 Switching off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1.4 Removing the preservative . . . . . . . . . . . . . . . . . . 18 6.3 Shutting down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
5.1.5 Installing the heat insulation (optional) . . . . . 18
5.1.6 Defining the installation position (NBWH, 6.4 Start-up following a shutdown period . . . .. . . 30
CBWH, NIWH and CIWH series) . . . . . . . . . . . 18 6.5 Operating the stand-by pump . . . . . . . . . . . . . . . 30
5.2 Installation on a foundation . . . . . . . . . . . . . . . . . . 19 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2.1 Setting the pump aggregate on the
foundation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 7.1 Inspections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.2.2 Fastening the pump aggregate . . . . . . . . . . . . . 19 7.2 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
5.3 Installation without foundation . . . . . . . . . . . . . . . 20
2 ALLHEAT Series® N..WH, C..WH BA-2015.02 460.0028 GB – 550 407

7.2.1 Antifriction bearings lubricated with
grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.2.2 Mechanical seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.2.3 Carbon sleeve bearing . . . . . . . . . . . . . . . . . . . . . . 32
7.2.4 Sealing medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.2.5 Cleaning the pump . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
7.3 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.3.1 Returning the pump to the manufac-
turer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
7.3.2 Preparations for dismounting . . . . . . . . . . . . . . . . 34
7.3.3 Dismounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 34
7.4 Installing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
7.5 Ordering spare parts . . . . . . . . . . . . . . . . . . . . . . . . . 35
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.1 Sectional drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
9.1.1 Auxiliary connections . . . . . . . . . . . . . . . . . . . . . . . . 39
9.1.2 Part numbers and designations . . . . . . . . . . . . . 39
9.1.3 NTWH and CTWH series . . . . . . . . . . . . . . . . . . . . 42
9.1.4 NBWH and CBWH series . . . . . . . . . . . . . . . . . . . 46
9.1.5 NIWH and CIWH series . . . . . . . . . . . . . . . . . . . . . 48
9.1.6 CTWH 200-250/81 series . . . . . . . . . . . . . . . . . . . 50
9.1.7 Coupling guard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
9.2 Exploded drawings . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
9.2.1 NTWH and CTWH series . . . . . . . . . . . . . . . . . . . 52
9.2.2 NBWH and CBWH series . . . . . . . . . . . . . . . . . . . 53
9.2.3 NIWH and CIWH series . . . . . . . . . . . . . . . . . . . . . 54
9.2.4 CTWH 200-250/81 series . . . . . . . . . . . . . . . . . . . 55
9.3 Technical specifications . . . . . . . . . . . . . . . . . . . . . . 56
9.3.1 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
9.3.2 Sound pressure levels . . . . . . . . . . . . . . . . . . . . . . . 56
9.3.3 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.3.4 Lubricants . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
9.3.5 Preservatives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.3.6 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
9.3.7 6-liter quenching container . . . . . . . . . . . . . . . . . . 58
9.3.8 Height offset for motor alignment with
adjusting screw . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59
9.3.9 Flange loads according to ISO 5199 . . . . . . . 60
9.4 Spare parts for two years of continuous
operation according to DIN 24296 . . . . . . . . . . 62
9.5 Safety certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
9.6 Declaration of conformity according to EC
machine directives . . . . . . . . . . . . . . . . . . . . . . . . . . . 64
460.0028 GB – 550 407 BA-2015.02 ALLHEAT Series® N..WH, C..WH 3

List of figures Fig. 30 series overview sectional
drawing, balanced mechanical seal and SiC
bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46
Fig. 1 Type plate (example) . . . . . . . . . . . . . . . . . . . . . . . . 10 Fig. 31 version, unbalanced mechanical
Fig. 2 ATEX plate (example) . . . . . . . . . . . . . . . . . . . . . . . . 10 seal and carbon bearing . . . . . . . . . . . . . . . . . . . . . 47
Fig. 3 Pump type code (example) . . . . . . . . . . . . . . . . . . 10 Fig. 32 Version with intermediate ring . . . . . . . . . . . . . . . 47
Fig. 4 NTWH and CTWH layout . . . . . . . . . . . . . . . . . . . . 11 Fig. 33 series overview sectional
Fig. 5 NBWH and CBWH layout . . . . . . . . . . . . . . . . . . . 12
bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
Fig. 6 NIWH and CIWH layout . . . . . . . . . . . . . . . . . . . . . 13
Fig. 34 version, unbalanced mechanical
Fig. 7 Single mechanical seal with quenching seal and carbon bearing . . . . . . . . . . . . . . . . . . . . . 49
(sketch) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
Fig. 35 Version with intermediate ring . . . . . . . . . . . . . . . 49
Fig. 8 Fastening the lifting gear to the pump unit
Fig. 36 CTWH 200-250/81 series, . . . . . . . . . 50
(NTWH/CTWH series) . . . . . . . . . . . . . . . . . . . . . . . 15
Fig. 37 Coupling guard on base plate versions . . . . . 51
(NBWH/CBWH series) . . . . . . . . . . . . . . . . . . . . . . . 15 Fig. 38 series – balanced mechanical
seal and SiC bearing . . . . . . . . . . . . . . . . . . . . . . . . . 52
(NIWH/CIWH series) . . . . . . . . . . . . . . . . . . . . . . . . . 15 Fig. 39 version – unbalanced mechanical
seal and carbon bearing . . . . . . . . . . . . . . . . . . . . . 52
Fig. 11 Fastening the lifting gear to the pump . . . . . . 15
Fig. 40 series – balanced mechanical
Fig. 12 Installation with foundation . . . . . . . . . . . . . . . . . . 19
Fig. 13 Checking for distortion . . . . . . . . . . . . . . . . . . . . . . . 19
Fig. 41 version – unbalanced mechanical
Fig. 14 Installation without a foundation . . . . . . . . . . . . 20 seal and carbon bearing . . . . . . . . . . . . . . . . . . . . . 53
Fig. 15 Widening the stub shaft . . . . . . . . . . . . . . . . . . . . . . 21 Fig. 42 series – balanced mechanical
Fig. 16 Motor assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Fig. 43 version – unbalanced mechanical
Fig. 17 Straight pipe lengths upstream
and downstream of the pump
(recommended) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23 Fig. 44 CTWH 200-250/81 series, . .. . . 55
Fig. 18 Checking the alignment of the Fig. 45 Flange loads at the pump . . . . . . . . . . . . . . . . . . . 60
coupling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fig. 46 Correction factor M and operating
Fig. 19 Checking for lateral and vertical temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61
misalignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Fig. 20 Checking for angular displacement . . . . . . . . . 25
Fig. 21 Aligning the motor with adjusting
screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Fig. 22 Widening the stub shaft . . . . . . . . . . . . . . . . . . . . . . 34
Fig. 23 series overview sectional
bearing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Fig. 24 Version with intermediate ring . . . . . . . . . . . . . . . 43
Fig. 25 Version for bearing bracket size 3
and 4 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fig. 27 version, lubrication and radial
shaft seal ring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43
Fig. 28 series with depressurized
quenching receptacle . . . . . . . . . . . . . . . . . . . . . . . . 44
Fig. 29 series with unpressurized
quenching receptacle (filling level 6 l,
depressurized) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

List of tables
Tab. 1 Target groups and their duties .............. 6
Tab. 2 Other applicable documents and their
purpose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Tab. 3 Warnings and consequences of disregarding
them . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Tab. 4 Symbols and their meaning ................. 7
Tab. 5 Technical terms and their meaning ......... 7
Tab. 6 Pump type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Tab. 7 Measures to be taken if the pump is shut
down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Tab. 8 Measures depending on the behavior of the
pumped medium . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Tab. 9 Measures to be taken after prolonged
shutdown periods . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Tab. 10 Employed antifriction bearings . . . . . . . . . . . . . . 32
Tab. 11 Measures for return . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Tab. 12 Fault number assignment . . . . . . . . . . . . . . . . . . . 36
Tab. 13 Troubleshooting list . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Tab. 14 Abbreviations of the connection
designations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Tab. 15 Designations of components according to
part numbers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Tab. 16 Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Tab. 17 Sound pressure levels . . . . . . . . . . . . . . . . . . . . . . . 56
Tab. 18 Tightening torques . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Tab. 19 Properties of lubrication grease . . . . . . . . . . . . . 57
Tab. 20 Minimum amounts for grease
lubrication . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Tab. 21 Relubrication intervals for the antifriction
bearings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57
Tab. 22 Valvoline preservatives . . . . . . . . . . . . . . . . . . . . . . 58
Tab. 23 Cleaning agents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Tab. 24 Technical specifications of 6-liter quenching
container . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
Tab. 25 Height setting at the adjusting screw . . . . . . . 59
Tab. 26 Flange loads . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60
Tab. 27 Spare parts for two years of continuous
operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62
Tab. 28 Safety certificate . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63
Tab. 29 Declaration of conformity according to EC
machine directives . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

1 About this document
This manual
• Is part of the pump
• Applies to the afore-mentioned pump series
• Describes safe and appropriate operation during all oper-
ating phases
Operating company Keep this manual available at the site of operation of the system,
including for later use.
Ensure that personnel read and follow the instructions in this
manual and the other applicable documents, especially all safety
instructions and warnings.
Observe any additional rules and regulations referring to the
system.
Qualified personnel, fitter Read, observe and follow this manual and the other applicable
documents, especially all safety instructions and warnings.
Tab. 1 Target groups and their duties
ATEX additional instructions Operation in explosion hazard areas

Order data sheet Technical specifications, conditions of operation
Setup drawing Setup dimensions, connection dimensions etc.
Technical description Technical specifications, operating limits
Sectional drawing Sectional drawing, part numbers, component designations
Supplier documentation Technical documentation for parts supplied by subcontractors
Spare parts list Ordering spare parts
Declaration of conformity Conformity with standards
Contents of the declaration of conformity ( 9.6 Declaration of
conformity according to EC machine directives, Page 64).
Tab. 2 Other applicable documents and their purpose

