Professional Documents
Culture Documents
SPC 165
SPC 100
US Patents: 6,805,696
and 6,511,483
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
safety messages to employer
and safety director
Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J page 2 of 20
1 Ensure that all employees who use this tool are trained in the proper use of this tool and are aware
of the dangers that may arise if they do not follow the procedures outlined in this brochure.
2 The tool is designed and intended to be powerful. This fact should be obvious to your employees,
but you must emphasize it to them.
3 Ensure that employees wear eye protection in accordance with OSHA’s eye and face protection re-
quirements (29 CFR 1910.133) while operating the tool.
4 Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
5 Hand/Wrist/Arm injury and other Cumulative Trauma Disorders may result from repetitive work,
motion or vibration. You must make your employees aware of hazards, symptoms of injury and ap-
propriate prevention. See OSHA’s “Ergonomics Program Management Guidelines for Meatpacking
Plants.”
6 Follow our installation and maintenance instructions for proper installation and care of the tool.
7 Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to operator(s); give
one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal cleanup
foreman. Additional copies will be provided upon request.
8 Avoid injury. Do not permit the tool to be misused.
9 Never make modifications or alterations to the tool. Replace any missing or illegible labels.
10 Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
11 If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
safety messages to operators,
maintenance and cleanup personnel
page 3 of 20 Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J
1 Disconnect the air hose in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147)
before making any blade changes.
2 Disconnect the air hose in accordance with OSHA’s lockout/tagout procedures (29 CFR 1910.147)
before performing any repairs or maintenance.
3 Disconnect the air hose - or have the air hose disconnected - in accordance with OSHA’s lockout/tag-
out procedures (29 CFR 1910.147) before performing any cleanup.
5 Always wear eye protection in accordance with OSHA’s eye and face protection requirements (29
CFR 1910.133) while operating the tool.
6 Never put fingers, hands or other parts of the body on the cutting edge or within the cutting path of
the tool when it is connected to an air supply.
7 Always use both hands when starting and operating the tool to avoid the risk of possible “kick back”
or “recoil”. Continue holding the tool with both hands until the saw blade comes to a complete stop.
8 Test the tool prior to use or daily. Depress the trigger and the tool should start; release the trigger
and the tool should stop. If the tool malfunctions, remove it from service and report or repair it im-
mediately.
9 Never depress the trigger unless you want to use or test the tool.
10 Never make modifications or alterations to the tool. Replace any missing or illegible labels.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
parts diagram and list
Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J page 4 of 20
Figure A
SPC- 140 and 165
b
H *
Y H
*
c
Y
*
* *
Y
*
* *
* a Fastener Torque:
* a: 15.5 lbf- ft (21 N- m)
* b: 15 lbf- ft (20 N- m)
* c: 8.5 lbf- ft (11.5 N- m)
*
D
*
* D Not used on the SPC 165B model. See Figure F on page 9
for SPC 165B blade and guard assembly.
* Blade, handle and guard assemblies used on SPC 140 and SPC
165 models only. See Figures C, D, E, F, G, H and I on pages
Y Optional T- handle assembly (items 6, 7 and 9) for SPC 140
and SPC 165 models only. 6- 12 for other SPC model blade, handle and guard assemblies.
H Not used on SPC 141 and SPC 142 models. See Figure E on
ITEM PART NO. PART NAME QTY
page 8 for SPC 141 and SPC 142 blade and guard assembly.
