ITP No :

TUWAIQ CASTING & FORGING FACILTY PROJECT

TITLE: INSPECTION AND TEST PLAN FOR PIPING INSTALLATION

Codes & Standards Participation by Sampling

No. Description of Inspection & Test Acceptance Criteria Record Format Remark
Procedure, Drawings Sub-Con Contractor Owner Frequency

1.0 INSTALLATION OF METALLIC PIPING

Approved Construction Weld joint dimensions according to approved

1.1 Fitup inpection for welding joints Fitup inspection report (Form no. 1) H W RW 100%
Drawing drawing and accepted standards

Approved Construction Weld good penetration, free of porosity, weld

1.2 Welding visual inspection Welding visual Inspection Report (Form #2) H W RW 100%
Drawing bead height, free of slag.

2.0 HDPE PIPING ERECTION WORK

Approved Construction Construction Drawing

2.1 Square end cut & fit up Fitup inspection report (Form no. 1) H W RW -
Drawing Manufacture Instruction

Approved Construction Construction Drawing

2.2 Visual inspection for HDPE piping Welding visual Inspection Report (Form #2) H W RW 100%
Drawing ASTM F2620-13

Approved Construction Construction Drawing Applied for Group I, II, III, IV

1.5 Base of Equipment Grouting Grouting Inspection Report (Form #3) H W RW -
Drawing Manufacture Instruction

Approved Construction Inspection Report For Tightening of Bolts (Form Applied for Group I, II, III, V
1.6 Fasten the anchor bolts tightly check Snug Tightening H W RW 100%
Drawing #5) Applied for group IV

V-Belt Installation check (use for motor with Inspection Report For V-Belt Installation (Form
1.7 Manufacture Instruction Manufacturer Instruction H W RW 100% Applied for Group III, VIII
belt) #5.1)

Construction Drawing
API 686 Para.4.6
Flange parallelism:
- Less than 0.025 mm per 25 mm (of flange
OD) up to 0.75 up to 0.75 mm maximum
Flange aligment check between rotating Construction Drawing Inspection Report For Flange Aligment (Form
1.8 - 0.25 mm maximum of flange OD smaller than H W W 100% Applied for Group I, II, III, IV, V, VI
equipment and piping before tightening API 686 #3.1)
250 mm
Bolt Hole offset:
- Bolt can be introduced through bolt holes
smoothly within 1.5 mm maximum offset from
center bolt hole
Final Alignment Check (After Pump Is
Connected To Pipe, equipment connected to Coupling Alignment Tolaerrance follow Inspection Report For Final Alignment Check
1.9 Construction Drawing H W W 100% Applied for Group I, II, III, IV
duct) After Soft Foot & Distance Between manufacture instruction (Form#6)
Coupling Check

2.0 Final Inspection

2.1 Final Inspection & Walkdown Construction Drawing Construction Drawing Punch List Report (Form #11) H W W 100%

Noted: The stringent criteria between the Codes and manufacturer recommendation (guideline) shall be applied
 ITP No :
TUWAIQ CASTING & FORGING FACILTY PROJECT
TITLE: INSPECTION AND TEST PLAN FOR PIPING INSTALLATION

Codes & Standards Participation by Sampling

No. Description of Inspection & Test Acceptance Criteria Record Format Remark
Procedure, Drawings Sub-Con Contractor Owner Frequency

S: Surveillance R: Report Review RW : Random Witness W: Witness Inspection H: Hold Inspection

 TUWAIQ CASTING & FORGING FACILTY PROJECT

Padding Elevation Inspection Report

Report No. Sub-contractor Alfanar Company Ltd

Name Of Tank Unit £ #1 £ #2

Inspection Item Date

Drawing Number Spool / Joint Number

Sketch

0°
P.1

Padding Padding

x
P...

EL: 0,000
270° 90°
P...

P...

180° Elevation: ± 3mm

Result
No Location Design Actual Deviation Remark
Accept Reject
1 P1 X1
2 P2 X2
3 P3 X3
4 P4 X4
5 P5 X5
6 P6 X6
7 P7 X7
. . .
n Pn Xn
<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No.
 TUWAIQ CASTING & FORGING FACILTY PROJECT

Inspection Report For

Location & Elevation Check
Report No Sub-contractor: Alfanar Company Ltd

Building / Structure Unit : £ #1 £ #2

Inspection Item Date :

Drawing Number Joint No:

Construction Drawing/
Inspection Item Accept Reject Remarks
Code & Standard
1 Documents

1) Construction Drawing Construction Drawings

2 Location & Elevation

2) Elevation Construction Drawings Tolerance:± 3mm

3) Location Construction Drawings Tolerance:± 3mm

5 4 A
6 3
Liner

C B A
7 2 B
8 1

8 7 6
EL : (+) 3579
Pumb base
Flat Liner

1. Elevation
1 2 3 4 5 6 7 8 Remarks
Drawing
Actual
Difference

2. Location
1 2 3 4 5 6 7 8 Remarks
Drawing
Actual
Difference
<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No.
 TUWAIQ CASTING & FORGING FACILTY PROJECT

Inspection Report Grouting

Report No. Sub-Contractor Alfanar Company Ltd

Building/Structure Unit £ #1 □ #2
Inspection Item Date

Drawing Number Joint No.