Immediate acute risk Death, serious bodily harm
Potentially acute risk Death, serious bodily harm
Potentially hazardous situation Minor bodily harm
Potentially hazardous situation Material damage
Tab. 3 Warnings and consequences of disregarding them
Safety warning sign

Take note of all information highlighted by the safety warning sign
and follow the instructions to avoid injury or death.
Instruction
1. , 2. , ... Multiple-step instructions
Precondition
Cross reference
Information, advice
Tab. 4 Symbols and their meaning
Sealing medium Medium for blocking or quenching shaft seals

Auxiliary systems Systems for operating the pump
Tab. 5 Technical terms and their meaning

2 Safety
The manufacturer does not accept any liability caused by • Pumps used with water as the pumped liquid must not be
disregarding the entire documentation. used for foodstuffs or drinking water. Use of the pump for
foodstuffs or drinking water must be specified in the order
data sheet.
• Only select the setup type according to this operating man-
ual. For example, the following are not allowed:
• Only use the pump for pumping the agreed pumped media – Hanging base plate pumps in the pipe
( order data sheet). – Overhead installation
• Adhere to the operating limits and size-dependent mini- – Installation in the immediate vicinity of extreme heat or
mum flow rate. cold sources
– Installation too close to the wall
• Avoid dry running:
Initial damage, such as destruction of the mechanical seal
and plastic parts, will occur within only a few seconds.
– Make sure the pump is only operated with, and never
without, a pumped medium.
Take note of the following regulations before carrying out
• Avoid cavitation: any work.
– Fully open the suction-side armature and do not use it
to adjust the flow rate.
– Do not open the pressure-side armature beyond the
agreed operating point. The pump has been constructed according to the latest tech-
nology and recognized technical safety rules. Nevertheless,
• Avoid overheating: operation of the pump can involve risks to life and health of the
– Do not operate the pump while the pressure-side arma- user or third parties and risk of damage to the pump and other
ture is closed. property.
– Observe the minimum flow rate ( order data sheet).
• Avoid damage to the motor: • Only operate the pump if it is in perfect technical condition
– Do not open the pressure-side armature beyond the and only use it as intended, staying aware of safety and
agreed operating point. risks, and in adherence to the instructions in this manual.
– Note the maximum permissible number of times the • Keep this manual and all other applicable documents com-
motor can be switched on per hour ( manufacturer's plete, legible and accessible to personnel at all times.
specifications).
• Refrain from any procedures and actions that would
• Consult the manufacturer about any other use of the pump. expose personnel or third parties to any risk.
• When a pump is delivered without a motor, the pump unit • In the event of any safety-relevant faults, shut down the
must be completed in accordance with the stipulations of pump immediately and have the fault corrected by appro-
machine directive 2006/42/EC. priate personnel.
• In addition to the entire documentation for the product,
• Note the operating limits of the pump concerning temper- comply with statutory or other safety and accident-preven-
ature, pressure, flow rate and motor speed ( order data tion regulations and the applicable standards and guide-
sheet). lines in the country where the pump is operated.
• The power consumed by the pump increases with increas-

ing density of the pumped medium. To avoid overloading
the pump, coupling or motor, stay within the agreed density
( order data sheet).
Lower densities are allowed. Adapt the auxiliary systems
accordingly.
• When pumping liquids containing solids, ensure the limits
for the proportion of solids and the grain size are main-
tained ( order data sheet, technical description).
• When using auxiliary systems, ensure there is a continuous
supply of the appropriate operating medium.

• All directions given on the pump must be followed (and kept
legible), e.g. the arrow indicating the direction of rotation
• Only operate the pump if it is in perfect technical condition
and the markings for fluid connections.
and only use it as intended, staying aware of safety and
risks, and in adherence to the instructions in this manual. • Pump, coupling guard and components:
– Do not step on them or use as a climbing aid
• Ensure that the following safety aspects are observed and
– Do not use them to support boards, ramps or beams
monitored:
– Do not use them as a fixing point for winches or sup-
– Adherence to intended use
ports
– Statutory or other safety and accident-prevention reg-
– Do not use them for storing paper or similar materials
ulations
– Do not use hot pump or motor components as a heating
– Safety regulations governing the handling of haz-
point
ardous substances
– Do not de-ice using gas burners or similar tools
– Applicable standards and guidelines in the country
where the pump is operated • Do not remove the safety guarding for hot, cold or moving
parts during operation.
• Make protective equipment available.
• Use protective equipment if necessary.
• Only carry out work on the pump while it is not running.
• Make sure all personnel tasked with work on the pump
• Isolate the motor from its supply voltage and keep it locked
have read and understood this manual and all other appli-
in that state when carrying out any fitting or maintenance
cable documents, especially the safety, maintenance and
work.
repair information, before they start any work.
• Reinstall the safety equipment on the pump as required by
• Organize responsibilities, areas of competence and the
regulations after any work on the pump.
supervision of personnel.
• Ensure that all work is carried out by specialist technicians
only:
– Fitting, repair and maintenance work
– Work on the electrical system
• Make sure trainee personnel only work on the pump under • ( ATEX additional instructions).
supervision of specialist technicians.
• Follow the safety regulations for handling hazardous sub-

• Provide the following safety equipment and verify its func- stances when pumping hazardous
tionality: (e.g. hot, flammable, poisonous or potentially harmful)
– For hot, cold and moving parts: safety guarding pro- media.
vided by the customer
– For possible build up of electrostatic charge: ensure • Use protective equipment when carrying out any work on
appropriate grounding the pump.
• Obtain the manufacturer's approval prior to carrying out

any modifications, repairs or alterations during the warranty
period.
• Only use genuine parts or parts that have been approved
by the manufacturer.

3 Layout and function
NBWH 32 - 200 / 01 / 180 U3.3A - K1 W128 - 38 / 300
1 1
D - 78315 Radolfzell / Germany
2
Typ
10 2 3
9 Nr Jahr 3 4
8 Q m 3/h H m 4 5
7 n 1/min P kW NPSH m 6
kg/dm 3 mm 2/s 7
Bei Ersatzteilbestellung 8
Typ und Nr. angeben
9
6 5 Fig. 3 Pump type code (example)
Fig. 1 Type plate (example)

1 Pump type
2 Year of manufacture 1 Series
3 Differential head 2 Size
4 Pump NPSH value
• Outlet flange standard nominal diameter
5 Kinematic viscosity
[mm]
6 Power consumption (outlet flange acutal diameter on CIWH
7 Density series)
8 Motor speed • Nominal impeller diameter [mm]
9 Flow rate
3 Hydraulic number
10 Pump number
4 Actual impeller diameter [mm]
5 Shaft seal
6 Bearing type
7 Material key
8 Stub shaft bore hole diameter [mm] (only on
NBWH, NIWH, CBWH and CIWH series)
9 Motor bell housing external diameter [mm]
Tab. 6 Pump type code
Fig. 2 ATEX plate (example)

1 Explosion protection mark
2 Reference to ATEX additional instructions

9 8 7 6
4cm
4cm
1 2 3 4 5
Fig. 4 NTWH and CTWH layout

1 Impeller
2 Safety stuffing box
3 Limit for heat insulation
4 Shaft
5 Antifriction bearing
6 Bearing bracket
7 Shaft seal
8 Sleeve bearing
9 Volute casing

10 9 8 7 6
4cm
4cm
1 2 3 4 5
Fig. 5 NBWH and CBWH layout

1 Impeller
3 Limit for heat insulation
4 Stub shaft
5 Safety guarding
6 Motor (fixed bearing on drive side)
7 Fan
8 Shaft seal
9 Sleeve bearing
10 Volute casing

4
2
4cm
8
4cm
9
1
Fig. 6 NIWH and CIWH layout

1 Volute casing
3 Fan
4 Motor (fixed bearing on drive side)
5 Safety guarding
6 Stub shaft
7 Shaft seal
8 Sleeve bearing
9 Impeller

Only one of the following shaft seals can be used.
Only one of the following sealing systems can be used.
Mechanical seals have functional leaks.
• Single mechanical seal

2 3
• Single mechanical seal with quenching
Fig. 7 Single mechanical seal with quenching

(sketch)
1 Pumped medium
2 Single mechanical seal
3 Sealing medium (unpressurized)
The pressure of the pumped medium is higher than the pres-

sure of the sealing medium during quenching. The seal sur-
faces are lubricated by the pumped medium.
Application examples:
• Pumped liquids that produce a chemical reaction with air
• Prevention of offensive odors
• Cooling of seals
• Protection from icing up.

4 Transport, storage and disposal
For weight specifications ( documents for the particular

order).
1. Unpack the pump/aggregate on delivery and inspect it for

transport damage.
2. Report any transport damage to the manufacturer immedi-
ately.
3. Dispose of packaging material according to local regula-
tions.
(NBWH/CBWH series)
Use lifting gear appropriate for the total weight to be trans-

ported.
Fasten the lifting gear as illustrated in the following illustra-
tions.
Never fasten the lifting gear onto the motor eyebolt (unless
used as a safety device against tipping over for units with
a high center of gravity).
Do not stand under suspended loads.

(NIWH/CIWH series)

(NTWH/CTWH series)
Fig. 11 Fastening the lifting gear to the pump
Lift the pump/unit properly.

Not necessary for non-rusting materials Only necessary for pumps treated with preservative
Treat the pump properly, inside and outside, for storage. Only use cleaning agents which are compatible with the
pumped liquid ( 9.3.6 Cleaning agents, Page 58).
1. Choose a preservative appropriate for the type and dura- Completely remove all preservative.
tion of storage ( 9.3.5 Preservatives, Page 58).
2. Use the preservative specified by the manufacturer.
3. All bare metal parts should be treated, inside and outside.
Do not clean bearing areas with a water or steam jet.
Ensure the cleaning agent does not corrode the seals.