1 1055905* Cheese Head Screw 1
2 1004020* Washer 1 ITEM PART NO. PART NAME QTY
3 1004001* Washer 1 21 1021376 Ball Bearing 4
4 3025010* Depth Gage Assy, SPC 165 1 22 1004298 Cup Washer 1
3025015* Depth Gage Assy, SPC 140 23 1055370 Socket Head Cap Screw 1
5 1004021* Washer 1 24 1002364 Bearing Cover with item 25 1
6 1055954*Y Hex Head Screw 1 25 1038022 Grease Fitting 2
7 1036130*Y Auxiliary Handle Bushing 1 26 1021373 Needle Bearing 1
8 1024154* Blade Guard, SPC 165 1 27 1026177 Planetary Ring Gear 1
1024190* Blade Guard, SPC 140 28 1055371 Socket Head Cap Screw 1
3024035* Guard & Gage Assy, SPC 165 29 1030092 Key, Round Ends 1
3024039* Guard & Gage Assy, SPC 140 30 1026175 Pinion Gear 1
(incls. items 1- 5, 8, 46 & 47) 31 1021374 Inner Race 1
9 1019197*Y Auxiliary Handle 1 32 1013248 External Retaining Ring 1
10 1054140G Blade Retaining Screw 1
33 1020269 Gear Carrier Shaft 1
11 1004292G Blade Retaining Washer 1
34 1004299 Washer 6
12 1023324* Blade, 140 Teeth (165 mm) 1
35 1026178 Planetary Spur Gear 3
1023362* Blade, 120 Teeth (140 mm)
36 1021377 Needle Bearing 3
1023308* Blade, 60 Teeth (165 mm)
1023363* Blade, 60 Teeth (140 mm) 37 1010394 Gear Shaft Pin 3
13 1004293 Slinger 1 38 1055609 Hex Head Screw 1
14 1035486 Oil Seal 1 39 1042327 Hanger Bracket 1
15 1055907 Oval Head Screw 3 40 1055743 Socket Set Screw, Cup Pt. 1
16 1002363 Gear Housing Cover 1 41 1055909 Cheese Head Screw 1
17 1020268 Crown Gear Shaft 1 42 1030091 Key, Square Ends 1
18 1026176 Crown Gear 1 43 1019001* Straight Handle 1
19 1035416 O- ring 1 44 1055802* Hex Head Screw 1
20 3016308 Gear Hsg. w/ items 25, 26, 40 1 45 1004003* Lock Washer 1
3016309 Housing and Gear Assy, SPC 46 1055835 Flat Head Screw 2
140 and 165 (includes items 47 1033012* Depth Gage Index 1
10, 11, 13- 37, 40 and 41) 48 1055901* Oval Head Screw 2
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
parts diagram and list
page 5 of 20 Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J
Figure B
SPC- 140 and
165, B, G, J
*
*
*
Fastener Torque:
a: 15.5 lbf- ft (21 N- m)
b: 15 lbf- ft (20 N- m)
c: 8.5 lbf- ft (11.5 N- m)
ITEM PART NO. PART NAME QTY
85 3025001 Depth Gage Assembly 1
86 1024202 Guard 1
87 1023428 Blade 1
88 1029346 Spacer 1
89 1020296 Pinion Gear Shaft 1
90 1020297 Splined Shaft 1
91 1017315 Name and Info Label 1
92 1033015 Depth Gage Indexer 1
93 1055062 Flat Head Slotted Screw 2
3024047 Guard and Gage Assembly,
SPC 100 (includes items 1- 3,
5, 85, 86, 92 and 93)
3016359 Housing and Gear Assembly,
SPC 100 (incls. items 10,11,
13- 26, 28- 31, 40- 42, 88 and
89)
3008309 Air Motor Assembly, SPC 100
(includes items 21, 52- 61, 84
and 90)
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
parts diagram and list
page 7 of 20 Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J
Figure D
SPC- 165G
a c
*
Fastener Torque:
a: 15.5 lbf- ft (21 N- m)
b: 15 lbf- ft (20 N- m)
c: 8.5 lbf- ft (11.5 N- m)
* Spanner wrench 8039093 is supplied ITEM PART NO. PART NAME QTY
ITEM PART NO. PART NAME QTY 113 1055753 Hex Head Screw 1
94 1055979 Hex Head Screw 4 114 1004304 Washer 1
95 1027078 Adjustable Stud 4 115 1036334 Flanged Bushing 1
96 1023536 Blade Scraper 2 116 1071073 Hanger 1
3023190 Blade Scraper Kit (items 94- 96) 117 1004431 Washer 1
97 1055616 Cheese Head Screw 4 118 1055751 Hex Head Screw 1
98 1055230 Hex Head Screw 5 119 1055055 Hex Head Screw 2
99 1017081 Danger Label 1 120 1004361 Washer 2
100 1002520 Blade Guard Cover 1 121 1042533 Guard and Hanger Bracket 1
101 1054194 Blade Retaining Screw 1 122 1004262 Washer 2
102 1023549 Blade Insert Holder, 13 mm 1 123 1055998 Hex Head Screw 2
1023550 Blade Insert Holder, 16 mm 124 1019249 Straight Handle 1
3023197 Blade Ins. Holder Assy, 13 mm 125 1055377 Flat Head Screw 10
3023201 Blade Ins. Holder Assy, 16 mm 126 1023545 Blade Insert, 16 mm 10
