Ecs 1

Model ECS--1
Circular Breaking Saw
EQUIPMENT TABLE OF
SELECTION . . . . . . . . . . . . . Ordering No. CONTENTS . . . . . . . . . . . . . . . . . . . . . . . . . . . . Page
Model ECS--1
115V--50Hz--3ph . . . . . . . . . . . . . . . . . . . . . . . 4004279 • Notice to Employer and Safety
208V--60Hz--3ph . . . . . . . . . . . . . . . . . . . . . . . 4004285
380/220V--60Hz--3ph . . . . . . . . . . . . . . . . . . . 4004283 Director . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
400/230V--50Hz--3ph . . . . . . . . . . . . . . . . . . . 4004282
415V--50Hz--3ph . . . . . . . . . . . . . . . . . . . . . . . 4004280
460/230V--60Hz--3ph . . . . . . . . . . . . . . . . . . . 4004278
• Notice to Operators, Maintenance
575V--60Hz--3ph . . . . . . . . . . . . . . . . . . . . . . . 4004284
Blade and Cleanup Personnel . . . . . . . . . . . . . . . . . . . 3
Standard, 130 Teeth, Hub, 9 inch . . . . . . . . 1023286
Standard, 130 Teeth, w/o Hub 228mm . . . 1023660 • Parts Diagram and List . . . . . . . . . . . . . . . . . . . . 4
Standard, 150 Teeth, Hub 11 inch . . . . . . . . 1023288
Standard, 140 Teeth, w/o Hub 280mm . . . . 1023654
Standard, 140 Teeth, Hub, 12 inch . . . . . . . 1023661 • Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
Standard, 140 Teeth, w/o Hub 305mm . . . . 1023655
Skip Tooth, 72 Teeth, Hub , 9 inch . . . . . . . . 1023387
Skip Tooth, 72 Teeth, w/o Hub 228mm . . . . 1023659
• Installation Instructions . . . . . . . . . . . . . . . . . . . . 7
Skip Tooth, 72 Teeth, Hub, 11 inch . . . . . . . 1023393
Skip Tooth, 90 Teeth, w/o Hub, 280mm . . . 1023652 • Operation Instructions . . . . . . . . . . . . . . . . . . . . . 7
Skip Tooth, 90 Teeth, Hub , 12 inch . . . . . . . 1023662
Skip Tooth, 90 Teeth, w/o Hub 305mm . . . . 1023653
Balancer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4042047 • Maintenance Instructions . . . . . . . . . . . . . . . . . . 8
JARVIS
PRODUCTS CORPORATION
®
33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457-4926
UNITED STATES OF AMERICA E--MAIL. jarvis.products.corp@snet.net
6204022 TEL. 860-347-7271 FAX. 860-347-6978 WWW. jarvisproducts.com
notice to employer
and safety director
Models ECS--1 page 2 of 12
Keep hands clear.
NOTICE TO EMPLOYER AND SAFETY DIRECTOR

AVOID INJURY
1. Remove and repair any tool that malfunctions. All personnel must be instructed to remove any
malfunctioning equipment.
2. Ensure that all employees who use this tool are trained in the proper use of this tool and are aware of
the dangers that may arise if they do not follow procedures outlined in this brochure.
3. Enclosed are four (4) copies of “NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP
PERSONNEL.” Post one copy on the employees’ bulletin board; give one copy to the operator(s);
give one copy to the maintenance foreman; and give one copy to the sub-contract cleanup / internal
cleanup foreman. Additional copies will be provided upon request.
4. The tool is designed and intended to be powerful. This fact should be obvious to your employees, but
you must emphasize it to them.
5. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
6. Ensure that proper procedures are established in accordance with OSHA’s lockout/tagout procedures
(29 CFR 1910.147) to prevent accidental startup or release of stored energy.
7. Ensure that employees wear eye protection in accordance with OSHA’s eye and face protection re-
quirements (29 CFR 1910.133) when operating the tool.
8. Hand/Wrist/Arm injury and other Cumulative Trauma Disorders may result from repetitive work,
motion or vibration. You must make your employees aware of hazards, symptoms of injury and ap-
propriate preventions. See OSHA’s “Ergonomic Program Management Guidelines for Meatpacking
Plants.”
9. Follow our installation and maintenance instructions for proper installation and care of the tool.
10. Avoid injury. Do not permit the tool to be misused.
11. If you resell or distribute a Jarvis product, you must provide the purchaser with the appropriate safety
sheets and tool brochure. Additional copies of safety sheets and tool brochures will be provided upon
request.
JARVIS
® PRODUCTS CORPORATION
6204022
TEL. 860-347-7271 FAX. 860-347-6978 WWW. jarvisproducts.com
notice to operators, maintenance
and cleanup personnel
page 3 of 12 Models ECS--1
Keep hands clear.
NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL

REMOVE ANY MALFUNCTIONING TOOL FROM SERVICE
REPORT ANY PROBLEMS TO YOUR SUPERVISOR
1. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before making any blade changes.
2. Disconnect the power supply in accordance with OSHA’s lockout/tagout procedures (29 CFR
1910.147) before performing any repair or maintenance.
3. Disconnect the power supply - or have the power supply disconnected - in accordance with OSHA’s
lockout/tagout procedures (29 CFR 1910.147) before performing any cleanup.
4. Disconnect the power supply when the tool is not being used.
5. Never put fingers, hands or other parts of the body on the blade or within the cutting path of the tool
when it is connected to the power supply.
6. Always wear eye protection in accordance with OSHA’s eye and face protection requirements (29 CFR
1910.133) when operating the tool.
7. Always wear cut protective gloves when handling the blade.
8. Test the tool prior to use or daily. Depress the trigger and the tool should start. Release the trigger
and the tool should stop. If the tool malfunctions, remove it from service and report or repair it immedi-
ately.
9. Never depress the trigger unless you want to use or test the tool.
10. Never make modifications or alterations to the tool. Replace any missing or illegible labels.
11. Always use both hands when starting and operating the tool to avoid the risk of possible “kick back”
or “recoil”. Continue holding the tool with both hands until the saw blade comes to a complete stop.
JARVIS
6204022
parts diagram and list
Figure A
**
* Wrench 8039147 is available

** Locking Pin 8039099 is available
ITEM PART NO. PART NAME QTY ITEM PART NO. PART NAME QTY
1 1055746 Socket Head Cap Screw 3 5 1024306 Blade Guard, 305 mm 1
2 1004330 Blade Retaining Washer 1 1024307 Blade Guard, 280 mm
3 Blades without hubs: 1024308 Blade Guard, 228 mm
1023660 Blade, 228 mm, 130 Teeth 6 1002576 Gear Housing Cover 1
1023659 Blade, 228 mm, 72 Teeth 7 1035544 Oil Seal 1
1023654 Blade, 280 mm, 140 Teeth 8 1035435 O--ring 1
1023652 Blade, 280 mm, 90 Teeth 9 1013247 External Retaining Ring 1
1023655 Blade, 305 mm, 140 Teeth 10 1021350 Ball Bearing 1
1023653 Blade, 305 mm, 90 Teeth 11 1010432 Dowel Pin 2
Blades with Hubs 12 1026275 Crown Gear with item 11 1
1023286 Blade, 9 inch, 130 Teeth 13 1021351 Ball Bearing 1
1023387 Blade, 9 inch, 72 Teeth 14 1016746 Right Angle Gear Housing 1
1023288 Blade, 11 inch, 150 Teeth with item 17
1023393 Blade, 11 inch, 72 Teeth 15 1055790 Hex Head Screw 8
1023661 Blade, 12 inch, 140 Teeth 16 1004231 Split Lock Washer 16
1023662 Blade, 12 inch, 90 Teeth 17 1038002 Grease Fitting 1
4 1055835 Flat Head Screw 5 18 1061575 Damper 1
JARVIS
6204022
* Wrench 8030069 is supplied.