Treat and store the pump properly.
1. Choose the cleaning agent according to the application.
1. Seal all openings with blind flanges, blind plugs or plastic ( 9.3.6 Cleaning agents, Page 58).
covers.
2. Make sure the storage room meets the following condi- With Tectyl 506 EH: allow benzine to soak in for 10 minutes
tions: (recommended).
– Dry
– Frost-free 2. Dispose of preservatives according to local regulations.
– Vibration-free
3. For storage times in excess of 6 months:
3. Turn the shaft once a month. – Replace the elastomer parts made of EP rubber
4. Make sure the shaft and bearing change their rotational (EPDM).
position in the process. – Check all elastomer parts (O-rings, shaft seals) for
proper elasticity and replace them if necessary.

Plastic parts can be contaminated by poisonous or radioac-
tive pumped media to such an extent that cleaning is insuf-
ficient.
Use protective equipment when carrying out any work on

the pump.
Prior to the disposal of the pump:
– Catch and dispose of any escaping pumped medium
or oil in accordance with local regulations.
– Neutralize residues of pumped medium in the pump.
– Remove any preservative ( 4.4 Removing the
preservative, Page 16).
Remove any plastic parts and dispose of them in accor-
dance with local regulations.
Dispose of the pump in accordance with local regulations.

5 Setup and connection
For pumps in explosion hazard areas ( ATEX additional
instructions).
If the pump is to be put into operation immediately after
setup and connection: remove the preservative prior to
setup ( 4.4 Removing the preservative, Page 16).
Only necessary to maintain the temperature of the pumped

Do not make any structural modifications to the pump unit medium
or pump casing.
Do not carry out any welding work on the pump unit or
pump casing.
Only install the heat insulation on the volute casing

( Figure NTWH and CTWH layout, Page 11).
Do not remove the transport seals until immediately before
setting up the pump. Install the heat insulation properly.
Do not remove any covers or transport and sealing covers
until immediately before connecting the pipes to the pump.
1. Only install the pump horizontally or vertically with the

motor facing upwards.
2. Ensure that the air discharge port is positioned at the high-
Make sure the required ambient conditions are fulfilled est point:
( 9.3.1 Ambient conditions, Page 56). – If installed horizontally, rotate the housing cover
(161.01) around the volute casing (102.01).
In doing so, make sure you do not damage the seal
(400.01).
1. Ensure the installation site meets the following conditions:
– Pump is freely accessible from all sides
– Sufficient space for installation/removal of the pipes
and for maintenance and repair work, especially for the
removal and installation of the pump and the motor
– Pump not exposed to external vibrations (damage to
bearings)
– Frost protection
2. Ensure that the fan flow from the motor to the pump does
not encounter any obstacles.
Setup options:
– With concrete foundation
– With steel foundation frame
– Without foundation
Make sure the foundation and surface meet the following

conditions:
– Level
– Clean (no oil, dust or other impurities)
– Foundation and surface can support the weight of the
pump aggregate and all operating forces
– Ensure the pump is stable and cannot tip over
– With concrete foundation: standard concrete of
strength class B 25

The damping behavior is improved by filling the base plate
with mortar grout.
1. Fill the anchoring holes with mortar grout.

Place the base plate on the foundation and secure it as 2. When the mortar grout has set, screw down the base plate
described in the following. at three points with the specified torque.
3. Before tightening the remaining bolts, compensate for any
unevenness in the surface using metal spacing shims next
Implements, tools and materials: to each bolt.
– Foundation bolts ( setup drawing) 4. Check the pump unit for any distortion with a straightedge:
– Steel washers
– Non-shrinking mortar/concrete
– Spirit level 1
1. Lift the pump aggregate ( 4.1 Transport, Page 15).
2. Attach the foundation bolts from below into the base plate
fixing holes.
Follow the manufacturer's instructions when using adhe-

sive anchors.
3. Set the pump aggregate down on the foundation. When

doing so, sink the foundation bolts into the prepared
anchoring holes.
Fig. 13 Checking for distortion
– Measure in two planes at an angle of 90° on the cir-

cumference of the coupling.
– Check the light gap at the outer diameter using a
straightedge (1):
Position the straightedge across both halves of the
coupling.
2 1 2 3 If there is significant deviation, undo the fixing to the
base plate and correct the distortion by inserting more
shims.
Fig. 12 Installation with foundation
– Fill the inside of the base plate with concrete, if
4. Use steel washers to align the pump unit to the height and intended. Knock on the base plate to ensure that no
system dimensions as described in the following: cavities are created in the process.
– Place a steel washer (2) to the left and right-hand side
of each foundation bolt (1). Couplings with a spacer piece (dismountable coupling) can
– If the distance between the anchoring holes is greater also be checked with a dial gauge.
than 750 mm, place additional steel washers (3) in the
middle, on each side of the base plate.
5. Make sure the steel washers lie flat against the base plate,
in full contact.
6. Use the integrated spirit level to check whether the pump is
level end to end and side to side with a maximum allowable
tilt of 1 mm/m.
7. Repeat the procedure until the base plate is correctly
aligned.

This is only permissible if the pump is intended for installa- NIWH and CIWH series only.
tion without a foundation ( order data sheet).
Implements, tools and materials:

– Wrench
– Spirit level
Make sure the pipe is able to bear the weight of the pump
1
aggregate and all operating forces which occur.
1. Lift the pump aggregate ( 4.1 Transport, Page 15).

2. Raise the pump aggregate between the pipe ends.
1
Observe the pumping direction in the process.
3. Screw the suction flange and pressure flange to the pipe
1 ( 5.7 Connecting the pipes, Page 23).
1
2
3
4
5
Fig. 14 Installation without a foundation
1. Lift the pump unit ( 4.1.2 Lifting, Page 15).

2. Install four leveling feet (1) as shown.
– Do not forget the washer (3) under the base plate.
3. Set the pump aggregate down on the surface.
4. Use the adjustable feet (1) to adjust the height of the base
plate as shown above:
– Use a wrench (4) to hold the hex nut steady on the
leveling foot (5).
– Loosen the hex nut (2).
– Adjust the height by turning the hex nut (4).
– Tighten the hexagon nut (2) ( 9.3.3 Tightening
torques, Page 57).
– Use the integrated spirit level to check whether the
pump is level end to end and side to side with a maxi-
mum allowable tilt of 1 mm/m.
– Repeat the procedure until the base plate is correctly
aligned.

Only necessary if the pump unit is assembled on site.
Secure the motor to prevent overturning before working on

the stub shaft.
Do not knock or hit any components of the pump.
Ensure that no excessive axial forces are applied to the

pump shaft.
Only use a fan-cooled motor with unobstructed air dis- Ensure that the stub shaft rests flush against the collar of
charge in the direction of the pump. the motor shaft.
Stub shaft, free from oil and grease

Only necessary if the pump unit is assembled on site. The shaft key is not required for installation up to a stub
shaft bore hole diameter of 55 mm.
Stub shaft bore hole diameter ( 3.1.3 Pump type code,
Page 10).
Keep the coupling halves properly aligned when slipping

them on.
1. Smear a very thin coat of molybdenum disulfide (e.g.

Molykote) on the shaft ends of the pump and motor.
2. Insert shaft keys.
3. Slip on the pump-side and motor-side coupling halves in
line.
– Without a mounting rig: remove the rubber buffers and
heat the coupling halves up to approximately 100 °C.
4
4. Tighten the grub screws on both coupling halves.
5. Raise the motor and position it on the bell housing/connec- Fig. 15 Widening the stub shaft
tion piece.
6. Check the distance between the coupling halves with a 1 Socket head cap screw
feeler gauge: 2 Stub shaft
– Permissible gap ( setup drawing) 3 Shaft key groove of motor shaft
– Use the feeler gauge to measure the gap (A) between 4 Shaft key (from stub shaft bore hole diameter 60 mm)
the coupling halves.
– Align the coupling halves if the gap is too wide. 1. Observe the following during installation:
7. Tighten the motor fixing screws. – Adhere to the specified tightening torques
( 9.3.3 Tightening torques, Page 57).
2. Remove the retaining clamp for the stub shaft from the
motor bell housing (341.01):
– Undo the bolts/nuts (901.10) for this purpose
( 9.1 Sectional drawings, Page 39).
3. Remove one half of the guard sheet (686.01) from the
motor bell housing (341.01).
The Allen key required to undo the socket head cap screw
(914.06) is inserted in one of the two cast-in recesses in
the motor bell housing.
4. Undo the socket head cap screw (914.06) on the stub shaft
(220.01) and unscrew it completely ( 9.1 Sectional draw-
ings, Page 39).

Tighten the jack screw with a screwdriver without applying
any excessive force.
The motor must be mounted on the pump bracket before
the pump unit is installed in the container.
5. Widening the stub shaft (220.01):

– Screw the M10 x 40 or M12 x 40 jack screw (not
included in the scope of delivery) into the stub shaft.
6. From stub shaft bore hole diameter 60 mm: insert the shaft Do not exceed the permissible limits ( 9.3.9 Flange loads
key. according to ISO 5199, Page 60).
7. Turn the motor shaft so that the slot of the stub shaft is
opposite the shaft key groove of the motor shaft. 1. Calculate the pipe forces, taking every possible operating
condition into account:
– Cold/warm
– Empty/full
– Unpressurized/pressurized
– Shift in position of flanges
2. Ensure the pipe supports have permanent low-friction
properties and do not seize up due to corrosion.
0 mm
Keep the flow resistance in the pipes as low as possible.
1. Where possible, make sure the nominal suction pipe diam-

eter is as possible to the nominal suction flange diameter.
– Recommended flow rate speed < 1 m/s
2. Make sure the nominal pressure pipe diameter is as pos-
sible to the nominal pressure flange diameter.
– Recommended flow rate speed < 3 m/s
Fig. 16 Motor assembly
8. Carefully, slide on the motor until the stub shaft rests flush
against the collar of the motor shaft.
– Ensure that no excessive axial forces are applied to the
pump shaft.
9. Screw in the motor bolts and tighten them.
– Ensure that the stub shaft continues resting flush
against the collar of the motor shaft.
10. Undo and unscrew the jack screw. Screw in the socket
head cap screw 914.06 and tighten it with a torque wrench
11. Install the safety equipment:
– Guard sheet for the motor bell housing
12. Turn the stub shaft by hand:
– Ensure the stub shaft can be turned easily without pres-
sure points.