(items 102 and 125- 127) 1023535 Blade Insert, 13 mm
3023189 Blade Insert 10 pack, 16 mm
103 1004421 Slinger 1
3023193 Blade Insert 10 pack, 13 mm
104 1035697 Sinew Seal 2
127 1007254 Lock Nut 10
105 1055390 Flat Head Screw 4 128 1051118 Elbow Connector 1
106 1055242 Flat Head Screw 3 129 1071480 Plastic Tubing, 15 ft 1
107 1024261 Blade Guard 1
108 1036206 Hanger Bushing 1 3059018 Air Hose Assembly, 16 ft 1
109 1020359 Crown Gear Shaft 1 3059032 Vacuum Hose Assy w/Cuffs 1
110 1029421 Spacer 1 3016465 Housing & Gear Assembly
111 3016486 Gear Head (incls. items 25, 26, SPC 165GT (incls. items 14,
40 and 41) 1 18, 19, 21- 23, 25- 37, 40- 42,
112 1002510 Bearing Cover with item 25 1 103, 104, and 109- 112)
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
parts diagram and list
Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J page 8 of 20
Figure E
Spinal Cavity Saws
**
d
**
*
SPC 141 Blade
and Guard Assembly
*
Figure F
e
SPC 165J Blade
and Guard Assembly
4001043
SPC 165B Blade SPC 165GT Blade
and Guard Assembly and Guard Assembly
4001056 4001077
Fastener Torque:
ITEM PART NO. PART NAME QTY
e: 35 lbf- ft (47 N- m)
13 1004293 Slinger 1 ITEM PART NO. PART NAME QTY
18 1026176 Crown Gear 1 151 1023639 Blade Scraper 2
42 1030091 Key 1 152 1020435 Crown Gear Shaft 1
44 1055802 Hex Head Screw 1 153 1029492 Blade Stack Spacer 1
97 1055616 Cheese Head Screw 4 154 1023363 Blade, 60 Teeth 7
98 1055230 Hex Head Screw 5 155 1004487 Blade Retaining Washer 1
99 1017081 Danger Label 1 156 1004486 Internal Lock Washer 1
142 1058029 Blade Guide 1 157 1073138 Blade Retaining Screw 1
143 3024044 Brisket Saw Guard 1 158 1002625 Blade Guard Cover 1
(includes items 142 and 149) 159 1024260 Brisket Saw Guard 1
144 1007331 Lock Nut 1 160 1042352 Hanger Bracket 1
145 1042531 Hanger Bracket 1 161 1019238 Side Handle 1
146 1019232 Straight Handle 1 162 1024212 Jowl Saw Guard 1
147 1011094 Eye Bolt 1 163 1023466 Blade, No Teeth 1
148 1055613 Hex Head Screw 2
149 1055001 Flat Head Screw 1 3026079 Crown Gear and Shaft Assy 1
150 1023324 Blade, 140 Teeth (165mm) 1 (includes items 18, 42 and 152)
1023430 Blade, Rand. Teeth (165mm) 3023205 SPC 165GT Kit (items 18, 42,
1023308 Blade, 60 Teeth (165mm) 97, 99 and 151- 158)
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
parts diagram and list
Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J page 10 of 20
Figure G
Rear Ergonomic
Handle Kit 3019198
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
parts diagram and list
page 11 of 20 Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J
Figure H
Dual Trigger Tool
Black
Tubing from
Control Box
Figure I
SPC 100G
Spinal Cord Saw
Fast and Slow Speed
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
parts diagram and list
page 13 of 20 Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J
Figure J
Dual Trigger Tool
Control Box
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
parts list
Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J page 14 of 20
ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY
1 1051316 Connector Elbow 2 25 1051248 Tubing Connector 1
2 1061347 Black Tubing, 20 ft 1 26 1032681 Mounting Plate, Control 1
3 1051069 Air Bleed Fitting 2 27 1072548 Din Connector, 220v 1
4 1034014 Air Filter 1 1072547 Din Connector, 115v
5 1051063 Tee 2 28 1055843 Fillister Head Screw 4
6 1004154 Washer 2 29 1063079 Wire Terminal Ring 1
7 1051124 Tubing Connector 2 30 1001089 Electric Cord, 3 ft 1
8 1051119 Tube to Tube Connector 2 31 1011240 Cord Strain Relief 1
9 1061255 Yellow Tubing, 20 ft 2 32 1063502 Wire Terminal Fork 13
10 1051065 Pneumatic Actuator 2 33 1011246 Cord Strain Relief Elbow 1
11 1071504 Black Tubing, 2 ft 1 34 1004211 Sealing Ring 2
12 1005059 Switch 2
35 1007278 Locking Nut 2
13 1063862 Glass Fuse, 220v 1
36 1063238 Hole Plug 1