Item No. Description of check Accept Reject Remark

Before Grouting

1 Approval of Material Visual Check

2 Any damage in grout material Visual Check

3 Foundation chipping & cleaning done Visual Check

4 Foundation saturated with water Visual Check

5 Excess water removed Visual Check

Availability of Agitator, Mixture, Potable water, Hopper

6 Visual Check
etc.

7 Strength of form Visual Check

8 Mixing ratio of grout & water As Per grout manufacture

After Grouting

1 Strength test (7 days)

2 Strength test (28 days)

Note: The acceptance criteria are referring to manufacturer instruction while inspection
<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No.
 TWAIQ CASTING & FORGING FACILTY PROJECT

Inspection Report For Flange Aligment

Report No Subcontractor Alfanar Company Ltd

Building/ Structure Unit

Inspection Item Date

Drawing Number Joint No

Location:

Equipment:

Drawing Number:

Flange parallelism 0 90 180 270

Actual (mm)

Result

Acceptance Criteria (API 686 Para. 4.6):

- Less than 0.025 mm per 25 mm (of flange OD) up to 0.75 mm maximum

Flange parallelism
- 0.25 mm maximum of flange OD smaller than 250 mm

- Bolt can be introduced through bolt holes smoothly within 1.5 mm maximum offset from center bolt
Bolt Hole offset
hole

(Remark & Comment)

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date

ITP No. NS2-DH01-P0ZEN-740012 (3-1)

 TWAIQ CASTING & FORGING FACILTY PROJECT

Inspection Report For Preliminary Alignment Check

(Included Stack-up of shim and soft foot check)
Report No Subcontractor Alfanar Company Ltd

Building/ Structure Unit

Inspection Item Date

Drawing Number Joint No

Construction Drawing/
Inspection Item Accepct Reject Remarks
Code & Standard
1 - Inspection Item
1) Axial (Angular) API 686/ Installation Manual/ Construction Drawings
2) Radial (Parallel) API 686/ Installation Manual/ Construction Drawings
3) Soft foot API 686/ Installation Manual/ Construction Drawings
2 - Type of Alignment Rim & Face Alignment Revese Alignment Laser Aligment
3 - Rotation of coupling viewed from driver side Clockwise Counter Clockwise

Sketch

P M

Tolerance Maximum: 0.05 mm

Soft foot in 'mm' Actual value

A
B
C
D
Distance Between Shaft ends and Coupling Hub in "mm" (Tolerance: ± 0.5 mm)

No Design Actual Deviation Result Remark

Final Alignment (Unit : mm)

Coupling Alignment
Axial (TIR) Radial (TIR) Remark
Position
Actual Result Actual Result
0°
90°
180°
270°
Aligment tolerance:…………………….Parallel:………………………..Angular

Note: The acceptance criteria are referring to manufacturer instruction or API 686 while inspection
+ In case of BFP(Boiler Feedwater Pump), The allowance tolerance for shim plate as follow: - Installation Stage: Max. 16mm, O&M Stage: Max. 18mm

(Remark & Comment)

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No. NS2-DH01-P0ZEN-740012 (4)
 TUWAIQ CASTING & FORGING FACILTY PROJECT

Inspection Report For Tightening of Bolts

Report No Sub-contractor: Alfanar Company Ltd

Building/ Structure Unit:

Inspection Item Date:

Drawing Number BC No./JT No.:

TABLE OF ACTUAL TORQUE VALUE

Actual Torque
Bolt size Material Tension Value Accept Reject Remark
No.
(Snug check)

10

11

12

13

14

Note: The acceptance criteria are referring to manufacturer instruction while inspection
Remarks & Comment

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No. NS2-DH01-P0ZEN-740012 (5)
 TUWAIQ CASTING & FORGING FACILTY PROJECT

Inspection Report For Final Alignment Check

(Included Stack-up of shim and soft foot check)
Report No Subcontractor LILAMA

Building/ Structure Unit

Inspection Item Date

Drawing Number Joint No

Construction Drawing/
Inspection Item Accepct Reject Remarks
Code & Standard
1 - Inspection Item
1) Axial (Angular) API 686/ Installation Manual/ Construction Drawings
2) Radial (Parallel) API 686/ Installation Manual/ Construction Drawings
3) Soft foot API 686/ Installation Manual/ Construction Drawings
2 - Type of Alignment Rim & Face Alignment Revese Alignment Laser Aligment
3 - Rotation of coupling viewed from driver side Clockwise Counter Clockwise