1. Integrate a filter in the suction pipe.
2. To monitor impurities, install a differential pressure gauge
with a contact manometer.
D
Install a non-return valve between the pressure flange and
the gate valve to ensure the medium does not flow back
C when the pump is switched off.
For maintenance and repair work.

B
A
Provide shut-off devices in the suction and pressure pipes.
Fig. 17 Straight pipe lengths upstream and downstream

of the pump (recommended)
1. Provide manometers for pressure measurements in the
A > 5 x nominal suction pipe diameter suction and pressure pipes.
B Nominal suction pipe diameter 2. Provide load monitors (overload and underload) on the
C Nominal pressure pipe diameter motor side.
D > 5 x nominal pressure pipe diameter 3. Provide for pump-side temperature measurements.
Maintain the recommended minimum values when

installing the pump.
Suction side: shorter pipes are possible but may restrict

the hydraulic performance.
Pressure side: shorter pipes are possible but can result in
increased operating noise.
Make sure no impurities can enter the pump.

1. Avoid radii of curvature of less than 1.5 times the nominal
1. Clean all piping parts and armatures prior to assembly.
pipe diameter.
2. Ensure no flange seals protrude inwards.
2. Avoid abrupt changes of cross-section along the piping.
3. Remove any blind flanges, plugs, protective foils and/or
protective paint from flanges.
Follow the manufacturers' specifications for any available

auxiliary systems.
Safely collect any leaking pumped liquid, then discharge 1. Connect the auxiliary pipes to the auxiliary connections so
and dispose of it in accordance with environmental regula- that they are stress-free and do not leak ( setup drawing).
tions. 2. To avoid air pockets, run the pipes with a continuous slope
up to the pump.
1. Provide equipment for collecting and discharging leaking
liquids.
2. Ensure the free discharge of leaking liquids.
1. Remove the transport and sealing covers from the pump.
2. To avoid air pockets, run the pipes with a continuous slope
up to the pump.
3. Ensure no seals protrude inwards.
4. For suction operation: install a foot valve in the suction pipe
to prevent the pump and suction pipe from running empty
during downtimes.

1. Remove the transport and sealing covers from the pump.
2. Install the pressure pipe.
3. Ensure no seals protrude inwards.
Have all electrical work carried out by qualified electricians

only.
Piping installed and cooled down
Isolate the motor from its supply voltage and keep it locked
Ensure that all pipes are stress relieved when connected in that state when carrying out any fitting or maintenance
to the pump. work.
1. Disconnect the pipe connecting flanges from the pump.

2. Check whether the pipes can be moved freely in all direc- Follow the instructions of the motor manufacturer.
tions within the expected range of expansion:
– Nominal diameter < 150 mm: by hand
– Nominal diameter > 150 mm: with a small lever 1. Connect the motor according to the connection diagram.
3. Make sure the flange surfaces are parallel. 2. Make sure no danger arises due to electric power.
4. Reconnect the pipe connecting flanges to the pump. 3. Install an EMERGENCY STOP switch.
1. Loosen the bolts connecting the support foot to the base

plate.
2. If the support foot moves, compensate for distortion:
– Lateral shift: by means of slotted holes
– Height shift: by means of metal shims Use protective equipment when carrying out any work on
the pump.
3. Screw the support foot back onto the base plate, making
sure that the bearing bracket is not distorted in the process. Secure the shaft key from being thrown out when checking
the sense of rotation.
Keep an adequate distance to rotating parts.
Uncouple the motor from the pump.
1. Switch the motor on and immediately off again.

2. Check whether the direction of rotation of the motor corre-
sponds to the arrow indicating the direction of rotation on
the pump.
3. If the direction of rotation is different: swap two phases.
4. Couple the motor to the pump again.

3. Measure the gap with a feeler gauge (2):
– Permissible gap ( setup drawing)
Only required on version with coupling (NTWH and CTWH – Use the feeler gauge to measure the gap (A) between
series) the coupling halves.
– Align the motor if the gap is too wide ( 5.10 Aligning
the motor, Page 26).
work.
Align the motor exactly to the pump if there is any vertical,

lateral or angular misalignment.
For detailed information and special couplings: ( manu-
facturer's specifications) Fig. 19 Checking for lateral and vertical misalignment
4. Check for any lateral or vertical misalignment using the dial
gauge:
Implements, tools and materials: – Carry out the measurement as illustrated.
– Feeler gauge – Align the motor if there is any lateral or vertical mis-
– Straightedge alignment ( 5.10 Aligning the motor, Page 26).
– Dial gauge (for couplings with spacer piece) Permissible axial or radial deviation, measured on
– Other suitable tools, e.g. laser alignment instrument the coupling front or circumference, respectively:
< 0.05 mm
Fig. 20 Checking for angular displacement

5. Check the angular displacement with a dial gauge:
– Carry out the measurement as illustrated.
2 – If there is any angular displacement: align the motor.
Fig. 18 Checking the alignment of the coupling

1. Measure in two planes at an angle of 90° on the circumfer-
ence of the coupling.
2. Check the light gap towards the outer diameter with a
straightedge (1):
– Position the straightedge across both halves of the
coupling.
– Align the motor if there is a visible gap at the outer
diameter ( 5.10 Aligning the motor, Page 26).

Alignment options: The nuts (920.106/107) are non-removable (secured by
– With sets of shims crimping sleeves).
– With adjusting screws
1. Installing the coupling guard ( Figure Coupling guard on

1. Align the motor so that the coupling halves are exactly in base plate versions, Page 51).
line and fit shims if necessary. – Gap between coupling guard and pump < 8 mm
2. Check the alignment. – Gap between coupling guard and motor < 8 mm (set
the equalizing pipe (681.102) accordingly)
3. Repeat the alignment procedure if there is still any vertical
misalignment.
4. Then tighten the motor fixing screws.
2. If available ,install the coupling guard (two plates) on the
bell housing.
3
4
Fig. 21 Aligning the motor with adjusting screws
Observe the angle of rotation of the spindle when adjust-

ing the adjusting screws ( 9.3.8 Height offset for motor
alignment with adjusting screw, Page 59).
1. Determine the necessary angle of rotation of the wrench

for the height offset measured ( 9.3.8 Height offset for
motor alignment with adjusting screw, Page 59).
2. Loosen the hexagon head bolts (1).
3. Carry out the following steps on all adjusting screws (3):
– Hold the adjusting screw (3) firmly on the hexagon
head (2) and loosen the lock nut (4).
– Turn the adjusting screw (3) to the selected angle.
– Hold the adjusting screw (3) firmly on the hexagon
head (2) and tighten the lock nut (4).
4. Tighten the hexagon head bolts (1).
5. Check the alignment.
6. Repeat the alignment procedure if there is still any vertical
misalignment.
7. Then tighten the motor fixing screws.

6 Operation
instructions).
Auxiliary systems ready for operation
Only necessary for pumps treated with preservative Safely collect any leaking pumped medium and dispose
of it in accordance with environmental rules and require-
ments.
( 4.4 Removing the preservative, Page 16).
The manufacturer does not accept any liability for damage

arising from the installation or use of a third-party or unap- Make sure the pump is filled properly.
proved auxiliary system.
1. If necessary, fill the seal chamber with pumped liquid:
– Bleed the pump using connection .
– If the pump is set up in a vertical position, also bleed
1. Verify that the sealing medium is suitable to mix (i.e. com- air using connection .
patible) with the pumped medium. – Fill the pump with pumped liquid using connection
2. Identify the sealing system ( order data sheet) .
( 3.4.1 Sealing systems, Page 14). – If possible, turn the pump shaft by hand.
3. Install the sealing system ( manufacturer's specifica- 2. Fill the pump and the suction pipe with pumped medium.
tions). 3. Open the suction-side armature.
4. Make sure the parameters required for the installed sealing 4. Open the pressure-side armature.
system are met.
5. If present: open the auxiliary systems and check the flow
rate.
6. Verify that no pipe connections are leaking.

1. Open the suction-side fitting.
Pump set up and connected properly 2. Close the pressure-side fitting.
Motor set up and connected properly 3. Switch on the motor and make sure it is running smoothly.
Motor exactly aligned with the pump 4. Once the motor has reached its nominal speed, open
the pressure-side fitting slowly until the operating point is
All connections stress-free and sealed
reached.
Any available auxiliary systems are ready for operation
5. For pumps with hot pumped liquids, make sure any tem-
All safety equipment installed and tested for functionality perature changes do not exceed 5 K/min.
Pump prepared, filled and bled properly 6. Observe the following for use in high temperature systems:
– Heat the pump to 100–130 °C
Pumped liquids with a high viscosity can cause increased – Bleed the pump using connection FF2/FV1 or FF4/FV4
power consumption. We recommend using a minimum
7. After the first load under pressure and at operating temper-
amount of pumping liquid until the operating temperature
has been reached. ature, check that the pump is not leaking.
8. If the pumped liquid is hot, switch off the pump briefly at
operating temperature, check the alignment of the coupling
and realign the motor if necessary. ( 5.9 Aligning the
coupling precisely, Page 25).
Do not touch the running pump.

Ensure that the coupling guard is attached. Pressure-side fitting closed (recommended)
Do not carry out any work on the running pump.
Allow the pump to cool down completely before starting any
work.

the pump.
1. Switch off the motor.