1072091 Glass Fuse, 115v 1
37 1032266 Mounting Plate, ATD Board 1
14 1011486 Quick Connect Plug 1
15 1059034 Air Hose Assembly, 16 ft 1 38 1016347 Electrical Enclosure 1
16 1050015 Reducer Bushing 2 39 1072072 ATD Circuit Board, 220v 1
17 1055352 Socket Head Cap Screw 2 1072071 ATD Circuit Board, 115v
18 1004001 Washer 2 40 1073072 Plastic Screw 4
19 1051179 Air Exhaust Muffler 1 41 1004244 Internal Lock Washer 4
20 1022336 Valve, Three Way, 220v 1 42 1029445 Hex Spacer 4
1022332 Valve, Three Way, 115v 43 1007355 Lock Nut 2
21 1050862 Tee, Air Inlet 1 44 1004206 Washer 4
22 1050089 Reducer Bushing 1 45 1055398 Socket Head Cap Screw 2
23 1017085 Warning Label 1
24 1017391 Wiring Diagram Label, 220v 1 3063628 Control Box, 220v
1017422 Wiring Diagram Label, 115v 3063596 Control Box, 115v
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
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special tools special tools
page 15 of 20 Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J
ARBOR PRESS
8039037
KEY
8039042
LOCKING
COLLAR
8039041
LOCKING
SLEEVE 8039117
PRODUCTS CORPORATION
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specifications, installation, operation
and maintenance instructions
Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J page 16 of 20
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
maintenance instructions
page 17 of 20 Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J
3 QUARTERLY: 4.4.2 Remove the saw blade (item 141) and sharp-
3.1 Disassemble the housing and gear assembly en or replace as necessary.
(items 10- 37) and the air motor assembly (items 4.5 Model SPC 165B (Brisket, page 9)
51- 62). Refer to sections 6 through 9 as a proce- 4.5.1 Remove (2) hex head screws (item 148).
dural guide. 4.5.2 Remove hanger bracket (item 145 or 160)
3.2 Clean and inspect all parts for wear and replace and brisket guard (item 143 or 159).
if necessary. 4.5.3 Remove the blade retaining screw (item 10)
4 BLADE REMOVAL: and blade retaining washer (item 11).
Refer to applicable SPC saw model below for specific 4.5.3.1 Place an awl or small screwdriver
blade removal steps and procedures. through the hole in the blade to prevent
4.1 Model SPC 100, SPC 140 and SPC 165 (pg. 4 or it from rotating.
6) 4.5.4 Remove the saw blade (item 150) and sharp-
4.1.1 Loosen (2) blade guard mounting screws en or replace as necessary.
(item 46) and pivot the blade guard (item 8 4.5.5 Inspect all parts for wear and replace if nec-
or 86) up and away from the blade. essary.
4.1.2 Remove the blade retaining screw (item 10) 4.6 Model SPC 165J (Jowl, page 9)
and blade retaining washer (item 11). 4.6.1 Remove the blade retaining screw (item 10)
4.1.2.1 Place an awl or small screwdriver and blade retaining washer (item 11).
through the hole in the blade to prevent 4.6.1.1 Place an awl or small screwdriver
it from rotating. through the hole in the blade to prevent
4.1.3 Remove the saw blade (item 12 or 87) and it from rotating.
sharpen or replace as necessary. 4.6.2 Remove the saw blade (item 163) and sharp-
4.2 Model SPC 141 (Standard Dual Blades, page 8) en or replace as necessary.
4.2.1 Remove the hex head screw (item 113),
4.7 Model SPC 165G (Spinal Cord, page 7)
washer (item 114) and dual blade clamp
(item 130). 4.7.1 Remove (5) hex head screws (item 98) and
4.2.1.1 Place an awl or small screwdriver separate cover assembly (items 94- 100)
through the hole in the blade to prevent from blade guard (item 107).
it from rotating. 4.7.2 Remove the blade retaining screw (item
4.2.2 Remove front blade (item 131) and spacer 101) using spanner wrench 8039093.
(item 132). 4.7.3 Remove blade insert holder (item 102) with
4.2.3 Remove deflector (item 134) from dual blade inserts (item 126) and slinger (item
blade guard (item 135). 103) still attached.