ITEM PART NO. PART NAME QTY
19 1035496 O-ring 1
20 1026276 Pinion gear 1
21 1021415 Ball Bearing, 2 Row 1
22 1004429 Bearing Lock Nut Washer 1
23 1007392 Bearing Lock Nut 1
24 1029469 Spacer 1
25 1021283 Ball Bearing 1
26 1013325 Locking Ring 1
27 1011424 Coupling 1
29 3064007 Rotor Assembly 1
31 1014101 Wave Spring 1
32 1016747 Motor Housing 1
33 1051151 Threaded Fitting 1
JARVIS
6204022
Figure B
ITEM PART NO. PART NAME QTY

45 1042617 Rear Handle Bracket 1
46 1035396 Gasket 1
ITEM PART NO. PART NAME QTY 47 1005098 Switch 1
34 1007331 Hex Lock Nut 2 48 1055779 Cheese Head Screw 3
35 1004304 Washer 4 49 1002311 Rear Handle Cover 1
36 1042616 Hanger 1 50 1055778 Pan Head Screw 4
37 1019273 Front Handle 1 51 1017083 Danger Label 1
38 1072328 Stator, 575V, 60Hz 1 52 1011260 Cord Connector 1
1072157 Stator, 460/230V, 60Hz 53 1007262 Locking Nut 2
1072324 Stator, 415V, 50Hz 54 1012072 Switch Holding Clamp 1
1072326 Stator, 400/230V, 50Hz 55 1035361 Gasket 1
1072327 Stator, 380/220V, 60Hz 56 1036184 Trigger Bushing 1
1072329 Stator, 208V, 60Hz 57 1039055 Plunger 1
1072323 Stator, 115V, 50Hz 1 58 1055741 Cheese Head Screw 4
39 1055190 Hex Head Screw 2 59 1061530 Plug 1
40 1055404 Hex Head Screw 4 60 1055781 Oval Head Screw 2
41 1055938 Socket Set Screw, Cup Pt. 2 61 1019272 Rear Handle 1
42 1035308 O--ring 1 62 1018118 Trigger Lever 1
43 1055039 Drive Screw 4 63 1010343 Dowel Pin 1
44 1017402 Name and Info Label 1 64 1055410 Cheese Head Screw 1
JARVIS
6204022
specifications, installation
and operation instructions
SPECIFICATIONS 2.4 Unscrew locking nuts (item 53) and remove
cord connector (item 52) and plug (item 59).
Motor Power 2.5 hp 1865 W
2.5 Swap positions of cord connector and plug.
Operating Voltages
2.6 Reinstall locking nuts.
115V, 230V, 400V, 415V, 3 ph., 50 Hz
2.7 Reconnect power cord to switch.
208V, 220V, 230V, 380V, 480V, 575V, 3 ph., 60 Hz
2.8 Check motor rotation. Teeth on bottom of blade
Blade Speed 1340 rpm at 50 Hz must rotate in towards operator.
1607 rpm at 60 Hz 2.9 Reinstall gasket (item 55), rear handle cover
Control Handle Single Electric Trigger (item 49) and (4) screws (item 50).
Blade Diameter 9 in 228 mm 3 Connect the model ECS--1 to the appropriately fused
11 in 280 mm electric outlet.
12 in 305 mm
Cutting Depth (228 mm) 2.88 in 73.2 mm OPERATION INSTRUCTIONS
Cutting Depth (280 mm) 3.88 in 98.6 mm
1 Plug in the tool.
Cutting Depth (305 mm) 4.38 in 111.3 mm
2 Each day, before you begin operation, perform the
Overall Length 29.5 in 750 mm
following:
Weight 62.2 lbs 28.2 kg 2.1 Make sure that tool moves freely on its balancer.
INSTALLATION INSTRUCTIONS 2.2 Make sure that the saw is working correctly.
Check for the correct operation of the trigger
IMPORTANT: ALWAYS DISCONNECT THE POWER SUPPLY prior to use or daily.
IN ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT PRO- Always use two hands when starting and stopping the
CEDURES (29 CFR 1910.147) BEFORE PERFORMING ANY tool. Continue holding the tool with two hands until the
REPAIRS OR MAINTENANCE. saw blade comes to a complete stop.
2.2.1 Depress the trigger and the tool should start.
ALL WIRING MUST BE DONE IN ACCORDANCE WITH Release the trigger and the tool should stop.
NATIONAL, STATE AND LOCAL ELECTRICAL CODES. If the tool malfunctions, remove it from ser-
1 Install the model ECS--1 saw above the work station vice and report the problem to your supervi-
from a balancer. Jarvis part number 4042047 is sor immediately.
available. 3 Make the cut:
1.1 The model ECS--1 saw should have sufficient 3.1 Position the saw.
travel to allow the operator to reach the entire 3.2 Depress the trigger and make the cut.
work area.
3.3 When the desired length of cut is reached, re-
2 Position the power cord for either top or rear exit, as lease the trigger. This will stop the blade from
desired. rotating. Continue holding the tool with two
2.1 Unplug the tool. hands until the saw blade comes to a complete
2.2 Remove (4) screws (item 50), rear handle cover stop.
(item 49) and gasket (item 55). 3.4 Withdraw the saw from the carcass.
2.3 Disconnect power cord from switch (item 47). 4 Unplug the tool.
JARVIS
6204022
maintenance instructions
MAINTENANCE INSTRUCTIONS 3.1.2 The holes in blade retaining washer (item 2)