Use protective equipment when carrying out any work on 2. Check all connecting bolts and tighten them if necessary.
the pump.
3. On pump unit with flange bearing housing, align the support
foot:
– Unscrew all the screws of the support foot (183.01)
– Secure the support foot to the foundation
– Make sure that the fastening screws (901.13) can be
Make sure the pump is filled properly. inserted into slots of the motor bell housing
– If necessary, adjust the support foot by placing metal
spacing shims underneath it
– Put the washers (554.13) on the fastening screws
(901.13)
– Secure the fastening screws (901.13) with hexagon
nuts (920.13)
Fully open the suction-side armature and do not use it to
adjust the flow rate.
Do not open the pressure-side fitting beyond the operating
point.
Do not operate the pump for long periods with the pressure-
side fitting closed.
Observe the minimum flow rate ( order data sheet).

1. Open the suction-side fitting.
2. Close the pressure-side fitting.
3. Switch on the motor and make sure it is running smoothly.
Pump set up and connected properly 4. Once the motor has reached its nominal speed, open
Motor set up and connected properly the pressure-side fitting slowly until the operating point is
Motor exactly aligned with the pump reached.
All connections stress-free and sealed 5. For pumps with hot pumped liquids, make sure any tem-
perature changes do not exceed 5 K/min.
Any available auxiliary systems are ready for operation
6. After the first load under pressure and at operating temper-
All safety equipment installed and tested for functionality
ature, check that the pump is not leaking.
Pump prepared, filled and bled properly
7. If the pumped liquid is hot, switch off the pump briefly at
operating temperature, check the alignment of the coupling
and realign the motor if necessary ( 5.9 Aligning the cou-
pling precisely, Page 25).

Ensure that the coupling guard is attached. Pressure-side fitting closed (recommended)
Allow the pump to cool down completely before starting any
work.

the pump.
Switch off the motor.

the pump.
Make sure the pump is filled properly.
Safely collect any leaking pumped medium and dispose

of it in accordance with environmental rules and require-
ments.
Fully open the suction-side armature and do not use it to

adjust the flow rate.
Do not open the pressure-side fitting beyond the operating
point.
Do not operate the pump for long periods with the pressure-
side fitting closed.
Observe the minimum flow rate ( order data sheet).

Take the following measures whenever the pump is shut
down:
1. If the pump is shut down for over 1 year, take the following
measures before starting it up again:
...shut down Take measures according to
for a prolonged the pumped liquid ( Table
period 8 Measures depending on > 1 year For versions with roller
the behavior of the pumped bearings without lifetime
medium, Page 30). lubrication: relubricate
...emptied Close the suction-side and > 2 years Replace elastomer seals
pressure-side armatures. (O-rings, shaft sealing rings).
...dismounted Isolate the motor from its power Replace antifriction bearings.
supply and secure it against Tab. 9 Measures to be taken after prolonged
unauthorized switch-on. shutdown periods
...put into Follow the storage instructions
2. Carry out all steps as for the initial start-up ( 6.1 Putting
storage ( 4.3 Storage, Page 16).
the pump into service for the first time, Page 27).
Tab. 7 Measures to be taken if the pump is shut down
Stand-by pump filled and bled
Solids sediment Flush the Flush the Operate the stand-by pump at least once a week.
pump. pump.
Solidifying/ Heat up or Empty the
1. Completely open the suction-side armature.
freezing, empty the pump and
non-corrosive pump and containers. 2. Open the pressure-side fitting to the extent that the
containers. stand-by pump reaches its operating temperature and is
heated through evenly ( 6.2.1 Switching on, Page 29).
Solidifying/ Heat up or Empty the
freezing, empty the pump and
corrosive pump and containers.
containers. Treat the
pump and
containers
with preser-
vative.
Remains liquid, – –
non-corrosive
Remains liquid, – Empty the
corrosive pump and
containers.
Treat the
pump and
containers
with preser-
vative.
Tab. 8 Measures depending on the behavior
of the pumped medium

7 Maintenance
instructions).
Service life of the antifriction bearings for operation within
Trained service technicians are available for fitting and the permissible operating range: > 2 years
repair jobs. Present a pumped medium certificate (DIN
Intermittent operation, high temperatures, low viscosities
safety data sheet or safety certificate) when requesting
and aggressive ambient and process conditions reduce the
service.
service life of antifriction bearings.
Mechanical seals are subject to natural wear, which

strongly depends on the actual operating conditions.
Therefore, general statements regarding their service life
The inspection intervals depend on the operational strain cannot be made.
on the pump.

work.

the pump. Have all electrical work carried out by qualified electricians
only.
For trouble-free operation, always ensure the following:
– Maintenance of minimum flow rate
– Temperature of antifriction bearings < 120 °C
– No leaks
– No cavitation
– Suction-side gate valves open
– Unclogged and clean filters Use protective equipment when carrying out any work on
– Sufficient pump ingress pressure the pump.
– No unusual running noises or vibrations Allow the pump to cool down completely before commenc-
– No overloading of the system ing any work.
– Top up oil if necessary
Make sure the pump is unpressurized.
– Coupling alignment and condition of elastic parts
– No excessive leakage at the shaft seal Empty the pump, safely collect the pumped medium and
– Proper functioning of auxiliary systems dispose of it in accordance with environmental rules and
– Adherence to the vibration limit value in accordance requirements.
with DIN ISO 10816-7, category 2

1. As a precaution, replace antifriction bearings with lifetime Carbon sleeve bearings are wear parts.
lubrication every 2 years (recommended).
The following antifriction bearings have been installed:
As a precautionary measure, replace carbon sleeve bear-
ings every 2 years (recommended).
1, 2 • Closed antifriction bearing

with guard discs Only on versions with quenching.
• Lifetime lubrication ex factory
3, 4 • Open antifriction bearings 1. Check the filling level of the sealing medium.
Nilos rings 2. After 4000 operating hours or when the maximum filling
• Greased ex factory level has been reached, replace the sealing medium:
– Empty the sealing chamber and safely collect the seal-
• Must be greased regularly ing medium.
( Table 21 Relubrication – Fill the seal chamber with sealing medium.
intervals for the antifriction
bearings, Page 57).
Tab. 10 Employed antifriction bearings
2. Make sure you use the correct type and minimum amount
of grease when filling the bearing ( 9.3.4 Lubricants,
Page 57). Do not clean bearing areas with a water or steam jet.
3. Fill the cavities between the rolling elements up to 40 %
with grease. Clean large-scale grime from the pump.
4. Wipe off any excess grease with a soft object.
Mechanical seals have functional leaks ( manufacturer's

specifications).
Single mechanical seals with quenching: any drastic rise
in the level of the quenching system indicates a major leak
at the product-side mechanical seal.
Double mechanical seals: any drastic pressure drop in the
blocking system (loss of blocking fluid) indicates a major
leak at the product-side mechanical seal.
1. In the event of a larger leak: replace the mechanical seal

and its auxiliary seals and check the integrity of the auxiliary
systems.
2. Recommended: Empty out the bearing bracket regularly in
order to replace old pumping liquid:
– Take the pump out of operation ( 6.3 Shutting down,
Page 29).
– Open connection of bearing bracket and safely
collect the pumping liquid.
– Fill and bleed the pump ( 6.1.3 Filling and bleeding,
Page 27).

Pump unpressurized
Pump completely empty
Electrical connections isolated and motor secured against
switch-on
Pump cooled down
Coupling guard dismounted
With coupling with spacer piece: spacer piece removed
work. Auxiliary systems shut down, depressurized and emptied
Manometer lines, manometer and holdings dismounted
Enclose a truthfully and fully completed document of com-
pliance when returning pumps or components to the man-
ufacturer ( 9.5 Safety certificate, Page 63).
Have all electrical work carried out by qualified electricians
only.
...at the customer's Return the defective
premises component to the
manufacturer.
...at the Flush the pump and
manufacturer's decontaminate it if it was
Use protective equipment when carrying out any work on premises used to pump hazardous
the pump. media.
Allow the pump to cool down completely before commenc- Return the complete pump
ing any work. (not disassembled) to the
Make sure the pump is unpressurized. manufacturer.
Empty the pump, safely collect the pumped medium and ...at the Only in the event of
dispose of it in accordance with environmental rules and manufacturer's hazardous pumped media:
requirements. premises for flush and decontaminate the
warranty repairs pump.
Return the complete pump
(not disassembled) to the
manufacturer.
Pay attention to the component weight. Lift and transport Tab. 11 Measures for return
heavy components using suitable lifting gear.
Set down components safely and secure them against
overturning or rolling away.
Secure the pressure-side gate valve against accidental

opening.
Depressurize the blocking pressure system, if available.
Wear protective gloves as components can become very
sharp through wear or damage.
Remove spring-loaded components carefully (e.g.
mechanical seal, tensioned bearing, valves etc.), as com-
ponents can be ejected by the spring tension.
Observe the manufacturer's specifications (e.g. for the
motor, coupling, mechanical seal, blocking pressure sys-
tem, cardan shaft, drives, belt drive etc.).

Pump unpressurized
Pump completely empty, flushed and decontaminated
Electrical connections isolated and motor secured against
switch-on Secure the motor to prevent overturning before working on
Pump cooled down the stub shaft.
Coupling guard dismounted
With coupling with spacer piece: spacer piece removed
Auxiliary systems shut down, depressurized and emptied
Manometer lines, manometer and holdings dismounted
In production, the pumps are constructed to a standard

process. The slide-in unit can be removed without remov-
ing the volute casing and piping.
If a coupling with spacer piece is used, the motor can
remain mounted on the base plate.
When dismounting, observe the following:

– Mark the precise orientation and position of all compo-
nents before dismounting.
– Dismantle components concentrically without canting.
– Dismount the pump ( sectional drawing). 4
Fig. 22 Widening the stub shaft

1 Socket head cap screw
2 Stub shaft
3 Shaft key groove of motor shaft
4 Shaft key (from stub shaft bore hole diameter 60 mm)
1. Remove one half of the guard sheet (686.01) from the

motor bell housing (341.01).
The Allen key required to undo the socket head cap screw
(914.06) is inserted in one of the two cast-in recesses in
the motor bell housing.
2. Undo the socket head cap screw (914.06) on the stub shaft
(220.01) and unscrew it completely ( 9.1 Sectional draw-
ings, Page 39).
Tighten the jack screw with a screwdriver without applying

any excessive force.
3. Widening the stub shaft (220.01):

– Screw the M10 x 40 or M12 x 40 jack screw (not
included in the scope of delivery) into the stub shaft.
4. Dismount the motor.