4.2.4 Remove rear blade (item 131). 4.7.4 Inspect all parts for wear and replace if nec-
4.2.5 Inspect both blades (item 131) for wear and essary.
replace or sharpen if necessary. 4.7.4.1 Remove and replace blade inserts (item
4.2.6 Inspect all parts for wear and replace if nec- 126) as necessary.
essary. 4.8 Model SPC 165GT (Spinal Cord Tail, page 9)
4.3 Model SPC 141 (Opt. Spinal Cord Blade, pg. 8) 4.8.1 Remove (5) hex head screws (item 98) and
4.3.1 Remove the blade retaining screw (item separate cover assembly from blade guard
139). (item 107).
4.3.2 Remove the saw blade (item 138) and sharp- 4.8.2 Remove the blade retaining screw (item
en or replace as necessary. 157), lock washer (item 156) and blade re-
4.4 Model SPC 142 (page 8) taining washer (item 155).
4.4.1 Remove the blade retaining screw (item 4.8.3 Remove blades (item 154), blade stack
140). spacer (item 153) and slinger (item 13).
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
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6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
maintenance instructions
Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J page 18 of 20
4.8.4 Inspect all parts for wear and replace if nec- 8039114 is available to grasp the motor
essary. housing. See Figure 1.
4.8.4.1 Remove and replace blade scrapers
(item 151) as necessary. Figure 1
5 BLADE INSTALLATION:
5.1 Reverse procedures and steps outlined in section
4. Refer to applicable SPC saw model.
5.1.1 For model SPC 141 with dual blades:
spacer (item 132) and deflector (item 134)
MOTOR TIGHTENING
must be installed as a matched pair (small TOOL 8039114
spacer with large defector and large spacer
with small deflector). Do not mix spacers or 8.5 Remove (3) screws (item 15) from gear housing
deflectors from their respective pairing. cover (item 16). Remove the slinger (item 13)
5.1.2 To ensure proper fit and safe operation, the and gear housing cover (item 16).
slinger (item 13 or 103) and saw blade (item 8.6 Remove oil seal (item 14) and o- ring (item 19).
12, 87 or 154) or blade insert holder (item 8.7 Unscrew the bearing retaining cover (item 24)
102) must fit securely on the lip of crown from the gear housing (item 20).
gear shaft (item 17, 109 or 152). 8.7.1 A bearing cover wrench, part number
5.1.3 The teeth or blade inserts at the bottom of 8039115 is available. See Figure 2.
the blade or blade insert holder should point
toward the operator and rotate counter- Figure 2
clockwise.
6 BLADE SCRAPER REMOVAL: (SPC 165G, pg 7)
6.1 Remove (2) hex head screws (item 94), (2) ad-
justable studs (item 95) and blade scraper (item
96). BEARING COVER
WRENCH 8039115
6.2 Inspect all parts for wear and replace, as neces-
sary. 8.8 Place a wrench on the flats of the crown gear
7 BLADE SCRAPER ASSEMBLY: (SPC 165G, pg7) shaft (item 17), and remove screw (item 23) and
7.1 Reverse step 6.1. cup washer (item 22).
7.2 With hex screws (item 94) only finger tight, ro- 8.9 Tap the gear housing with a nylon mallet on the
tate adjustable studs (item 95) until blade scrap- flat area near the blade guard mounting pad to
er (item 96) just contacts the blade inserts on the dislodge the crown gear and shaft assembly
blade insert holder. Back off the adjustable studs (items 17, 18 and 42).
1/ of a turn. Tighten hex screws.