Sketch

P M

Tolerance Maximum: 0.05 mm

Target Data AXIAL READING RADIAL READING

Soft foot in 'mm' Actual value

A
B
C
D
Distance Between Shaft ends and Coupling Hub in "mm" (Tolerance: ± 0.5 mm)

No Design Actual Deviation Result Remark

Final Alignment (Unit : mm)

Coupling Alignment
Axial (TIR) Radial (TIR) Remark
Position
Actual Result Actual Result
0°
90°
180°
270°
Aligment tolerance:…………………….Parallel:………………………..Angular

Note: The acceptance criteria are referring to manufacturer instruction or API 686 while inspection

(Remark & Comment)

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No. NS2-DH01-P0ZEN-740012 (6)
Inspection Report For Perpendicular Check For Vertical Equipment
Report Number Sub-contractor LILAMA

Building / Structure Unit

Inspection Item Date

Drawing Number Spool / Joint Number

Tolerance: Perpendicular : e ≤ H/1000(mm) for Vertical Equipment

VERTICAL EQUIPMENT

Design:
No H/1000 (mm) Actual: e (mm) Deviation Accept Reject Remarks
H(mm)

<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date

ITP No. NS2-DH01-P0ZEN-740012 (7.1)

 Inspection Report For Levelness Check For Horizontal Equipment
Report Number Sub-contractor LILAMA

Building / Structure Unit

Inspection Item Date

Drawing Number Spool / Joint Number

Tolerance: Levelness : f ≤ L/1000 mm for Horizontal Equipment
L

HORIZONTAL EQUIPMENT

Design:
No L/1000 (mm) Actual: f (mm) Deviation Accept Reject Remarks
L(mm)

<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No. NS2-DH01-P0ZEN-740012 (7.2)
 Fit-up Inspection Report
Report Number Sub-contractor LILAMA
Building / Structure Unit
Inspection Item Date
Drawing Number Sheet

Construction Drawing /
Inspection Item Accept Reject Remarks
Code & Standard

1) Root gap (R) 0~9 mm

2) Root face (f) 0~2 mm
3) Beveling angle (α) Tolerance (-5° ; +5°)

Fit-up records

No. Drawing No. Joint No. Gap (R) Root face (f) Beveling (α) Result Remarks

The construction drawing is attached during inspection

<Remarks & Comments>

Subcontractor Contractor Owne r/ Owne r's Enginee r

Signature

Full Name

Date

ITP No. NS2-DH01-P0ZEN-740012 (8)

 Inspection Report For Welding Visual

Report Number Sub-contractor LILAMA

Building / Structure Unit

Inspection Item Date

Drawing Number Spool / Joint No.

Construction Drawing /
Inspection Item Accept Reject Remarks
Code & Standard

Visual of welding surface:

Undercut shall not exceed 0.8mm or 10% of wall thickness,

- Under cut
whichever is less

- Slag, Spatter, Arc-Strike, Overlap Smoothly grinding

- Damage, Dent, Pit of Material Smoothly grinding

- Reinforcement Max. 2.5mm for t≤25

Result
No. Drawing No. Joint No. Type Material Welder ID WPS Remarks
(Acc/Rej)

The construction drawing is attached during inspection

<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date

ITP No. NS2-DH01-P0ZEN-740012 (9)

 Inspection Report
Installation Platform, Ladder & Handrail
Report No Sub-contractor

Biulding/ Structure Unit #1 □ #2 □

Inspection Item Date

Drawing Number Spool / Joint No.

INSPECTION CHECK LIST

Construction Drawing /
Inspected properties Description Accept Reject Code & Standard

1 Stair Installation As per Drawing

2 Platform Installation As per Drawing

3 Handrail Installation As per Drawing

The construction drawing is attached during inspection

Remarks & Comments

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date
ITP No. NS2-DH01-P0ZEN-740012 (10)
 Punch List Report
Report No. Sub-contractor LILAMA

Biulding/ Structure Unit #1 □ #2 □

Inspection System Date

Drawing Number

Ref.Report No.

Completed by Checked by Agreed Closed by

Item Defects, Deficiencies,
Location Cat. Remarks
No. Outstanding Works Sub EPC Ower/Owner's
contractor Contractor Engineer
1

10

11

12

13

14

Notes :
Category A comment that commissioning can proceed only after closure of this comment

Category B comment that commissioning can proceed even if comment still not closed

<Remarks & Comments>

Subcontractor Contractor Owner/ Owner's Engineer

Signature

Full Name

Date

ITP No. NS2-DH01-P0ZEN-740012 (11)