Reinstall the components concentrically, without canting,
in accordance with the markings made.
Pay attention to the component weight. Lift and transport

heavy components using suitable lifting gear.
Set down components safely and secure them against
overturning or rolling away.
Install spring-loaded components carefully (e.g. mechan- 7. Observe the following when fitting the sleeve bearing bush
ical seal, tensioned bearing, valves etc.), as components with lube oil:
can be ejected by the spring tension. – Position the centering peg (562.06 ) as shown in the
illustration.
Observe the manufacturer's specifications (e.g. for the
motor, coupling, mechanical seal, blocking pressure sys- 8. Install the pump ( sectional drawing).
tem, cardan shaft, drives, belt drive etc.). 9. Install the pump in the system ( 5 Setup and connection,
Page 18).
Always replace lost or damaged screws with screws of the For trouble-free replacement in the event of faults, we rec-
same strength ( 9.3.3 Tightening torques, Page 57). ommend keeping entire slide-in units or spare pumps avail-
Only replace seals with seals of the same material. able on site.
The application guidelines conforming to DIN 24296 rec-
1. Observe the following during the installation: ommend provisioning for two years of continuous use
– Replace worn parts with genuine spare parts. ( 9.4 Spare parts for two years of continuous operation
– Replace seals, inserting them so that they cannot according to DIN 24296, Page 62).
rotate.
– Maintain the specified tightening torques Have the following information ready to hand when order-
ing spare parts ( type plate):
2. Clean all parts ( 9.3.6 Cleaning agents, Page 58). Do – Short designation of the pump
not remove any prepared markings. – Pump number
3. On version with a fan and stub shaft (NBWH, CBWH, NIWH – Year of manufacture
and CIWH series): – Part number
– Install the stub shaft ( 5.5.2 Installation with stub – Designation
shaft (NBWH, CBWH, NIWH and CIWH series), – Quantity
Page 21).
– Push the fan (831.01) with the tolerance ring (517.03)
onto the stub shaft (220.01) to the stop position.
4. On NTWH and CTWH series:
– Fill the space in front of and behind the shaft seal ring
(421.01) with lubricant ( Figure ver-
sion, lubrication and radial shaft seal ring, Page 43).
5. Replace the antifriction bearings.
6. Fill any open antifriction bearings without guard discs with
grease:
– Make sure you use the correct type and mini-
mum amount of grease when filling the bearing
( 9.3.4 Lubricants, Page 57).
– Fill the cavities between the rolling elements up to 40 %
with grease.
– Wipe off any excess grease with a soft object.

8 Troubleshooting
For faults which are not specified in the following table or can-
not be traced back to the specified causes, please consult the
manufacturer.
Possible faults are identified by a fault number in the table
below. This number identifies the respective cause and rem-
edy in the troubleshooting list.
Pump not pumping 1

Pumping rate insufficient 2
Pumping rate excessive 3
Pumping pressure insufficient 4
Pumping pressure excessive 5
Pump running roughly 6
Antifriction bearing temperatures too high 7
Pump leaking 8
Motor power uptake excessive 9
Tab. 12 Fault number assignment
X – – – – – – – – Supply/suction pipe and/or pressure pipe Open the armature.

closed by armature
X – – – – – – – – Transport and sealing cover still in place Remove the transport and sealing
cover.
Dismount the pump and inspect it for
dry-running damage.
X – – – – X – – – Supply/suction pipe not bled properly or Fill up the pump and/or piping
not filled up completely completely and bleed them.
X – – – – X – – – Supply/suction pipe contains air pockets Install the armature for bleeding.
Correct the piping layout.
X X – X – X – – – Supply/suction pipe, pump or suction Clean the supply/suction pipe, pump or
strainer blocked or encrusted suction strainer.
X X – X – X – – – Pump running in the wrong direction Swap any two phases on the motor.
X X – X – – – – – Motor speed too low Compare the required motor speed with
the specifications on the pump type
plate. Replace the motor if necessary.
Increase the motor speed if speed
control is available.
X X – X – X – – – Impeller out of balance or blocked Dismount the pump and inspect it for
dry-running damage.
Clean the impeller.
X X – X – X – – – Air is sucked in Seal the source of malfunction.
X X – X – X – – – Excessive amount of gas: pump is Consult the manufacturer.
cavitating
X X – – X X – – – Pressure pipe blocked Clean the pressure pipe.

– X – X – – – – – Geodetic differential head and/or pipe flow Remove sediments from the pump
resistances too high and/or pressure pipe.
Install a larger impeller and consult the
manufacturer.
– X – X – – – – – Supply/suction pipe not fully opened Open the armature.
– X – X – X – – – Supply/suction pipe cross-section too Increase the cross-section.
narrow Remove any encrustations from the
suction pipe.
Open the armature completely.
– X – X – X – – – Differential head excessive: NPSHpump Increase the pump ingress pressure.
larger than NPSHsystem Consult the manufacturer.
– X – X – X – – – Pumped medium temperature too high: Increase the pump ingress pressure.
pump is cavitating Lower the temperature.
Consult the manufacturer.
– X – X – X X – – Pump parts worn Replace the worn pump parts.
– X – X – X – – X Motor running on 2 phases Check the fuse and replace it if
necessary.
Check the cable connections and
insulation.
– X – X – X – – – Hydraulic parts of the pump dirty, clotted Dismount the pump.
or encrusted Clean the parts.
– X – X – – – – X Viscosity or specific gravity of the pumped Consult the manufacturer.
medium outside the range specified for
the pump
– X – – X X – – – Pressure-side armature not opened wide Open the pressure-side armature.
enough
– – X X – X – – X Pressure-side armature opened too wide Throttle down at the pressure-side
armature.
Machine the impeller down. Consult the
manufacturer and adjust the impeller
diameter.
– – X – – X – – X Geodetic differential head, pipe flow Throttle down the flow rate at the
resistances and/or other resistances lower pressure-side armature. Observe the
than specified minimum flow rate.
diameter.
– – X – X – – – – Viscosity lower than expected Machine the impeller down. Consult the
diameter.
– – X – X X X – X Motor speed too high Compare the required motor speed with
the specifications on the pump type
plate. Replace the motor if necessary.
Reduce the motor speed if speed
control is available.

– – X – X X – – X Impeller diameter too large Throttle down the flow rate at the
pressure-side armature. Observe the
minimum flow rate.
diameter.
– – – – – X X – X Defective antifriction bearing in bearing Replace the antifriction bearing.
bracket
– – – – – X X – – Coupling not aligned properly Align the coupling.
– – – – – – X – X Defective antifriction bearing in motor Replace the antifriction bearing
( manufacturer's specifications).
– – – – – – X – – Lubricant: too much, not enough or Reduce, top up or replace the lubricant.
unsuitable
– – – – – – X – – Excessive axial load Clean the relief bore in the impeller.
– – – – – – – X – Connecting bolts not tightened properly Tighten the connecting bolts.
– – – – – – – X – Mechanical seal worn Replace the mechanical seal.
– – – – – – – X – Mechanical seal worn by pumped liquid Check the pumped liquid.
Replace the mechanical seal.
– – – – – – – X – Housing seal defective Replace the housing seal.
– – – – – – – X – Shaft sleeve is infiltrated Replace the shaft sleeve and/or O-ring.
– – – – – X X X X Pump distorted Check the pipe connections and pump
attachment.
Check the coupling alignment.
Check the attachment of the support
foot.
– – – – – X – – – Coupling elements worn Replace the coupling units and realign
them.
– – – – – X – – – Flow quantity is below the minimum Increase the flow quantity to the
minimum flow quantity.
Tab. 13 Troubleshooting list

9 Appendix
18 Bleeding
102.01 Volute casing
161.01 Housing cover
BI1 Container inlet 180.01 Stand
BO1 Container outlet 183.01 Support foot
FD1 Pumped liquid / emptying 210.01 Shaft
FD2 Pumped liquid / emptying 220.01 Stub shaft
FF1 Filling 230.01 Impeller
FF2/FV1 Filling / bleeding 321.02 Groove ball bearings
FV2 Bleeding 330.01 Bearing bracket
FF4/FV4 Filling / bleeding 341.01 Motor bell housing
LO1 Leak / outlet 360.02 Bearing cover
LO2 Quenching leak 400.01 Gasket
PM1 Manometer 400.02 Gasket
PM2 Manometer 400.03 Gasket
PM3 Manometer 411.01 Seal ring
QD Emptying quench 411.02 Seal ring
QI/QI1 Quenching inlet 411.03 Seal ring
QO/QO1 Quenching outlet 411.06 Seal ring
QF/QV Filling quench 411.07 Seal ring
Tab. 14 Abbreviations of the connection designations 411.08 Seal ring
411.10 Seal ring
411.15 Seal ring
411.16 Seal ring
1 Container 411.34 Seal ring
1.34 Adhesive tape 411.35 Seal ring
2 Screw plug 411.41 Seal ring
3 Seal ring 411.68 Seal ring
4 Screw connection 411.70 Seal ring
5 Seal ring 411.71 Seal ring
6 Pipe 412.07 1)
O-ring
7 Screw connection 421.01 Shaft seal ring
8 Seal ring 423.01 Labyrinth ring
10 Holding 433.01 Mechanical seal
11 Hexagon head bolt 461.01 Gland packing
12 Lock washer 509.01 Intermediate ring
13 Oil level sight glass 511.01 1)
Centering ring
14 Seal ring