16 8.9.1 Separate the crown gear shaft (item 17)
8 GEAR HOUSING DISASSEMBLY: from the crown gear (item 18) using an ar-
8.1 Remove blade as described in section 4. Refer bor press, if necessary.
to applicable SPC saw model. 8.10 Turn the gear housing (item 20) over and press
8.2 Remove blade guard (item 8, 86, 107, 135, 143, the (2) bearings (item 21) from the housing.
159, 162 or 213, as applicable). See Figures A, 8.11 Tap the back face of the gear housing with a ny-
C, D, E, F and I for applicable blade guard as- lon mallet to dislodge the pinion gear shaft and
sembly. carrier (items 28- 37). Be careful not to damage
8.3 Remove (2) screws (item 77) from valve assem- the internal threads.
bly (item 82 or 169) and set applicable valve as- 8.12 Disassemble the pinion gear shaft.
sembly aside. 8.12.1 Remove (3) planetary gears, washers and
8.4 Unscrew the motor housing (item 50) from the shafts (items 34- 37) from the gear carrier
gear housing (item 20). shaft (item 33) by pulling them straight out
8.4.1 A motor tightening tool, part number of their slots.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
maintenance instructions
page 19 of 20 Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J
8.12.2 Remove pins, washers and needle bearings 8.15 Inspect all parts for wear and replace as neces-
(items 34, 36, and 37) from the planetary sary.
gears (item 35). Inspect for wear and re- 9 GEAR HOUSING ASSEMBLY:
place as necessary. 9.1 Reverse procedures and steps outlined in section
8.12.3 Press ball bearing (item 21) from gear carri- 8. See special notes below.
er shaft (item 33). 9.1.1 Ensure that the slot in the planetary ring gear
8.12.4 Remove screw (item 28) from pinion gear face (item 27) is aligned with the anti- rota-
(item 30). Press pinion gear and bearing in- tion set screw (item 40) during installation.
ner race (item 31) from the gear carrier shaft 9.1.2 Insert needle bearing (item 26) into gear
as an assembly. This can be achieved by housing (item 20) and tap lightly into place.
installing an m5 x 40 mm long steel (do not A needle bearing insertion tool, part number
use a stainless steel screw) socket head cap 8039152 is available. See special tools,
screw into the tapped hole occupied by item page 14.
28. Support the needle bearing inner race 9.1.3 Apply Loctite 242 thread retaining com-
(item 31) on blocks in an arbor press, and pound to screws (items 23 and 28).
press the m5 screw and gear carrier shaft 10 AIR MOTOR DISASSEMBLY:
from the pinion gear and bearing race as- 10.1 Remove valve assembly from motor housing as
sembly. described in section 8.
8.13 Tap the end of the gear housing smartly with a 10.2 Remove motor housing (item 50) from gear
nylon mallet to dislodge the planetary ring gear housing (item 20) as described in section 8, step
(item 27). 8.4.
8.13.1 A ring gear extractor tool, part number 10.3 Remove retaining ring (item 63) and exhaust
8039116 is available if gear is intractable. plate (item 62).
See Figure 3. 10.4 Tap on the end of the motor housing (item 50)
with a rubber mallet to dislodge the air motor as-
Figure 3 sembly (items 51 through 61).
10.5 Remove motor housing from air motor assem-
bly.
10.6 Remove manifold assembly (item 60).
10.6.1 An air motor repair tool kit, part number
8039151 is available to remove the man-
RING GEAR EXTRACTOR ifold assembly from motor assembly. See
8039116 Figure 5.
8.14 Remove needle bearing (item 26) from gear Figure 5 LOCKING
housing. KEY SLEEVE 8039117
8039042
8.14.1 A needle bearing removal tool, part number
8039118 is available. See Figure 4.
Figure 4
LOCKING
COLLAR COMPLETE
8039041 AIR MOTOR REPAIR
KIT 8039151
NEEDLE BEARING
10.6.2 Place the locking sleeve into vise. Do not
REMOVAL TOOL 8039118 over- tighten.
10.6.3 Place locking collar onto locking sleeve.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com
maintenance instructions
Model SPC 100, 100G, 140, 141, 142, 165, 165B, 165G, 165GT and 165J page 20 of 20
10.6.4 Slide air motor assembly into locking sleeve 10.7.7 Remove rear end plate (item 58).
with manifold end down. See Figure 6. 10.7.8 Remove sleeve (item 56).
Figure 6 SCREW 10.7.9 Remove (5) vanes (item 54).
SLEEVE
10.7.10 Remove sun gear (item 51).
10.7.10.1 Place locking sleeve of air motor repair
kit into vise. Do not over tighten.
10.7.10.2 Place rotor (item 55) into locking sleeve
with sun gear facing up. See Figure 8.
PRODUCTS CORPORATION
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457- 4926
UNITED STATES OF AMERICA E- MAil sales@jarvisproducts.com
6201008;:::: TEL. 860- 347- 7271 FAX. 860- 347- 6978 WWW.jarvisproducts.com