must align with the dowel pins (item 11) in
ALWAYS DISCONNECT THE POWER SUPPLY IN ACCOR- the crown gear (item 12).
DANCE WITH OSHA’S LOCKOUT/TAGOUT PROCEDURES
(29 CFR 1910.147) BEFORE INSTALLING OR REMOVING A Figure 1
BLADE. ALWAYS DISCONNECT THE POWER SUPPLY IN
SAW BLADE CROWN GEAR
ACCORDANCE WITH OSHA’S LOCKOUT/TAGOUT PROCE-
DURES (29 CFR 1910.147) BEFORE PERFORMING ANY RE-
PAIRS OR MAINTENANCE.
1 PRIOR TO USE OR DAILY:

HOLES
1.1 Add Jarvis 1315 White Grease to grease fitting FOR PINS
(item 17) on the right angle gear housing (item PINS
14).
1.2 Make sure that the saw is working correctly.
Check for the correct operation of the trigger
prior to use or daily:
Always use two hands when starting and stopping the
tool. Continue holding the tool with two hands until the SCREWS RETAINING
saw blade comes to a complete stop. WASHER
1.2.1 Depress the trigger and the tool should start.

Release the trigger and the tool should stop. 4 RIGHT ANGLE GEAR HOUSING DISASSEM-
If the tool malfunctions, repair or remove it BLY:
from service immediately.
4.1 Remove blade as described in section 2.
2 CIRCULAR BLADE REMOVAL: 4.2 Remove (2) screws (item 4) and remove blade
2.1 Remove (2) screws (item 1). Jarvis wrench guard (item 5).
8039147 is available. Prevent blade from turn- 4.3 Remove (2) hex lock nuts (item 34), (2) screws
ing by inserting screw driver blade or blade (item 39), (4) washers (item 35) and separate the
locking pin 8039099 through hole in blade. two front handle halves (item 37) and hanger
2.2 Remove blade retaining washer (item 2). (item 36).
2.3 Remove circular blade (item 3). 4.4 Remove (8) screws (item 15) and washers (item
16) and separate the right angle gear housing
2.4 Inspect all parts for wear and replace or sharpen (item 14) from the motor housing (item 32).
if necessary.
4.5 Remove coupling (item 27) from pinion gear
3 CIRCULAR BLADE INSTALLATION: (item 20).
3.1 Reverse steps and procedures outlined in section 4.6 Remove (3) screws (item 4) and then remove
2. See notes below and refer to figure 1). gear housing cover (item 6) with oil seal (item
3.1.1 To ensure proper fit and safe operation, the 7) and o--ring (item 8) from right angle gear
saw blade (item 3) must fit securely on the housing (item 14).
crown gear (item 12). The hub (if any) on 4.7 Lightly tap gear housing with a nylon mallet un-
the blade must be facing the crown gear til crown gear assembly (items 9--13) slides out
teeth. of gear housing.
JARVIS
6204022
4.8 Using Jarvis special wrench (8030069), re- must be bent over far enough to engage a
move locking ring (item 26). matching slot in the lock nut.
4.9 Remove pinion gear assembly (items 20--25) 5.1.4 Make sure that spacer (item 24) is as-
from right angle gear housing (item 14). sembled with the larger end facing the mo-
tor housing (item 32).
4.10 Remove ball bearing (item 25) by lightly tap-
ping the rear end of pinion gear (item 20) with 5.1.5 Before inserting crown gear assembly
a nylon mallet. (items 9--13) into right angle gear housing
(item 14) apply Jarvis 1315 White Grease
4.11 Remove spacer (item 24).
to pinion and crown gears.
4.12 Unfold bearing lock nut washer (item 22) and re-
Figure 3 tangs bent
move bearing lock nut (item 23). away from
4.13 Remove ball bearing (item 21) from pinion gear bearing
LOCK NUT
(item 20). WASHER
4.14 Remove o--ring (item 19) from gear housing
(item 14).
4.15 Inspect all parts for wear and replace if neces-
sary. key bent
toward bearing
5 RIGHT ANGLE GEAR HOUSING ASSEMBLY: BEARING
5.1 Reverse steps and procedures outlined in section PINION GEAR