1)
511.02 Centering ring 731.71 Screwed connection
516.01 Nilos ring 801.01 Flanged motor
516.02 Nilos ring 824.16 Angled socket
517.01 Tolerance ring 831.01 Fan (push on to stop position)
1)
517.02 Tolerance ring 838.16 Float switch
517.03 Tolerance ring 901.01 Hexagon head bolt
1)
524.01 Shaft protection sleeve 901.02 Hexagon head bolt
1)
529.01 Bearing sleeve 901.03 Hexagon head bolt
545.01 Bearing bush 901.06 Hexagon head bolt
1)
550.01 Disc 901.07 Hexagon head bolt
1)
550.106 Slotted disc 901.10 Hexagon head bolt
551.01 Spacing washer 901.30 Hexagon head bolt
2) 901.32 Hexagon head bolt
551.02 Spacing washer
3) 4)
551.04 Spacing washer 902.01 Stud bolt
4)
551.05 Spacing washer 902.02 Stud bolt
1) 902.102 Stud bolt
1) 903.01 Screw plug
554.08 Washer 903.02 Screw plug
562.06 Spring dowel 903.07 Screw plug
562.08 Cylindrical pin 903.08 Screw plug
565.01 Rivet 903.10 Screw plug
591.10 Thermosiphon container 903.15 Screw plug
599.101 Crimping sleeve 903.34 Screw plug
672.05 Vent 903.35 Screw plug
681.101 Coupling guard 903.41 Screw plug
681.102 Equalizing pipe 904.01 Grub screw
686.01 Guard sheet 908.01 Hexagon head bolt
686.02 Guard sheet 914.06 Socket head cap screw
689.03 Pipe shell 914.08 Socket head cap screw
700.02 Pipe 914.09 Socket head cap screw
700.03 Pipe 916.01 Plug
710.01 Pipe 920.01 3) 4) Nut
731.35 Screwed connection 4)
920.02 Nut
731.68 Screwed connection 920.30 Nut
731.70 Screwed connection 920.106 Hexagon nut

920.107 Hexagon nut
920.13 Nut
920.30 Nut
922.01 Impeller nut
1)
923.01 Impeller nut
932.01 Circlip
2)
932.02 Circlip
932.03 Circlip
932.05 Circlip
1)
932.06 Circlip
932.07 Circlip
934.01 Spring washer
936.01 Spring ring
940.01 Shaft key
940.02 Shaft key
971.01 Name plate
Tab. 15 Designations of components according
to part numbers
1) Only on version with SiC bearing
2) Only on versions with carbon bearing.
3) Only on NTWH series with bearing bracket size 4
4) Only on CTWH series

517.01 932.03 923.01 400.03 903.06 421.01 321.02 210.01
545.01 529.01 551.07 551.02 433.01 411.06 551.04 551.05
102.01
400.01
161.01
230.01
551.01
936.01
934.01
922.01
940.01
932.01
461.01
903.02
411.02
551.06 550.01 550.02 932.02 411.08 183.01 360.02 940.02

932.06 511.01 517.02 511.02 903.08 330.01 901.13 932.05
971.01 565.01 901.06 914.08
901.01 411.07 903.07

902.01
920.01
710.01 LO1
Fig. 23 series overview sectional drawing, balanced mechanical seal and SiC bearing

1
400.01 400.02 509.01 901.02 901.01

902.02 902.01
920.02 920.01
Fig. 24 Version with intermediate ring

Fig. 27 version, lubrication and
radial shaft seal ring
1 Fill with lubrication grease completely
516.01 516.02
Fig. 25 Version for bearing bracket size 3 and 4
545.01 433.01 210.01

seal and carbon bearing

Fig. 28 series with depressurized quenching receptacle
A Max. filling level 2.2 l, depressurized

Fig. 29 series with unpressurized quenching
receptacle (filling level 6 l, depressurized)


545.01 932.02 551.02 433.01 220.01

400.01 509.01 901.01

400.02 901.02

* Only if it is set up in a vertical position

220.01
433.01
551.02
932.02
545.01

901.01
901.02
509.01
400.02
400.01

A
Fig. 36 CTWH 200-250/81 series,

A Fill this space completely with
special grease (ASONIC GHY 72)

Fig. 37 Coupling guard on base plate versions

Fig. 38 series – balanced mechanical seal and SiC bearing
Fig. 39 version – unbalanced mechanical seal and carbon bearing



Fig. 44 CTWH 200-250/81 series,

Measuring conditions:
More technical specifications ( order data sheet).
• Distance to the pump: 1 m
• Operation: cavitation-free
Operation under other ambient conditions should be • Motor: IEC standard motor
agreed with the manufacturer • Tolerance ±3 dB
Lower-noise versions of the motors are available if the

expected noise levels exceed the permissible limits.
–30 85 100 1000

Tab. 16 Ambient conditions
1.5 58 58.5 63 64
2.2 60 60.5 66 67
3.0 62 62.5 68 69
4.0 63 63.5 69 70
5.5 65 65.5 71 72
7.5 66 66.5 72 73
11.0 68 68.5 74 75
15.0 69 69.5 75 76
18.5 70 70.5 76 77
22.0 71 71.5 77 78
30.0 72 72.5 78 79
37.0 73 73.5 79 80
45.0 74 74.5 80 81
55.0 75 75.5 80 81
75.0 76 76.5 81 82
90.0 76 76.5 82 83
110.0 77 77.5 82 83
132.0 78 78.5 83 84
160.0 79 79.5 84 85
200.0 80 80.5 85 86
250.0 83 83 83 84
315.0 84 84 85 85
355 85 85 86 86
Tab. 17 Sound pressure levels

M10 35 Non-resinous and acid-free –
901.01 GA-T2
M12 60
Anti-rust –
M10
901.02 GA-T2 67 Worked penetration 250–280 mm/10
M12
901.06 M12 8.8 60 Dropping point > 250 °C
901.08 M6 8.8 9 Temperature range for -40 to 180 °C

application
M10 30
901.10 M12 8.8 50 Manufacturer KLÜBER LUBRICATION
M16 100 Name ASONIC GHY 72
M12 60 Tab. 19 Properties of lubrication grease
901.13 8.8
M16 146
M10 35
902.01 M12 GA-T2 60
M16 146
M12 60 3 6410 J C4 35
902.02 GA-T2
M16 146 4 6413 J C4 65
903.02 5 6413 J C4 65
G¼ 10
903.06
G St 15 Tab. 20 Minimum amounts for grease lubrication
903.07
G½ 30
903.08
914.06 M8 12.9 25
M6 9 3 1450 11400
914.08 M8 8.8 22
M10 35 1750 10100
M20 x 1.5 112 4 1450 10500

M24 x 1.5 17H 188 1750 9300
922.01 M30 x 1.5 340
5 1450 10500
M36 x 1.5 8 700
1750 9300
KM 7-LH 65
KM 9-LH 110 2900 8000
923.01 11H
KM 11-LH 200
Tab. 21 Relubrication intervals for the antifriction bearings
KM 14-LH 400
Tab. 18 Tightening torques
1) not valid for pumps with packing stuffing box

Use Valvoline preservatives or similar (recommended).
In closed, dry 6–12 Tectyl 511 M –

and dust-free
> 12 Tectyl 506 EH 48/48
room
In open 6–12 Tectyl 542 –
air, central
European > 12 Tectyl 506 EH 48/18
climate
In open air, 6–12 Tectyl 542/ –
tropical climate, Tectyl 506 EH
aggressive
> 12 Tectyl 506 EH 48/12
industrial
atmosphere or
close to sea
Tab. 22 Valvoline preservatives
Foodstuffs and drinking E.g. spirit, Ritzol 155, strong

water sector alkaline soapy solution,
steam jet (for individual
parts only)
1) Nikutex 304
Cold cleaning agent
Other Benzine, wax solvents,
diesel, paraffin, alkaline
cleaners
Tab. 23 Cleaning agents
1) Recommendation
Voltage max. 30 VAC / 36 VDC

Current 0.5 A
Plug M12 x 1, 4-pole
Plug temperature -30 °C to 80 °C
Filling level
Max. filling level 6l
Warning switching point 4l
(filling level)
Schaltpunkt Alarm 3l
(Füllstand)
Tab. 24 Technical specifications of 6-liter quench-
ing container

0.75 180 1/2 turn
0.77 185 –
0.02 5 – 0.79 190 –
0.04 10 – 0.81 195 –
0.06 15 – 0.83 200 –
0.08 20 – 0.85 205 –
0.10 25 – 0.88 210 –
0.13 30 Shaft key surface to point of 0.90 215 –

hexagon 0.92 220 –
0.15 35 – 0.94 225 –
0.17 40 – 0.96 230 –
0.19 45 – 0.98 235 –
0.21 50 – 1.00 240 –
0.23 55 – 1.02 245 –
0.25 60 Shaft key surface to shaft 1.04 250 –
key surface
1.06 255 –
0.27 65 –
1.08 260 –
0.29 70 –
1.10 265 –
0.31 75 –
1.13 270 3/4 turn
0.33 80 –
1.15 275 –
0.35 85 –
1.17 280 –
0.38 90 1/4 turn
1.19 285 –
0.40 95 –
1.21 290 –
0.42 100 –
1.23 295 –
0.44 105 –
1.25 300 –
0.46 110 –
1.27 305 –
0.48 115 –
1.29 310 –
0.50 120 –
1.31 315 –
0.52 125 –
1.33 320 –
0.54 130 –
1.35 325 –
0.56 135 –
1.38 330 –
0.58 140 –
1.40 335 –
0.60 145 –
1.42 340 –
0.63 150 –
1.44 345 –
0.65 155 –
1.46 350 –
0.67 160 –
1.48 355 –
0.69 165 –
1.50 360 1 turn
0.71 170 –
Tab. 25 Height setting at the adjusting screw
0.73 175 –

150–250 12800 8000 4850 17800 16700 9700
150–315 13200 8300 5050 18400 17300 10100
20–160 1300 1000 200 3000 1400 270
150–400 11400 7200 4200 16200 15000 8700
25–160 2000 1400 400 4500 3100 850
150–500 12100 7600 4550 17000 15900 9200
25–200 1900 1400 350 4400 2900 800
200–250 16600 10600 6600 22400 21400 12600
32–160 2300 1600 500 4600 3200 1000
200–315 17500 11200 7000 23400 22400 13200
32–200 2100 1500 450 4500 3100 900
200–400 16000 10100 6300 21700 20700 12200
32–250 2500 1700 550 4800 3450 1100
200–500 16700 10700 6650 22500 21500 12700
40–160 2700 1800 650 5000 3600 1250
250–315 19900 13100 7350 25500 24500 13900
40–200 2400 1700 550 4800 3400 1100
250–400 19800 13100 7400 25400 24400 14000
40–250 2800 1900 700 5200 3800 1350
Tab. 26 Flange loads
40–315 2900 2000 700 5300 3850 1400
50–160 3200 2100 800 5500 4100 1650
z
50–200 2800 1900 700 5200 3800 1350
1
50–250 3200 2200 850 5600 4250 1650
x y
50–315 3300 2200 850 5700 4300 1700
z
65–160 4200 2800 1200 6700 5200 2400
65–200 4500 2900 1300 7000 5500 2600
65–250 4000 2600 1100 6400 5000 2250 2
x y
65–315 4700 3100 1400 7300 5800 2850
65–400 3200 2200 850 5600 4100 1600
80–160 5300 3400 1650 8000 6400 3350 Fig. 45 Flange loads at the pump
80–200 5600 3600 1700 8300 6700 3600 1 Outlet flange
80–250 4900 3200 1400 7500 5900 3000 2 Suction pipe
80–315 5900 3800 1850 8800 7100 3900

80–400 5400 3500 1650 8100 6500 3400
100–160 5000 3200 1500 7600 6000 3050
100–200 7000 4400 2300 10300 8700 5000
100–250 7900 5000 2700 11600 10300 6000
100–315 7200 4600 2400 10600 9100 5250
100–400 7200 4600 2350 10500 9000 5200
125–200 7300 4600 2400 10900 9500 5200
125–250 9700 6100 3450 14000 12800 7300
125–315 8500 5400 2950 12500 11400 6700
125–400 8600 5400 2950 12700 11600 6850
150–200 12600 8000 4800 17700 16600 9600

M
1,0
0,9
0,8 1
2
0,7 3
0,6
4
0,5
0,4
0,3
0,2
0,1
0 [°C]
50 100 150 200 250 300 350 400 450
Fig. 46 Correction factor M and operating temperature

1 Non-alloyed steel cast
2 Austenitic steel cast
3 Spheroidal iron EN-GJS400
4 Gray cast iron EN-GJL250

210.11) Shaft complete 1 1 1 2 2 3 30 %
1)
220.01 Stub shaft complete 1 1 2 2 2 3 30 %
230.01 Impeller 1 1 1 2 2 3 30 %
1)
321.02 Groove ball bearing complete 1 1 2 2 3 4 50 %
Gasket (for version with
400.02 4 6 8 8 9 12 150 %
intermediate ring)
412.07 O-ring 4 6 8 8 9 12 150 %
421.01 Shaft seal ring 2 3 4 5 6 7 90 %
433.01 Mechanical seal 2 3 4 5 6 7 90 %
461.01 Gland packing rings (set) 2 3 4 5 6 7 90 %
Shaft protection sleeve for
524.01 1 1 2 2 2 3 30 %
packing
SiC/SiC carbon sleeve
529.011) bearing 1 1 2 2 2 3 30 %
complete
Steel/carbon bearing bush
545.011) 1 1 2 2 2 3 30 %
complete
Slide-in unit or drive unit 1 1 2 2 2 3 30 %
1)
Various Seals for pump housing (set)
4 6 8 8 9 12 150 %
Other seals (set)
Tab. 27 Spare parts for two years of continuous operation
1) Can be purchased as a mechanical unit (BG) or as a sales unit (VG).

Please copy this document and send it together with the
pump.
The pump and accessories submitted for inspection / repairs together with the safety certificate by us, the signatory,
Type: Delivery date:
Part no.: Order no.:
Reason for inspection / repair:
Was not used with liquids that are hazardous to health or the environment.
Used for the following application:
and came into contact with liquids that must be labeled for safety or are considered to be polluting.
Last pumped liquid:
The pump has been carefully emptied and cleaned on the outside and inside prior to delivery or provision.
Special safety precautions are not necessary for subsequent handling.
The following safety precautions regarding rinsing liquids, liquid residue and disposal are necessary:
If the pump was used with critical liquids, please make sure you enclose a in the
package.
We hereby declare that the information given is correct and complete, and that the pump is being shipped in accordance with
legal requirements.
Company / Phone:
address:
Fax:
Customer no.: ____ ____ ____ ____ ____ ____ ____

Issuer name:
(capital letters) Position:
Tab. 28 Safety certificate

The following declaration does not contain serial numbers
or signatures. The original declaration is delivered with the
respective pump.
We,
ALLWEILER GmbH, Postfach 1140, 78301 Radolfzell, Germany; Tel. +49 (0)7732 86-0, Fax. +49 (0)7732 86-436,
hereby declare that, when the conditions in the operating manual are observed, the pump unit / pump:
Designation ALLHEAT®
Equipment no.
Order no.
complies with the following applicable EC directives :
• Machine directive (2006/42/EC)

• The protection targets of the low-voltage directive 2006/95/EC were adhered according to appendix I no. 1.5.1 of the
directive 2006/42/EC
Applicable harmonized norms:
• EN 809:1998 + A1:2009 + AC:2010

• EN ISO 12100:2010
Person authorized to compile the ALLWEILER GmbH
technical file Allweilerstr. 1
78315 Radolfzell
Head of Development/Construction
Tab. 29 Declaration of conformity according to EC machine directives

Allweiller NXWH-CXWH Series

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Version BA-2015.

We reserve the right to make technical changes.

................................................. 8 5.6 Planning the pipes . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

2 ALLHEAT Series® N..WH, C..WH BA-2015.02 460.0028 GB – 550 407

460.0028 GB – 550 407 BA-2015.02 ALLHEAT Series® N..WH, C..WH 3

4 ALLHEAT Series® N..WH, C..WH BA-2015.02 460.0028 GB – 550 407

460.0028 GB – 550 407 BA-2015.02 ALLHEAT Series® N..WH, C..WH 5

ATEX additional instructions Operation in explosion hazard areas

6 ALLHEAT Series® N..WH, C..WH BA-2015.02 460.0028 GB – 550 407

Potentially acute risk Death, serious bodily harm

Potentially hazardous situation Minor bodily harm

Potentially hazardous situation Material damage

Tab. 3 Warnings and consequences of disregarding them

Safety warning sign

Tab. 4 Symbols and their meaning

Sealing medium Medium for blocking or quenching shaft seals

460.0028 GB – 550 407 BA-2015.02 ALLHEAT Series® N..WH, C..WH 7

• The power consumed by the pump increases with increas-

8 ALLHEAT Series® N..WH, C..WH BA-2015.02 460.0028 GB – 550 407

• Follow the safety regulations for handling hazardous sub-

• Obtain the manufacturer's approval prior to carrying out

460.0028 GB – 550 407 BA-2015.02 ALLHEAT Series® N..WH, C..WH 9

NBWH 32 - 200 / 01 / 180 U3.3A - K1 W128 - 38 / 300

6 5 Fig. 3 Pump type code (example)

Fig. 1 Type plate (example)

Fig. 2 ATEX plate (example)

10 ALLHEAT Series® N..WH, C..WH BA-2015.02 460.0028 GB – 550 407

Fig. 4 NTWH and CTWH layout

460.0028 GB – 550 407 BA-2015.02 ALLHEAT Series® N..WH, C..WH 11

Fig. 5 NBWH and CBWH layout

12 ALLHEAT Series® N..WH, C..WH BA-2015.02 460.0028 GB – 550 407

Fig. 6 NIWH and CIWH layout

460.0028 GB – 550 407 BA-2015.02 ALLHEAT Series® N..WH, C..WH 13

Mechanical seals have functional leaks.

• Single mechanical seal

Fig. 7 Single mechanical seal with quenching

The pressure of the pumped medium is higher than the pres-

14 ALLHEAT Series® N..WH, C..WH BA-2015.02 460.0028 GB – 550 407

For weight speciﬁcations ( documents for the particular

1. Unpack the pump/aggregate on delivery and inspect it for

Use lifting gear appropriate for the total weight to be trans-

Fig. 10 Fastening the lifting gear to the pump unit

Fig. 8 Fastening the lifting gear to the pump unit

Fig. 11 Fastening the lifting gear to the pump

Lift the pump/unit properly.

460.0028 GB – 550 407 BA-2015.02 ALLHEAT Series® N..WH, C..WH 15

Do not clean bearing areas with a water or steam jet.

Ensure the cleaning agent does not corrode the seals.

16 ALLHEAT Series® N..WH, C..WH BA-2015.02 460.0028 GB – 550 407

Use protective equipment when carrying out any work on

Dispose of the pump in accordance with local regulations.

460.0028 GB – 550 407 BA-2015.02 ALLHEAT Series® N..WH, C..WH 17

Only necessary to maintain the temperature of the pumped

Only install the heat insulation on the volute casing

1. Only install the pump horizontally or vertically with the

Make sure the foundation and surface meet the following

18 ALLHEAT Series® N..WH, C..WH BA-2015.02 460.0028 GB – 550 407

1. Fill the anchoring holes with mortar grout.

Follow the manufacturer's instructions when using adhe-

3. Set the pump aggregate down on the foundation. When

Fig. 13 Checking for distortion

– Measure in two planes at an angle of 90° on the cir-

460.0028 GB – 550 407 BA-2015.02 ALLHEAT Series® N..WH, C..WH 19