4. See special notes below.
LOCK NUT
5.1.1 Make sure the bevel end of external retain-
ing ring (item 9) is facing away from crown
gear teeth (item 12). See Figure 2 below. 6 MOTOR DISASSEMBLY:
6.1 Remove blade as described in section 2.
Figure 2 6.2 Remove right angle gear housing as described in
section 4.
CROWN GEAR
6.3 Remove rotor assembly (items 28--30) from mo-
tor housing (item 32).
6.4 Remove wave spring (item 31).
6.5 Place rotor assembly in arbor press and press
two ball bearings (item 28 and 30) from rotor
shaft.
6.6 If necessary to remove stator (item 38), loosen
set screws (item 41). Heating housing assembly
EXTERNAL
RETAINING RING
may aid in stator removal.
6.7 Inspect all parts for wear and replace if neces-
sary.
5.1.2 Make sure that bearing lock nut washer
(item 22) is installed with bent key inside 7 MOTOR ASSEMBLY:
pinion gear slot and facing the bearing (item 7.1 Reverse steps and procedures outline in section
21). See Figure 3. 6.
5.1.3 Once the bearing lock nut is tightened, fold 7.2 Remember to tighten set screws (item 41) when
all tangs away from the bearing. One tang stator is seated inside motor housing.
JARVIS
6204022
8 REAR HANDLE DISASSEMBLY: 8.7 Separate rear handle (item 61), gasket (item 46),
8.1 Remove (4) screws (item 40), lock washers rear handle bracket (item 45) and o--ring (item
(item 16) and flat washers (item 35). 42) from motor housing (item 32).
8.2 Remove (4) screws (item 50), rear handle cover 8.8 Press dowel pin (item 63) from rear handle (item
(item 49) and gasket (item 55). 61) and remove trigger lever (item 62).
8.3 Disconnect input wiring from terminals on 8.9 Inspect parts for wear and replace if necessary.
switch (item 47). Make note of wiring connec-
tion locations for re--assembly. 9 REAR HANDLE ASSEMBLY:
8.4 Remove (3) screws (item 48) and switch holding 9.1 Reverse steps and procedures 8.1 to 8.8.
clamp (item 54).
8.5 Remove switch (item 47). 9.2 Reconnect wires as noted in step 8.3.
8.6 Remove (4) screws (item 58), (1) screw (item 1) 9.3 Reconnect ground wire under grounding screw
and grounding screw (item 64). (item 64).
JARVIS
6204022
notes
JARVIS
6204022
JARVIS
JARVIS
®PRODUCTS CORPORATION
® 33 ANDERSON ROAD, MIDDLETOWN, CONNECTICUT 06457--4926
UNITED STATES OF AMERICA E--MAIL jarvis.products.corp@snet.net
6204022
UNITED STATES OF AMERICA• E--MAIL.
TEL. 860--347--7271 jarvis.products.corp@snet.net
FAX. 860--347--6978 • WWW.jarvisproducts.com
6204022

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Model ECS--1

Circular Breaking Saw

Keep hands clear.

NOTICE TO EMPLOYER AND SAFETY DIRECTOR

Keep hands clear.

NOTICE TO OPERATORS, MAINTENANCE AND CLEANUP PERSONNEL

* Wrench 8039147 is available

* Wrench 8030069 is supplied.

ITEM PART NO. PART NAME QTY

MAINTENANCE INSTRUCTIONS 3.1.2 The holes in blade retaining washer (item 2)

1 PRIOR TO USE OR DAILY:

1.2.1 Depress the trigger and the tool should start.

5.1 Reverse steps and procedures outlined in section PINION GEAR

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